Page 1
Parts
G1 Pump USP
Valve Kit
USP Valve Kit parts for G1 pump. For professional use only.
Part Nos.:
24V (DIN) USP Valve Kits:
24V659 - 6 pt
24V660 - 8 pt
24V661 - 10 pt
24V662 - 12 pt
24V663 - 14 pt
24V664 - 16 pt
AC (DIN) USP Valve Kits:
24V680 - 6 pt
24V681 - 8 pt
24V682 - 10 pt
24V683 - 12 pt
24V684 - 14 pt
24V685 - 16 pt
333499B
EN
Important Safety Instructions
Read all warnings and instructions in this
manual and in the G1 Pump and USP Valve
instruction manuals. Save all instructions.
Page 2
Warnings
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this
manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not
covered in this section may appear throughout the body
of this manual where applicable.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper
grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main
switch before disconnecting any cables
and before servicing or installing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a
qualified electrician and comply with all
local codes and regulations.
Pressure Relief
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure when you stop spraying
and before cleaning, checking, or servicing the
equipment.
Relieve pressure in system using two wrenches working in opposite directions on pump element and pump
element fitting to slowly loosen fitting only until fitting
is loose and no more lubricant or air is leaking from fitting.
NOTE: When loosening pump element fitting, do NOT
loosen pump element. Loosening pump element will
change the output volume.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device,
hose leaks, or ruptured components will pierce
skin. This may look like just a cut, but it is a
serious injury that can result in amputation.
Get immediate surgical treatment.
• Do not point dispensing device at anyone
or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your
hand, body, glove, or rag.
• Follow the Pressure Relief Procedure
when you stop dispensing and before
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace
worn or damaged parts immediately.
FIG. 1
2 333499B
Page 3
Installation Instructions (FIG. 2)
1. If pump is already installed, Relieve Pressure,
page 2 and disconnect power to pump.
NOTE: For first-time pump installations, begin
installation instructions with Step 2.
2. Mount USP block (11) to bracket (5) using screws
(6), lock washers (8), flat washers (9) and nuts (8)
(included in the kit) as shown.
Warnings
3. Apply thread sealant to threads of tee (4). Install tee
into pump (1). Wrench tighten securely.
4. Install relief valve (3) into tee (4). Wrench tighten
securely.
5. Install hose (13) to USP block (11) inlet. Install other
end of hose to tee fitting (4).
6. Install USP outlet fitting (12) into each outlet. Torque
to 4-6 ft-lbs (5.4-8.1 N•m).
FIG. 2
333499B 3
Page 4
Parts
Parts
24V USP Valve Kits AC USP Valve Kits
Ref Part Description Qty
1 94G027 PUMP,
G1-G-24PL-2L0L00-0D000000
2 16U790 CABLE, DIN, bare leads, power,
15 feet
3 563161 VALVE, relief, 3000 psi (206.8
bar, 20.68 MPa)
4 556407 FITTING, tee, STL 1/4 NPTF male
5 127665 BRACKET, mounting, USP to G1
6 101950 SCREW, shcs 1/4 X 2.5 inch
7 100016 WASHER, lock
8 102040 NUT, lock, hex
9 556525 WASHER, flat spcl finish
10 24P101 KIT, mounting hardware
11 24E406 KIT, valve, USP, 6 outlet, Model
24V659
24E407 KIT, valve, USP, 8 outlet, Model
24V660
24E408 KIT, valve, USP, 10 outlet, Model
24V661
24E409 KIT, valve, USP, 12 outlet, Model
24V662
24E410 KIT, valve, USP, 14 outlet, Model
24V663
24E411 KIT, valve, USP, 16 outlet, Model
24V664
12 24E232 FITTING, outlet, USP, Model
24V659
Model 24V660
Model 24V661
Model 24V662
Model 24V663
Model 24V664
13 17C693 HOSE, coupled, 1/8-27, NPSF
10
12
14
16
Ref Part Description Qty
1
1
1
1
1
4
8
4
8
1
1
1
1
1
1
1
6
8
1
1 94G051 PUMP,
G1-G-ACPL-2L0L00-0D000000
2 16U790 CABLE, DIN, bare leads power,
15 feet
3 563161 VALVE, relief, 3000 psi (206.8
bar, 20.68 MPa)
4 556407 FITTING, tee STL 1/4 NPTF male
5 127665 BRACKET, mounting, USP to G1
6 101950 SCREW, shcs 1/4 X 2.5 inch
7 100016 WASHER, lock
8 102040 NUT, lock, hex
9 556525 WASHER, flat spcl finish
10 24P101 KIT, mounting hardware
11 24E406 KIT, valve, USP, 6 outlet, Model
24V680
24E407 KIT, valve, USP, 8 outlet, Model
24V681
24E408 KIT, valve, USP, 10 outlet, Model
24V682
24E409 KIT, valve, USP, 12 outlet, Model
24V683
24E410 KIT, valve, USP, 14 outlet, Model
24V684
24E411 KIT, valve, USP, 16 outlet, Model
24V685
12 24E232 FITTING, outlet, USP, Model
24V680
Model 24V681
Model 24V682
Model 24V683
Model 24V684
Model 24V685
13 17C693 HOSE, coupled, 1/8-27, NPSF
1
1
1
1
1
4
8
4
8
1
1
1
1
1
1
1
6
8
10
12
14
16
1
4 333499B
Page 5
Notes
Notes
333499B 5
Page 6
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 333499
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised to B; September 2014
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