Operation
®
E-Flo
iQ Dispense
333587C
System
For dispensing and metering sealants, adhesives, and other medium to high viscosity
fluids. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See page 5 for system component information.
Important Safety Instructions
Read all warnings and instructions in this
manual and in all related manuals before
using the equipment. Save all
instructions.
EN
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dispense System Configurator . . . . . . . . . . . . . . . . 4
Dispense System Components. . . . . . . . . . . . . . . . 5
iQ Ram Supply Units . . . . . . . . . . . . . . . . . . . . . . 5
iQ Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . 6
Hose Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dispense System Pressure . . . . . . . . . . . . . . . . . . . 7
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dispense System Component Identification . . . . 11
Tandem Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Supply Unit Component Identification . . . . . . . . . 13
iQ Ram Supply Unit . . . . . . . . . . . . . . . . . . . . . . 13
Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . 14
Integrated Air Controls (AG) . . . . . . . . . . . . . . . 15
Integrated Air Line Accessories . . . . . . . . . . . . . 15
Advanced Display Module (ADM) . . . . . . . . . . . 16
ADM Display Details. . . . . . . . . . . . . . . . . . . . . . . . 17
ADM LED Status Descriptions . . . . . . . . . . . . . . 19
ADM Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ADM Soft Keys. . . . . . . . . . . . . . . . . . . . . . . . . . 20
iQ Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
System Setup Screen . . . . . . . . . . . . . . . . . . . . 23
Style Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pump Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Heat Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Advanced Setup. . . . . . . . . . . . . . . . . . . . . . . . . 31
Connect Light Tower Assembly . . . . . . . . . . . . . 33
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 34
Load Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Tandem Priming when Changing Drums . . . . . . 37
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ram Run Screen . . . . . . . . . . . . . . . . . . . . . . . . 38
Tandem Run Screen . . . . . . . . . . . . . . . . . . . . . 39
Run Screen Editing Mode . . . . . . . . . . . . . . . . . 42
Heat Run Screen . . . . . . . . . . . . . . . . . . . . . . . . 42
Job Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Events and Errors . . . . . . . . . . . . . . . . . . . . . . . 45
Pressure Relief Procedure. . . . . . . . . . . . . . . . . . . 46
Shutdown the System . . . . . . . . . . . . . . . . . . . . . . 48
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Pump Maintenance Screen 1. . . . . . . . . . . . . . . 49
Pump Maintenance Screen 2. . . . . . . . . . . . . . . 50
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Pump Diagnostics Screen . . . . . . . . . . . . . . . . . 51
Heat Diagnostics Screen . . . . . . . . . . . . . . . . . . 51
Pressure Diagnostics Screen . . . . . . . . . . . . . . . 52
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
View Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Troubleshoot Errors . . . . . . . . . . . . . . . . . . . . . . 53
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
USB Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Download Procedure . . . . . . . . . . . . . . . . . . . . . 64
USB Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Job Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Automation Log . . . . . . . . . . . . . . . . . . . . . . . . . 65
System Configuration Settings . . . . . . . . . . . . . . 65
Custom Language File . . . . . . . . . . . . . . . . . . . . 65
Create Custom Language Strings . . . . . . . . . . . 66
Upload Procedure. . . . . . . . . . . . . . . . . . . . . . . . 66
Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Discrete Inputs/Outputs . . . . . . . . . . . . . . . . . . . 67
Job Cycle Timing Diagram . . . . . . . . . . . . . . . . . 69
Discrete Timing Diagram . . . . . . . . . . . . . . . . . . 70
Communications Gateway Module (CGM). . . . . 71
Prime Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Depressurize Diagram . . . . . . . . . . . . . . . . . . . . 87
System Enable - Remote Start Diagram . . . . . . 88
Acknowledge - Clear Error Diagram. . . . . . . . . . 88
Manual Crossover Diagram . . . . . . . . . . . . . . . . 89
Data Exchange Diagram . . . . . . . . . . . . . . . . . . 89
Power Reset Diagram . . . . . . . . . . . . . . . . . . . . 90
Heat CGM Timing Diagram . . . . . . . . . . . . . . . . 90
Heat Module Acknowledge-Clear Error Diagram 91
Heat Zone Acknowledge-Clear Error Diagram . . 91
Heat CGM Data Exchange Diagram . . . . . . . . . 92
Connection Details . . . . . . . . . . . . . . . . . . . . . . . 93
Gateway Setup Screens . . . . . . . . . . . . . . . . . . . 96
Integration Feedback Screens . . . . . . . . . . . . . . 99
Technical Specifications . . . . . . . . . . . . . . . . . . . 100
Recycling and Disposal . . . . . . . . . . . . . . . . . . . . 101
End of Product Life . . . . . . . . . . . . . . . . . . . . . . 101
California Proposition 65 . . . . . . . . . . . . . . . . . . . 101
Graco Standard Warranty . . . . . . . . . . . . . . . . . . 102
2 333587C
Related Manuals
Related manuals in English:
Manual Description
333585 iQ Dispense Valves, Instructions-Parts
333586 E-Flo iQ Dispense System, Installation-Parts
3A6321 ADM Token In-System Programming
312493 Light Tower Kit Instructions
3A1244 Graco Control Architecture Module
3A6482 APD20 Advanced Precision Driver
313138 Supply System Communications Gateway
Module Installation Kit
Related Manuals
333587C 3
Dispense System Configurator
Dispense System Configurator
The E-Flo iQ dispense system provides the flexibility to configure a complete system to meet your specific needs.
This includes offering multiple combinations of the following components:
• iQ Ram Supply Units
• iQ Dispense Valves
• Hoses and connectors
For dispense system component information, see Dispense System Components on page 5.
First,
Second
and
Third
Digit
EQC
E-Flo iQ
System
Fourth
Digit
Revision
Fifth
Digit Sixth Digit
Seventh
Digit
Platen
Single or
Tandem
S Single H Heated Y Yes
T Tan-
dem
Heat
Option
A Ambient
Valve
Option
Eighth Digit
Ram Supply Unit Options
Size
A 3 in.
B 3 in.
C 3 in.
D 3 in.
F 3 in.
G 3 in.
H 3 in.
J 3 in.
K 6.5 in.
M 6.5 in.
N 6.5 in.
P 6.5 in.
Drum
Size
20 L
(5 Gal) CS EPDM
20 L
(5 Gal) CS
20 L
(5 Gal) CM EPDM
20 L
(5 Gal) CM
200 L
(55 Gal) CS EPDM
200 L
(55 Gal) CS
200 L
(55 Gal) CM EPDM
200 L
(55 Gal) CM
200 L
(55 Gal) CS EPDM
200 L
(55 Gal) CS
200 L
(55 Gal) CM EPDM
200 L
(55 Gal) CM
Pump
Material
Seal
Material
Neo-
prene
Neo-
prene
Neo-
prene
Neo-
prene
Neo-
prene
Neo-
prene
Ninth Digit
Fieldbus
Option
A Ether-
Net/IP
B PROF-
INET
C PROFI-
BUS
D Devi-
ceNet
N None
Digits Ten
through
Seventeen
Hose
Options for
Tandem
Hoses (Dig-
its 10-13)
and Supply
Hoses (Dig-
its 14-17)
(See Hose
Options on
page 6)
Digits
Eighteen
through
Twenty Seven
Valve Options
(See the iQ
Dispense
Valves Instruc-
tions - Parts
manual for
valve model
options)
KEY:
CS = Carbon Steel Severe Duty
CM = Carbon Steel MaxLife
®
®
4 333587C
Dispense System Components
Dispense System Components
NOTE: The Heated option for the E-Flo iQ system is for warm melt applications with a maximum temperature of 70° C
(158° F).
iQ Ram Supply Units
Check the identification plate (ID) on the back of the ram post near the Power Junction Box (AJ) for the seven-digit part
number of the iQ ram supply unit. Use the following matrix to define the construction of the unit, based on the seven digits.
For example, Part No. EZC2422 represents an electric supply unit (EZ), a carbon steel Check-Mate 200 Severe Duty dis-
placement pump (C2), a 3 in. ram (4), a 5-gallon platen with a neoprene seal (2), and an ADM (2).
The digits in the following matrix do not correspond to the reference numbers in the Parts drawings and lists.
EZ C2 4
First
and
Second
Digit
EZ
(Electric
Supply
System)
Third and Fourth Digit Fifth Digit
Check-Mate Pump Options Ram Options
Pump
Size
Material
C1 200cc CS Ambient
C2 200cc CS Heated
C3 200cc CM Ambient
C4 200cc CM Heated
Heated/
Ambient
<70° C 2 D200 3 in.
<70° C 4 D60 3 in.
Name Size
1 D60 3 in.
3 D200s 6.5 in.
5 D200 3 in.
6 D200s 6.5 in.
Drum
Size Style
20 L
(5 Gal) Ambient 1
200 L
(55 Gal) Ambient 2
200 L
(55 Gal) Ambient 3
Heated
20 L
(5 Gal)
200 L
(55 Gal)
200 L
(55 Gal)
<70° C 4
Heated
<70° C 5
Heated
<70° C 6
Sixth Digit
Platen and Seal Options
Platen
(5 Gal) CST/AL Neoprene
(5 Gal) CST/AL Neoprene
(5 Gal) CST/AL EPDM
(5 Gal) CST/AL EPDM
200 L
200 L
200 L
7
200 L
8
Platen
Size
Material
20 L
20 L
20 L
20 L
(55
Gal) AL Neoprene
(55
Gal) AL Neoprene
(55
Gal) AL EPDM
(55
Gal) AL EPDM
Material Wiper
22
Seventh
Digit
Interface
Options
Seal
Single
Single
Single
Single
Double
Double
Double
Double
Heated/
Ambient Interface
Ring Ambient 2 ADM
Heated
Ring
Ring Ambient
Ring
Ring Ambient
Ring
Ring Ambient
Ring
<70° C 4No ADM
Heated
<70° C
Heated
<70° C
Heated
<70° C
KEY:
CS = Carbon Steel Severe Duty
CM = Carbon Steel MaxLife
CST/AL = Carbon Steel/Aluminum
AL = Aluminum
333587C 5
Dispense System Components
iQ Dispense Valves
Check the identification plate on the valve for the ten-digit part number of the iQ dispense valve. Use the following
matrix to define the construction of the valve, based on the ten digits. For example, Part No. V25AB060BA
represents a valve (V) with 1/4 in. NPT inlet ports (25), NPT tip (A), ball/seat type (B), 60 mm outlet block length
(060), solenoid (B), with no heat (A).
First
Digit
Second and
Third Digit
Fourth Digit Fifth Digit
Size Tip Size Type
Sixth, Seventh,
and Eighth Digit
Outlet Block
Length
Ninth Digit Tenth Digit
Action Heat
Valve
25
1/4 in. NPT
A 1/4 in. NPT B Ball/Seat 000 NA B
Mounted
A None
Solenoid
60 mm
V
C 0.6 mm S Snuff-Back 060
D
*Remote
Solenoid
B Heated
Block
D 1.0 mm T Tip Seal 200
200 mm
F 1.3 mm
G 1.7 mm
* Remote solenoid supplied by customer.
NOTE: Refer to the iQ Dispense Valves Instructions-Parts manual for additional information about iQ Dispense
Valves. See Related Manuals on page 3
Hose Options
Working
Pressure
Temperature
Rating
4000 psi (28
MPa, 276 bar) at
-65° F - 400° F
(101° C - 204°
Part No. JIC Dash Size Length Heat
04 19M404 -10 (5/8 in, 15.9 mm) 6 ft Heated
05 19M405 -10 (5/8 in, 15.9 mm) 10 ft Heated
06 19M406 -10 (5/8 in, 15.9 mm) 15 ft Heated
07 19M407 -10 (5/8 in, 15.9 mm) 20 ft Heated
08 19M408 -10 (5/8 in, 15.9 mm) 25 ft Heated
11 19M411 -12 (3/4 in, 19.0 mm) 6 ft Heated
12 19M412 -12 (3/4 in, 19.0 mm) 10 ft Heated
13 19M413 -12 (3/4 in, 19.0 mm) 15 ft Heated
14 19M414 -12 (3/4 in, 19.0 mm) 20 ft Heated
15 19M415 -12 (3/4 in, 19.0 mm) 25 ft Heated
16 19M416 -16 (1 in, 25.4 mm) 6 ft Heated
17 19M417 -16 (1 in, 25.4 mm) 10 ft Heated
18 19M418 -16 (1 in, 25.4 mm) 15 ft Heated
19 19M419 -16 (1 in, 25.4 mm) 20 ft Heated
20 19M420 -16 (1 in, 25.4 mm) 25 ft Heated
Working
Pressure
Temperature
Rating
4000 psi (28
MPa, 276 bar) at
-65° F - 212° F
(-54° C - 100°
C)
3000 psi (21
MPa, 207 bar) at
213° F - 400° F
(101° C - 204°
C)
Part No. JIC Dash Size Length Heat
65 17K265 -10 (5/8 in, 15.9 mm) 6 ft Ambient
66 17K266 -10 (5/8 in, 15.9 mm) 10 ft Ambient
67 17K267 -10 (5/8 in, 15.9 mm) 15 ft Ambient
68 17K268 -10 (5/8 in, 15.9 mm) 20 ft Ambient
69 17K269 -10 (5/8 in, 15.9 mm) 25 ft Ambient
72 17K272 -12 (3/4 in, 19.0 mm) 6 ft Ambient
73 17K273 -12 (3/4 in, 19.0 mm) 10 ft Ambient
74 17K274 -12 (3/4 in, 19.0 mm) 15 ft Ambient
75 17K275 -12 (3/4 in, 19.0 mm) 20 ft Ambient
76 17K276 -12 (3/4 in, 19.0 mm) 25 ft Ambient
77 17K277 -16 (1 in, 25.4 mm) 6 ft Ambient
78 17K278 -16 (1 in, 25.4 mm) 10 ft Ambient
79 17K279 -16 (1 in, 25.4 mm) 15 ft Ambient
80 17K280 -16 (1 in, 25.4 mm) 20 ft Ambient
81 17K281 -16 (1 in, 25.4 mm) 25 ft Ambient
00 No Hose N/A N/A N/A
C)
6 333587C
Dispense System Pressure
Due to factors such as the dispense system design, the
material being pumped, and the flow rate, the dynamic
pressure will not reach the rated working (stall) pressure
of the system.
Pump Working (Stall) Pressure Max Dynamic (Run) Pressure
Lower Size psi bar MPa psi bar MPa
Dispense System Pressure
Check-Mate
200CS/CM
4,000 290 29.0 3,905 269 26.9
333587C 7
Warnings
DANGER
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
SEVERE ELECTRIC SHOCK HAZARD
This equipment can be powered by more than 240 V. Contact with this voltage will cause death or
serious injury.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• This equipment must be grounded. Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
8 333587C
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent
flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
333587C 9
Warnings
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
• Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
10 333587C
Dispense System Component Identification
A
B
C
D
E
H
G
J
F
*Circular
Electrical
Connection
*Square
Electrical
Connection
*Circular
Electrical
Connection
*Square
Electrical
Connection
Dispense System Component Identification
NOTE: Figure 1 shows a typical E-Flo iQ dispense
system installation with an iQ ram supply unit, hoses,
connectors, and an iQ dispense valve. Some
installations may require only one hose depending on
the needs of the system.
FIG. 1: E-Flo iQ Dispense System
Key:
A iQ Ram Supply Unit
B iQ Dispense Valve
C First Hose from Supply System
D Second Hose to iQ Dispense Valve
E Ram Supply System Fitting to First Hose
F First Hose Fitting to Second Hose
G Second Hose Fitting to Swivel
H Swivel Fitting
J Swivel to Valve Fitting
* Applies to heated hoses only.
333587C 11
Dispense System Component Identification
A
B
M
D
F
G
H
J
K
L
R
C
E
N
P
*Circular
Electrical
Connection
*Square
Electrical
Connection
*Circular
Electrical
Connection
*Square
Electrical
Connection
*Circular
Electrical
Connection
S
S
Tandem Ram
NOTE: FIG. 2 shows a typical E-Flo iQ dispense system
installation with a Tandem iQ ram supply unit, hoses,
connectors, and an iQ dispense valve. Some
installations may not require Supply Hose 2 (D) to iQ
Dispense Valve (B) depending on the needs of the
system.
FIG. 2: Tandem E-Flo iQ Dispense System
Key:
A iQ Ram Supply Unit 1
B iQ Dispense Valve
C Supply Hose 1
D Supply Hose 2
E Tandem Block Fitting to Supply Hose 1
F Supply Hose 1 Fitting to Supply Hose 2
G Supply Hose 2 Fitting to Swivel
H Swivel Fitting
J Swivel Fitting to Valve
K iQ Ram Supply Unit 2
L Tandem Hose 1
M Tandem Hose 2
N Ram Supply Unit 1 Fitting to Tandem Hose 1
P Ram Supply Unit 2 Fitting to Tandem Hose 2
R Tandem Block
S Ball Valves
* Applies to heated hoses only.
12 333587C
Supply Unit Component Identification
AU
AT
AS
AA
ZC
AV
AF
AG
AR
AN
AM
AD
AJ
AK
*AX
AL
*ZA
AZ
AY
AC
AE
AW
ZB
Ambient System
AZ
Heated System
AZ
AK
AH
AB
iQ Ram Supply Unit
D200 3 in. Dual Post Shown
Supply Unit Component Identification
FIG. 3: iQ Ram Supply Unit
Key:
AA Ram Assembly
AB Electric Driver
AC Displacement Pump
AD Platen
AE Fluid Check Valve
AF Advanced Display Module (ADM)
AG Integrated Air Controls (see Figure 6)
AH Platen Bleed Port
AJ Power Junction Box
AK Power Junction Box Switch
AL Platen Lift Rod
AM Pump Bleed Valve
AN Wet Cup
333587C 13
AR Air Line (not supplied)
AS Air Line Drain Valve (not supplied)
AT Air Filter (not supplied)
AU Bleed Type Air Shutoff Valve (required) (not supplied)
AV Level Sensors
AW Outlet Pressure Transducer
AX *Heat Control Box
AY Platen Valve Kit (optional)
AZ Disconnect Switch (See Power Disconnect on page 14)
ZA *Pump Heater
ZB Recirculation Hose
ZC Pump Relief Valve
* Parts on heated systems only.
Supply Unit Component Identification
AK
AZ
Heated System
AZ
Ambient System
Power Disconnect
Every E-Flo iQ Dispense System has a red and yellow
Disconnect Switch which shuts off power to the entire
system. The location of the switch is different for
ambient and heated systems. See Figure 4.
On ambient systems, the Disconnect Switch (AZ) is
located on the Power Junction Box (AJ).
On heated systems, the Disconnect Switch (AZ) is
located on the Heat Control Box (AX). Heated systems
also have a red and black Power Junction Box Switch
(AK) located on the Power Junction Box (AJ). The Power
Junction Box Switch (AK) removes power to everything
EXCEPT heat. The Disconnect Switch (AZ) removes
power to the entire system, including heat.
F
IG
. 4. Power Disconnect
14 333587C
Supply Unit Component Identification
BA
BB
BC
BE
BD
BD
1/4 NPT
Plug
Integrated Air Controls (AG)
The integrated air controls include:
• Main Air Slider Valve (BA): turns air on and off to
the system. When closed, the valve relieves pres-
sure downstream.
• Ram Air Regulator (BB): controls Ram up and
down pressure and blowoff pressure.
• Ram Director Valve (BC): controls Ram direction.
• Exhaust Port with Muffler (BD)
• Blowoff Button (BE): turns air on and off to push
the Platen (D) out of an empty drum.
Integrated Air Line Accessories
See Figure 3.
• Air Line Drain Valve (AS): removes condensed
water from the air line. Not supplied.
• Air Line Filter (AT): removes harmful dirt and mois-
ture from the compressed air supply. Not supplied.
• Second Bleed-type Air Valve (AU) (required): iso-
lates Air Line accessories for servicing. Locate
upstream from all other Air Line accessories. Not
supplied.
F
IG
. 5. Integrated Air Control Module
333587C 15
Supply Unit Component Identification
CA
CB
CC
CD
CE
CF
CG
CH
CP
CK
CN
CM
CL
CJ
CR
CS
Advanced Display Module (ADM)
Front and Rear Views
FIG. 6: ADM Component Identification
Key:
CA Startup/Shutdown
Starts up or shuts down the system. Toggles
between Active and Inactive system.
CB System Status Indicator LED
CC Pump Soft Stop
Stops all pump processes and disables the pump.
Also stops all heating processes and disables the
heat. This is not a safety or emergency stop.
CD Soft Keys
Defined by the icon on the screen next to the soft
key. Performs the specific operation for that icon
when pressed.
CE Cancel
Cancels a selection or number entry while in the
process of entering a number or making a selection.
Cancels the pump processes. Exits a screen
without saving changes.
CF Enter
Select to update a field, accept a selection or value,
acknowledge an event, enter a screen, and toggle
selected items.
CG Lock/Setup
Toggles between Run screens and the iQ Menu.
CH Directional Keypad
Navigate within a screen or to a new screen.
CJ Numeric Keypad
Input numeric values.
CK Part Number Identification Label
CL USB Interface
CM CAN Cable Connection
Power and communication.
CN Module Status LEDs
Visual indicators to show the status of the ADM.
CP Token Access Cover
Access cover for blue software token.
CR Battery Access Cover
CS Light Tower Connection
NOTE: If using a Tandem system, the AMD is only
included with the iQ Ram Supply Unit 1 (A)
16 333587C
ADM Display Details
CP
Blue Token
Date and Time
Navigation
Arrows
Screen Menu
Status
System Mode
ADM Display Details
Use the Blue Token
The E-Flo iQ system includes a blue token that must be
inserted into the ADM to initiate the E-Flo iQ software.
1. Remove the ADM from the bracket.
2. Use a hex wrench to remove the screws from the
token access cover (CP).
Five seconds after the E-Flo iQ blue token is inserted
into the ADM, the Graco power up screen switches to
the E-Flo iQ power up screen. This screen remains on
while the ADM runs through initialization and
establishes communication with other modules in the
system.
Menu Bar
The Menu Bar appears at the top of each screen (the
following image is only an example).
3. Remove the access cover (CP).
4. Insert and press the blue software token firmly into
the slot.
5. Replace the token access cover (CP) and insert and
tighten the screw that holds it in place.
6. Mount the ADM on the bracket.
Power Up Screen
This screen appears when the ADM is powered up.
Date and Time
The date and time are always displayed in one of the
following formats. The time is always displayed as a
24-hour clock.
•
DD/MM/YY HH:MM
•
YY/MM/DD HH:MM
•
MM/DD/YY HH:MM
Navigation Arrows
The left and right arrows are only visible when screen
navigation is allowed.
333587C 17
ADM Display Details
Screen Menu
The screen menu indicates the currently active screen,
which is highlighted. It also indicates the associated
screens that are available by scrolling left and right.
System Mode
The current system mode is displayed in the lower left of
the Menu Bar. System modes include: Pump Active,
Pump Inactive, Job in Cycle, Pre-charge, Heat Inactive,
Heat Off, Heat Soak, Heat at Temp, Heat in Setback.
Status
The current system status is displayed in the lower right
of the Menu Bar.
Alarm/Deviation
The current system error is displayed in the middle of
the Menu Bar. There are four possibilities.
Icon Function
No Icon No information or no error has occurred
Advisory
Deviation
Press on any Run screen to switch to the iQ Menu
screens. If the system has a password lock, the
Password screen is displayed. If the system is not
locked (password is set to 0000), iQ Menu Screen 1 is
displayed. Refer to iQ Menu on page 22 for additional
information.
Press on any Setup screen to return to the Run
screen.
Press the Enter soft key to activate the editing
function on any screen.
Press the Exit soft key to exit the editing function
and save any changes.
Use the other soft keys to select the function adjacent to
them.
Use to exit a screen. Using this key while in editing
mode will exit the screen without saving changes.
Use the keys on the ADM to move through the
settings on a screen or drop down menu and to scroll
through multiple screens on the right side of the display.
Alarm
Soft Keys
Icons next to the soft keys indicate which mode or action
is associated with each soft key. Soft keys that do not
have an icon next to them are not active in the current
screen. See Advanced Display Module on page 16
and ADM Soft Keys on page 20.
NOTICE
To prevent damage to the soft key buttons, do not
press buttons with sharp objects such as pens,
plastic cards, or fingernails.
Navigating the Screens
There are two types of screens:
Run screens control operations and display system
status and data.
Setup screens control system parameters and
advanced features. These screens are accessed
through the iQ Menu.
Use the key to choose a field to update, to make a
selection, to save a selection or value, to enter a screen,
or to acknowledge an event.
Set Password
You can set a password to protect access to some
selections on the iQ Menu screens. See iQ Menu on
page 22. It can also be used when changing from
Remote to Local control mode to protect against
inadvertently changing control modes. To set or remove
the password, select Advanced from iQ Menu 2. See
Advanced Setup Screen 1 on page 31.
18 333587C
ADM LED Status Descriptions
LED Conditions Description
System Status Green Solid Run Mode, System On
Green Flashing Setup Mode, System On
Yellow Solid Run Mode, System Off
Yellow Flashing Setup Mode, System Off
USB Status (CL) Green Flashing Data recording in progress
Yellow Solid Downloading information to USB
Green and Yellow Flashing ADM is busy, USB cannot transfer information
when in this mode
ADM Status (CN) Green Solid Power applied to module
Yellow Flashing Active Communication
Red Steady Flashing Software upload from token in progress
Red Random Flashing or Solid Module error exists
ADM Icons
ADM Display Details
Icon Function
Alarm - See Troubleshooting, page 53
for more information.
Deviation - See Troubleshooting, page
53 for more information.
Advisory - See Troubleshooting, page
53 for more information.
Target for primary pressure and flow.
Only displayed in priming mode.
Communication Error
No issues found with parameter or
setting value
Missing or unexpected parameter or
setting value
System is processing request
(animated)
Pump position (animated). The pump
coupler will move up and down in real
time and indicate the approximate
position of the pump. The pump will
need to complete one full down stroke
upon each power cycle before the
position is valid.
Icon Function
Zone setpoint temperature showing the
temperature the zone heats too when
the heat is turned on.
Zone setback temperature showing the
setback the zone goes to when the heat
is in setback mode.
333587C 19
ADM Display Details
ADM Soft Keys
Icon Function
Pump Operation Icon
Green: Start the Pump
Inverted Green: Stop the Pump
Red with Border (enabled): Indicates
that the pump cannot be started due to
an alarm.
Red with No Border (not enabled):
Indicates that the system is not enabled
and the pump cannot be started.
Yellow: Indicates that the pump has an
active alarm but still allows the valve
and platen to be depressurized. The
pump can still be primed only if it is a
“pump not primed” alarm.
Enter or exit editing mode for a
particular screen.
Access the Style Definitions screens.
Icon Function
Access the Advanced System Setup
screens.
Access the Maintenance function.
Access the Fieldbus Gateway Setup
screens.
Access the Integration Feedback
screens.
Globalize selection. Apply a style setting
to all of the styles in Style Definitions or
a heat setting to all of the heat zones in
Heat Settings.
Confirm globalizing a setting.
Cancel globalizing a setting.
Access a keyboard screen to create or
change a style name.
Reset offsets to zero when calibrating
pressure transducers.
Access the Pump Setup screens.
Access the Heat Setup screens.
Access the Diagnostics function.
Access the Events logs.
Access the Errors logs.
Access the Job Log.
Access the Troubleshooting function.
Access the System Setup screen.
Tandem systems only. Toggle between
Pump 1 and Pump 2.
Local / Remote control toggle.
Pump is locked in remote control via
fieldbus interface.
Enter or exit pump priming mode. A “1”
or “2” will show on the icon in Tandem
systems to indicate which pump will be
primed.
Enter or exit drum depressurization
mode. (If equipped with optional fluid
solenoid.) A “1” or “2” will show on the
icon in Tandem systems to indicate
which pump will be depressurized.
Enter or exit valve depressurization
mode.
Turn heat zones on and off.
20 333587C
Icon Function
Place all heat zones into setback and
out of setback.
Enter or exit manual pump movement
mode.
Move to the top.
Move upward.
Move downward.
Move to the bottom.
Reset Cycle Counter.
Toggle between lifetime and resettable.
ADM Display Details
Calibrate.
Continue.
Previous screen.
Search.
333587C 21
iQ Menu
iQ Menu
The iQ Menu screens provide access to settings that
help to ensure the proper operation and maintenance of
the system. These functions can be performed when the
ADM is either in Active or System OFF Mode.
1. Provide power to the system to turn on the ADM.
2. Press on the ADM from any Run screen to go
to the iQ Menu screens.
iQ Menu Screen 1
If you set a password, the menu will be displayed with
red locks above the menu selections with parameters
that can be changed. Enter your password when
prompted to access these screens.
The selections that do not have a red lock have
information that can be viewed but not changed and
would not require a password. See Advanced Setup
Screen 1 on page 31 for information about setting a
password.
iQ Menu Screen 2
22 333587C
Setup
To prevent personal injury from pressurized fluid such
as skin injection or splashing fluid, make sure that all
components in your system are rated to the maximum
pressure the system is capable of attaining. All
components must be rated for maximum pressure
even if the pump is operated below maximum
pressure.
NOTICE
To prevent damage to ADM buttons, do not press the
buttons with sharp objects such as pens, plastic cards,
or fingernails.
NOTICE
To prevent damage to components in the system, all
components must be rated to the maximum pressure
the system is capable of attaining.
Setup
Use the drop down menu to select the type of system as
either Ram or Tandem.
NOTE: Changing the system type resets the pumps in
the system.
When you select Ram, the only action required at this
screen is if the pump has a heat module installed. Press
It is important to set up the parameters of your system
before operating the E-Flo iQ system. These are
accessed through the iQ Menu. After starting up the
ADM, press the key from the Run screen to go to
the iQ Menu screens. Refer to iQ Menu on page 22.
System Setup Screen
Press the soft key at the iQ Menu screen 2 to
access the System Setup screen.
the key in the Heat box to configure it for heat.
All other fields are automatically set when the blue token
is inserted on an installed system. The System is
displayed as Ram. The box below the iQ icon next to the
System field indicates that it is an E-Flo iQ system.
The Pump shows as Installed. The Serial Number
should match the serial number printed on the driver ID
tag. As a backup to the driver serial number, the serial
number of the current board will be displayed instead.
The serial number for the control board is also displayed
in the detailed software status screens. See Advanced
Setup Screen 4 on page 33.
When you select Tandem, a field for the second pump
is displayed on the screen showing Uninstalled. Select
Installed from the drop down menu.
Press the soft key to enter editing mode.
333587C 23
Setup
When you select installed, the Serial Number will be
automatically populated to match the serial number
printed on the driver ID tag on Pump 2.
If Pump 2 has a heat module installed, press the
key in the Heat box to enable it.
1. Press the soft key to enter editing mode.
2. Enter a Style identifier from 0-16. This is the
designation the system uses for the type of
dispensing based on how you define the style here.
3. Bead is automatically selected as the Style Mode.
Press the soft key to exit editing mode.
Style Definitions
Press the soft key at the iQ Menu screen 1 to
access the Style Definitions setup screens. This function
allows you to identify the style for dispensing material
and configure the settings of the style.
NOTE: Before accessing these settings, you need to
select if your system is running in Local or Remote
control mode. See Control Modes on page 40.
Style Screen 1 - Style Definition
NOTE: When in Local control mode, you cannot select
Source at this screen, but you can still enter Values. The
Source fields can be changed in Remote control mode.
4. From the Source drop-down menus, select the
Pre-Charge and Flow Rate as either Local or
Fieldbus. When you select Local, enter the
appropriate corresponding number in the Value
column. A Fieldbus selection does not require a
value.
NOTE: The optional Communications Gateway Module
(CGM) is required to use fieldbus.
5. Press the soft key to save your changes and
exit editing mode.
24 333587C
Setup
Name the Style
You can also name the Style. While still in Style screen
1, Press the soft key to advance to a keyboard
screen to create or change the name of the style based
on your needs.
NOTE: The Style identifier is a system requirement. The
Style Name option is not required. It is intended as a
user-defined description for the application of each
dispensing style. An example might be: Trunk Hem. The
maximum length is 11 characters.
Apply a Style Setting Globally
While still in Style screen 1, pressing the globalize
soft key applies a style setting across all of the styles. A
message will appear prior to completing the change.
Press the soft key to complete applying the
selected parameter. Press the soft key to cancel
the globalization.
Use the and soft keys to scroll the keyboard
to select letters.
The soft key changes back and forth from lower
and upper case.
The soft key erases everything you have typed.
The soft key is the backspace to delete one letter
at a time.
Press the soft key to save the name and exit the
keyboard screen. Press the soft key to exit the
screen without saving. Both actions return you to Style
screen 1.
Style Screen 2 - Delays
Use the ADM Directional Keypad (CH) to navigate to
Style screen 2.
Set the valve and motor On and Off delays.
333587C 25
Setup
Style Screen 3 - Integration
Use the ADM Directional Keypad (CH) to navigate to
Style screen 3.
NOTE: You can only make changes to this screen in
Remote mode. In Local mode, the screen appears as
shown below.
1. In Remote mode, press the soft key to enter
editing mode.
Pump Settings
Press the soft key at iQ Menu screen 1 to access
the Pump setup screens. This function allows you to
configure the operating settings for the pump and drum
depending on the mode of operation.
Pump Screen 1 - Pump Settings
The following description is the same for both Ram and
Tandem selections. For Tandem, Pump 1 and Pump 2
are shown in the Menu Bar. Use the ADM Directional
Keypad to select each pump for configuration. The
Tandem screen is shown below.
2. Set Style Enable and Go Signal fields to either
Discrete or Fieldbus depending on your
requirements. It is recommended that you select
Discrete for the Go Signal to avoid start and stop
delays.
3. Set Dispense Complete to Discrete, Fieldbus, or
Timer. If you select Timer, enter the number of
seconds for the timer from 0-999.
4. Press the soft key to save your changes and
exit editing mode.
26 333587C
NOTE: in Tandem systems, it is recommended that both
pumps should be configured with identical pimp
settings.
Follow these steps to configure the operating settings for
each pump in a Tandem system or a single pump in a
Ram system.
1. Press the soft key to enter editing mode.
2. Configure the Over Pressure setting by entering a
pressure limit.
Setup
3. Select Alarm, Deviation, or None from the drop
down menu for the Error Type.
NOTE: The Over Pressure error will be triggered if the
limit is exceeded for 1 second. An Alarm sends an error
message and deactivates the system. A Deviation
sends an error message but the system continues to
operate.
4. The Pump Volume shows the pump size in cc and
can be changed in editing mode if needed.
Pump Screen 2 - Drum Settings
Use the ADM Directional Keypad (CH) to navigate to
Pump screen 2.
As with the first pump screen, Pump Screen 2 shows
both pumps in the Menu Bar in a Tandem system as
shown below.
NOTE: Pressure transducers are calibrated at the
factory, but calibration may be necessary after extended
use. The pump transducer offset and the valve
transducer offset are shown in the Calibrate section.
5. Relieve pressure in the system using Valve
depressurization. See Depressurization Mode on
page 40.
6. Press the soft key to automatically reset the
offsets to zero. You can also manually change the
values and select minus or plus from the drop down
menus as appropriate for the calibration.
7. Press the soft key to save your changes and
exit editing mode.
The steps for configuring the settings are the same for
both Ram and Tandem.
1. Select the soft key to enter editing mode.
2. Select the error type from Alarm, Deviation, and
None for the Not Primed Event. This is triggered
when a drum is replaced and the pump has not yet
been primed. If Alarm is selected, the pump must be
primed after replacing a drum and before returning
to normal operation.
3. Enter the length of the pump Prime Timer between
1 and 9 minutes. Five minutes is the default value.
See Priming Mode on page 41.
4. By default, the Low Sensor box is unchecked
(disabled). Press the key to enable the drum
low deviation.
333587C 27
Setup
5. By default, the Empty Sensor box is checked
(enabled). Press the key to disable the drum
empty alarm if needed.
NOTE: The Low Sensor and Empty Sensor errors are
triggered 3 seconds after reaching a critical level.
6. Press the key to enable the Platen Valve
setting. This must be enabled to be able to change
flow rates between dispenses and to allow platen
depressurization. This setting only applies to an
E-Flo iQ system that has a Platen Valve installed.
7. Auto Depressurization allows the platen valve to
open and depressurize the system back to the
platen based on this setting. Enter a value between
1 and 24 hours.
NOTE: The Platen Valve must be enabled on the screen
to trigger Auto Depressurization. If heat is installed, it
places the system into setback. A zero value in the field
disables this feature.
8. Press the soft key to save your changes and
exit editing mode.
Heat Settings
NOTE: For Tandem systems, read this section first, then
refer to Tandem Heat Setup Screen 1 on page 29.
The heat zone number in the first column corresponds
to the connector and heat zone on the Automatic
Multi-Zone (AMZ) heat control. For example, heat zone
number 4-7 corresponds to connector 4 and heat zone
7. For information about the AMZ, refer to the E-Flo iQ
Supply Systems, Installation-Parts manual. See
Related Manuals on page 3.
1. Press the soft key to enter editing mode.
2. The Zone Type column refers to the system
component that the zone is heating. Select a zone
type from the drop down menu for each zone. The
options available in the drop down menu are:
•Hose
•Valve
• Manifold
• PGM (Precision Gear Motor)
• Flowmeter
• Press Reg (Pressure Regulator)
•Other
NOTE: The correct zone type has to be selected for the
zone to properly heat. If an incorrect zone type is
selected, errors, overshoots, and long heat up times can
occur.
Press the soft key at the iQ Menu screen 1 to
access the Heat setup screens. These screens allow
you to configure the operating settings for the Heat
function.
NOTE: Heat must be selected at the System Setup
screen for these selections to be available. See the
System Setup Screen on page 23.
Heat Setup Screen 1
NOTE: There are two other zone types: platen and
pump. The zones for these are always 4-8 and 5-9,
respectively, as shown above.
3. Enter a temperature for the zone setpoint
temperature ( ) column. This is the setpoint
that the zone heats to when the heat is turned on.
The temperature units can be changed from °C to
°F in the Advanced settings screens. See
Advanced Setup Screen 2 on page 32.
28 333587C
Setup
4. Enter a temperature for the zone setback
temperature ( ) column. This is the setback that
the zone goes to when the heat is in setback. The
temperature units can be changed from °C to °F in
the Advanced settings screens. See Advanced
Setup Screen 2 on page 32.
NOTE: If you change a setpoint temperature to a value
below the current setback temperature, that value
becomes the new setback temperature. If you increase
a setback temperature to a value above the current
setpoint temperature, that value becomes the new
setpoint temperature.
5. The column on the right side of the zone setback
temperature column is for enabling the zone. Use
the key to enable zones.
NOTE: When enabled, the zone will be displayed on the
Heat Run screen. When the box is disabled, the zone
will not be displayed on the Heat Run screen and the
errors for that zone will be ignored. See Heat Run
Screen on page 42.
Tandem Heat Setup Screen 1
Read all of Heat Setup Screen 1 starting on page 28
before reading this section.
The Heat Setup screens for Ram and Tandem are the
same in appearance except Tandem has an additional
column to the right for the second pump.
One of the advantages of a Tandem system is
continuous operation if a pump needs to be shut down
for any reason, such as changing a drum of material. In
a heated system, it is equally important to maintain heat
for the entire system when one of the pumps is shut
down.
NOTE: Heated systems have a red and black Power
Junction Box Switch (AK) that removes power to
everything EXCEPT heat on the ram supply unit. This
allows a ram supply unit to continue to heat the system
with the power to the ram turned off. See Power
Disconnect on page 14 for more information.
The Tandem Heat setup screen 1 allows you configure
how you want heat to be controlled for the entire system.
6. Press the soft key to save your changes and
exit editing mode.
Apply a Heat Setting Globally
While still in Heat Setup screen 1, press the globalize
soft key to apply a setpoint or setback heat setting
across all of the heat zones.
A message will appear prior to completing the change.
Press the soft key to complete applying the
selected parameter. Press the soft key to cancel
the globalization.
Heat 1 in the Menu Bar is for the Heat Control Box (AX)
on the Pump 1 ram and Heat 2 is for the Heat Control
Box (AX) on the Pump 2 ram. The heat control box on
each ram controls heat to its pump, platen, and the hose
that runs from the pump to the Ball Valve (S) on the
Tandem Block (R).
Since all components from the Tandem Block R) to the
Dispense Valve (B) are shared by both pumps and need
to be heated continuously while the system is in
operation, you can designate one pump to control the
shared components at this screen.
NOTE: The cables for heat from the shared components
must be connected to the Heat Control Box (AX) on the
designated pump.
333587C 29
Setup
In this example, the heat control box on Pump 1 (P1) is
the one selected to heat the shared components
running from the Tandem Block (R) to the Dispense
Valve (B).
1. Press the soft key to enter editing mode.
2. Configure your Zone Type and setpoint and setback
temperatures as described in Heat Setup Screen 1
on page 28.
3. Use the key to enable the zones under P1 that
will control the heat for the entire system.
NOTE: Since P1 will be the heat control for the shared
components, you need to enable the same zones for P2
while at the Heat 1 screen. This sets P1 to control the
heat for its pump, platen, and hose while also controlling
the heat for the components that P1 and P2 share.
4. Use the key to enable the zones under P2 that
are enabled under P1.
5. Use the ADM Directional Keypad (CH) to move to
Heat 2 in the Menu Bar.
6. Use the key to enable only the pump and
platen zones and the zone for the hose that runs
from the ram supply unit for P2 to the Ball Valve (S)
on the Tandem Block (R) since all others are
controlled by P1.
Heat Setup Screen 2 - Heat Soak
Use the ADM Directional Keypad (CH) to navigate to
Heat screen 2. This screen is the same for Ram and
Tandem except for the additional Heat 2 selection in the
Menu Bar. Make sure you configure heat soak time for
both Heat 1 and Heat 2 in a Tandem system.
Press the soft key to enter editing mode.
The heat soak time in the far right column is the amount
of additional time that the heat zone needs to ensure
that the material is heated evenly throughout after the
zone is up to temperature. Enter a time in minutes.
NOTE: Three minutes is the minimum amount of heat
soak time needed to make sure that the dispense valve
is completely up to temperature.
The Zone Types can only be changed at the Heat Setup
screen 1. See Heat Setup Screen 1 on page 28.
Press the soft key to save your changes and exit
this screen.
7. Press the soft key to save your changes and
exit editing mode.
30 333587C