Graco 333389A User Manual

Instructions-Parts

E-Flo®

E-Flo® E-Flo®

Electric

Electric Electric For

For For

See Technical Data for Maximum Working Pressure. See page 3 for model part numbers and approvals information.

drive

drive drive

professional

professional professional

Important

Important Important Readallwarningsandinstructionsinthismanual. Save

Save Save

DC DC

piston

piston piston

use

use use

Safety

Safety Safety

these

instructions.

these these

instructions. instructions.

2–Ball

2–Ball 2–Ball

pumps

pumps pumps

only.

only. only.

for

for for

Instructions

Instructions Instructions

Piston

Piston Piston

low

low low

medium

to to

medium medium

volume

volume volume

Pumps

Pumps Pumps

paint

circulation

paint paint

circulation circulation

applications.

applications. applications.

333389A

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

Installation..........................................................7

Location......................................................7

MountthePump..........................................7

PowerSupplyRequirements.........................7

ConnectthePowerSupply...........................10

Grounding...................................................11

FluidLineAccessories.................................12

FillWithOilBeforeUsingEquipment.............12

FlushBeforeUsingEquipment......................12

ControlModuleAccessory............................12

Operation...........................................................13

Startup........................................................13

Shutdown....................................................13

PressureReliefProcedure............................13

Maintenance......................................................14

PreventiveMaintenanceSchedule................14

ChangetheOil.............................................14

CheckOilLevel...........................................14

BearingPre-Load.........................................14

Wet-Cups....................................................14

Flushing......................................................14

Troubleshooting..................................................15

Repair................................................................16

Dura-FloLowers..........................................16

XtremeLowers............................................17

ReassembletheCouplingAdapterandTie

RodstotheMotor...........................19

Parts..................................................................20

XtremePumpAssembly...............................20

Dura-FloPumpAssembly.............................22

PumpMatrix................................................24

Dimensions........................................................26

MountingHolePatterns.......................................27

StandMount................................................27

WallMount..................................................28

PerformanceCharts............................................29

TechnicalData...................................................32

Notes................................................................33

GracoStandardWarranty....................................34

333389A

Models

Models Models

Thesixdigitpartnumberforyourequipmentis printedontheequipmentidenti󰘰cationlabel(L). Refertothetablebelowforinformationregardingthe con󰘰gurationofyourequipment. SeePumpMatrix,page24

,foracompletelistof

pumppartnumbers.

Flo

Pump

Part

E EE- --Flo Flo

DC DC

Pump Pump

First

and

First First

and and

Second

Second Second

Digit

Digit Digit

Third

Third Third

Digit

Digit Digit

7145CC3BasicATEX/FM/

8180CC4AdvancedATEX/FM/

9220CC7BasicATEX/IECEx/

0290CC8AdvancedATEX/IECEx/

Number

Part Part

Number Number

Digit

Digit Digit

Lower

Lower Lower

Size

Size Size

Con󰘰guration

Con󰘰guration Con󰘰guration

Fourth

Fourth Fourth

Digit

Digit Digit

Motor

Motor Motor

Control

Control Control

Models

Digit

Digit Digit

Approvals

Approvals Approvals

IECEx

TIIS/KCS

Digit

Digit Digit

4Carbon

5Stainless

6Stainless

Fifth

Digit

Fifth Fifth

Digit Digit

Pump

Pump Pump

Material

Material Material

Steel

Packings

Packings Packings

3Xtreme 2Leather

4Leather

1PTFE

PTFE

Leather

Digit

Digit Digit

Sixth

Sixth Sixth

0None

1Stand

2Wall

Digit

Digit Digit

Mounting

Mounting Mounting

Type

Type Type

IIA

II IIII2 22G GGc ccIIA IIA

NOTE:

NOTE: NOTE:

Related Related

SeetheE-FloDCMotormanualformotorapprovalsinformation.

Manuals

Manuals Manuals

Manual

Manual Manual

3A2526

3A2527

No.

No. No.

Description

Description Description

Instructions-PartsManual,E-FloDCMotor

Instructions-PartsManual,forE-FloDCControlModuleKit

T3 T3

311762Instructions-PartsManual,XtremeLowers

311827Instructions-PartsManual,Dura-FloLowers

333389A 3

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c risks.Whenthesesymbolsappearinthebodyofthismanual,referbacktotheseWarnings.Product-speci󰘰c hazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanual whereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless theyareantistaticorconductive.

Stop

•Stop Stop equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

ELECTRIC

ELECTRIC ELECTRIC Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan causeelectricshock.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelp

Grounding

ifstaticsparkingoccursoryoufeelashock,Donotuse

HAZARD

HAZARD HAZARD

instructions.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes andregulations.

BURN

BURN BURN Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid severeburns:

•Donottouchhot󰘱uidorequipment.

MOVING

MOVING MOVING Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

HAZARD

HAZARD HAZARD

PARTS

PARTS PARTS

equipment,followthePressure Pressure

HAZARD

HAZARD HAZARD

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

anddisconnectallpowersources.

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WARNING

WARNING WARNING

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get immediate

immediate immediate

•Engagetriggerlockwhennotdispensing.

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC

TOXIC TOXIC Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin, inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL

PERSONAL PERSONAL Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury, includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes butisnotlimitedto:

surgical

surgical surgical

FLUID

FLUID FLUID

HAZARD

HAZARD HAZARD

treatment.

treatment. treatment.

Pressure

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

Relief

Procedure

Relief Relief

Procedure Procedure

FUMES

FUMES FUMES

EQUIPMENT

EQUIPMENT EQUIPMENT

whenyoustopdispensingandbeforecleaning,

Warnings

Get

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

333389A 5

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MISUSE

MISUSE MISUSE

HAZARD

HAZARD HAZARD

Technical

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Data

Data Data

6 333389A

Installation

Installation Installation

Wall

Mount

Wall Wall

Mount Mount

SeeWallMountingHolePattern,page28.

Installationofthisequipmentinvolvespotentially hazardousprocedures.Onlytrainedandquali󰘰ed personnelwhohavereadandwhounderstand theinformationinthismanualshouldinstallthis equipment.

Location

Location Location

Whenselectingthelocationfortheequipment,keep thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof theequipmentforinstallation,operatoraccess, maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting hardwarearestrongenoughtosupporttheweight oftheequipment,󰘱uid,hoses,andstresscaused duringoperation.

•Theremustbeastart/stopcontrol(C) withineasyreachoftheequipment.See

TypicalInstallation,page9

Mount

Mount Mount

Stand

Stand Stand

SeeStandMountingHolePattern,page27

the

Pump

the the

Pump Pump

Mount

Mount Mount

1.Selectasolidpositiononawallforthemounting bracket.Thewallshouldbecapableofsupporting thepumpandaccessoriesthatwillbeattached tothebracket,anyadditionalweightofthe󰘱uid usedinthepump,andanystressorstrainthat maybeappliedduringpumpoperation.

2.Drillfour7/16in.(11mm)diameterholesforthe mountingbolts,approximately5ft(1.5m)above the󰘱oor,usingthewallbracketasatemplate. Useanyofthethreemountingholegroupings

3.Boltthebracketsecurelytothewall.Usebolts designedtoholdinthewall’sconstruction.

4.Placethepumpandaccessoriesoverthe bracket’smountingholesandsecurewithscrews (5)andwashers(4)supplied.

Power

Power Power

Improperwiringmaycauseelectricshockorother seriousinjuryifworkisnotperformedproperly. Haveaquali󰘰edelectricianperformanyelectrical work.Besureyourinstallationcomplieswithall National,StateandLocalsafetyand󰘰recodes.

Supply

Supply Supply

Requirements

Requirements Requirements

1.Selectalevelsurfaceforthestandtobemounted to.

2.Securethestandtothe󰘱oorwithM19(5/8in.) bolts.Useboltsthatengageatleast152mm (6in.)intothe󰘱oortopreventthepumpfrom tipping.

3.Placethepumpandaccessoriesoverthe bracket’smountingholesandsecurewithbolts (5)andwashers(4)supplied.

4.Useshimstolevelthepumpasrequired.

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Thesystemrequiresadedicatedcircuitprotected withacircuitbreaker.Seetablebelowforpower supplyrequirements.

Table

Table Table

Model

Model Model

EM0021 EM0022

Power

1 11. ..Power Power

Supply

Supply Supply

Voltage

Voltage Voltage

200–250 Vac

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Phase

Phase Phase

150/6020A

Hz Hz

Current

Current Current

Installation

Hazardous

Hazardous Hazardous Requirements

Requirements Requirements

Explosion

Explosion Explosion

Allelectricalwiringinthehazardousareamustbe encasedinClassI,DivisionI,GroupDapproved explosion-proofconduit.FollowallNational,State, andLocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm) ofthemotorfortheUSandCanada.SeeFig.3.

Allcablesmustberatedat70°C(158°F).

Area

Cabling

Area Area

Cabling Cabling

Proof

Proof Proof

and

Conduit

and and

Conduit Conduit

Flame

Flame Flame

Useappropriateconduit,connectors,andcable glandsratedforATEXII2G.FollowallNational, State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C (158°F).

Proof

Proof Proof

(ATEX)

(ATEX) (ATEX)

8 333389A

Installation

Typical

Typical Typical

Installation

Installation Installation

NON

HAZARDOUS

NON NON

- --HAZARDOUS HAZARDOUS

AREA

AREA AREA

HAZARDOUS

HAZARDOUS HAZARDOUS

AREA

AREA AREA

Figure1TypicalInstallation

Key

for

Fig.

Key Key

for for

CStart/StopControl(mustbeapprovedfor

Fig. Fig.

1 1

ElectricalSupply(mustbesealedconduit approvedforuseinhazardouslocations)

FusedSafetySwitch,withlock

useinhazardouslocations)

ExplosionProofConduitSeal.Required within18in.(457mm)ofthemotorforthe USandCanada.

Key

for

Fig.

Key Key

for for

GPumpGroundWire.Twogroundterminals

HFluidDrainValve

Fig. Fig.

1 1

FluidPressureGauge

FluidShutoffValve

areprovidediflocalcoderequiresredundant groundingconnections.

333389A 9

Installation

Connect

Connect Connect

1.Ensurethatthefusedsafetyswitch(B,Fig2)is shutoffandlockedout.

the

Power

the the

Power Power

Supply

Supply Supply

3.Opentheelectricalcompartment(S)onthe motor.

4.Bringthepowerwiresintotheelectrical compartmentthroughthe3/4–14npt(f)inletport. Connectthewirestotheterminals,asshown. Torquetheterminalnutsto25in-lb(2.8N•m)

not

maximum.Do Do

5.Closetheelectricalcompartment.Torquethe coverscrewsto15ft-lb(20.3N•m).

over-torque.

not not

over-torque. over-torque.

Figure2LockedOutFusedSafetySwitch

2.SeeFig.3.Installastart/stopcontrol(C)inthe electricalsupplyline(A),withineasyreachof theequipment.Thestart/stopcontrolmustbe approvedforuseinhazardouslocations.

Figure3ConnectthePowerWires

Notes

for

Fig.

Notes Notes

for for

Tightenallterminalnutsto25in-lb(2.8N•m) maximum.Do Do

Tightencoverscrewsto15ft-lb(20.3N•m).

Aconduitseal(D)isrequiredwithin18 in.(457mm)ofthemotorfortheUSand Canada.

Fig. Fig.

3 3

not

over

not not

torque.

over over

- --torque. torque.

10 333389A

Grounding

Grounding Grounding

Thisequipmentmustbegroundedtoreducethe riskofstaticsparkingandelectricshock.Electric orstaticsparkingcancausefumestoigniteor explode.Impropergroundingcancauseelectric shock.Groundingprovidesanescapewireforthe electriccurrent.

Pump:

1.Pump: Pump:

attachagroundwire.Tightenthegroundscrew securely.Connecttheotherendoftheground wiretoatrueearthground.

NOTE:

NOTE: NOTE: ofthe24P822ControlModule.Allpumps connectedtoacommoncontrolmodulemustbe groundedtothesamegroundpoint.Different groundpoints(unequalpotential)maycause currentto󰘱owthroughcomponentcables, causingincorrectsignals.

SeeFig.4.Loosenthegroundscrewand

Advancedmodelsrequireinstallation

Figure4GroundWire

Fluid

2.Fluid Fluid

3.Fluid Fluid

hoses:

hoses: hoses: hoseswithamaximumof500ft.(150m) combinedhoselengthtoensuregrounding continuity.Checktheelectricalresistanceof hoses.Iftotalresistancetogroundexceeds25 megohms,replacehoseimmediately

Fluid

supply

supply supply

Useonlyelectricallyconductive

container:

container: container:

Followyourlocalcode.

Installation

333389A

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