Graco 334014A User Manual

Operation
Husky ™ 1050HP 2
Air-Operated
1–inch high-pressure pump with modular air valve for fluid transfer applications. For professional use only.
Important Safety Instructions Read all warnings and instructions in this manual and in your Repair/Parts manual. Save these instructions.
Maximum F 200 psi (1
Maximum A 100 psi (
luid Working Pressure:
.38MPa,13.8bar)
ir Input Pressure:
0.69 MPa, 6.9 bar)
Diaphragm Pump
:1
334014A
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Related Manuals ................................................ 2
Ordering Information........................................... 3
Configuratio
Warnings ........................................................... 5
Installation.......................................................... 8
Tighten Fasteners Before Setup.................... 8
Mounting ..................................................... 8
Grounding ................................................... 8
Air Line........................................................ 9
Air Exhaust Ventilation ................................. 10
Fluid Supply Line ......................................... 11
Fluid Outlet Line........................................... 11
Fluid Inlet and Outlet Ports ........................... 11
Typical Floor Mount Installation..................... 12
Operatio
Pressure
Relate
Manual No. Description
n Number Matrix ............................... 4
n........................................................... 13
Relief Procedure............................ 13
d Manuals
Tighten Fasteners Before Setup.................... 13
Flush the Pump Before First Use .................. 13
High/Low Lever............................................ 13
Start and Adjust the Pump ............................ 14
Pump Shutdown .......................................... 14
Maintenance ...................................................... 15
Maintenance Schedule................................. 15
Lubrication................................................... 15
Tighten Threaded Connections ..................... 15
Flushing and Storage ................................... 15
Torque Instructions ...................................... 16
Dimension
Performance Charts............................................ 18
Technical Data ...................................................20
Graco Sta
s and Mounting................................... 17
Fluid Temperature Range............................. 21
ndard Husky Pump Warranty................ 22
334390
NOTE: Repa
For Troubleshooting information, see the
ir/Parts Manual 334390.
Husky
1050HP Air-Operated Diaphragm Pump, Repair/Parts
2
334014A
Ordering Inform
ation
Ordering Info
To Find Your Ne
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.
rmation
arest Distributor
To Specify the Configuration of a New Pump
Please call your distributor.
To Order Replacement Parts
Please call your distributor.
Distributor N
1. To find part numbers for replacement parts:
a. Use the 20–di
on the pump.
b. Use the Confi
next page to described b
c. Use the Rep
main Parts Quick Refe on these tw informati
2. Please ca
ote
git number from the ID plate
guration Number Matrix on the
understand which parts are
y each digit.
air/Parts Manual. Refer to the
illustration and to the Parts/Kits
rence. Follow the page references
o pages for further ordering
on, as needed.
ll Graco Customer Service to order.
334014A 3
Conguration Nu
mber Matrix
Configuration
Check the identification plate (ID) for the 20–digit Configuration Number of your pump. Use the following matrix to define the components of your pump.
Sample Configuration Number:
Number Matrix
1050HP A01A A1 SS SP SP
Pump Model
Pump
1050HP
Aluminum
Check Valve Seats Check Valve Balls
316 Stainless Steel
SS
Center Section and Air Valve
Center Section and Air Valve Material
Aluminum
Manifolds Seats
A01A
SP
Santoprene
Air Valve
Standard
Balls Diaphragms
Manifolds
A1
A2
S1
S2
Diaphragm Material
SP
PT
Manifold O-Rings
Aluminum, standard ports, npt
Aluminum, standard ports, bsp
Stainless steel, standard ports, npt
Stainless steel, standard ports, bsp
Manifold O-Rings
Santoprene
PT
PTFE
4
334014A
Warnings
Warnings
The following exclamation p risks. When th Warnings. Pr the body of th
warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The oint symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
ese symbols appear in the body of this manual or on warning labels, refer backtothese
oduct-specific hazard symbols and warnings not covered in this section may appear throughout
is manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable prevent fir
• Use equipment only in well ventilated area.
• Eliminat plastic d
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
•Grounda
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.
• Stop op equipm
• Keep a working fire extinguisher in the work area.
• Route exhaust away from all ignition sources. If diaphragm ruptures, fluid may be exhausted with air.
fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
e and explosion:
e all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
rop cloths (potential static arc).
ll equipment in the work area. See Grounding instructions.
eration immediately if static sparking occurs or you feel a shock. Do not use
ent until you identify and correct the problem.
PRESS
Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
• Tighten all fluid connections before operating the equipment.
•Che
334014A 5
URIZED EQUIPMENT HAZARD
cleaning, checking, or servicing equipment.
ck hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can ca
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed system compo
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
•Turnoffal
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
•Makesure
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not ki
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
THERMA
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
use death or serious injury.
the maximum working pressure or temperature rating of the lowest rated
nent. See Technical Data in all equipment manuals.
l equipment and follow the Pressure Relief Procedure when equipment is not in use.
all equipment is rated and approved for the environment in which you are using it.
nk or over bend hoses or use hoses to pull equipment.
L EXPANSION HAZARD
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
TIC PARTS CLEANING SOLVENT HAZARD
PLAS
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
•SeeTechnical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s MSDSs and recommendations.
6 334014A
WARNING
TOXIC FLUID OR FUMES HAZARD
Warnings
Toxic fluids o inhaled, or s
• Read MSDSs to know the specific hazards of the fluids you are using.
• Route exhaus the air.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZAR
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
•Protect
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
r fumes can cause serious injury or death if splashed in the eyes or on skin,
wallowed.
t away from work area. If diaphragm ruptures, fluid may be exhausted into
D
ive eyewear, and hearing protection.
334014A
7
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