Graco 333587C User Manual

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Operation

E-Flo

iQ Dispense

333587C

System

For dispensing and metering sealants, adhesives, and other medium to high viscosity fluids. For professional use only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

See page 5 for system component information.

Important Safety Instructions

Read all warnings and instructions in this manual and in all related manuals before using the equipment. Save all instructions.

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dispense System Configurator . . . . . . . . . . . . . . . . 4

Dispense System Components. . . . . . . . . . . . . . . . 5

iQ Ram Supply Units . . . . . . . . . . . . . . . . . . . . . . 5

iQ Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . 6

Hose Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Dispense System Pressure . . . . . . . . . . . . . . . . . . . 7

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dispense System Component Identification . . . . 11

Tandem Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Supply Unit Component Identification . . . . . . . . . 13

iQ Ram Supply Unit . . . . . . . . . . . . . . . . . . . . . . 13

Power Disconnect . . . . . . . . . . . . . . . . . . . . . . . 14

Integrated Air Controls (AG) . . . . . . . . . . . . . . . 15

Integrated Air Line Accessories . . . . . . . . . . . . . 15

Advanced Display Module (ADM) . . . . . . . . . . . 16

ADM Display Details. . . . . . . . . . . . . . . . . . . . . . . . 17

ADM LED Status Descriptions . . . . . . . . . . . . . . 19

ADM Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ADM Soft Keys. . . . . . . . . . . . . . . . . . . . . . . . . . 20

iQ Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

System Setup Screen . . . . . . . . . . . . . . . . . . . . 23

Style Definitions . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pump Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Heat Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Advanced Setup. . . . . . . . . . . . . . . . . . . . . . . . . 31

Connect Light Tower Assembly . . . . . . . . . . . . . 33

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 34

Load Material . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tandem Priming when Changing Drums . . . . . . 37

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Ram Run Screen . . . . . . . . . . . . . . . . . . . . . . . . 38

Tandem Run Screen . . . . . . . . . . . . . . . . . . . . . 39

Run Screen Editing Mode . . . . . . . . . . . . . . . . . 42

Heat Run Screen . . . . . . . . . . . . . . . . . . . . . . . . 42

Job Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Events and Errors . . . . . . . . . . . . . . . . . . . . . . . 45

Pressure Relief Procedure. . . . . . . . . . . . . . . . . . . 46

Shutdown the System . . . . . . . . . . . . . . . . . . . . . . 48

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Pump Maintenance Screen 1. . . . . . . . . . . . . . . 49

Pump Maintenance Screen 2. . . . . . . . . . . . . . . 50

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Pump Diagnostics Screen . . . . . . . . . . . . . . . . . 51

Heat Diagnostics Screen . . . . . . . . . . . . . . . . . . 51

Pressure Diagnostics Screen . . . . . . . . . . . . . . . 52

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

View Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Troubleshoot Errors . . . . . . . . . . . . . . . . . . . . . . 53

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

USB Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Download Procedure . . . . . . . . . . . . . . . . . . . . . 64

USB Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Event Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Job Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Automation Log . . . . . . . . . . . . . . . . . . . . . . . . . 65

System Configuration Settings . . . . . . . . . . . . . . 65

Custom Language File . . . . . . . . . . . . . . . . . . . . 65

Create Custom Language Strings . . . . . . . . . . . 66

Upload Procedure. . . . . . . . . . . . . . . . . . . . . . . . 66

Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Discrete Inputs/Outputs . . . . . . . . . . . . . . . . . . . 67

Job Cycle Timing Diagram . . . . . . . . . . . . . . . . . 69

Discrete Timing Diagram . . . . . . . . . . . . . . . . . . 70

Communications Gateway Module (CGM). . . . . 71

Prime Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Depressurize Diagram . . . . . . . . . . . . . . . . . . . . 87

System Enable - Remote Start Diagram . . . . . . 88

Acknowledge - Clear Error Diagram. . . . . . . . . . 88

Manual Crossover Diagram . . . . . . . . . . . . . . . . 89

Data Exchange Diagram . . . . . . . . . . . . . . . . . . 89

Power Reset Diagram . . . . . . . . . . . . . . . . . . . . 90

Heat CGM Timing Diagram . . . . . . . . . . . . . . . . 90

Heat Module Acknowledge-Clear Error Diagram 91 Heat Zone Acknowledge-Clear Error Diagram . . 91

Heat CGM Data Exchange Diagram . . . . . . . . . 92

Connection Details . . . . . . . . . . . . . . . . . . . . . . . 93

Gateway Setup Screens . . . . . . . . . . . . . . . . . . . 96

Integration Feedback Screens . . . . . . . . . . . . . . 99

Technical Specifications . . . . . . . . . . . . . . . . . . . 100

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . 101

End of Product Life . . . . . . . . . . . . . . . . . . . . . . 101

California Proposition 65 . . . . . . . . . . . . . . . . . . . 101

Graco Standard Warranty . . . . . . . . . . . . . . . . . . 102

2 333587C

Related Manuals

Related manuals in English:

Manual Description

333585 iQ Dispense Valves, Instructions-Parts

333586 E-Flo iQ Dispense System, Installation-Parts

3A6321 ADM Token In-System Programming

312493 Light Tower Kit Instructions

3A1244 Graco Control Architecture Module

3A6482 APD20 Advanced Precision Driver

313138 Supply System Communications Gateway

Module Installation Kit

Related Manuals

333587C 3

Dispense System Configurator

The E-Flo iQ dispense system provides the flexibility to configure a complete system to meet your specific needs. This includes offering multiple combinations of the following components:

• iQ Ram Supply Units

• iQ Dispense Valves

• Hoses and connectors

For dispense system component information, see Dispense System Components on page 5.

First,

Second

and

Third

Digit

EQC

E-Flo iQ

System

Fourth

Digit

Revision

Fifth Digit Sixth Digit

Seventh

Digit

Platen

Single or

Tandem

S Single H Heated Y Yes T Tan-

dem

Heat

Option

A Ambient

Valve

Option

Eighth Digit

Ram Supply Unit Options

Size

A 3 in.

B 3 in.

C 3 in.

D 3 in.

F 3 in.

G 3 in.

H 3 in.

J 3 in.

K 6.5 in.

M 6.5 in.

N 6.5 in.

P 6.5 in.

Drum

Size

20 L

(5 Gal) CS EPDM

20 L

(5 Gal) CS

20 L

(5 Gal) CM EPDM

20 L

(5 Gal) CM

200 L

(55 Gal) CS EPDM

200 L

(55 Gal) CS

200 L

(55 Gal) CM EPDM

200 L

(55 Gal) CM

200 L

(55 Gal) CS EPDM

200 L

(55 Gal) CS

200 L

(55 Gal) CM EPDM

200 L

(55 Gal) CM

Pump

Material

Seal

Material

Neo-

prene

Neo-

prene

Neo-

prene

Neo-

prene

Neo-

prene

Neo-

prene

Ninth Digit

Fieldbus

Option

A Ether-

Net/IP

B PROF-

INET

C PROFI-

BUS

D Devi-

ceNet

N None

Digits Ten

through

Seventeen

Hose

Options for

Tandem

Hoses (Dig-

its 10-13)

and Supply

Hoses (Dig-

its 14-17)

(See Hose

Options on

page 6)

Digits

Eighteen

through

Twenty Seven

Valve Options

(See the iQ

Dispense

Valves Instruc-

tions - Parts

manual for

valve model

options)

KEY:

CS = Carbon Steel Severe Duty

CM = Carbon Steel MaxLife

4 333587C

Dispense System Components

NOTE: The Heated option for the E-Flo iQ system is for warm melt applications with a maximum temperature of 70° C

(158° F).

iQ Ram Supply Units

Check the identification plate (ID) on the back of the ram post near the Power Junction Box (AJ) for the seven-digit part number of the iQ ram supply unit. Use the following matrix to define the construction of the unit, based on the seven digits.

For example, Part No. EZC2422 represents an electric supply unit (EZ), a carbon steel Check-Mate 200 Severe Duty dis-

placement pump (C2), a 3 in. ram (4), a 5-gallon platen with a neoprene seal (2), and an ADM (2).

The digits in the following matrix do not correspond to the reference numbers in the Parts drawings and lists.

EZ C2 4

First

and

Second

Digit

(Electric

Supply

System)

Third and Fourth Digit Fifth Digit

Check-Mate Pump Options Ram Options

Pump

Size

Material

C1 200cc CS Ambient

C2 200cc CS Heated

C3 200cc CM Ambient

C4 200cc CM Heated

Heated/

Ambient

<70° C 2 D200 3 in.

<70° C 4 D60 3 in.

Name Size

1 D60 3 in.

3 D200s 6.5 in.

5 D200 3 in.

6 D200s 6.5 in.

Drum

Size Style

20 L

(5 Gal) Ambient 1

200 L

(55 Gal) Ambient 2

200 L

(55 Gal) Ambient 3

Heated

20 L

(5 Gal)

200 L

(55 Gal)

200 L

(55 Gal)

<70° C 4

Heated

<70° C 5

Heated

<70° C 6

Sixth Digit

Platen and Seal Options

Platen

(5 Gal) CST/AL Neoprene

(5 Gal) CST/AL EPDM

200 L

Platen

Size

Material

20 L

(55

Gal) AL Neoprene

(55

Gal) AL Neoprene

(55

Gal) AL EPDM

(55

Gal) AL EPDM

Material Wiper

Seventh

Digit

Interface

Options

Seal

Single

Double

Heated/

Ambient Interface

Ring Ambient 2 ADM

Heated

Ring

Ring Ambient

Ring

Ring Ambient

Ring

Ring Ambient

Ring

<70° C 4No ADM

Heated

<70° C

Heated

<70° C

Heated

<70° C

KEY:

CS = Carbon Steel Severe Duty

CM = Carbon Steel MaxLife

CST/AL = Carbon Steel/Aluminum AL = Aluminum

333587C 5

Dispense System Components

iQ Dispense Valves

Check the identification plate on the valve for the ten-digit part number of the iQ dispense valve. Use the following matrix to define the construction of the valve, based on the ten digits. For example, Part No. V25AB060BA represents a valve (V) with 1/4 in. NPT inlet ports (25), NPT tip (A), ball/seat type (B), 60 mm outlet block length (060), solenoid (B), with no heat (A).

First Digit

Second and

Third Digit

Fourth Digit Fifth Digit

Size Tip Size Type

Sixth, Seventh,

and Eighth Digit

Outlet Block

Length

Ninth Digit Tenth Digit

Action Heat

Valve

1/4 in. NPT

A 1/4 in. NPT B Ball/Seat 000 NA B

Mounted

A None

Solenoid

60 mm

C 0.6 mm S Snuff-Back 060

*Remote Solenoid

B Heated

Block

D 1.0 mm T Tip Seal 200

200 mm

F 1.3 mm

G 1.7 mm

* Remote solenoid supplied by customer.

NOTE: Refer to the iQ Dispense Valves Instructions-Parts manual for additional information about iQ Dispense Valves. See Related Manuals on page 3

Hose Options

Working

Pressure

Temperature

Rating

4000 psi (28

MPa, 276 bar) at

-65° F - 400° F (101° C - 204°

Part No. JIC Dash Size Length Heat

04 19M404 -10 (5/8 in, 15.9 mm) 6 ft Heated

05 19M405 -10 (5/8 in, 15.9 mm) 10 ft Heated

06 19M406 -10 (5/8 in, 15.9 mm) 15 ft Heated

07 19M407 -10 (5/8 in, 15.9 mm) 20 ft Heated

08 19M408 -10 (5/8 in, 15.9 mm) 25 ft Heated

11 19M411 -12 (3/4 in, 19.0 mm) 6 ft Heated

12 19M412 -12 (3/4 in, 19.0 mm) 10 ft Heated

13 19M413 -12 (3/4 in, 19.0 mm) 15 ft Heated

14 19M414 -12 (3/4 in, 19.0 mm) 20 ft Heated

15 19M415 -12 (3/4 in, 19.0 mm) 25 ft Heated

16 19M416 -16 (1 in, 25.4 mm) 6 ft Heated

17 19M417 -16 (1 in, 25.4 mm) 10 ft Heated

18 19M418 -16 (1 in, 25.4 mm) 15 ft Heated

19 19M419 -16 (1 in, 25.4 mm) 20 ft Heated

20 19M420 -16 (1 in, 25.4 mm) 25 ft Heated

Working

Pressure

Temperature

Rating

4000 psi (28

MPa, 276 bar) at

-65° F - 212° F (-54° C - 100°

3000 psi (21

MPa, 207 bar) at

213° F - 400° F

(101° C - 204°

Part No. JIC Dash Size Length Heat

65 17K265 -10 (5/8 in, 15.9 mm) 6 ft Ambient

66 17K266 -10 (5/8 in, 15.9 mm) 10 ft Ambient

67 17K267 -10 (5/8 in, 15.9 mm) 15 ft Ambient

68 17K268 -10 (5/8 in, 15.9 mm) 20 ft Ambient

69 17K269 -10 (5/8 in, 15.9 mm) 25 ft Ambient

72 17K272 -12 (3/4 in, 19.0 mm) 6 ft Ambient

73 17K273 -12 (3/4 in, 19.0 mm) 10 ft Ambient

74 17K274 -12 (3/4 in, 19.0 mm) 15 ft Ambient

75 17K275 -12 (3/4 in, 19.0 mm) 20 ft Ambient

76 17K276 -12 (3/4 in, 19.0 mm) 25 ft Ambient

77 17K277 -16 (1 in, 25.4 mm) 6 ft Ambient

78 17K278 -16 (1 in, 25.4 mm) 10 ft Ambient

79 17K279 -16 (1 in, 25.4 mm) 15 ft Ambient

80 17K280 -16 (1 in, 25.4 mm) 20 ft Ambient

81 17K281 -16 (1 in, 25.4 mm) 25 ft Ambient

00 No Hose N/A N/A N/A

6 333587C

Dispense System Pressure

Due to factors such as the dispense system design, the material being pumped, and the flow rate, the dynamic pressure will not reach the rated working (stall) pressure of the system.

Pump Working (Stall) Pressure Max Dynamic (Run) Pressure

Lower Size psi bar MPa psi bar MPa

Dispense System Pressure

Check-Mate

200CS/CM

4,000 290 29.0 3,905 269 26.9

333587C 7

Warnings

DANGER

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

SEVERE ELECTRIC SHOCK HAZARD

This equipment can be powered by more than 240 V. Contact with this voltage will cause death or serious injury.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• This equipment must be grounded. Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

8 333587C

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

333587C 9

Warnings

WARNING

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, splatter may occur.

• Use minimum air pressure when removing platen from drum.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

10 333587C

Dispense System Component Identification

*Circular Electrical Connection

*Square Electrical Connection

*Circular Electrical Connection

*Square Electrical Connection

Dispense System Component Identification

NOTE: Figure 1 shows a typical E-Flo iQ dispense

system installation with an iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some installations may require only one hose depending on the needs of the system.

FIG. 1: E-Flo iQ Dispense System

Key:

A iQ Ram Supply Unit B iQ Dispense Valve C First Hose from Supply System D Second Hose to iQ Dispense Valve E Ram Supply System Fitting to First Hose

F First Hose Fitting to Second Hose G Second Hose Fitting to Swivel H Swivel Fitting J Swivel to Valve Fitting

* Applies to heated hoses only.

333587C 11

Dispense System Component Identification

*Circular Electrical Connection

*Square Electrical Connection

*Circular Electrical Connection

*Square Electrical Connection

*Circular Electrical Connection

Tandem Ram

NOTE: FIG. 2 shows a typical E-Flo iQ dispense system

installation with a Tandem iQ ram supply unit, hoses, connectors, and an iQ dispense valve. Some installations may not require Supply Hose 2 (D) to iQ Dispense Valve (B) depending on the needs of the system.

FIG. 2: Tandem E-Flo iQ Dispense System

Key:

A iQ Ram Supply Unit 1 B iQ Dispense Valve C Supply Hose 1 D Supply Hose 2 E Tandem Block Fitting to Supply Hose 1 F Supply Hose 1 Fitting to Supply Hose 2 G Supply Hose 2 Fitting to Swivel H Swivel Fitting J Swivel Fitting to Valve K iQ Ram Supply Unit 2

L Tandem Hose 1 M Tandem Hose 2 N Ram Supply Unit 1 Fitting to Tandem Hose 1 P Ram Supply Unit 2 Fitting to Tandem Hose 2 R Tandem Block S Ball Valves

* Applies to heated hoses only.

12 333587C

Supply Unit Component Identification

*AX

*ZA

Ambient System

Heated System

iQ Ram Supply Unit

D200 3 in. Dual Post Shown

Supply Unit Component Identification

FIG. 3: iQ Ram Supply Unit

Key:

AA Ram Assembly AB Electric Driver AC Displacement Pump AD Platen AE Fluid Check Valve AF Advanced Display Module (ADM) AG Integrated Air Controls (see Figure 6) AH Platen Bleed Port AJ Power Junction Box AK Power Junction Box Switch AL Platen Lift Rod AM Pump Bleed Valve AN Wet Cup

333587C 13

AR Air Line (not supplied) AS Air Line Drain Valve (not supplied) AT Air Filter (not supplied) AU Bleed Type Air Shutoff Valve (required) (not supplied) AV Level Sensors AW Outlet Pressure Transducer AX *Heat Control Box AY Platen Valve Kit (optional) AZ Disconnect Switch (See Power Disconnect on page 14) ZA *Pump Heater ZB Recirculation Hose ZC Pump Relief Valve

* Parts on heated systems only.

Supply Unit Component Identification

Heated System

Ambient System

Power Disconnect

Every E-Flo iQ Dispense System has a red and yellow Disconnect Switch which shuts off power to the entire system. The location of the switch is different for ambient and heated systems. See Figure 4.

On ambient systems, the Disconnect Switch (AZ) is located on the Power Junction Box (AJ).

On heated systems, the Disconnect Switch (AZ) is located on the Heat Control Box (AX). Heated systems also have a red and black Power Junction Box Switch (AK) located on the Power Junction Box (AJ). The Power Junction Box Switch (AK) removes power to everything EXCEPT heat. The Disconnect Switch (AZ) removes power to the entire system, including heat.

. 4. Power Disconnect

14 333587C

Supply Unit Component Identification

1/4 NPT Plug

Integrated Air Controls (AG)

The integrated air controls include:

• Main Air Slider Valve (BA): turns air on and off to

the system. When closed, the valve relieves pres-

sure downstream.

• Ram Air Regulator (BB): controls Ram up and

down pressure and blowoff pressure.

• Ram Director Valve (BC): controls Ram direction.

• Exhaust Port with Muffler (BD)

• Blowoff Button (BE): turns air on and off to push

the Platen (D) out of an empty drum.

Integrated Air Line Accessories

See Figure 3.

• Air Line Drain Valve (AS): removes condensed

water from the air line. Not supplied.

• Air Line Filter (AT): removes harmful dirt and mois-

ture from the compressed air supply. Not supplied.

• Second Bleed-type Air Valve (AU) (required): iso-

lates Air Line accessories for servicing. Locate upstream from all other Air Line accessories. Not supplied.

. 5. Integrated Air Control Module

333587C 15

Supply Unit Component Identification

Advanced Display Module (ADM)

Front and Rear Views

FIG. 6: ADM Component Identification

Key: CA Startup/Shutdown

Starts up or shuts down the system. Toggles between Active and Inactive system.

CB System Status Indicator LED CC Pump Soft Stop

Stops all pump processes and disables the pump. Also stops all heating processes and disables the heat. This is not a safety or emergency stop.

CD Soft Keys

Defined by the icon on the screen next to the soft key. Performs the specific operation for that icon when pressed.

CE Cancel

Cancels a selection or number entry while in the process of entering a number or making a selection. Cancels the pump processes. Exits a screen without saving changes.

CF Enter

Select to update a field, accept a selection or value, acknowledge an event, enter a screen, and toggle selected items.

CG Lock/Setup

Toggles between Run screens and the iQ Menu.

CH Directional Keypad

Navigate within a screen or to a new screen.

CJ Numeric Keypad

Input numeric values.

CK Part Number Identification Label CL USB Interface CM CAN Cable Connection

Power and communication.

CN Module Status LEDs

Visual indicators to show the status of the ADM.

CP Token Access Cover

Access cover for blue software token.

CR Battery Access Cover CS Light Tower Connection

NOTE: If using a Tandem system, the AMD is only

included with the iQ Ram Supply Unit 1 (A)

16 333587C

ADM Display Details

Blue Token

Date and Time

Navigation Arrows

Screen Menu

Status

System Mode

ADM Display Details

Use the Blue Token

The E-Flo iQ system includes a blue token that must be inserted into the ADM to initiate the E-Flo iQ software.

1. Remove the ADM from the bracket.

2. Use a hex wrench to remove the screws from the token access cover (CP).

Five seconds after the E-Flo iQ blue token is inserted into the ADM, the Graco power up screen switches to the E-Flo iQ power up screen. This screen remains on while the ADM runs through initialization and establishes communication with other modules in the system.

Menu Bar

The Menu Bar appears at the top of each screen (the following image is only an example).

3. Remove the access cover (CP).

4. Insert and press the blue software token firmly into the slot.

5. Replace the token access cover (CP) and insert and tighten the screw that holds it in place.

6. Mount the ADM on the bracket.

Power Up Screen

This screen appears when the ADM is powered up.

Date and Time

The date and time are always displayed in one of the following formats. The time is always displayed as a 24-hour clock.

•

DD/MM/YY HH:MM

•

YY/MM/DD HH:MM

•

MM/DD/YY HH:MM

Navigation Arrows

The left and right arrows are only visible when screen navigation is allowed.

333587C 17

ADM Display Details

Screen Menu

The screen menu indicates the currently active screen, which is highlighted. It also indicates the associated screens that are available by scrolling left and right.

System Mode

The current system mode is displayed in the lower left of the Menu Bar. System modes include: Pump Active, Pump Inactive, Job in Cycle, Pre-charge, Heat Inactive, Heat Off, Heat Soak, Heat at Temp, Heat in Setback.

Status

The current system status is displayed in the lower right of the Menu Bar.

Alarm/Deviation

The current system error is displayed in the middle of the Menu Bar. There are four possibilities.

Icon Function

No Icon No information or no error has occurred

Advisory

Deviation

Press on any Run screen to switch to the iQ Menu screens. If the system has a password lock, the Password screen is displayed. If the system is not locked (password is set to 0000), iQ Menu Screen 1 is displayed. Refer to iQ Menu on page 22 for additional information.

Press on any Setup screen to return to the Run screen.

Press the Enter soft key to activate the editing function on any screen.

Press the Exit soft key to exit the editing function and save any changes.

Use the other soft keys to select the function adjacent to them.

Use to exit a screen. Using this key while in editing mode will exit the screen without saving changes.

Use the keys on the ADM to move through the settings on a screen or drop down menu and to scroll through multiple screens on the right side of the display.

Alarm

Soft Keys

Icons next to the soft keys indicate which mode or action is associated with each soft key. Soft keys that do not have an icon next to them are not active in the current screen. See Advanced Display Module on page 16 and ADM Soft Keys on page 20.

NOTICE

To prevent damage to the soft key buttons, do not press buttons with sharp objects such as pens, plastic cards, or fingernails.

Navigating the Screens

There are two types of screens:

Run screens control operations and display system status and data.

Setup screens control system parameters and advanced features. These screens are accessed through the iQ Menu.

Use the key to choose a field to update, to make a selection, to save a selection or value, to enter a screen, or to acknowledge an event.

Set Password

You can set a password to protect access to some selections on the iQ Menu screens. See iQ Menu on page 22. It can also be used when changing from Remote to Local control mode to protect against inadvertently changing control modes. To set or remove the password, select Advanced from iQ Menu 2. See Advanced Setup Screen 1 on page 31.

18 333587C

ADM LED Status Descriptions

LED Conditions Description

System Status Green Solid Run Mode, System On

Green Flashing Setup Mode, System On Yellow Solid Run Mode, System Off Yellow Flashing Setup Mode, System Off

USB Status (CL) Green Flashing Data recording in progress

Yellow Solid Downloading information to USB Green and Yellow Flashing ADM is busy, USB cannot transfer information

when in this mode

ADM Status (CN) Green Solid Power applied to module

Yellow Flashing Active Communication Red Steady Flashing Software upload from token in progress Red Random Flashing or Solid Module error exists

ADM Icons

ADM Display Details

Icon Function

Alarm - See Troubleshooting, page 53 for more information.

Deviation - See Troubleshooting, page 53 for more information.

Advisory - See Troubleshooting, page 53 for more information.

Target for primary pressure and flow. Only displayed in priming mode.

Communication Error

No issues found with parameter or setting value

Missing or unexpected parameter or setting value

System is processing request (animated)

Pump position (animated). The pump coupler will move up and down in real time and indicate the approximate position of the pump. The pump will need to complete one full down stroke upon each power cycle before the position is valid.

Icon Function

Zone setpoint temperature showing the temperature the zone heats too when the heat is turned on.

Zone setback temperature showing the setback the zone goes to when the heat is in setback mode.

333587C 19

ADM Display Details

ADM Soft Keys

Icon Function

Pump Operation Icon

Green: Start the Pump

Inverted Green: Stop the Pump

Red with Border (enabled): Indicates

that the pump cannot be started due to an alarm.

Red with No Border (not enabled):

Indicates that the system is not enabled and the pump cannot be started.

Yellow: Indicates that the pump has an active alarm but still allows the valve and platen to be depressurized. The pump can still be primed only if it is a “pump not primed” alarm.

Enter or exit editing mode for a particular screen.

Access the Style Definitions screens.

Icon Function

Access the Advanced System Setup screens.

Access the Maintenance function.

Access the Fieldbus Gateway Setup screens.

Access the Integration Feedback screens.

Globalize selection. Apply a style setting to all of the styles in Style Definitions or a heat setting to all of the heat zones in Heat Settings.

Confirm globalizing a setting.

Cancel globalizing a setting.

Access a keyboard screen to create or change a style name.

Reset offsets to zero when calibrating pressure transducers.

Access the Pump Setup screens.

Access the Heat Setup screens.

Access the Diagnostics function.

Access the Events logs.

Access the Errors logs.

Access the Job Log.

Access the Troubleshooting function.

Access the System Setup screen.

Tandem systems only. Toggle between Pump 1 and Pump 2.

Local / Remote control toggle.

Pump is locked in remote control via fieldbus interface.

Enter or exit pump priming mode. A “1” or “2” will show on the icon in Tandem systems to indicate which pump will be primed.

Enter or exit drum depressurization mode. (If equipped with optional fluid solenoid.) A “1” or “2” will show on the icon in Tandem systems to indicate which pump will be depressurized.

Enter or exit valve depressurization mode.

Turn heat zones on and off.

20 333587C

Icon Function

Place all heat zones into setback and out of setback.

Enter or exit manual pump movement mode.

Move to the top.

Move upward.

Move downward.

Move to the bottom.

Reset Cycle Counter.

Toggle between lifetime and resettable.

ADM Display Details

Calibrate.

Continue.

Previous screen.

Search.

333587C 21

iQ Menu

The iQ Menu screens provide access to settings that help to ensure the proper operation and maintenance of the system. These functions can be performed when the ADM is either in Active or System OFF Mode.

1. Provide power to the system to turn on the ADM.

2. Press on the ADM from any Run screen to go to the iQ Menu screens.

iQ Menu Screen 1

If you set a password, the menu will be displayed with red locks above the menu selections with parameters that can be changed. Enter your password when prompted to access these screens.

The selections that do not have a red lock have information that can be viewed but not changed and would not require a password. See Advanced Setup Screen 1 on page 31 for information about setting a password.

iQ Menu Screen 2

22 333587C

Setup

To prevent personal injury from pressurized fluid such as skin injection or splashing fluid, make sure that all components in your system are rated to the maximum pressure the system is capable of attaining. All components must be rated for maximum pressure even if the pump is operated below maximum pressure.

NOTICE

To prevent damage to ADM buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

NOTICE

To prevent damage to components in the system, all components must be rated to the maximum pressure the system is capable of attaining.

Setup

Use the drop down menu to select the type of system as either Ram or Tandem.

NOTE: Changing the system type resets the pumps in the system.

When you select Ram, the only action required at this screen is if the pump has a heat module installed. Press

It is important to set up the parameters of your system before operating the E-Flo iQ system. These are accessed through the iQ Menu. After starting up the

ADM, press the key from the Run screen to go to the iQ Menu screens. Refer to iQ Menu on page 22.

System Setup Screen

Press the soft key at the iQ Menu screen 2 to access the System Setup screen.

the key in the Heat box to configure it for heat.

All other fields are automatically set when the blue token is inserted on an installed system. The System is displayed as Ram. The box below the iQ icon next to the System field indicates that it is an E-Flo iQ system.

The Pump shows as Installed. The Serial Number should match the serial number printed on the driver ID tag. As a backup to the driver serial number, the serial number of the current board will be displayed instead. The serial number for the control board is also displayed in the detailed software status screens. See Advanced

Setup Screen 4 on page 33.

When you select Tandem, a field for the second pump

is displayed on the screen showing Uninstalled. Select Installed from the drop down menu.

Press the soft key to enter editing mode.

333587C 23

Setup

When you select installed, the Serial Number will be automatically populated to match the serial number printed on the driver ID tag on Pump 2.

If Pump 2 has a heat module installed, press the key in the Heat box to enable it.

1. Press the soft key to enter editing mode.

2. Enter a Style identifier from 0-16. This is the designation the system uses for the type of dispensing based on how you define the style here.

3. Bead is automatically selected as the Style Mode.

Press the soft key to exit editing mode.

Style Definitions

Press the soft key at the iQ Menu screen 1 to access the Style Definitions setup screens. This function allows you to identify the style for dispensing material and configure the settings of the style.

NOTE: Before accessing these settings, you need to select if your system is running in Local or Remote control mode. See Control Modes on page 40.

Style Screen 1 - Style Definition

NOTE: When in Local control mode, you cannot select

Source at this screen, but you can still enter Values. The Source fields can be changed in Remote control mode.

4. From the Source drop-down menus, select the Pre-Charge and Flow Rate as either Local or Fieldbus. When you select Local, enter the appropriate corresponding number in the Value column. A Fieldbus selection does not require a value.

NOTE: The optional Communications Gateway Module (CGM) is required to use fieldbus.

5. Press the soft key to save your changes and exit editing mode.

24 333587C

Setup

Name the Style

You can also name the Style. While still in Style screen

1, Press the soft key to advance to a keyboard screen to create or change the name of the style based on your needs.

NOTE: The Style identifier is a system requirement. The Style Name option is not required. It is intended as a user-defined description for the application of each dispensing style. An example might be: Trunk Hem. The maximum length is 11 characters.

Apply a Style Setting Globally

While still in Style screen 1, pressing the globalize soft key applies a style setting across all of the styles. A message will appear prior to completing the change.

Press the soft key to complete applying the

selected parameter. Press the soft key to cancel the globalization.

Use the and soft keys to scroll the keyboard to select letters.

The soft key changes back and forth from lower and upper case.

The soft key erases everything you have typed.

The soft key is the backspace to delete one letter at a time.

Press the soft key to save the name and exit the

keyboard screen. Press the soft key to exit the screen without saving. Both actions return you to Style screen 1.

Style Screen 2 - Delays

Use the ADM Directional Keypad (CH) to navigate to Style screen 2.

Set the valve and motor On and Off delays.

333587C 25

Setup

Style Screen 3 - Integration

Use the ADM Directional Keypad (CH) to navigate to Style screen 3.

NOTE: You can only make changes to this screen in Remote mode. In Local mode, the screen appears as shown below.

1. In Remote mode, press the soft key to enter editing mode.

Pump Settings

Press the soft key at iQ Menu screen 1 to access the Pump setup screens. This function allows you to configure the operating settings for the pump and drum depending on the mode of operation.

Pump Screen 1 - Pump Settings

The following description is the same for both Ram and Tandem selections. For Tandem, Pump 1 and Pump 2 are shown in the Menu Bar. Use the ADM Directional Keypad to select each pump for configuration. The Tandem screen is shown below.

2. Set Style Enable and Go Signal fields to either Discrete or Fieldbus depending on your requirements. It is recommended that you select Discrete for the Go Signal to avoid start and stop delays.

3. Set Dispense Complete to Discrete, Fieldbus, or Timer. If you select Timer, enter the number of seconds for the timer from 0-999.

4. Press the soft key to save your changes and exit editing mode.

26 333587C

NOTE: in Tandem systems, it is recommended that both pumps should be configured with identical pimp settings.

Follow these steps to configure the operating settings for each pump in a Tandem system or a single pump in a Ram system.

1. Press the soft key to enter editing mode.

2. Configure the Over Pressure setting by entering a pressure limit.

Setup

3. Select Alarm, Deviation, or None from the drop down menu for the Error Type.

NOTE: The Over Pressure error will be triggered if the limit is exceeded for 1 second. An Alarm sends an error message and deactivates the system. A Deviation sends an error message but the system continues to operate.

4. The Pump Volume shows the pump size in cc and can be changed in editing mode if needed.

Pump Screen 2 - Drum Settings

Use the ADM Directional Keypad (CH) to navigate to Pump screen 2.

As with the first pump screen, Pump Screen 2 shows both pumps in the Menu Bar in a Tandem system as shown below.

NOTE: Pressure transducers are calibrated at the factory, but calibration may be necessary after extended use. The pump transducer offset and the valve transducer offset are shown in the Calibrate section.

5. Relieve pressure in the system using Valve depressurization. See Depressurization Mode on page 40.

6. Press the soft key to automatically reset the offsets to zero. You can also manually change the values and select minus or plus from the drop down menus as appropriate for the calibration.

7. Press the soft key to save your changes and exit editing mode.

The steps for configuring the settings are the same for both Ram and Tandem.

1. Select the soft key to enter editing mode.

2. Select the error type from Alarm, Deviation, and None for the Not Primed Event. This is triggered when a drum is replaced and the pump has not yet been primed. If Alarm is selected, the pump must be primed after replacing a drum and before returning to normal operation.

3. Enter the length of the pump Prime Timer between 1 and 9 minutes. Five minutes is the default value. See Priming Mode on page 41.

4. By default, the Low Sensor box is unchecked

(disabled). Press the key to enable the drum low deviation.

333587C 27

Setup

5. By default, the Empty Sensor box is checked

(enabled). Press the key to disable the drum empty alarm if needed.

NOTE: The Low Sensor and Empty Sensor errors are triggered 3 seconds after reaching a critical level.

6. Press the key to enable the Platen Valve setting. This must be enabled to be able to change flow rates between dispenses and to allow platen depressurization. This setting only applies to an E-Flo iQ system that has a Platen Valve installed.

7. Auto Depressurization allows the platen valve to open and depressurize the system back to the platen based on this setting. Enter a value between 1 and 24 hours.

NOTE: The Platen Valve must be enabled on the screen to trigger Auto Depressurization. If heat is installed, it places the system into setback. A zero value in the field disables this feature.

8. Press the soft key to save your changes and exit editing mode.

Heat Settings

NOTE: For Tandem systems, read this section first, then

refer to Tandem Heat Setup Screen 1 on page 29.

The heat zone number in the first column corresponds to the connector and heat zone on the Automatic Multi-Zone (AMZ) heat control. For example, heat zone number 4-7 corresponds to connector 4 and heat zone

7. For information about the AMZ, refer to the E-Flo iQ Supply Systems, Installation-Parts manual. See Related Manuals on page 3.

1. Press the soft key to enter editing mode.

2. The Zone Type column refers to the system component that the zone is heating. Select a zone type from the drop down menu for each zone. The options available in the drop down menu are:

•Hose

•Valve

• Manifold

• PGM (Precision Gear Motor)

• Flowmeter

• Press Reg (Pressure Regulator)

•Other

NOTE: The correct zone type has to be selected for the zone to properly heat. If an incorrect zone type is selected, errors, overshoots, and long heat up times can occur.

Press the soft key at the iQ Menu screen 1 to access the Heat setup screens. These screens allow you to configure the operating settings for the Heat function.

NOTE: Heat must be selected at the System Setup screen for these selections to be available. See the

System Setup Screen on page 23.

Heat Setup Screen 1

NOTE: There are two other zone types: platen and

pump. The zones for these are always 4-8 and 5-9, respectively, as shown above.

3. Enter a temperature for the zone setpoint

temperature ( ) column. This is the setpoint that the zone heats to when the heat is turned on. The temperature units can be changed from °C to °F in the Advanced settings screens. See Advanced Setup Screen 2 on page 32.

28 333587C

Setup

4. Enter a temperature for the zone setback

temperature ( ) column. This is the setback that the zone goes to when the heat is in setback. The temperature units can be changed from °C to °F in the Advanced settings screens. See Advanced

Setup Screen 2 on page 32.

NOTE: If you change a setpoint temperature to a value

below the current setback temperature, that value becomes the new setback temperature. If you increase a setback temperature to a value above the current setpoint temperature, that value becomes the new setpoint temperature.

5. The column on the right side of the zone setback temperature column is for enabling the zone. Use

the key to enable zones.

NOTE: When enabled, the zone will be displayed on the Heat Run screen. When the box is disabled, the zone will not be displayed on the Heat Run screen and the errors for that zone will be ignored. See Heat Run

Screen on page 42.

Tandem Heat Setup Screen 1

Read all of Heat Setup Screen 1 starting on page 28 before reading this section.

The Heat Setup screens for Ram and Tandem are the same in appearance except Tandem has an additional column to the right for the second pump.

One of the advantages of a Tandem system is continuous operation if a pump needs to be shut down for any reason, such as changing a drum of material. In a heated system, it is equally important to maintain heat for the entire system when one of the pumps is shut down.

NOTE: Heated systems have a red and black Power Junction Box Switch (AK) that removes power to everything EXCEPT heat on the ram supply unit. This allows a ram supply unit to continue to heat the system with the power to the ram turned off. See Power Disconnect on page 14 for more information.

The Tandem Heat setup screen 1 allows you configure how you want heat to be controlled for the entire system.

6. Press the soft key to save your changes and exit editing mode.

Apply a Heat Setting Globally

While still in Heat Setup screen 1, press the globalize

soft key to apply a setpoint or setback heat setting

across all of the heat zones.

A message will appear prior to completing the change.

Press the soft key to complete applying the

selected parameter. Press the soft key to cancel the globalization.

Heat 1 in the Menu Bar is for the Heat Control Box (AX) on the Pump 1 ram and Heat 2 is for the Heat Control Box (AX) on the Pump 2 ram. The heat control box on each ram controls heat to its pump, platen, and the hose that runs from the pump to the Ball Valve (S) on the Tandem Block (R).

Since all components from the Tandem Block R) to the Dispense Valve (B) are shared by both pumps and need to be heated continuously while the system is in operation, you can designate one pump to control the shared components at this screen.

NOTE: The cables for heat from the shared components must be connected to the Heat Control Box (AX) on the designated pump.

333587C 29

Setup

In this example, the heat control box on Pump 1 (P1) is the one selected to heat the shared components running from the Tandem Block (R) to the Dispense Valve (B).

1. Press the soft key to enter editing mode.

2. Configure your Zone Type and setpoint and setback

temperatures as described in Heat Setup Screen 1 on page 28.

3. Use the key to enable the zones under P1 that will control the heat for the entire system.

NOTE: Since P1 will be the heat control for the shared components, you need to enable the same zones for P2 while at the Heat 1 screen. This sets P1 to control the heat for its pump, platen, and hose while also controlling the heat for the components that P1 and P2 share.

4. Use the key to enable the zones under P2 that are enabled under P1.

5. Use the ADM Directional Keypad (CH) to move to Heat 2 in the Menu Bar.

6. Use the key to enable only the pump and platen zones and the zone for the hose that runs from the ram supply unit for P2 to the Ball Valve (S) on the Tandem Block (R) since all others are controlled by P1.

Heat Setup Screen 2 - Heat Soak

Use the ADM Directional Keypad (CH) to navigate to Heat screen 2. This screen is the same for Ram and Tandem except for the additional Heat 2 selection in the Menu Bar. Make sure you configure heat soak time for both Heat 1 and Heat 2 in a Tandem system.

Press the soft key to enter editing mode.

The heat soak time in the far right column is the amount of additional time that the heat zone needs to ensure that the material is heated evenly throughout after the zone is up to temperature. Enter a time in minutes.

NOTE: Three minutes is the minimum amount of heat soak time needed to make sure that the dispense valve is completely up to temperature.

The Zone Types can only be changed at the Heat Setup screen 1. See Heat Setup Screen 1 on page 28.

Press the soft key to save your changes and exit this screen.

7. Press the soft key to save your changes and exit editing mode.

30 333587C

Setup

Heat Setup Screen 3

Use the ADM Directional Keypad (CH) to navigate to Heat screen 3. The Tandem screen is shown below. The Ram screen is identical except for only having Heat 1 in the Menu Bar. Make sure you configure these settings for both Heat 1 and Heat 2 in a Tandem system.

1. Press the soft key to enter editing mode.

2. In the Temp Offset Errors section, set the variance in degrees allowed from a zone temperature setting before a deviation and alarm is triggered. The default values are 15 for deviations and 25 for alarms. You can enter other temperature values.

For example, if the zone temperature is set at 50 degrees and you set +15 degrees for a High Deviation and +25 degrees for a High Alarm, the deviation will occur when the temperature reaches 65 (50 +15) and the alarm will occur when it reaches 75 (50 + 25).

heated. To avoid overshooting material heat, select the appropriate option based on the running temperature.

NOTE: If material heat overshoots on a particular heat rate setting, select a slower heat rate.

Running Temperature Heat Rate Option

26° C - 40° C Slow

41° C - 55° C Normal

56° C - 70° C Fast

5. The Drum Size at the bottom of the screen shows the size of the drum for that ram supply unit. Select the correct drum size from the two options: 5 Gallon Drum and 55 Gallon Drum. The correct drum size must be selected to properly heat the platen.

6. Press the soft key to save your changes and exit this screen.

Advanced Setup

Use the ADM directional keypad (BH) to change to iQ

Menu screen 2. Press the soft key to access the Advanced Setup screens. This function allows you to configure the operating settings for E-Flo iQ system.

Advanced Setup Screen 1

1. Press the soft key to enter editing mode.

The same applies to the Low Alarm and Low Deviation settings. In the same example at 50 degrees with a Low Deviation of -15 and a Low Alarm of -25, the deviation will occur when the temperature reaches 35 (50-15) and the alarm will occur when it reaches 25 (50-25).

NOTE: These offsets apply to all of the heat zones in the Ram or Tandem system.

3. The Heat Idle Timeout feature provides the capability to deactivate heat after the pump has not moved for a selected number of hours. Enter the number of hours in the box provided.

4. Select a Heat Rate Option from the drop down menu. The available options are slow, normal, and fast. The heat rate controls how fast the material is

333587C 31

2. Select the Language from the drop down menu. Available languages are English, Spanish, French, German, traditional Chinese, Japanese, Korean, Portuguese, Italian, and Russian.

Setup

3. Select a Date Format from the drop down menu. The available formats are mm/dd/yy, dd/mm/yy, yy/mm/dd.

4. Enter numeric values for the month, day, and two-digit year in the Date field.

5. Enter numeric values in the Time field for the 24-hour clock in hours and minutes.

6. Enter the number of minutes of inactivity before the Screen Saver turns off the screen back-lighting. Enter a 0 to leave it on constantly. Press any key to disable the screen saver.

7. For the Password, enter any numbers from 0001 to

9999. To remove the password, change the password to 0000. This disables the password function.

NOTE: When you use a password, some iQ Menu selections will require the password for access. See iQ Menu on page 22 for additional information.

8. For the Password Timeout, enter a time in minutes that allows you to temporarily move throughout the screens without having to enter a password. The timeout starts after returning to the Run screen. Once the time has expired, you must enter the password again.

9. Enabling the Display Control Password feature requires you to enter the password before switching from Remote to Local control mode. See Control Modes on page 40. This protects against inadvertently changing out of Remote control mode. If the password is disabled by being set to 0000, this feature will not function even if it is set to Enable.

Press the soft key to save your changes and exit editing mode.

1. Press the soft key to enter editing mode.

2. Select between psi, bar, and MPa for the Pressure Units.

3. Select the Rate between x/min and x/sec.

4. Select the Flow Rate from cc, gal(US), gal(UK), oz(US), oz(UK), liters, or cycles.

5. Select the Drum Volume from cc, gal(US), gal(UK), oz(US), oz(UK), liters, or cycles.

6. Select the Temperature between °C and °F.

7. For Enabled Temp Adjustments, use the key to select to Enable or Disable temperature adjustments. Enabling this feature allows you to change temperature setpoints and setbacks through the Heat Run screen. See Heat Run Screen on page 42.

8. Press the soft key to save your changes and exit editing mode.

Advanced Setup Screen 3

Advanced Setup Screen 2

Use the ADM directional keypad (BH) to navigate to Advanced Screen 2. This screen allows you to select units of measurement, rates, and the type of temperature scale to use for the operation of your system.

32 333587C

Use the ADM Directional Keypad (CH) to navigate to Advanced Screen 3. The parameters on this screen pertain to USB downloads.

Setup

1. Press the soft key to enter editing mode.

2. USB downloads automatically begin when a USB

drive is inserted. Use the key to disable this feature in the Disable USB Downloads/Uploads box.

3. If you do not want USB log errors to be generated

on the ADM, use the key to disable this feature in the Disable USB Log Errors box.

4. For the Download Depth: Last feature, set the

desired download depth using the keypad and key to enter the desired number of days. This specifies how many days worth of pump data will be kept in the USB logs. Once the logs fill up, the oldest recording will be overwritten.

5. To enable a time frame range of data to download

upon insertion of a USB drive, use the key in the Data Range Prompt Enable box.

6. Press the soft key to save your changes and exit editing mode.

Advanced Setup Screen 4

Use the ADM Directional Keypad (CH) to navigate to Advanced Screen 3.

This screen can be used to view the version of software used in the system. Additionally, this screen is used to update the system software using a USB drive with the latest software and a Graco black token. The latest software is provided on Help.graco.com.

Refer to the ADM Token In-System Programming manual for a detailed description of this screen. See

Related Manuals on page 3.

Connect Light Tower Assembly

1. Order the 255468 Light Tower Accessory as a diagnostic indicator for the E-Flo iQ System.

2. Connect the cable from the light tower to the digital I/O port (CS) on the ADM (AF).

Signal Description

Off System is not active

Green Only On System is active and no errors are

present

Blinking Green Heat is warming up

Yellow On An advisory exists

Blinking Yellow A deviation exists

Red solid The system is shut down due to

an alarm occuring

NOTE: See Troubleshooting on page 53 for error definitions.

333587C 33

Startup

Connect Hose

Startup

Letters in parenthesis are used in this section for reference to callouts in the Component Identification sec-

tion starting on page 11.

Flush the Pump

To avoid fire and explosion, always ground the equipment and the waste container. To avoid static spark-

ing and injury from splashing, always flush at the lowest possible pressure.

NOTE: Pumps (AC) are tested with lightweight oil, which is left in to protect the Pump parts. If the material you are using may be contaminated by the oil, flush it out with a compatible solvent before using the Pump (AC).

3. Connect a hose to the 1 in. npt fitting on the top of the Check Valve Block (AE). Place the other end of the hose into a grounded waste container.

4. Turn on the Disconnect Switch (AZ). If using a heated system, also turn on the Power Junction Box switch (AK).

5. Press the Startup button (CA) on the ADM (AF) to enable the system.

6. At the ADM (AF) Run screen, press the soft key

next to the icon to enter editing mode.

Always flush at the lowest pressure possible. Check connectors for leaks and tighten as necessary. Flush

with a fluid that is compatible with the material being dis-

pensed and the equipment wetted parts.

NOTE: Check with your material manufacturer or supplier for recommended flushing fluids and flushing fre-

quency.

NOTICE

To prevent damage to the pump from rust, never leave water or water-based fluid in a carbon steel pump overnight. If you are pumping a water-based fluid, flush with water first. Then flush with a rust inhibitor, such as mineral spirits. Relieve pressure, but leave the rust inhibitor in the pump to protect parts from corrosion.

For information about Priming the system, refer to Priming Mode on page 41.

1. Follow the Pressure Relief Procedure on page 46.

2. Place a pail of compatible solvent in the Ram (AA).

7. Press the soft key to enter the pump priming mode. Two fields appear on the screen next to the

pump: target pressure (top) and target flow (bot-

tom).

8. Enter 100 psi (0.7 MPa, 7 bar) as the target pres-

sure and enter 25 cc/min as the target flow.

9. Press the soft key to initiate the Pump (AC) and start flushing the system. This loads the solvent into the Pump (AC).

10. Adjust pressure as necessary and flush the system until clear solvent flows from the hose.

11. Press the soft key to stop the Pump (AC).

12. Press the soft key to exit editing mode.

13. Follow the Pressure Relief Procedure on page 46.

14. Remove the solvent pail from the Ram (AA).

15. Repeat steps 1 through 14 for the second pump in a Tandem system.

34 333587C

Load Material

Platen Valve Port with Cap

Recirculation Hose (ZB)

Platen Wiper

Platen Bleed Stick

The following steps are required when you are loading material in the system for the first time. This procedure should be performed after the E-Flo iQ system is installed, flushed, and ready for operation. Refer to the E-Flo iQ Supply System Installation-Parts manual for installation. See Related Manuals on page 3.

Startup

7. Place a full pail or drum of material on the Ram (AA) base and center it under the Platen (AD). Then remove the drum cover and smooth the surface of the material with a straightedge.

8. To prevent air from being trapped under the Platen (AD), scoop fluid from the center of the pail/drum to the sides to make the surface concave.

9. Adjust the pail/drum to make sure it is aligned with the Platen (AD).

10. Remove the Platen Bleed Stick to open the Platen Bleed Port (AH).

For additional information about the E-Flo iQ Run screens, including priming and depressurization, see

Operation on page 38.

NOTE: For an E-Flo iQ system with a Platen Valve (AY)

installed, you need to ensure that the Platen Valve setting is enabled in the Pump Settings on the ADM before starting this procedure. See Pump Screen 2 -

Drum Settings on page 27.

NOTE: For Tandem systems, complete all steps in the

following sections on both ram supply units before performing the steps in Load the Hose and Dispense Valve:

• Prepare the Pump

• Load the Platen and Platen Valve

• Load the Pump

• Load the Platen Valve and Recirculation Hose

Prepare the Pump

1. For Tandem Systems, ensure the Ball Valves (S) on the Tandem Block (R) are closed.

2. Turn on the Disconnect Switch (AZ). If using a heated system, also turn on the Power Junction Box switch (AK).

NOTE: If a Platen Valve (AY) is installed on the system, do not connect the Recirculation Hose (ZB) to the Platen Valve Port until you have completed loading material through the system.

11. With your hands away from the pail/drum and the Platen (AD), move the Ram Director Valve (BC) down to lower the Ram (AA) until the Platen (AD) rests on the lip of the pail/drum.

12. Return the Ram Director Valve (BC) to the neutral position.

Load the Platen and Platen Valve

3. Open the Main Air Slider Valve (BA) on the Integrated Air Control and set the Ram Air Regulator (BB) to 40 psi (.20 MPa, 2.0 bar).

4. Move the Ram Director Valve (BC) up to raise the Ram (AA) to its full height.

5. Set the Ram Director Valve (BC) to neutral (horizontal position).

6. Lubricate the Platen Wiper with grease or another lubricant compatible with the material being loaded.

333587C 35

1. For Tandem systems, ensure the Ball Valves (S) on the Tandem Block (R) are closed.

2. Move the Ram Director Valve (BC) down to lower the ram until material appears at the Platen Bleed Port (AH).

3. Return the Ram Director Valve (BC) to the neutral position.

4. Replace the Platen Bleed Stick that was removed in step 8 in Prepare the Pump.

Startup

5. If a Platen Valve (AY) is installed on the system, remove the cap from the Platen Valve Port located on the platen.

6. Move the Ram Director Valve (BC) down to lower the ram again until material appears the Platen Valve Port.

7. Return the Ram Director Valve (BC) to the neutral position.

8. Replace the Platen Valve Port cap.

Load the Pump

1. For Tandem systems, ensure the Ball Valves (S) on the Tandem Block (R) are closed.

2. Move the Ram Director Valve (BC) down to lower the Ram (AA).

3. At the ADM (AF), press the soft key to enter the pump priming mode. Two fields appear on the screen next to the pump: target pressure (top) and target flow (bottom).

4. Enter 100 psi (0.7 MPa, 7 bar) as the target pressure and enter 25 cc/min as the target flow.

NOTE: Loading the material at the low pressure and flow rate in step 3 keeps the Pump (AC) from cavitating, since there is no material loaded in the Pump (AC).

NOTE: Priming mode has a timer that is shown to the left of the priming mode icon and counts down when the priming starts. The default is 5 minutes. If time expires before you are done loading material to the system,

press the soft key to restart priming mode. Your target pressure and flow settings remain the same.

Load the Platen Valve and Recirculation Hose

NOTE: The following steps only apply to systems that

include the Platen Valve (AY). For systems without a Platen Valve, go to step 1 in Load the Hose and Valve.

1. For Tandem systems, ensure the Ball Valves (S) on the Tandem Block (R) are closed.

2. Place the Recirculation Hose (ZB) into a waste container.

3. While still in pump priming mode and with the target pressure still set at 100 psi (0.7 MPa, 7 bar) and the

target flow at 25 cc/min, press the soft key to enter the platen depressurization mode.

4. Press the soft key to start the Pump (AC).

5. Increase pressure and flow rates on the screen as necessary.

6. Run the Pump (AC) until a steady stream with no air flows out of the Recirculation Hose.

7. Press the soft key to stop the Pump (AC).

8. Press the soft key to exit the platen depressurization mode.

9. Move the Ram Director Valve (BC) to the neutral position.

10. Remove the cap from the Platen Valve Port.

11. Install the Recirculation Hose (ZB) to the Platen Valve Port and tighten until secure.

5. Open the Pump Bleed Valve (AM) and place a waste container below it to catch material.

6. Press the soft key to start the Pump (AC).

7. Increase pressure and flow rates on the screen as necessary to fill the Pump (AC) with material.

8. When a steady stream of material with no air comes out of the Pump Bleed Valve (AM), close the valve.

9. Press the soft key to stop the Pump (AC).

36 333587C

NOTE: It is important to load the Platen Valve (AY) and Recirculation Hose (ZB) with material before connecting it to the Platen Valve Port to ensure no air is introduced into the material. Failure to follow these steps could cause air pockets in the material.

Load the Hose and Dispense Valve

NOTE: For Tandem systems, ensure that the previous

four sections are completed for both ram supply units before performing these steps.

1. On a Tandem system, open the Ball Valves (S) on the Tandem Block (R).

2. Place a waste container below the Dispense Valve (A).

3. Ensure all fittings are secure from the Pump (AC) out to the Dispense Valve (A).

4. While still in pump priming mode and with the target pressure still set at 100 psi (0.7 MPa, 7 bar) and the

target flow at 25 cc/min, press, the soft key to enter the valve depressurization mode on Pump 1.

5. Press the soft key to start the Pump (AC). This will open the Dispense Valve (A) and allow the pump to run at the set pressure and flow rate.

6. Increase pressure and flow targets as necessary until a steady stream with no air flows out of the Dispense Valve (A).

7. Press the soft key to stop the Pump (AC).

Startup

5. Press the soft key to enter the pump priming mode.

6. To control the flow of material, set your target pressure and target flow in the fields that are displayed above the line and style number. Ensure that the target prime pressure is at least 100 psi below current system operating pressure, but not less than 400 psi below current operating pressure.

8. Press the soft key to exit the valve depressurization mode.

9. Press the soft key to exit priming mode

Tandem Priming when Changing Drums

When priming one ram supply unit of a Tandem system, the other ram does not need to be stopped when you want to change material drums. The other pump can continue running and dispensing material.

NOTE: This can only be performed when the system is in Remote control mode. For priming pumps in Local mode during operation, see Priming Mode on page 41.

1. Press the soft key to change to Remote control mode. If PLC lockout is active, the inactive pump must be primed through the CGM.

2. Adjust the drum to make sure it is aligned with the Platen (AD). See Prepare the Pump on page 35.

3. Open both Ball Valves (S) on the Tandem Block (R).

7. Open the Pump Relief Valve (ZC) on the ram and place a waste container below it to catch material.

8. Press the soft key to start the priming process.

9. Allow adequate amount of time for air to escape the system through the Pump Relief Valve (ZC) while priming. At least 30 seconds with no air pockets is recommended.

NOTE: A timer shows to the left of the priming mode icon and counts down during priming. The default is 5 minutes but can be adjusted between 1 and 9 minutes. See Pump Screen 2 - Pump Settings on page 27.

10. When a steady stream of material with no air comes out of the Pump Relief Valve (ZC), close the Pump Relief Valve.

11. To manually stop the priming process at any time,

press the soft key. If you do not manually stop the process, it will automatically stop when the timer counts down to 0:00.

NOTE: If time has expired, you must press the soft

key again to resume priming. Do not press the soft

4. Press the soft key to switch to the currently operating ram supply unit. The one currently operating is highlighted in green. The Prime icon displays the number of the other ram for priming.

333587C 37

key until you have restarted the priming process.

12. Press the soft key to exit the priming mode.

Operation

Ram Run Screen

1. Toggles between two modes of control: Local and

Remote. See Control Modes on page 40.

2. Select to enter or exit the editing mode for the screen.

3. Indicates whether or not an error is active on this pump and the pump status. See Pump Status on page 40.

4. Displays the current pump pressure.

5. Displays the current dispense valve pressure.

6. Shows the status of the dispense valve. Green is on, gray is off.

7. Used to run beads manually. This is only available when the system is in Local mode. See Manual Pump Operation on page 40.

8. Select to enter or exit drum depressurization mode.

9. Select to enter or exit dispense valve

See Depressurization Mode on page 40.

depressurization mode. See Depressurization

10. Select to enter or exit priming mode. See Priming Mode on page 41.

11. Displays the Actual amount of material.

12. Displays the current flow rate.

13. Displays the name of the style that you have assigned. See Style Screen 1 - Style Definition on page 24.

14. Shows the Style identification number that is currently in use. See Style Screen 1 - Style Definition on page 24.

15. Displays the size of the pump.

16. Shows the status of the Platen valve used during pump depressurization. Green is on, gray is off.

17. Displays the current mode of control (Local or Remote). See item 1.

NOTE: The pump and material line show animated operation and material flow when dispensing.

Mode on page 40.

38 333587C

Tandem Run Screen

14 13

Operation

1. Toggles between two modes of control: Local and

Remote. See Control Modes on page 40.

2. Select to enter or exit the editing mode for the screen.

3. Displays the current pump pressure.

4. Shows the pump currently selected as green.

5. Shows the status of the Platen valve used during pump depressurization. Green is on, gray is off.

6. Low material level and empty material level indicators. Shows as red when low or empty. See

Low Level and Empty Level Indicators on page

41.

7. Displays the current dispense valve pressure.

8. Used to run beads manually. This is only available when the system is in Local mode. See Manual Pump Operation on page 40.

9. Select to enter or exit drum depressurization mode. See Depressurization Mode on page 40.

10. Select to enter or exit dispense valve depressurization mode. See Depressurization Mode on page 40.

11. Select to enter or exit priming mode. See Priming Mode on page 41.

12. Shows the status of the dispense valve. Green is on, gray is off.

13. Displays the current flow rate.

14. Displays the Actual amount of material.

15. Shows the Style identification number that is currently in use. See Style Screen 1 - Style Definition on page 24.

16. Displays the name of the style that you have assigned. See Style Screen 1 - Style Definition on page 24.

17. Toggles between Pump 1 and Pump 2. See item 4.

18. Displays the size of the pump.

19. Displays the current mode of control (Local or Remote). See item 1.

NOTE: The pump and material line show animated operation and material flow when dispensing.

333587C 39

Operation

Control Modes

The E-Flo iQ system can be controlled locally or remotely. Pressing the soft key for this icon toggles back

and forth between the two modes. When this icon is displayed, the pump is controlled in Local mode

through the display. When this icon is displayed, the pump is controlled in Remote mode through discrete I/O or fieldbus protocols.

If the system is in Remote mode, the pump is active, and there are no errors, dispensing can be controlled by the Programmable Logic Controller (PLC) or robot through a fieldbus connection. The ADM goes into PLC Lockout during this time. While in PLC lockout, the PLC has complete control. You can change settings if they are not password protected but cannot perform any other functions using the ADM.

Pump Status

Pump Status is for Ram systems only. The three dots located above the pump on the Run Home screen indicate the pump status and whether or not an error is active on the pump. They represent increasing levels of readiness and activity.

Red with No Border (not enabled): Indicates that the system is not enabled and the pump cannot be started. Yellow: Indicates that the pump has an active alarm but still allows the valve and platen to be depressurized. The pump can still be primed only if it is a “pump not primed” alarm.

NOTE: Customer Go Signal can be used in local control mode. See page 67.

On Tandem systems, press the soft key to switch to Pump 1 or Pump 2.

When you press the soft key, the Run screen disables other icons on the screen. This is indicated by removing the borders of the icons as shown below.

From left to right:

Pump enabled/disabled (green if enabled, amber if disabled)

Pump enabled, off, and not moving

Pump enabled and commanded to drive, but pump is not moving (stalled) Pump enabled, commanded to drive and moving

Manual Pump Operation

Use the soft key to dispense manually. This icon is only available when the ADM is in Local control mode. See Control Modes on this page. This icon changes based on the status of the pump.

Icon Function

Green: Start the pump

Inverted Green: Stop the pump

Red with Border (enabled): Indicates that

the pump cannot be started due to an alarm.

While the pump is performing the bead dispense, the pump and material line are animated.

NOTE: You need to manually stop a bead dispense by

pressing the soft key.

Depressurization Mode

The drum platen and the dispensing valve can be depressurized from the Run screen in Local control

mode. Press the soft key on a Tandem system to switch between Pump 1 and Pump 2.

1. On a Tandem system, open the Ball Valves (S) on the Tandem Block (R).

2. Press the soft key to enter the Platen

depressurization mode or the soft key to enter the Valve depressurization mode.

40 333587C

Operation

NOTE: The depressurization process does not automatically stop. You need to manually stop depressurization as described below.

3. Press the soft key to start the depressurization

process and to stop it.

4. Press the soft key for the platen or the soft key for the valve to exit the depressurization mode.

Priming Mode

The pump can be primed from the Run screen in Local control mode during operation. If the pump is being controlled by PLC Lockout, priming must be done through CGM. See the Prime Diagram on page 87.

The steps are the same for the Ram and Tandem

systems. On Tandem systems, press the soft key, if needed, to switch between Pump 1 and Pump 2.

NOTE: You are able to depressurize the platen and valve on a pump while in priming mode.

4. A timer is shown to the left of the priming mode icon and counts down when the priming starts. The default is 5 minutes but you can adjust the timer setting to between 1 and 9 minutes. See Pump Screen 2 - Pump Settings on page 27.

5. To manually stop the priming process at any time,

press the soft key. If you do not manually stop the process, it will automatically stop when the timer counts down to 0:00.

NOTE: If time has expired, you must press the soft

key again to resume priming. Do not press the soft key until you have restarted the priming process.

6. Press the soft key to exit the priming mode.

NOTE: Refer to Load Material on page 35 for information about priming and loading material into the pump the first time after installation.

NOTE: Priming does not appear in the Job Log.

Low Level and Empty Level Indicators

1. On a Tandem system, open the Ball Valves (S) on the Tandem Block (R).

1. Press the soft key to enter the pump priming mode.

2. To control the flow of material, set your target pressure and target flow in the fields that are displayed above and to the right of the pump.

The Tandem Run screen has low material level and empty material level indicators. You can enable or disable the sensors for these on Pump Screen 2 - Drum Settings on page 27. These monitor the material level in the drums.

The indicators normally show as green. When a low level sensor on the ram is activated because material in the drum is low, the top indicator for the pump turns red and an error symbol appears next to the pump.

3. Press the soft key to start the priming process.

333587C 41

When an empty level sensor is activated on the ram, the bottom indicator for the pump turns red and the error symbol changes to the one selected for the empty level sensor.

Operation

In the example above, the low level sensor is set to Deviation and the empty level sensor is set to Alarm to stop operation of the pump.

Run Screen Editing Mode

Press the soft key to enter editing mode.

Press the soft key to access the Style Definitions setup screens. See Style Definitions on page 24 for information about this function.

Heat Run Screen

When Heat is selected for a pump at the System Setup screen, a Heat Run screen is available. See System Setup Screen on page 23. Use the ADM directional keypad (BH) to go to the Heat Run screen.

The Ram Heat Run screen is identical to the Tandem Heat Run screen except for the Menu Bar as shown below.

You can change the style identification number without going to the Style Definitions setup screens. Enter the new number using the numeric keypad and confirm it by

pressing the key.

Press the soft key to access the Job Log. See Job Log on page 44 for information.

Press the soft key to exit editing mode.

NOTE: The zone must be enabled at the Heat Setup screen 1 to be displayed on the Heat Run screen. See Heat Settings on page 28.

The pump heat zones are shown on the left side of the screen and the zones for the other system components are shown on the right. The number in the box next to the pump is the pump number.

For each component, the number outside the left bracket is the connector number. The number just inside the left bracket is the zone number.

The temperature reading inside the box is the zone setpoint/setback temperature. It is the setpoint to which control is heating the zone when the zone is turned on. When the system is placed in setback, the temperature displayed in the box is the setback value.

42 333587C

The temperature units can be changed from °C to °F in the Advanced Settings screens. See Advanced Setup Screen 2 on page 32.

The zone heat symbols on the right side of the screen correspond to the current type to which the zone is set.

Zone Heat Symbol

Hose

Valve

Manifold

Operation

PGM

Flowmeter

Press Regulator

Pump

Platen

The number to the right of the Zone Heat Symbol is the zone’s actual temperature. The temperature unit is the same as the zone setpoint/setback temperature unit.

The zone heat state is the circle with a number inside of it next to the temperature unit. There are four different

colors used in the indicators for the heat zone.

Color Description

Green Heat zone is at temperature. Yellow Heat Zone is in setback.

Heat zone is warming up or heat zone is

Yellow to Green

heat soaking. It starts as yellow then progresses clockwise to green as it warms up. The pump number also

flashes yellow to green during heatsoak. Red Heat zone has an error. Gray Heat zone is turned off.

2. When the icon is showing, you can put the

system into setback by pressing the soft key. This places all of the zones displayed on the screen to setback and shows the setback temperature in the zone setpoint/setback temperature box.

3. Press the soft key to take the system out of setback.

1. Press the soft key to turn the heat zones on and off.

333587C 43

Operation

If all of the existing heat zones are disabled, the readings on the Heat Run screen will be gray. If Heat is not enabled at the System Setup screen, the following screen will be displayed when you select the Heat Run screen from the Menu Bar.

See Heat Settings on page 28 to enable heat zones.

Job Log

Access the Job Log screens from the Run Home screen

or iQ Menu screen 1 by pressing the soft key. The Job Log screen provides detailed information about all of the jobs performed on the system. The jobs are listed chronologically from most recent to oldest.

Job Log

Date The month, day, and year the job was

recorded. Time The time the job was completed. Pump (Pressure) Pump The pump identification number. Style The style identification number that

Actual How much material the pump

Valve (Pressure)

NOTE: The pump and valve pressures are recorded at the time of the valve opening.

The Job Log maintains a record of the last 204 jobs that were performed. Use the ADM directional keypad (BH) to scroll through the pages.

Red text on the Job Log screen indicates that a job/style had a changeover during a dispense, meaning that the valve was open when the pump changed directions. These are shown in red to indicate the changeover because the amount that is displayed in the Actual field may vary.

The pump pressure for the job.

was run in the job.

dispenses.

The valve pressure for the job.

NOTE: Priming the pump using the soft key on the Run screen does not appear in the Job Log.

Each job log includes two rows and four columns of information. The cell descriptions are shown at the top of each page under the Menu Bar.

44 333587C

Events and Errors

Operation

Events Log Screen

This screen shows the Date, Time, Event Code, and Description of all events that have occurred on the system. There are 20 pages, each holding 10 events. The 200 most recent events are shown.

Use the ADM directional keypad (BH) to scroll through the pages.

See Troubleshoot Errors on page 53 for instructions on viewing event code descriptions.

Errors Log Screen

This screen shows the Date, Time, Error Code, and Description of all errors that have occurred on the system. There are 20 pages, each holding 10 events. The 200 most recent errors are shown.

Use the ADM directional keypad (BH) to scroll through the pages.

See Troubleshoot Errors on page 53 for instructions on viewing error code descriptions.

All events listed on this screen can be downloaded on a USB flash drive. To download logs, see the Download Procedure on page 64.

All errors listed on this screen can be downloaded on a USB flash drive. To download logs, see the Download Procedure on page 64.

333587C 45

Pressure Relief Procedure

Pump Pressure

Valve Pressure

Single Unit Run ScreenSingle Unit Run ScreenSingle Unit Run Screen

Tandem Unit Run Screen

Pump Pressure

Valve Pressure

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing

fluid and moving parts, follow the Pressure Relief Pro-

cedure when you stop spraying and before cleaning, checking, or servicing the equipment.

NOTE: The ADM must be in Local control mode to depressurize the system.

NOTE: For iQ Tandem Supply Systems, make sure both Ball Valves (S) on the Tandem Block (R) are open to ensure pressure is fully relieved.

2. At the ADM (AF) Run screen, press the soft

key for Valve Depressurization. Then press the soft key to open the Dispense Valve (A) allowing the system to depressurize.

FIG. 7: Tandem Block Ball Valves

NOTE: To relieve pressure for the entire E-Flo iQ

Dispense System, follow steps 1 through 12. To relieve pressure for the fluid side only, leaving air on to the ram cylinder follow steps 1 through 9.

1. Ensure the control mode is set to Local. See Con-

trol Modes on page 40.

46 333587C

3. The current pump pressure and current dispense valve pressure show the progress of the depressurization on the Run screen.

4. When all of the pressure has been relieved in the

system, press the soft key to close the Dispense Valve (A).

5. Press the soft key to exit the valve depressurization mode.

NOTE: If using a Tandem system, perform steps 6

Open

through 12 on both units.

6. If using an ambient system, turn the Disconnect Switch (AZ) OFF. If using a heated system, turn the

Power Junction Box Switch (AK) and the Discon-

nect Switch (AZ) OFF.

7. Open the Pump Bleed Valve (AM). Have a container ready to catch the drainage.

8. Leave the Pump Bleed Valve (AM) open until ready to dispense again.

9. If you suspect the dispense valve is clogged or that pressure has not been fully relieved:

a. VERY SLOWLY loosen the hose end coupling

to relive pressure gradually.

b. Loosen the coupling completely.

c. Clear the obstruction in the tip/nozzle of the

valve.

Pressure Relief Procedure

10. Close the Main Air Slider Valve (BA).

FIG. 8: Air Control for Pressure Relief

11. Set the Ram Director Valve (BC) to DOWN. The Ram (AA) will slowly drop.

12. Once the Ram (AA) is completely down, jog the Ram Director Valve (BC) up and down to bleed air from the Ram (AA) cylinders.

333587C 47

Shutdown the System

NOTICE

1. Follow the Pressure Relief Procedure on page 46.

NOTE: If using a Tandem system, perform these steps on both units.

2. Set the Ram Director Valve (BC) to DOWN, and lower the Ram (AA) to the desired position for shutdown.

3. Set the Ram Director Valve (BC) to neutral.

4. Stop the Pump at the bottom of the stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat packings. See Pump Maintenance Screen 1 on page 49 for information about manually moving the pump using the ADM.

5. Always flush the Pump before the fluid dries on the displacement rod. See the E-Flo iQ Supply System Operation manual for steps to flush the pump.

48 333587C

Maintenance

Press the soft key at iQ Menu screen 2 to access the Maintenance screens. The Maintenance screens are the same for Tandem and Ram except Pump 2 will show in the Menu Bar. Use the ADM’s Directional Keypad (CH) to navigate to Pump 2.

Pump Maintenance Screen 1

The Maintenance and Pump Position screen allows you to set maintenance parameters and view and change the pump position.

Maintenance

NOTE: Reset the counter after maintenance is completed.

4. Press the soft key to exit editing mode.

1. Press the soft key to enter editing mode.

2. For the Driver, Pump, Platen, Platen Valve, and Dispense Valve, you can enter a Limit for the number of cycles that can be run before a message is issued that maintenance is needed. Use the navigation arrows to move between selections and enter the number using the numeric keypad (BJ).

3. To reset the Cycles counter, use the navigation arrows to move to each one you want to reset and

press the soft key.

Press the soft key to enter manual pump movement mode. The arrow keys on the right side of the screen move the pump’s driver rod up and down. The driver rod on the picture of the pump will move to represent the action.

NOTE: The arrow keys are only available if the driver is calibrated and not already in use.

Press and release the soft key to move the driver rod to the top.

Press and hold the soft key to move the driver rod up. The driver rod will move up as long as the soft key is held or until it reaches the top.

333587C 49

Maintenance

Press and hold the soft key to move the driver rod down. The driver rod will move down as long as the soft key is held or until it reaches the bottom.

Press and release the soft key to move the driver rod to the bottom.

NOTE: A medium force and relatively slow speed is used.

Press the soft key to exit the manual pump movement mode.

Pump Maintenance Screen 2

When in editing mode with the Cycles Since Last Reset

histogram showing, pressing the soft key on the right resets the histogram.

Use the ADM’s Directional Keypad (CH) to navigate to screen 2. This screen shows the driver calibration status and the driver usage histogram.

A indicates that the driver is calibrated and ready to

operate. A indicates the driver must be calibrated before operation.

The histogram represents how hard the driver has been run in its lifetime. Each cycle falls between 0% and 100%. For example, five pump cycles at maximum force would be all the way to the right at 100%. Five pump cycles at minimum force would be all the way to the left at 0%.

Press the soft key to show the Driver Calibration

screen. Press the soft key to begin driver calibration. Refer to your driver manual for calibration instructions.

Press the soft key to exit editing mode.

Press the soft key to toggle between the histogram displaying the total lifetime cycles and the cycles since the last reset.

Press the soft key to enter editing mode.

50 333587C

Diagnostics

Press the soft key at iQ Menu screen 1 to access the Diagnostics screens. These screens display key parameters that are useful in troubleshooting issues.

These Diagnostics screens are the same for Tandem and Ram except Pump 2 will show in the Menu Bar. Use the ADM’s Directional Keypad (CH) to navigate to Pump

Pump Diagnostics Screen

This screen shows the values of the pump parameters. This is for informational purposes. No changes can be made at this screen.

Heat Diagnostics Screen

Use the ADM’s Directional Keypad (CH) to navigate to the Heat Diagnostics Screen. This screen displays the current heat state, temperature, current, and duty cycle at which the zone is currently running, along with the heat soak timer and line voltage coming into the AMZ.

This is for informational purposes. No changes can be made at this screen.

If the Motor Temperature value is too high, it will generate an alarm and shut down the pump.

The IGBT Temperature is the temperature inside the driver casing on the control board. If the value is too high, it will generate an alarm and shut down the pump.

The Bus Voltage is the DC voltage of the driver bus.

The Motor Curren is the active current that is being used by the driver.

The pump position is shown in inches.

The Pump Direction arrow indicates the direction that the pump is moving. If the arrow is red, the pump is in a changeover. If the arrow is green, the pump is not in a changeover.

The zone heat symbol on this screen corresponds to the current type to which the zone is set.

Zone Heat Symbol

Hose

Valve

Manifold

PGM

Flowmeter

Press Regulator

Pump

Platen

333587C 51

Diagnostics

The zone heat state is the circle with two numbers inside of it next to the zone heat symbol. There are four

different color indicators for the heat zone.

Color Description

Green

Yellow

Red Heat zone has an error. Gray Heat zone is turned off.

The zone actual temperature is next to the zone heat state and shows the actual temperature of the zone. The temperature units can be changed from °C to °F in the Advanced Settings screens. See Advanced Setup Screen 2 on page 32.

Continuing to the right on the screen, the current is the actual use of current for the zone. The current is shown in units of Amps (A).

The zone duty cycle is the actual cycle to which the zone is working. The duty cycle is in units of percentage (%) and is shown to the right of the current.

Heat zone is at temperature or heat zone is in setback. Heat zone is warming up or heat zone is temperature soaking.

Pressure Diagnostics Screen

Use the ADM’s Directional Keypad (CH) to navigate to the Pressure Diagnostics Screen. This screen shows on-off data points for the Pump pressure (red) and Valve Pressure (blue).

You can display between 2 and 54 data points on the graph.

1. Press the key at the Data Points box.

The heat soak countdown timer, which is next the column on the right, shows the remaining time that the zone will be in heat soak.

The Line Voltage at the far right of the screen shows the current system voltages coming into the AMZ.

2. Use the numeric keypad (BJ) to enter the number of data points you want to view.

3. Press the key again to confirm.

Pressing the soft key clears all of the data points from the graph.

52 333587C

Troubleshooting

Press the soft key to advance to a keyboard screen that allows you to search for an error by error

code. Type in the error code, then press the soft key to advance to advance to the QR Code screen.

REMOTE SYSTEM ACTIVATION HAZARD

To avoid injury due to remote machine operation, perform the steps below before troubleshooting. This will prevent commands sent from the fieldbus or display module from actuating the driver/pump.

1. Perform the Pressure Relief Procedure on page

46.

2. Turn off the yellow and red Disconnect Switch (AZ).

See Power Disconnect on page 7.

View Errors

Press the soft key at iQ Menu screen 1 to access the Troubleshooting screen.

See Style Definitions on page 24 for additional information about using the keyboard.

Troubleshoot Errors

When an error occurs, the error information screen displays the active error code and description.

The error code, alarm bell, and active errors will scroll in the status bar. Error codes are stored in the error log and displayed on the Error and Troubleshooting screens on the ADM.

There are three types of errors that can occur. Errors are indicated on the display as well as by the light tower (optional).

This screen shows the list of errors with error codes and descriptions. Use the arrow soft keys to scroll through

the list and select an error. Press the soft key to advance to the QR Code screen for the selected error. See Troubleshoot Errors on this page.

333587C 53

Alarms are indicated by . This condition indicates a a parameter critical to the process has reached a level requiring the system to stop. The alarm needs to be addressed immediately.

Deviations are indicated by . This condition indicates a parameter critical to the process has reached a level requiring attention, but not sufficient enough to stop the system at this time.

Advisories are indicated by . This condition indicates a parameter that is not immediately critical to the process. The advisory needs attention to prevent more serious issues in the future.

Troubleshooting

To troubleshoot the error:

1. Press the soft key next to “Help With This Error” for help with the active error.

2. The QR Code screen will be displayed. Scan the QR code with your smart phone to be sent directly to online troubleshooting for the active error code.

NOTE: For causes and solutions for each error code, refer to the Error Codes table on page 55. You can also call Graco Technical Assistance or navigate to: http://help.graco.com/en/e-flo-systems/e-flo-iq-system.h tml.

54 333587C

Error Codes

Error Location Type Error Name

Error Description

Troubleshooting

Cause Solution

A1__ AMZ Alarm Low Current

H_Z_

A2__ AMZ Advisory Low Current

H_Z_

A3__ AMZ Alarm High Current

H_Z_

A4J_ Driver Alarm High Motor

Current P_

A4N_ Driver Alarm High Motor

Current P_

A4__ AMZ Alarm High Current

H_Z_

A7__ AMZ Alarm Unexpected

Current H_Z_

Heater current is below the minimum allowed value

Heater current exceeds maximum allowed value

Motor current exceeds maximum allowed value

Heater current exceeds maximum allowed value

Heat current has an unexpected current flow

Fault heater element

Heater element is defective

Heater element is shorted

Encoder malfunction

Short circuit of motor wiring

Motor not able to rotate

Flow rate is too large for the motor to drive the pumps at the operating pressure

Encoder malfunction

Short circuit of motor wiring

Motor not able to rotate

Faulty circuit board Replace motor control circuit board.

Heater element is defective

Heater element is shorted

Unexpected Current flow to the heat element

Check heater resistance and resistance to ground. Replace faulty heater.

Replace heater element.

Check wiring to the heater element to ensure no bare wires are touching and that no wires are shorted to ground.

Replace encoders.

Check wiring to the motor to ensure no bare wires are touching and that no wires are shorted to ground.

Check that motor shaft rotates freely.

Reduce the outlet flow rate.

Replace encoders.

Check wiring to the motor to ensure no bare wires are touching and that no wires are shorted to ground.

Check that motor shaft rotates freely.

Replace heater element.

Check wiring to the heater element to ensure no bare wires are touching and that no wires are shorted to ground.

Fault heater element. Check heater resistance and resistance to ground. Replace heater element.

Faulty AMZ; replace AMZ.

333587C 55

Troubleshooting

Error Location Type Error Name

Error Description

Cause Solution

A8__ AMZ Alarm No Current H_Z_ Power is not

CAC_ ADM Alarm Communication

Error P_

getting to heating element

Communication lost between ADM and pump

Power not getting to heating element

No 24 VDC power supply to ADM

Cross threaded CAN cable

Check fuse on the AMZ that the error element is connected to.

Check that electrical connector on the heated hose is plugged into the AMZ.

Check continuity of pins C and D on electrical connector at AMZ end of heated element. See heated element manual for impedance measurements. Replace hose if readings are too high.

Reconnect or replace CAN cable connecting driver and ADM. If CAN connection good, check 24V power supply wiring in driver. Make sure AC power to pump is turned off before checking power supply. Yellow LED on driver connector board should be flashing.

CAN cables carry 24 V DC power and communication between modules. A cross threaded CAN cable connector may cause problems with communication and/or power to modules. Carefully check for cross threaded CAN connections on the ADM and driver. Yellow LED on driver connector board should be flashing.

CBD_ Driver Alarm Communication

Error P_

CBGX Gateway Alarm Fieldbus Reset The fieldbus

CBT_ AMZ Alarm Communication

Error H_

Communication lost between pump and ADM

has performed a reset

Communication lost between AMZ MZLP4 and ADM

No AC power to driver

AC disconnect switch broken

Ribbon cable disconnected

Faulty driver control board

Changing the fieldbus setup properties

No AC power to the AMZ MZLP4

AC disconnect switch broken

Faulty AMZ MZLP4 control board

Verify pump is turned on by confirming disconnect switch is in the ON position. Yellow LED on driver connector board should be flashing.

Disconnect pump from AC power. Check wiring to switch. If wiring is good, replace the AC disconnect switch.

Disconnect pump from AC power. Verify that the ribbon cable inside driver casing is connected.

Replace driver control board.

No action necessary.

Verify AMZ MZLP4 is turned on by confirming disconnect switch of the heat box is in the ON position.

Disconnect AMZ MZLP4 from AC power. Check wiring to switch. If wiring is good, replace the AC disconnect switch of the heat box.

Replace AMZ MZLP4 control board.

56 333587C

Error Location Type Error Name

Error Description

Troubleshooting

Cause Solution

CBV_ AMZ Alarm Communication

Error H_

CCD_ Driver Alarm Duplicate Module P_Multiple pumps

CCF_ FCM Alarm FCM Comm.

CCG_ Gateway Alarm Fieldbus Comm.

CCH_ Gateway Alarm Fieldbus Comm.

CCN_ Driver Alarm Control Board P_ Communication

CCT_ AMZ Alarm Duplicate Module H_Multiple AMZ

CCV_ AMZ Alarm Duplicate Module H_Multiple AMZ

DB1_ DB2_

Pump Alarm or

Deviation (user selectable)

Error P_

Error H_

Pump Not Primed P_

Communication lost between AMZ DB and ADM

using same pump ID

No communication with the FCM

No communication with the fieldbus

lost between driver hot and cold boards

MZLP4s using same module ID

DBs using same module ID

Pump has not been primed since last empty drum

No AC power to the AMZ DB

AC disconnect switch broken

Faulty AMZ DB control board

Two or more pumps have the same pump ID

The FCM lost communication with the pump

The automation gateway lost communication with the automation controller

The automation gateway lost communication with the heat automation controller

Software update failure

Cold board disconnected from hot board

Faulty driver control board

Two or more AMZ MZLP4s have the same module ID

Two or more AMZ DBs have the same module ID

Replacing an empty drum with a new one

Verify AMZ DB is turned on by confirming disconnect switch of the heat box is in the ON position.

Disconnect AMZ DB from AC power. Check wiring to switch. If wiring is good, replace the AC disconnect switch of the heat box.

Replace AMZ DB control board.

Update the pumps displaying the error to the latest software available on help.graco.com.

Restore communication.

If software updates to the hot or cold driver boards fail before completion, then they will not be able to communicate. Update software to the latest available on help.graco.com.

Disconnect pump from AC power. Verify the cold board is securely fastened on the spacers above the hot board.

Replace driver control board.

Turn dial on AMZ to an non used module ID.

After replacing an empty drum, the pump must be primed before returning to operation (if alarm selected). Go to the pump run screen and push the lower right softkey to being the priming sequence, then press the upper right softkey. Set the priming time in the setup screens. If deviation selected, prime pump if desired or clear deviation and return to normal pump operation.

333587C 57

Troubleshooting

Error Location Type Error Name

Error Description

Cause Solution

DD3_ DD4_

DKC_ Pump Alarm Crossover Error P_Crossover error

EUD_ Driver Advisory Auto

EUH_ AMZ Record

EAUX ADM Advisory Download to

EAW_ AMZ Record

EBUX ADM Advisory Download to

EBH_ AMZ Record

EC0X ADM Record

EDF_ AMZ Record

EDS_ AMZ Record

EDT_ AMZ Record

Pump Alarm or

Deviation (user selectable)

Only

Pump Diving P_ Pump diving

Depressurization Occurred

Heat Idle Timeout

USB In Process

Heat_ Module Warming Up

USB Complete

Heat_ Module Off All zones on

Setup Values Changed

Heat_ Module Placed into Heat Soak

Heat_ Module Placed into Setback

Heat_ Module is at desired temperature

detected

in tandem system

The pump has auto depressurized

Automatically turns off heat after the pump has not moved for the designated amount of time

Information is currently being downloaded to USB

All zones on heat module are in warming up state

Download to USB is complete

heat module are turn off

A setting in the setup screen was changed

All zones on heat module are in heat soak state

All zone on heat module are in setback state

All zone on heat module are at desired temperature

Flow to pump inlet restricted

Second pump is in error state when crossover takes place

The pump was auto depressurized due to the fact that the pump did not move for the auto depressurize timer

All zones on heat module were successfully turned off

Download to USB initiated

All zones on heat module were successfully placed into warm up

All requested information has finished downloading to USB

All zones on heat module were successfully turned off

A setting in the setup screens was changed

All zones on heat module were successfully placed into heat soak

All zones on heat module were successfully placed into setback

All zones on heat module have successfully reached the desired temperature

Check inlet valve is open or check inlet supply system for clogs.

Clear the error on the second pump.

Remember to primary/purge system before running production.

No action necessary.

No action necessary. Self-clearing.

No action necessary.

No action necessary. Self-clearing.

No action necessary.

No action necessary if changes were desired.

No action necessary.

No action necessary if the desired temperature was reached.

58 333587C

Error Location Type Error Name

Error Description

Troubleshooting

Cause Solution

EKA Pump Record

Only

EKM Pump Record

EL0X ADM Record

EM0X ADM Record

EVUX ADM Advisory USB Disabled USB

F1D_ F2D_

F3D_ F4D_

L1C_ Pump Alarm Drum Empty P_ Drum is empty Drum is empty and

L2C_ Pump Deviation Drum Empty P_ Drum level is

MMUX ADM Advisory USB Log 90%

Pump Alarm or

Only

Deviation (user selectable)

Automatic Crossover to P_

Manual Crossover to P_

Power On The ADM was

Power Off The ADM was

Low Flow Rate P_Measured flow

High Flow Rate P_Measured flow

Full

The system has success crossover to the other the other pump

The system has received a crossover request

powered on

powered off

downloads/uplo ads are disabled

rate less than desired flow rate minus tolerance

rate greater than desired flow rate plus tolerance

low

One or more USB log is 90% full.

The alarm in the system requested a crossover to the other pump

The system has received a crossover request from the ADM or CGM

The ADM was powered on

The ADM was powered off

USB download/upload was attempted, but USB activity is disabled within the setup screen

Fluid supply too low to achieve desired flow rate

Clog in fluid supply system

No air pressure to solenoid valves

No material supply Replace drum and prime pump if desired.

Incorrect flow tolerance

needs to be replaced

Drum level sensor is disconnected

Fluid level in drum is low. Consider replacing soon

Drum level sensor is disconnected

Data in the jobs or events log has not been downloaded recently and logs are nearly full

No action necessary.

Advisory will clear when drive is removed. Enable USB downloads/uploads in setup screen if desired and reinsert USB drive.

Increase fluid pressure to reach desired rate.

Check hose and other components in fluid supply system for clogs.

Turn on air to solenoid valves.

Enter correct flow tolerance percentage in setup screen.

Replace drum and prime pump if desired.

Verify level sensor is connected. Replace sensor if connection is good.

Clear deviation and return to normal pump operation.

Verify level sensor is connected. Replace sensor if connection is good.

Download the data or disable USB errors.

333587C 59

Troubleshooting

Error Location Type Error Name

Error Description

Cause Solution

MAD_ Pump Advisory Maint. Due Pump P_Maintenance

MBD_ Pump Advisory Maint. Due Driver P_Maintenance

MLC_ Pump Advisory Rebuild Platen

MLD_ Pump Advisory Maint. Due

MED_ Pump Advisory Maint. Due

MG2_ Pump Advisory Low Filter

MG3_ Pump Advisory High Filter

P1C_ P2C_

P4C_ P3C_

P6D_ Pump Deviation Outlet Pressure

Pump Alarm or

Deviation (user selectable)

Pump Alarm or

Deviation (user selectable)

Seals P_

Platen Valve P_

Dispense Valve P_

Pressure P_

Low Pressure P_ Measured

High Pressure P_ Measured

Sensor P_

due for pump

due for driver

Maintenance due for platen seals

Maintenance due for platen valve

Maintenance due for dispense valve

Low filter pressure drop detected

High filter pressure drop detected

outlet pressure less than desired outlet pressure minus tolerance

outlet pressure greater than desired outlet pressure plus tolerance

Outlet pressure transducer not connected

The number of pump cycles since last reset has exceeded the maintenance limit set

The number of driver cycles since last reset has exceeded the maintenance limit set

The number of replaced drums since last cycles reset has exceeded the maintenance limit set

The number of platen valve cycles since last reset has exceeded the maintenance limit set

The number of dispense valve cycles since last reset has exceeded the maintenance limit set

The filter has an opening in it

There is a clog in the manifold

Incorrect pressure tolerance

Failed pressure transducer

No or insufficient material flow

Restrictor not closed enough

Incorrect pressure tolerance

Failed pressure transducer

Clog in fluid supply system

The outlet pressure transducer is not connected or faulty

Perform desired maintenance and reset the pump cycles in the setup screen.

Perform desired maintenance and reset the driver cycles in the setup screen.

Rebuild the platen seals if desired and reset the platen cycles in the setup screen.

Perform desired maintenance and reset the platen valve cycles in the setup screen.

Perform desired maintenance and reset the dispense valve cycles in the setup screen.

Replace the fluid filter.

Clean out the manifold to reduce the pressure.

Enter correct pressure tolerance percentage in setup screen.

Check transducer, replace if failed.

Increase material flow.

Slowly close restrictor to build pressure.

Enter correct pressure tolerance percentage in setup screen.

Check transducer, replace if failed.

Check hose and other components in fluid supply system for clogs.

Verify outlet pressure transducer is installed and/or connected correctly. Replace if necessary.

60 333587C

Error Location Type Error Name

Error Description

Troubleshooting

Cause Solution

P6V_ Pump Alarm Valve Pressure

Sensor P_

P6X_ Pump Alarm Valve Pressure

Sensor

TA__ AMZ Alarm Heat Zone Offline

Z_H_

T1__ AM Z Alarm Low Temperature

H_Z_

T2J_ Driver Deviation Motor

Temperatures Sensor P_

T2__ AM Z Adviso ry Low Temperature

H_Z_

Valve pressure transducer not connected.

The heat zone is offline

Temperature of the zone is below the setpoint

Motor temperature thermistor disconnected

Temperature of the zone is below the setpoint

The valve pressure transducer is not connected to the driver or faulty

The valve pressure transducer is not connected to the fluid cube or faulty

The AMZ lost communication with the other Tandem AMZ

Zone has reached setpoint but dropped below setpoint and can not recover

The motor temperature thermistor is not connected or faulty

Zone has reached setpoint but dropped below setpoint and can not recover

Verify valve pressure transducer is installed and/or connected properly. Replace if necessary.

Restore communication.

Check resistance of heater rods. Refer to manual for resistance.

Adjust the temp offset errors in the Heat Setup screen.

Verify motor temperature thermistor is installed and/or connected correctly. Replace if necessary.

Check resistance of heater rods. Refer to manual for resistance.

Adjust the temp offset errors in the Heat Setup screen.

T3J_ Driver Deviation Temperature

Cutback P_

T3__ AMZ Advisory High

Temperature H_Z_

Current supplied to motor is being reduced in order to lower driver temperature

The zone temperature has exceeded the setpoint

The control board temperature inside the driver is too high

Enclosure fan not operating

Element continues to raise above the setpoint

RTD not in correct location on element

Temperature reading has risen too high.

Ensure ambient temperature is below 120F (48C). Ensure the enclosure fans are working properly.

Verify fan in electrical enclosure is spinning. If it is not, disconnect pump from AC power and check fan wiring or replace fan.

Defective RTD. Replace.

See manual to find correct location of RTD on element.

Adjust the temp offset errors in the Heat Setup screen.

333587C 61

Troubleshooting

Error Location Type Error Name

Error Description

Cause Solution

T4J_ Driver Alarm High Controls

Temperature P_

T4M_ Driver Alarm High Motor

Temperature P_

T4__ AMZ Alarm High

Temperature H_Z_

T6__ AMZ Alarm Sensor Error

H_Z_

T8__ AMZ Alarm No Temperature

Rise H_Z_

V1M_ Driver Alarm Low Voltage P_ Supplied bus

V2H_ AMZ Deviation Low Voltage H_ The incoming

V4M_ Driver Alarm High Voltage P_ Supplied bus

V4H_ AMZ Alarm High Voltage H_ The incoming

V6H_ AMZ Alarm Wiring Error H_ The wiring is

Temperature of the control board is too hot

Temperature of the motor is too hot

The zone temperature has exceeded the setpoint

The zone has no reading from RTD

The zone temperature does not changed

voltage is below minimum acceptable limit

power is below minimum acceptable limit

voltage is above maximum acceptable limit

power is above minimum acceptable limit

invalided from what the AMZ is expecting

The control board temperature inside the driver is too high

Enclosure fan not operating

The motor temperature inside the driver is too high

Enclosure fan not operating

Element continues to raise above the setpoint

RTD not in correct location on element

No reading from the RTD of the heat zone

The zone temperature does not changed

Transformer faulty Check output voltage of transformer to verify

Incorrect line voltage

Incoming line to line voltage has dropped below 175V

Transformer faulty Check output voltage of transformer to verify

Incorrect line voltage

Incoming line to line voltage has increased above 265V

Wrong wiring of the power source to the AMZ

Ensure ambient temperature is below 120F (48C).

Verify fan in electrical enclosure is spinning. If it is not, disconnect pump from AC power and check fan wiring or replace fan.

Ensure ambient temperature is below 120F (48C).

Verify fan in electrical enclosure is spinning. If it is not, disconnect pump from AC power and check fan wiring or replace fan.

Defective RTD. Replace.

See manual to find correct location of RTD on element.

Check the wired connections to make sure that RTD is wired correctly.

Defective RTD. Replace.

Check fuse on the AMZ that the error element is connected to.

Check that electrical connector on the heated hose is plugged into the AMZ.

Defective heater rods in element. Replace.

it is within acceptable input limits.

Check line voltage to verify it is as expected (230V, 380V, etc.).

Verify incoming power is correct gauge for current draw and verify incoming power lines are securely attached to disconnect.

it is within acceptable input limits.

Check line voltage to verify it is as expected (230V, 380V, etc.).

For 3 phase with neutral have qualified electrician verify neutral wire.

Verify incoming power is wired to the disconnect correctly per the manual.

62 333587C

Error Location Type Error Name

Error Description

Troubleshooting

Cause Solution

WBD_ Driver Alarm Encoder

Hardware P_

WMC_ Driver Alarm Control Board P_ Control board

WMH_ Driver Alarm Control Board Off P_The power to

WMG0 Gateway Alarm Gateway Error

Detected

WMN_ Driver Alarm Software

Mismatch P_

WNG0 Gateway Alarm Gateway Map

Error

WSC_ Driver Deviation Encoder

Calibration P_

WSU0 ADM Alarm USB

Configuration Error

WSN_ Driver Alarm Invalided Styled Style flow rate

Encoder or hall sensor disconnected or failed to commutate motor

reset due to an exception in software

the control board has been turned off

Gateway error detected; includes any error not covered by a more specific error

Software mismatch detected in the motor control board

Missing or invalid gateway map

Encoder calibration information not found

USB configuration file not detected

setpoint was invalided when trying to run

Encoder disconnected or faulty

Invalid software state

Software bug Update software to the latest available on

Disconnected switches

--- ---

Hot board and cold board have different software versions

Missing or invalid gateway map

Encoder not calibrated before or calibration information deleted

USB configuration file not loaded or was deleted

The style flow rate setpoint was zero

Disconnect pump from AC power. Verify encoder cable is properly connected. If so, replace encoder.

Cycle the power to the pump to reset the driver software.

help.graco.com.

Turn on the disconnected switches.

Update the driver control board software to the latest available on help.graco.com.

Install map in gateway.

Perform encoder calibration through the setup screens of the ADM.

Update software to the latest available on help.graco.com.

Place a desired flow rate in the style definitions page.

333587C 63

USB Data

Download Procedure

NOTE: If log files are not correctly saving to the USB

flash drive (for example, missing or empty log files), save the desired data off of the USB flash drive and reformat it before repeating the download procedure.

NOTE: System configuration setting files and custom language files can be modified if the files are in the UPLOAD folder of the USB flash drive. See System

Configuration Settings, page 65, Custom Language File, page 65, and Upload Procedure on page 66.

1. Insert the USB flash drive into the USB port.

2. The Menu Bar and USB indicator lights indicate that the USB is downloading files. Wait for USB activity to complete.

3. Remove the USB flash drive from the USB port.

4. Re-insert the USB flash drive into the USB port of computer.

5. The USB flash drive window automatically opens. If it does not, open the USB flash drive from within

Windows

6. Open the GRACO folder.

Explorer.

However, they can also be opened in any text editor

or Microsoft

NOTE: All USB logs are saved in Unicode (UFT-16) format. If opening the log file in Microsoft Word, select Unicode encoding.

Word.

USB Logs

NOTE: The ADM can read/write to FAT (File Allocation

Table) storage devices. NTFS, used by 32 GB or greater storage devices, is not supported.

During operation, the ADM stores system and performance related information to memory in the form of log files. The ADM maintains six log files:

• Event Log

• Pump X Log

• Cycles Log

Follow the Download Procedure, page 64, to retrieve log files.

Each time a USB flash drive is inserted into the ADM USB port, a new folder named DATAxxxx is created. The number at the end of the folder name increases each time a USB flash drive is inserted and data is downloaded or uploaded.

7. Open the system folder. If downloading data from more than one system, there will be more than one folder. Each folder is labeled with the corresponding serial number of the ADM

NOTE: The serial number is on back of the ADM.

8. Open the DOWNLOAD folder.

9. Open the DATAxxxx folder.

10. Open the DATAxxxx folder labeled with the highest number. The highest number indicates the most recent data download.

11. Open the log file. Log files open in Microsoft by default as long as the program is installed.

64 333587C

Excel

Event Log

The event log file name is 1-EVENT.CSV and is stored in the DATAxxxx folder.

The event log maintains a record of the last 1,000 events and errors. Each event record contains:

• Date of event code

• Time of event code

• Event code

• Event Type

• Event Description

Event codes include both error codes (alarms, deviations, and advisories) and record only events.

USB Data

Job Log

The job log file name is 9-JOB.SCV and is stored in the DATAxxxx folder. There will be a new entry in the job log when the E-Flo iQ receives a “Dispense Complete” signal or when the Style Enabled goes high to low.

The job log maintains a record of the last 1,000 jobs that were performed. Each job log record contains:

• Date of job

• Time of job

•Pump ID

• Style number

• Actual amount (cc)

• Pump (Pressure)

• Valve (Pressure)

Automation Log

The automation log file name is 10-AUTOM.csv and is stored in the DATAxxxx folder.

The automation log records the change in status of the job cycle along with the input signals status. The parameters recorded in this log are listed below:

• Date of job

• Time of job

•Pump ID

• Style number

• System time (ms)

• Style Enabled

• Go signal status

• Dispense complete signal status

• Dispense valve signal

• Pre-charge or de-charge active

System Configuration Settings

The system configuration settings file name is SETTINGS.TXT and is stored in the DOWNLOAD folder.

A system configuration settings file automatically downloads each time a USB flash drive is inserted into the ADM. Use this file to back up system settings for future recovery or to easily replicate settings across multiple systems. Refer to the Upload Procedure on page 66 for instructions on how to use this file.

Custom Language File

The custom language file name is DISPTEXT.TXT and is stored in the DOWNLOAD folder.

A custom language file automatically downloads each time a USB flash drive is inserted into the ADM. If desired, use this file to create a user-defined set of custom language strings to be displayed within the ADM.

The system is able to display the following Unicode characters. For characters outside of this set, the system will display the Unicode replacement character, which appears as a white question mark inside of a black diamond.

• U+0020 - U+007E (Basic Latin)

• U+00A1 - U+00FF (Latin-1 Supplement)

• U+0100 - U+017F (Latin Extended-A)

• U+0386 - U+03CE (Greek)

• U+0400 - U+045F (Cyrillic)

NOTE: The automation log will only be recorded when there is a change in these parameters or in the automation status bits that are used by Graco to further diagnose the status of the system.

333587C 65

USB Data

Create Custom Language Strings

The custom language file is a tab-delimited text file that contains two columns. The first column consists of a list of strings in the language selected at the time of download. The second column can be used to enter the custom language strings. If a custom language was previously installed, this column contains the custom strings. Otherwise the second column is blank.

Modify the second column of the custom language file as needed and the follow the Upload Procedure on this page to install the file.

The format of the custom language file is critical. The following rules must be followed for the installation process to succeed.

• Define a custom string for each row in the second column.

NOTE: If the custom language file is used, you must define a custom string for each entry in the DISPTEXT.TXT file. Blank second-column fields will be displayed blank on the ADM.

• The file name must be DISPTEXT.TXT.

• The file format must be a tab-delimited text file using Unicode (UTF-16) character representation.

Upload Procedure

Use this procedure to install a system configuration file and/or a custom language file.

1. If necessary, follow the Download Procedure on page 64 to automatically generate the proper folder structure on the USB flash drive.

2. Insert a USB flash drive into the USB port of computer.

3. The USB flash drive window automatically opens. If it does not, open the USB flash drive from within Windows Explorer.

4. Open the GRACO folder.

5. Open the system folder. If working with more than one system, there will be more than one folder within the GRACO folder. Each folder is labeled with the corresponding serial number of the ADM (the serial number is on the back of the module).

6. If installing the system configuration settings file, place the SETTINGS.TXT file into the UPLOAD folder.

7. If installing the custom language file, place the DISPTEXT.TXT file into the UPLOAD folder.

• The file must contain only two columns, with columns separated by a single tab character.

• Do not add or remove rows to the file.

• Do not change the order of the rows.

8. Remove the USB flash drive from the computer.

9. Install the USB flash drive into the ADM USB port.

10. The Menu Bar and USB indicator lights indicate that the USB is downloading files. Wait for USB activity to complete.

11. Remove the USB flash drive from the USB port.

NOTE: If the custom language file was installed, you can select the new language from the Language drop-down menu in Advanced Setup Screen 1 on page 31.

66 333587C

Integration

Discrete Inputs/Outputs

Integration

NOTE: Connecting the ground on Connector 4, pin 3 is

NOTE: See Connector Identification on page 68.

required for the electric driver (AB) to receive valid signals.

Connector Pin Use Pin Graco Input / Output Description

1Graco-

2Graco-

Graco 1

Graco 2

5Graco6Graco-

Graco 3

Graco 4

Graco 5

Customer 1

Customer 2

Graco/

Customer

NA 4

Customer 5

Customer 6

Graco 7

Customer 8

Communications and 24 VDC Power Communications and 24 VDC Power 24 VDC Digital Output

•

24V is ON

•

0V is OFF

24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF Ground / Return Ground / Return 24 VDC Digital Output

•

24V is ON

•

0V is OFF 24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF 24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF 24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF Ground / Return Ground / Return

+5 VDC Supply Power (can be used to as logic voltage for digital inputs via relay) 24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF 24 VDC Digital Input

•

> 4V is ON

•

< 1 V is OFF 24 VDC Digital Output

•

24V is ON

•

0V is OFF 24 VDC Digital Output

•

24V is ON

•

0V is OFF

Analog Differential Input Outlet Pressure Transducer Port (Required) Analog Differential Input Valve Pressure Transducer Port (Required)

GCA CAN port. Connection to ADM, CGM, or another MCM

GCA2 CAN port. Connection to ADM, CGM, or another MCMC

24V power for Level sensor(s)

Empty Level Sensor Input

drum, the input pin will be OFF.

Platen Valve: When the digital output is ON, the platen valve is opened. Else when the digital output is OFF, the platen valve is closed.

Low Level Sensor Input

the input pin will be OFF.

Dispense Complete

recorded in the job log. This is a strobed input, and will be brought low. When the digital input is OFF, a job log will not be recorded.

Style Enable

job and begin pre-charge if active. When the digital input is OFF, the pump will not be running a job.

System Enable/Remote Start Request:

active (amber LED), when the digital input is strobed, the system will become active.

Go Signal

material. When the digital input is OFF, the pump will not dispense material.

Dispense Valve

valve is opened. When the digital output is OFF, the dispense valve is closed.

System Ready to Dispense

pump is ready to dispense. When the digital output is OFF, the pump is not ready to dispense. The pump is able to dispense when not ready, but it is not advised. Below are cases that the digital output pin maybe off:

•

Pump is in an error state

•

Pump is pre-charging

•

Pump is dispensing

•

Pump is changing over

•

Pump is inactive

: When the sensor detects an empty

: When the sensor detects a low drum,

: When the digital input is ON, a job is

: When the digital input is ON, the pump will start a

While system in not

: When the digital input is ON, the pump will dispense

: When the digital output is ON, the dispense

: When the digital output is ON, the

333587C 67

Integration

Connector 3

Connector 5

Connector 1

Connector 2

Connector 4

Connector 6

Connector Identification

FIG. 9: Electric Driver Connections

Refer to the E-Flo iQ Supply System Installation-Parts Manual for additional information about Electric Driver Connections. See Related Manuals on page 3.

68 333587C

Integration

Automation Inputs (E-Flo iQ Outputs)

Heart Beat (1Hz)

Automation Control Ready

System Active

+PLC Lockout/Control Active

System Ready to Dispense

Ƒ3UHFKDUJH'HFKDUJH$FWLYH

Dispense In Process

Automation Outputs (E-Flo iQ Inputs)

* Enable System/Remote Start Request

^System Disable Request

* + PLC Lockout/Control

+ Style Number (integer)

¸6W\OH(QDEOH

¸*R6LJQDODVUHTXLUHG

Á¸'LVSHQVH&RPSOHWH

Job Cycle Timing Diagram

Timing recommendations:

• Use discrete signals when possible, especially for the Go signal. Use optional I/O Cable 128441 for discrete signals.

• Use a 50 ms delay between bits.

Automation Control Ready in the following diagram represents:

• Pump is active

• No active alarms

• ADM is in Remote mode

Pre Job Cycle Pre-charge/De-charge Dispense 1 Dispense 2,3… Post Job Cycle

Function Sequence Description

Pre-Job Cycle

333587C 69

Notes:

* Can be enabled at the same time.

be used through the fieldbus; and must be used to operate the system.

+ Can only

Ƒ3UHFKDUJHZLOORQO\EHDFWLYHZKHQWKHUHLVDVHWSRLQW VWRUHGLQWKHGLVSOD\RUSDVVHGRYHUWKH&*0 ¸7KHVLJQDOVRXUFHFDQEHHLWKHUGLVFUHWHRUILHOGEXV*RWR6W\OH'HILQLWLRQVWKHQQDYLJDWHWRWR6W\OH,QWHJUDWLRQ6HWXSVFUHHQGHILQHWKHVRXUFH

‡ The dispense complete is optional. This bit summates the volume dispensed any time it is triggered. Dropping the style strobe will also summate the volume dispensed. ^ Disabling the pumps(s) is optional. Does not diable heat.

CGM I/O Sequence

Check that Heartbeat is toggling ON and OFF at 1Hz. Check that System Active bit is ON. If System Active bit is OFF, Turn ON System Enable bit.

Check that Automation Control Ready bit is ON. Note: Active only when there are no active alarms, the system is enabled and the system is in REMOTE mode. If Automation Control Ready bit is ON, Turn ON PLC Lockout bit.

Check that PLC Lockout bit is ON. If PLC Lockout/Control bit is ON, Enter desired Style Number (16bit integer).

Integration

¸ 6W\OH(QDEOH& Prechargring

¸ *R6LJQDODVUHTXLUHG&

‡Dispense Complete(C4-1)

‡ The dispense complete is optional. This bit summates the volume dispensed any time it is triggered. Dropping the style (QDEOHELW will also summate the volume dispensed.

Discrete Timing Diagram

Pre-Charge

Turn ON Style Enable bit. Wait for pre-charge/de-charge active bit. This becomes active right after style enable if there is a

pre-charge value. (Optional) Check (wait) that System Ready bit is ON.

Note: This is low while system is pre-charging or dispensing. If System Ready bit is ON, Turn ON Go Signal bit. Transition from Pre-charge.

Dispense 1

Dispense 2

Post Job Cycle 15 Remotely turn off system (optional)

11 12 13 14

Turn OFF Go Signal bit. Turn ON Dispense Complete bit. (Optional to sum volume of Dispense 1 individually.) Turn OFF Dispense Complete bit.

(Optional to sum volume of Dispense 1 individually.) Turn ON Go Signal bit. Turn OFF Go Signal bit. Turn ON Dispense Complete bit. Turn OFF Dispense Complete bit. Turn OFF Style Enable bit.

Turn ON System Disable request.

Discrete Timing Diagram

Automation Inputs (E-Flo iQ Outputs)

Pre Job Cycle Pre-charge/De-charge Dispense 1 Dispense 2,3… Post Job Cycle

System Ready to Dispense (C4-8)

Automation Outputs (E-Flo iQ Inputs)

System Enable/Remote Start Request (C4-5)

Function Sequence Description

Pre-Job Cycle

Pre-Charge

Dispense 1

Dispense 2

Post Job Cycle 14

70 333587C

Notes:

¸ &DQEHHQDEOHGDWWKHVDPHWL PHLIWKHUHLVQRSUHFKDUJH

Discrete I/O Sequence

1 2 3

5 6 7

8 10 11 12 13

Select desired style from ADM Turn ON System Enable Pin (C4-5). Turn ON Style Enable Pin (C4-2).

Check that Ready to Dispenense pin (C4-8) is ON. Note: This is low while system is pre-charging or dispensing. If Ready to Dispenense is ON, Turn ON Go signal (C4-6).

Turn OFF Go Signal (C4-6). Turn ON Dispense Complete (C4-1) (Optional to sum volume of Dispense 1 individually). Turn OFF Dispense Complete (C4-1) (Optional to sum volume of Dispense 1 individually). Turn ON Go Signal (C4-6). Turn OFF Go Signal (C4-6). Turn ON Dispense Complete (C4-1). Turn OFF Dispense Complete (C4-1). Turn OFF Style Enable Pin (C4-2).

Communications Gateway Module (CGM)

Integration

Overview

The Communications Gateway Module (CGM) provides a control link between the E-Flo iQ system and a selected fieldbus. This provides the means for report monitoring and control by external automation systems.

NOTE: The following system network configuration files are available at help.graco.com.

• EDS file: DeviceNet or EtherNet/IP fieldbus networks

• GSD file: PROFIBUS fieldbus networks

• GSDML: PROFINET fieldbus networks

NOTE: See the Supply System Communications Gateway Module Installation Kit manual for CGM installation. See Related Manuals on page 3.

E-Flo iQ and PLC Connection Setup

Verify that the PLC parameters are set up correctly, see the Gateway Map table.

NOTE: If the PLC connection parameters are not setup correctly, the connection between the E-Flo iQ and PLC will not be made.

Available Internal Data

Unless stated otherwise, bytes are stored in each instance in little endian order (byte order within instance: most significant to least significant).

NOTE: Automation Outputs can be monitored by the corresponding Automation Inputs to verify that the E-Flo iQ received the data.

See the Automation Outputs on page 72 and the

Automation Inputs on page 76.

E-Flo iQ Ambient Map

Gateway Map Token: 18A909

Map Name on ADM: E-Flo iQ Adv

Comm. Format Data-SINT Input Assembly Instance: 100 Input Instance Size: 54 Output Assembly Instance: 150 Output Instance Size: 16

E-Flo iQ Heated Map

Gateway Map Token: 18A915

Map Name on ADM: E-Flo iQ Adv Heat

Comm. Format Data-SINT Input Assembly Instance: 100 Input Instance Size: 78 Output Assembly Instance: 150 Output Instance Size: 32

333587C 71

Integration

Automation Inputs

E-Flo iQ Maps 18A909 and 18A915

Automation INPUTS (signal from E-Flo iQ to PLC)

Instance ID Description Data Type Bit Byte Heat

Pump Heartbeat To PLC Boolean 0

Automation Control Ready Boolean 1 ❖

System Active Boolean 2 ❖

PLC Lockout/Control Active Boolean 3 ❖

No Alarms Active Boolean 4 ❖

No Deviations Active Boolean 5 ❖

No Advisory Active Boolean 6 ❖

System Ready to dispense Boolean 7 ❖

Pre-charge / De-charge Active Boolean 0

Dispense In Process Boolean 1 ❖

Drum Is Low Boolean 2 ❖

Drum Is Empty Boolean 3 ❖

Pump Not Primed Boolean 4 ❖

Pump in Job Cycle Boolean 5 ❖

Prime Active Boolean 6 ❖

Valve Depressurization Active Boolean 7 ❖

Platen Depressurization Active Boolean 0

Auto Depressurization Active Boolean 1 ❖

Auto Depressurization Happened Boolean 2 ❖

Pump is trying to move Boolean 3 ❖ Pump is actually moving Boolean 4 ❖ Dispense Valve Opened Boolean 5 ❖

Platen Valve Opened Boolean 6 ❖

(0 = Pump 1, 1 = Pump 2)

E-Flo iQ Mode Active Boolean 0

Change over Occurred Boolean 1 ❖

Reserved Bit 1 Boolean 2 ❖ Reserved Bit 2 Boolean 3 ❖ Reserved Bit 3 Boolean 4 ❖ Reserved Bit 4 Boolean 5 ❖ Reserved Bit 5 Boolean 6 ❖ Reserved Bit 6 Boolean 7 ❖

Actual Pump Flowrate (xxxx cc/min) uint16 0-15 4-5 ❖

Outlet Pressure (xxx.x bar) uint16 0-15 6-7 ❖ Valve Pressure (xxx.x bar) uint16 0-15 8-9 ❖

Active Style Loaded (xx) uint16 0-15 10-11 ❖

Active Style Precharge (xxx.x bar) uint16 0-15 12-13 ❖

Active Style Flowrate (xxxx cc/min) uint16 0-15 14-15 ❖

Boolean 7

33 34 35 36 37 38 39

Tandem Active Pump (Tandem System only)

❖

❖ ❖ ❖

72 333587C

Integration

40 Reserved uint16 0-15 16-17 ❖

45 46 47 48 49

71 72 73 74

80 81

Actual Amount Dispensed

(xxx.xx cc)

Reserved uint32 0-31 22-25 ❖

Actual Style Fieldbus Pre-charge Request

(xxx.x bars)

Actual Style Fieldbus Flowrate Request

(xxxx cc/min)

Reserved uint16 0-15 30-31 ❖

Pump Position (x.xxxx inches) uint16 0-15 32-33 ❖

Data Exchange Active Command uint16 0-15 34-35 ❖

Data Exchange Active Command Value uint32 0-31 36-39 ❖

Heartbeat To PLC Boolean 0

Automation Ready/Remote Control Boolean 1 ❖

System Active Boolean 2 ❖

PLC Lockout/Control Active Boolean 3 ❖

No Alarms Active Boolean 4 ❖

No Deviations Active Boolean 5 ❖

No Advisory Active Boolean 6 ❖

System Ready to dispense Boolean 7 ❖

Pre-charge / De-charge Active Boolean 0

Dispense In Process Boolean 1 ❖

Drum Is Low Boolean 2 ❖

Drum Is Empty Boolean 3 ❖

Pump Not Primed Boolean 4 ❖

Pump in Job Cycle Boolean 5 ❖

Prime Active Boolean 6 ❖

Valve Depressurization Active Boolean 7 ❖

Platen Depressurization Active Boolean 0

Auto Depressurization Active Boolean 1 ❖

Auto Depressurization Happened Boolean 2 ❖

Pump is trying to move Boolean 3 ❖ Pump is actually moving Boolean 4 ❖ Dispense Valve Opened Boolean 5 ❖

Platen Valve Opened Boolean 6 ❖

Tandem Active Pump (Tandem System only)

(0 = Pump 1, 1 = Pump 2)

E-Flo iQ Mode Active Boolean 0

Resereved Bit 1 Boolean 1 ❖ Resereved Bit 2 Boolean 2 ❖ Resereved Bit 3 Boolean 3 ❖ Resereved Bit 4 Boolean 4 ❖ Resereved Bit 5 Boolean 5 ❖ Resereved Bit 6 Boolean 6 ❖ Resereved Bit 9 Boolean 7 ❖

uint32 0-31 18-21

uint16 0-15 26-27

uint16 0-15 28-29

Boolean 7

❖

❖ ❖

❖

❖ ❖ ❖

333587C 73

Integration

82 Actual Pump Flowrate (xxxx cc/min) uint16 0-15 44-45 ❖

83 84 85

Outlet Pressure (xxx.x bar) uint16 0-15 46-47 ❖

Data Exchange Active Command uint16 0-15 48-49 ❖

Data Exchange Active Command Value uint16 0-31 50-53 ❖

Transition To Heated Map

86 87 88 89 90 91 92 93 94 95 96 97 98 99

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117

Heat Heartbeat To PLC Boolean 0

System Heat Enabled Boolean 1 †

Heat PLC Lockout/Control Active Boolean 2 †

Heat is On Boolean 3 †

Heat is Warming Up Boolean 4 †

Heat is At Temperature Boolean 5 †

Heat is in Temperature Soak Mode Boolean 6 †

Heat is in Setback Mode Boolean 7 †

Heat is Off Boolean 0

No Heat Module Alarms Active Boolean 1 †

No Heat Module Deviations Active Boolean 2 †

No Heat Module Advisories Active Boolean 3 †

No Heat Zone(s) Alarms Active Boolean 4 † No Heat Zone(s) Deviations Active Boolean 5 † No Heat Zone(s) Advisories Active Boolean 6 †

Heat Idle Timeout Happened Boolean 7 †

Reserved Bit 1 Boolean 0 Reserved Bit 2 Boolean 1 † Reserved Bit 3 Boolean 2 † Reserved Bit 4 Boolean 3 † Reserved Bit 5 Boolean 4 † Reserved Bit 6 Boolean 5 † Reserved Bit 7 Boolean 6 † Reserved Bit 8 Boolean 7 †

Reserved Bit 9 Boolean 0 Reserved Bit 10 Boolean 1 † Reserved Bit 11 Boolean 2 † Reserved Bit 12 Boolean 3 † Reserved Bit 13 Boolean 4 † Reserved Bit 14 Boolean 5 † Reserved Bit 15 Boolean 6 † Reserved Bit 16 Boolean 7 †

Module Heat Soak Time Reminding

118

uint16 0-15 58-59

(xx seconds)

119 120

Heat Module Data Exchange Active Command uint16 0-15 60-61 †

Heat Module Data Exchanged Active Command Value uint32 0-31 62-65 †

†

74 333587C

Integration

121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155

Heat Heartbeat To PLC Boolean 0

System Heat Enabled Boolean 1 †

Heat PLC Lockout/Control Active Boolean 2 †

Heat is On Boolean 3 †

Heat is Warming Up Boolean 4 †

Heat is At Temperature Boolean 5 †

Heat is in Temperature Soak Mode Boolean 6 †

Heat is in Setback Mode Boolean 7 †

Heat is Off Boolean 0

No Heat Module Alarms Active Boolean 1 † No Heat Module Deviations Active Boolean 2 † No Heat Module Advisories Active Boolean 3 †

No Heat Zone(s) Alarms Active Boolean 4 †

No Heat Zone(s) Deviations Active Boolean 5 † No Heat Zone(s) Advisories Active Boolean 6 †

Heat Idle Timeout Happened Boolean 7 †

Reserved Bit 1 Boolean 0 Reserved Bit 2 Boolean 1 † Reserved Bit 3 Boolean 2 † Reserved Bit 4 Boolean 3 † Reserved Bit 5 Boolean 4 †

Reserved Bit 6 Boolean 5 † Reserved Bit 7 Boolean 6 † Reserved Bit 8 Boolean 7 †

Reserved Bit 9 Boolean 0 Reserved Bit 10 Boolean 1 † Reserved Bit 11 Boolean 2 † Reserved Bit 12 Boolean 3 † Reserved Bit 13 Boolean 4 †

Reserved Bit 14 Boolean 5 † Reserved Bit 15 Boolean 6 † Reserved Bit 16 Boolean 7 †

Module Heat Soak Time Reminding (xx seconds) uint16 0-15 70-71 †

Heat Module Data Exchange Active Command uint16 0-15 72-73 †

Heat Module Data Exchanged Active Command Value uint32 0-31 74-77 †

†

Key

Active Pump Inactive Pump on Tandem Heat Module 1 Heat Module 2

❖ Used for ambient map 18A909.

† Additional for heated map 18A915.

333587C 75

Integration

Automation Outputs

E-Flo iQ Maps 18A909 and 18A915

Automation OUTPUTS (signal from PLC to E-Flo iQ)

Instance ID Description Data Type Bit Byte Heat

SYS - Data Exchange Command uint16 0-15 0-1 ❖

System Enable/Remote Start Request Boolean 0

System Disable Request Boolean 1 ❖

PLC Lockout/Control Boolean 2 ❖

Style Enable Boolean 3 ❖

Dispense Complete Boolean 5 ❖

Tandem Crossover Request Boolean 6 ❖

Prime Inactive Pump Request or Prime Active

Pump when not tandem

Valve Depressurization Request Boolean 0

Platen Depressurization Request Boolean 1 ❖

Auto Depressurization Cancel Request Boolean 2 ❖

Acknowledge / Clear Errors (both pumps) Boolean 3 ❖

Reserved Bit 1 Boolean 4 ❖ Reserved Bit 2 Boolean 5 ❖ Reserved Bit 3 Boolean 6 ❖ Reserved Bit 4 Boolean 7 ❖

Desired Active Style Number uint16 0-15 4-5 ❖

Style Fieldbus Pre-charge Request

(xxx.x bars)

Style Fieldbus Flow-rate Request

(xxxx cc/min)

Style Fieldbus Shot Size Request

(xxx.xx cc)

Prime Pressure Target (xxx.x bar) For Inactive

Pump

Prime Flow Target (xxxx cc/min) uint16 0-15 14-15 ❖

Transition To Heated Map 18A915

System Heat Enabled Request Boolean 0

System Heat Disable Request Boolean 1 †

Heat PLC Lockout/Control Boolean 2 †

Heat On Request Boolean 3 † Heat Off Request Boolean 4 †

Heat Setback Request Boolean 5 †

Acknowledge / Clear Heat Errors Boolean 6 †

Reserved Bit 1 Boolean 7 †

Boolean 7

uint16 0-15 6-7

uint16 0-15 8-9

uint16 0-15 10-11

uint16 0-15 12-13

17 18

24 25 26 27 28 29 30 31

Go Signal (use discrete signal for proper timing) Boolean 4 ❖

❖

❖ ❖

❖ ❖ ❖

❖

†

76 333587C

Integration

32 33 34 35 36 37 38 39 40

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

Reserved Bit 2 Boolean 0 Reserved Bit 3 Boolean 1 † Reserved Bit 4 Boolean 2 † Reserved Bit 5 Boolean 3 † Reserved Bit 6 Boolean 4 †

Reserved Bit 7 Boolean 5 † Reserved Bit 8 Boolean 6 † Reserved Bit 9 Boolean 7 †

Heat Module Data Exchange Command uint16 0-15 18-19 †

Heat Module Data Exchanged Command

Desired Value

uint32 0-31 20-23

System Heat Enabled Request Boolean 0

System Heat Disable Request Boolean 1 †

Heat PLC Lockout/Control Boolean 2 †

Heat On Request Boolean 3 † Heat Off Request Boolean 4 †

Heat Setback Request Boolean 5 †

Acknowledge / Clear Heat Errors Boolean 6 †

Reserved Bit 1 Boolean 7 † Reserved Bit 2 Boolean 0 Reserved Bit 3 Boolean 1 † Reserved Bit 4 Boolean 2 † Reserved Bit 5 Boolean 3 † Reserved Bit 6 Boolean 4 †

Reserved Bit 7 Boolean 5 † Reserved Bit 8 Boolean 6 † Reserved Bit 9 Boolean 7 †

Heat Module Data Exchange Command uint16 0-15 26-27 †

Heat Module Data Exchanged Command

Desired Value

uint32 0-31 28-31

†

Key

Active Pump Inactive Pump on Tandem Heat Module 1 Heat Module 2

❖ Used for ambient map 18A909.

† Used for heated map 18A915.

333587C 77

Integration

Pump Data Exchange

Command Value

(base 10 decimal)

0 Pump Active Alarms Bitfield 1 Pump Active Deviations Bitfield 2 Pump Active Advisories Bitfield 3 Driver Resettable Cycles Cycles 4 Pump Resettable Cycles Cycles 5 Platen Resettable Cycles Cycles 6 Dispense Valve Resettable Cycles Cycles 7 Platen Vavle Resettable Cycles Cycles 8 Driver Lifetime Cycles Cycles

9 Pump Lifetime Cycles Cycles 10 Platen Lifetime Cycles Cycles 11 Dispense Valve Lifetime Cycles Cycles 12 Platen Vavle Lifetime Cycles Cycles

13 Pump Direction

14 Average Motor Current x.xxx Amps 15 Motor Temperature xx deg C 16 IGBT Board Temperature xx deg C 17 Bus Voltage xxx.xx Volts

E-Flo iQ Advance Map 18A915

Data Exchange (Pump)

Name Units/Format

Bit Number:

0: FIRST DOWN

1: UP

2 DOWN 3: TOP CHANGEOVER 4: BOT CHANGEOVER

Heat Data Exchange

E-Flo iQ Advance Map 18A915

Data Exchange (Heat Module Data Exchanged)

Note: the "x" in the command value corrsponds to the zone you are wanting to read

Command Value

(hexdemical)

0 AMZ Active Module Alarms Bitfield 1 AMZ Active Module Deviations Bitfield 2 AMZ Active Module Advisories Bitfield 3 I/O Daughter Board Active Module Alarms Bitfield 4 I/O Daughter Board Active Module Deviations Bitfield 5 I/O Daughter Board Active Module Advisories Bitfield 6 High Temperature Alarm Offset xx deg C 7 High Temperature Deviation Offset xx deg C 8 Low Temperature Alarm Offset xx deg C 9 Low Temperature Deviation Offset xx deg C

78 333587C

Name Units/Format

Enum Number:

ADrum Sizes

0: 20 Liters

1: 200 Liters

B Heat Idle Timeout xx hours C Line Voltage, Leg #1 xxx Volts D Line Voltage, Leg #2 xxx Volts

E Line Voltage, Leg #3 xxx Volts x000 AMZ Active Zone #x Alarms Bitfield x001 AMZ Active Zone #x Deviations Bitfield x002 AMZ Active Zone #x Advisories Bitfield

Bit Number: 0: Heat Zone Off 1: Heat Zone On

x003 Zone #x Heat State

2. Heat Zone Warming up

3. Heat Zone At Temperature

4. Heat Zone is Heat Soaking

5. Heat Zone is in Setback

6. Heat Zone has an Error

x004 Zone #x Actual Temperature xx deg C x005 Zone #x Actual Current Usage xx.xxx A x006 Zone #x Actual Duty Cycle xxx.xx % x007 Zone #x Soak Time Reminding xx seconds x008 Zone #x Setpoint Temperature xx deg C x009 Zone #x Setback Temperature xx deg C x00A Zone #x Heat Soak Time xx minutes x00B Zone #x Heat Enabled/ Installed State boolean x00C Zone #x OtherTandem Heat Enabled/Installed State boolean

Enum Number:

0: Hose

1: Valve

2: Manifold

x00D Zone #x Type State

3: PGM

4: Flowmeter

5: Press Regulator

6: Other 7: Pump

8: Platen

Integration

333587C 79

Integration

Pump Error Codes

Pump Active Alarms

Bit

Number

0 V1M_ Low Voltage P_ 1 V4M_ High Voltage P_ 2 T4M_ High Motor Temperature P_ 3 T4J_ High Controls Temperature P_ 4 WBD_ Encoder Hardware P_ 5 WMN_ Software Mismatch P_ 6 CCN_ Control Board P_ 7 A4N_ High Motor Current P_ 8 WMC_ Control Board P_

9 A4J_ High Motor Current P_ 10 DD4_ Pump Diving P_ 11 P4C_ High Pressure P_ 12 P1C_ Low Pressure P_ 13 F4D_ High Flow Rate P_ 14 F1D_ Low Flow Rate P_ 15 P6D_ Outlet Pressure Sensor P_ 16 DKC_ Crossover Error P_ 17 L1C_ Drum Empty P_ 18 DB1_ Pump Not Primed P_ 19 CCG_ Fieldbus Comm. Error P_ 20 CAC_ Display Comm. Error P_ 21 P6V_ Valve Pressure Sensor P_ 22 WSN_ Invalided Style P_ 23 WNC_ iQ Software Not Selected P_ 24 WMH_ Control Board Off P_ 25 - Reserved 26 - Reserved 27 - Reserved 28 - Reserved 29 - Reserved 30 - Reserved 31 - Reserved

Alarm

Code

Alarm Name

Pump Active Deviation

Bit

Number

0 T2J_ Motor Temperatures Sensor P_ 1 T3J_ Temperature Cutback P_ 2 WSC_ Encoder Calibration P_ 3 DD3_ Pump Diving P_ 4 P3C_ High Pressure P_ 5 P2C_ Low Pressure P_ 6 F3D_ High Flow Rate P_ 7 F2D_ Low Flow Rate P_ 8 P6D_ Outlet Pressure Sensor P_

9 L2C_ Drum Low P_ 10 DB2_ Pump Not Primed P_ 11 - Reserved 12 - Reserved 13 - Reserved 14 - Reserved 15 - Reserved 16 - Reserved 17 - Reserved 18 - Reserved 19 - Reserved 20 - Reserved 21 - Reserved 22 - Reserved 23 - Reserved 24 - Reserved 25 - Reserved 26 - Reserved 27 - Reserved 28 - Reserved 29 - Reserved 30 - Reserved 31 - Reserved

Deviation

Code

Deviation Name

80 333587C

Pump Active Advisories

Bit

Number

0 MBD_ Maint. Due Driver P_ 1 MAD_ Maint. Due Pump P_ 2 MLC_ Rebuild Platen Seals P_ 3 MG2_ Low Filter Pressure P_ 4 MG3_ High Filter Pressure P_ 5 MLD_ Maint. Due Platen Valve P_ 6 MED_ Maint. Due Dispense Valve P_ 7 - Reserved 8 - Reserved

9 - Reserved 10 - Reserved 11 - Reserved 12 - Reserved 13 - Reserved 14 - Reserved 15 - Reserved 16 - Reserved 17 - Reserved 18 - Reserved 19 - Reserved 20 - Reserved 21 - Reserved 22 - Reserved 23 - Reserved 24 - Reserved 25 - Reserved 26 - Reserved 27 - Reserved 28 - Reserved 29 - Reserved 30 - Reserved 31 - Reserved

Advisory

Code

Advisory Name

Integration

333587C 81

Integration

Heat Error Codes

AMZ Active Module Alarms

Bit

Number

0 V6H _ Wiring Error H_ 1 V4H _ High Voltage H_ 2 - Reserved 3 - Reserved 4 - Reserved 5 - Reserved 6 - Reserved 7 - Reserved 8 - Reserved

Alarm

Code

Alarm Name

AMZ Active Module Deviation

Bit

Number

0 V2H_ Low Voltage H_ 1 - Reserved 2 - Reserved 3 - Reserved 4 - Reserved 5 - Reserved 6 - Reserved 7 - Reserved 8 - Reserved

Deviation

Code

Deviation Name

82 333587C

Integration

AMZ Active Module Advisories

Bit

Number

0 - Reserved 1 - Reserved 2 - Reserved 3 - Reserved 4 - Reserved 5 - Reserved 6 - Reserved 7 - Reserved 8 - Reserved

Advisory

Code

Advisory Name

I/O Daughter Board Active Module Alarms

Bit

Number

0 TA1_ 1 TA2_ 2 TA3_ 3 TA4_ 4 TA5_ 5 TA6_ 6 TA7_ 7 TA8_ 8 TA9_

9 TAA_ 10 CCH_ 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 -

Alarm

Code

Alarm Name

Heat Zone Offline Z1 H_ Heat Zone Offline Z2 H_ Heat Zone Offline Z3 H_ Heat Zone Offline Z4 H_ Heat Zone Offline Z5 H_ Heat Zone Offline Z6 H_ Heat Zone Offline Z7 H_ Heat Zone Offline Z8 H_ Heat Zone Offline Z9 H_ Heat Zone Offline Z10 H_ Fieldbus Comm. Error H_ Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved

333587C 83

Integration

I/O Daughter Board Active Module

Deviation

Bit

Number

0 1 2 3 4 5 6 7 8 -

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 -

Deviation

Code

Deviation Name

Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved

I/O Daughter Board Active Module

Advisories

Bit

Number

0 - Reserved 1 - Reserved 2 - Reserved 3 - Reserved 4 - Reserved 5 - Reserved 6 - Reserved 7 - Reserved 8 - Reserved

Advisory

Code

Advisory Name

84 333587C

Integration

AMZ Active Zone #x Alarms

Bit

Number

0 T4__ High Temperature H_Z_ 1 T4__ High Temperature H_Z_ 2 T1__ Low Temperature H_Z_ 3 T8__ No Temperature Rise H_Z_ 4 T4__ High Temperature H_Z_ 5 A4__ High Current H_Z_ 6 A1__ Low Current H_Z_ 7 A8__ No Current H_Z_ 8 A7__ Unexpected Current H_Z_

9 T6__ Sensor Error H_Z_ 10 - Reserved 11 - Reserved 12 - Reserved 13 - Reserved 14 - Reserved 15 - Reserved 16 - Reserved 17 - Reserved 18 - Reserved 19 - Reserved 20 - Reserved 21 - Reserved 22 - Reserved 23 - Reserved 24 - Reserved 25 - Reserved 26 - Reserved 27 - Reserved 28 - Reserved 29 - Reserved 30 - Reserved 31 - Reserved

Alarm

Code

Alarm Name

AMZ Active Zone #x Deviation

Bit

Number

0 - Reserved 1 - Reserved 2 - Reserved 3 - Reserved 4 - Reserved 5 - Reserved 6 - Reserved 7 - Reserved 8 - Reserved

Deviation

Code

Deviation Name

333587C 85

Integration

AMZ Active Zone #x Advisories

Bit

Number

0 T3__ High Temperature H_Z_ 1 T3__ High Temperature H_Z_ 2 T2__ Low Temperature H_Z_ 3 - Reserved 4 A3__ High Current H_Z_ 5 A2__ Low Current H_Z_ 6 - Reserved 7 - Reserved 8 - Reserved

Advisory Code Advisory Name

86 333587C

Prime Diagram

Pri

on tandem and active on single ram)

Can all be enabled at once.

Plat

Valve Depressurization Request

Prime

Automation Inputs (E-Flo iQ Outputs)

Automation Control Ready

Automation Outputs (E-Flo iQ Inputs)

Prime Pressure Target (integer)

Prime Flow Target (integer)

me Inactive Pump Request (uses the inactive pump

Heart Beat (1Hz)

PLC Lockout Active

Pump Trying to Move

Prime Active

PLC Control Lockout

Integration

(Timeout)

Depressurize Diagram

Depressurize

Automation Inputs (E-Flo iQ Outputs)

Automation Control Ready

Heart Beat (1Hz)

PLC Lockout Active

Depressurization Active

Automation Outputs (E-Flo iQ Inputs)

System Enable/Remote Start Request

PLC Control Lockout

en Depressurize Request or

333587C 87

Integration

¸$XWRPDWLRQ&RQWURO5HDG\

¸7KHV\VWHPPXVWEHLQUHPRWHPRGH

Data Exchange - Alarms (integer/bitfield)

Heart Beat (1Hz)

System Enable - Remote Start Diagram

System Enable-Remote Start

Automation Inputs (E-Flo iQ Outputs)

Heart Beat (1Hz)

System is Active

No Alarms Active

Automation Outputs (E-Flo iQ Inputs)

System Enable Request

Note:

Acknowledge - Clear Error Diagram

Ack-Clear Error

Automation Inputs (E-Flo iQ Outputs)

No Alarms Active

Automation Outputs (E-Flo iQ Inputs)

Acknowledge/clear errors

88 333587C

Manual Crossover Diagram

Manual Cross Over

Automation Inputs (E-Flo iQ Outputs)

Low Level Pump 1 (example)

Heart Beat (1Hz)

Integration

Tandem Active Pump

Automation Outputs (E-Flo iQ Inputs)

Cross Over Request

(Pump 1 Active)

Data Exchange Diagram

Data Exchange

Automation Inputs (E-Flo iQ Outputs)

Heart Beat (1Hz)

Data Exchange Active Command

Data Exchange Active Command Value (5Hz)

Automation Outputs (E-Flo iQ Inputs)

Data Exchange command (integer)

(Pump 2 Active)

333587C 89

Integration

Offline

Heat CGM Timing

Automation Inputs (E-Fl o iQ Outputs)

Heart Beat (1Hz)

System Heat Active

Heat PLC Lockout/Active

Automation Outputs (E- Flo iQ Inputs)

System Heat Enable Request

System Heat Disable Request

Heat PLC Lockout/Control

Other Automation Outputs Instances

භ

Power Reset Diagram

Power Reset

Automation Inputs (E-Flo SP Outputs)

Heart Beat (1Hz)

System Active

Automation Control Ready

PLC Lockout Active

Automation Outputs (E-Flo SP Inputs)

System Enable / Remote Start Request

PLC Control Lockout

Heat CGM Timing Diagram

Notes:

"System Heat Enabled Request", "System Heat Disable Request" and "Heat Module Data Exchange Command " will be accepted with out the "Heat PLC Lockout/Control" set high, any other Automation Outputs Inst ance needs to have the "Heat PLC Lockout/Control" set high for the Automation Output Inst ance to be accepted by the iQ Heat Controller Other Automation Output Inst ances includes, "Heat On Request", "Heat Off Request", "Heat Setback Request", "Acknowledge/Clear Heat Errors", and "Heat Module Data Exchanged Command Desired Value"

90 333587C

Heat Module Acknowledge-Clear Error Diagram

Heat Module Ack-Clear Error

Automation Inputs (E-Flo iQ Outputs)

Data Exchange - AMZ Module Alarms (integer/bitfield)

Data Exchang e - I/O Daug hter Board Active Module Alarm s (integ er/bitf ield)

Heart Be at (1Hz)

භ No Heat Module Alarms Active

Automation Outputs (E-Flo iQ Inputs)

Acknowledge/clear errors

Notes:

භ

Heat Zone Ack-Clear Error

Automation Inputs (E-Flo iQ Outputs)

+ Data Exchange - AMZ Active Zone #x Alarms

Heart Beat (1Hz)

භ No Heat Zone A larms A ctive

Automation Outputs (E-Flo iQ Inputs)

Acknowled ge/clear errors

භ

successfully seen that the error has been resolved, the bit will go low

If errors are not successfully resolved/fixed the bit will reminder high, once the system has successfully seen t hat the error has been resolved, the bit will go low

Process can be repeated for deviations and advisories

Integration

Heat Zone Acknowledge-Clear Error Diagram

Each zone has to be scanned for errors before send the Acknowledge/clear errors bit If errors are not successfully resolved/fixed the bit will remind er high, once the system has

Process c an be repeated for deviations and advisories

333587C 91

Integration

Heat CGM Data Exchange

Automation Inputs (E-Flo iQ Outputs)

Heart Beat (1Hz)

Heat ModuleData Exchange Active Command

Heat Module Data Exchange Active Command Value (5Hz)

Automation Outputs (E-Flo iQ Inputs)

Heat Module Data Exchange command (integer)

Heat PLC Lockout/Control

Heat Module Data Exchanged Command Desired Value (integer)

New Active Command Value

Heat CGM Data Exchange Diagram

92 333587C

Integration

TI11814A

Link

Connection Details

Fieldbus

Connect cables to the fieldbus per fieldbus standards.

PROFINET

The EtherNet interface operates at 100M bit, full duplex, as required by PROFINET. The EtherNet interface is auto-polarity sensing and auto-crossover capable.

Network Status (NS)

State Description Comments

Off Off-line

Green On-line,

(RUN)

Flashing Green

On-line, (STOP)

•

No power

•

No connection with IO Controller

•

Connection with IO Controller established

•

IO Controller with RUN state

•

Connection with IO Controller established

•

IO Controller in STOP state

Module Status (MS)

State Description Comments

Off Not initialized No power or module in

“SETUP” or “NW_INIT” state

Green Normal

operation

Flashing Green

Red Exception

Red (1 flash)

Red (2 flashes)

Red (3 flashes)

Red (4 flashes)

Initialized, diagnostic event(s) present

error

Configuration error

IP Address not set

Station Name not set

Major Internal Error

Diagnostic event(s) present

Used by engineering tools to identify node on network

Module in state “EXCEPTION”

Expected Identification differs from Real Identification

Set IP address via system monitor or DNS server

Set Station Name via system monitor

Cycle system power; replace module

Link/Activity (Link)

State Description

Off No Link, no communication present

Green Link established, no communication present

Green, flashing

Link established, communication present

333587C 93

Integration

TI11814A

Link

TI11815A

23451

EtherNet/IP

The EtherNet interface operates at 100Mbit, full duplex, as required by PROFINET. The EtherNet interface is auto-polarity sensing and auto-crossover capable.

Network Status (NS)

State Description

Off No power or no IP address

Green On-line, one or more connections established

(CIP Class 1 or 3)

Flashing Green

Red Duplicate IP address, FATAL error

Flashing Red

On-line, no connections established

One or more connections timed out (CIP Class 1 or 3)

DeviceNet

Network Status (NS)

State Description

Off Not online / No power

Green On-line, one or more connections are

established

Flashing Green (1 Hz)

Red Critical link failure

Flashing Red (1 Hz)

Alternating Red/Green

On-line, no connections established

One or more connections timed-out

Self test

Module Status (MS)

State Description

Off No power

Green Controlled by a Scanner in Run state

Flashing Green

Red Major fault (EXCEPTION-state, FATAL error

Flashing Red

Not configured, or Scanner in Idle state

etc.)

Recoverable fault(s)

LINK/Activity (Link)

State Description

Off No link, no activity

Green Link established

Flashing Green

Activity

Module Status (MS)

State Description

Off No power or not initialized

Green Initialized

Flashing Green (1 Hz)

Red Unrecoverable Fault(s)

Flashing Red (1 Hz)

Alternating Red/Green

Missing or incomplete configuration, device needs commissioning

Recoverable Fault(s)

Self test

DeviceNet Connector (DC)

Pin Signal Description

1 V- Negative bus supply voltage

2 CAN_L CAN low bus line

3 SHIELD Cable shield

4 CAN_H CAN high bus line

5 V+ Positive bus supply voltage

94 333587C

PROFIBUS

TI11816A

12345

9876

Operation Mode (OP)

State Description

Off Not online / No power

Green On-line, data exchange

Flashing Green

Flashing Red (1 flash)

Flashing Red (2 flashes)

On-line, clear

Parameterization error

PROFIBUS Configuration error

Integration

Status Mode (ST)

State Description

Off No power or not initialized

Green Initialized

Flashing Green

Red Exception error

Initialized, diagnostic event(s) present

PROFIBUS Connector (DC)

Pin Signal Description

1- -

2- -

3 B Line Positive RxD/TxD, RS485 level

4 RTS Request to send

5 GND Bus Ground (isolated)

6+5V Bus

Output

7- -

8 A Line Negative RxD/TxD, RS485 level

9- -

Housing Cable

Shield

+5V termination power (isolated)

Internally connected to the Anybus protective earth via cable shield filters according to the PROFIBUS standard.

333587C 95

Integration

Gateway Setup Screens

Press the soft key at the iQ Menu screen 2 to access the Fieldbus screens. The Fieldbus screens are shown only if a Fieldbus CGM is installed. If one is not installed, a Fieldbus Comm Error screen will be displayed.

PROFINET Screen 2

This screen allows you to set the Station Name, Install Date, Location Tag, Function Tag, and Description.

PROFINET Screen 3

NOTE: The screens that will be shown here depend on

the type of network you are using.

Some screens are informational only. For those that can

be edited, press the soft key to enter editing mode. Use the Directional Keypad (CH) and Numeric Keypad (CJ) to make changes.

PROFINET

PROFINET Screen 1

This screen allows you to set the IP Address, DHCP settings, Subnet Mask, Gateway, and DNS information.

This screen displays the Hardware Revision, System Serial number, and data map identification information.

96 333587C

Integration

EtherNet/IP

EtherNet Screen 1

This screen allows you to set the IP Address, DHCP settings, subnet mask, gateway, and DNS information.

EtherNet Screen 2

You can view the Hardware Revision, System Serial number, and data map identification information at this screen.

PROFIBUS

PROFIBUS Screen 1

This screen allows you to set the Device Address, Install Date, Location Tag, Function Tag, and Description.

PROFIBUS Screen 2

You can view the Hardware Revision, System Serial number, and data map identification information at this screen.

333587C 97

Integration

DeviceNet

At this screen, you can set the Device Address and Baud Rate and view the Hardware Revision, System Serial number, and data map identification information

98 333587C

Integration Feedback Screens

Integration

Press the soft key at the iQ Menu screen 2 to access the Integration Feedback screens. These are informational screens only. No changes can be made to the fields. See Available Internal Data on page 71.

Discrete Integration Screen

This screen shows the discrete integration robot signals that can be used when integrating the E-Flo iQ. The numbers to the right of each signal represent the connector and pin number on the E-Flo iQ driver. See Connector Identification on page 68. The colors to the left of the connector-pin numbers represent the wiring colors for the connection.

Fieldbus Integration Inputs Screen

This screen shows the status of the fieldbus integration robot input signals that can be used when integrating the E-Flo iQ.

Fieldbus Integration Robot Outputs Screen

This screen shows the status of the fieldbus integration robot output signals that can be used when integrating the E-Flo iQ.

333587C 99

Technical Specifications

E-Flo iQ Dispense Systems

US Metric

Maximum fluid operating temperature 158°F 70°C Maximum working pressure 4000 psi 28 MPa, 276 bar Maximum driver cycle rate 25 cycles per minute Air inlet size (supply system) 3/4 npt(f) Ambient operating temperature range (supply

system) Displacement pump effective area See pump manual. Wetted parts See component manual. See Related Manuals on page 3.

Platen wetted materials

25R096, 5 gal. (20 L)

25R098, 5 gal. (20 L)

25R097, 5 gal. (20 L)

25R099, 5 gal. (20 L)

255319, 55 gal. (200 L)

255320, 55 gal. (200 L)

Sound pressure, measured per EN ISO 11202:2010

Normal operation (dispensing) < 70 dBA Drum Change 77 dBA

Electrical requirements

Ambient system electrical ratings 200-240 VAC, 1 phase, 50/60 Hz, 20 A

Heated system electrical ratings

Fluid outlet size

Check-Mate 200 1 in. NPT female

Maximum air input pressure (supply system)

D60 - 3 in. dual post, 5 gal. (20 L) 150 psi 1.0 MPa, 10 bar D200 - 3 in. dual post, 55 gal. (200 L) 150 psi 1.0 MPa, 10 bar D200s - 6.5 in. dual post, 55 gal. (200 L) 125 psi 0.9 MPa, 9 bar

32-120°F 0-49°C

Electroless nickel plated ductile iron, Neoprene, PTFE coated aluminum, 6061 aluminum, Buna, Viton, Zinc plated steel, 316 stainless steel, 17-4 stainless steel

Electroless nickel plated ductile iron, EPDM, PTFE coated aluminum, 6061 aluminum, Buna, Viton, Zinc plated steel, 316 stainless steel, 17-4 stainless steel

319 cast aluminum, EPDM, zinc plated carbon steel, 316 stainless steel, 17-4 stainless steel

319 cast aluminum, neoprene, zinc plated carbon steel, 316 stainless steel, 17-4 stainless steel

200-240 VAC, 1 phase, 50/60 Hz, 60 A 200-240/400 VAC, 3 phase, 50/60 Hz, 38 A 380-420 VAC, 3 phase (YN), 50/60 Hz, 38 A

100 333587C

Graco 333587C User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Manuals

Dispense System Configurator

Dispense System Components

iQ Ram Supply Units

iQ Dispense Valves

Hose Options

Dispense System Pressure

Warnings

Dispense System Component Identification

Tandem Ram

Supply Unit Component Identification

iQ Ram Supply Unit

Power Disconnect

Integrated Air Controls (AG)

Integrated Air Line Accessories

Advanced Display Module (ADM)

ADM Display Details

ADM LED Status Descriptions

ADM Icons

ADM Soft Keys

iQ Menu

Setup

System Setup Screen

Style Definitions

Pump Settings

Heat Settings

Advanced Setup

Connect Light Tower Assembly

Startup

Flush the Pump

Load Material

Tandem Priming when Changing Drums

Operation

Ram Run Screen

Tandem Run Screen

Run Screen Editing Mode

Heat Run Screen

Job Log

Events and Errors

Pressure Relief Procedure

Shutdown the System

Maintenance

Pump Maintenance Screen 1

Pump Maintenance Screen 2

Diagnostics

Pump Diagnostics Screen

Heat Diagnostics Screen

Pressure Diagnostics Screen

Troubleshooting

View Errors

Troubleshoot Errors

Error Codes

USB Data

Download Procedure

USB Logs

Event Log

Job Log

Automation Log

System Configuration Settings

Custom Language File

Create Custom Language Strings

Upload Procedure

Integration

Discrete Inputs/Outputs

Job Cycle Timing Diagram

Discrete Timing Diagram

Communications Gateway Module (CGM)

Prime Diagram

Depressurize Diagram

System Enable - Remote Start Diagram

Acknowledge - Clear Error Diagram

Manual Crossover Diagram

Data Exchange Diagram

Power Reset Diagram

Heat CGM Timing Diagram

Heat Module Acknowledge-Clear Error Diagram