Graco 333007A User Manual

Instructions/Parts

™

ExactaBlend

AGP

Air Motor

For use with ExactaBlend AGP U100 systems. For professional use only. Not approved for use in European explosive atmosphere locations.

24T884

Series A

Displacement. . . . . . 700 cc

Stroke. . . . . . . . . . . . 1.5 in.

Piston Diameter . . . . 6.0 in. (152 mm)

333007A

100 psi (0.7 MPA, 7.0 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual. Save all instructions.

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . 5

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Repair Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . 8

Replace Pilot Valves . . . . . . . . . . . . . . . . . . . . . 11

Repair Air Motor . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Air Motor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Air Valve Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . 18

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22

Related Manuals

Manual Description

3A2894 ExactaBlend AGP

Advanced Glazing Proportioner, Setup-Operation

332452 ExactaBlend AGP

Advanced Glazing Proportioner, Par ts

2 333007A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

333007A 3

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or ser- vicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer

4 333007A

Component Identification

FIG. 1: NXT Air Motor components

Key:

A Air valve BMuffler C Pilot valve D Manifold

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Component Identification

Grounding

The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

See FIG. 2. Verify that the ground screw (GS) is attached and tightened securely to the air motor. Connect the other end of the ground wire (U) to a true earth ground.

GS U

IG. 2: Ground wire

ti12914a

6 333007A

Troubleshooting

NOTICE

Check all possible problems and causes before disassembling the pump.

Relieve the pressure before checking or servicing the equipment.

Problem Cause Solution

Air motor will not run. Damaged air valve (17). Replace or service air valve (17).

See page 8.

Damaged pilot valve (19). Replace pilot valves (19). See page

11.

Air continuously exhausting around air motor piston rod.

Air continuously exhausting from muffler.

Air motor “bounces” at top of stroke.

Air motor “bounces” at bottom of stroke.

Icing inside motor. Air motor operating at high pressure

Damaged u-cups (3, 43). Replace piston rod u-cups (3, 43).

See page 11.

Damaged air valve plate (105) or cup (112).

Damaged bottom pilot valve. Replace bottom pilot valve (19). See

Damaged top pilot valve. Replace top pilot valve (19). See

or high cycle rate.

Replace or service air valve (17). See page 8.

page 11.

Reduce pressure, cycle rate, or duty cycle of motor.

Reduce dew point of compressed air in moisture coalescing filter.

333007A 7

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