Graco 332989A User Manual

Instructions

Pro

Pro Pro

User

User User
For

For For

Xp

Xp Xp

Interface

Interface Interface

professional

professional professional

Important

Important Important
ReadallwarningsandinstructionsinthismanualandtheGraco
AutomaticElectrostaticGunmanuals.
Save

Save Save

Auto

Auto Auto

for

Pro

for for

Pro Pro

use

only.

use use

only. only.

Safety

Safety Safety

these

instructions.

these these

instructions. instructions.

Control

Control Control

Xp

Auto

Xp Xp

Instructions

Instructions Instructions

Electrostatic

Auto Auto

Electrostatic Electrostatic

Module

Module Module

Spray

Spray Spray

EN

Guns.

Guns. Guns.

332989A

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

Warnings...........................................................3

Models...............................................................5

Overview............................................................5

RelatedManuals................................................5

Installation..........................................................6

CableConnections.......................................6

FiberOpticConnections...............................7

RemoteModeI/OConnection.......................8

PowerCordConnection...............................8

Grounding...................................................9

Operation...........................................................10

ModuleScreens...........................................10

Preset.........................................................10

ModuleKeys................................................10

Icons...........................................................12

ScreenNavigationandEditing......................13

ScreenMap.................................................14

RunScreens......................................................16

RunScreen1..............................................16

RunScreens2–5.........................................17

PasswordScreen.........................................17

SetupScreens....................................................18

SetupScreens1and2.................................18

SetupScreens3and4.................................19

SetupScreen5............................................20

SetupScreen6............................................20

EventCodeTroubleshooting...............................21

Troubleshooting..................................................23

DiagnosticInformation........................................23

Maintenance......................................................24

UpdateSoftware..........................................24

ReplaceBattery...........................................24

Repair................................................................25

FiberOpticCableRepair..............................25

FiberOpticBulkheadInstallation...................26

Parts..................................................................27

Accessories........................................................28

FiberOpticCablesforGun...........................28

FiberOpticCableRepairand

Accessories....................................28

ControlModuleI/OCableAccessory

Kits................................................28

MountingDimensions.........................................29

TechnicalData...................................................29

GracoStandardWarranty....................................30

2

332989A

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.

Stop

•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelp

Grounding

ifstaticsparkingoccursoryoufeelashock,Donotuse

instructions.

Warnings

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

ELECTRIC

ELECTRIC ELECTRIC
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Useonly3–wireextensioncords.

•Ensuregroundprongsareintactonpowerandextensioncords.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes
andregulations.

•Donotexposetorain.Storeindoors.

332989A 3

SHOCK

SHOCK SHOCK

HAZARD

HAZARD HAZARD

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes
butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.

EQUIPMENT

EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PROTECTIVE

PROTECTIVE PROTECTIVE

MISUSE

MISUSE MISUSE

EQUIPMENT

EQUIPMENT EQUIPMENT

HAZARD

HAZARD HAZARD

Technical

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Technical

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Data

Data Data

4

332989A

Models

Models

Models Models

Model

Model Model

24W035A

24X216A

Overview

Overview Overview

TheProXpAutoControlModuleisforuseonlywithProXpAutoElectrostaticGunsmartmodels.Thecontrol
moduleprovidesauserinterfaceforuptotwoguns.RemoteI/OallowscommunicationwithaProgrammable
LogicController(PLC).Thedisplaycontrolmoduleperformsthefollowingfunctions:

•Displaythesprayingvoltageandcurrent.

•Changethegunvoltagesetting.

•Displaythegunturbinespeed.

•Storespraypresets.

•CommunicateequipmentfaultstoaPLC.

•Displayandsetmaintenancetotalizers.

•UseaPLCtoselectaspraypro󰘰le.

Number

Number Number

Series

Series Series

Description

Description Description

ProXpAutoControlModulewithsoftware,mountingbracketandpowersupply
included.Fiberopticcablesmustbepurchasedseparately.

ProXpAutoControlModule.ModuleOnly.

Related

Related Related

Manual

Manual Manual

333010

333011

333012

333013

Manuals

Manuals Manuals

Description

Description Description

ProXpAutoAirSprayGun

ProXpAutoAASprayGun

ProXpAutoWaterborneAirSprayGun

ProXpAutoWaterborneAASprayGun

332989A 5

Installation

Installation

Installation Installation

Cable

Cable Cable

Ports1through4oftheProXpAutoControlModule
areusedinanautomaticelectrostaticguninstallation.

Connections

Connections Connections

Port

Port Port

1

2

3

4

5

6

Description

Description Description

FiberOptic1(Gun1)

FiberOptic2(Gun1)

PowerCord

RemoteModeI/O

FiberOptic1(Gun2)

FiberOptic2(Gun2)

Figure1ProXpAutoControlModule

6 332989A

Installation

Fiber

Fiber Fiber

(OperationalonSmartmodelsonly)

NOTE:

NOTE: NOTE:

FiberOpticCablesForGun,page28

The󰘰beropticcableconnectsthe󰘰beropticports
onthegunmanifoldtoPorts1and2ontheControl
Module.

For

For For

1.ConnectPort1ofthegun1manifoldtoPort1of

2.ConnectPort2ofthegun1manifoldtoPort2of

For

For For

1.ConnectPort1ofthegun2manifoldtoPort5of

2.ConnectPort2ofthegun2manifoldtoPort6of

Optic

Optic Optic

OnlyuseGracosupplied󰘰beropticcable.See

Gun

a aa1 11Gun Gun

theControlModule.

theControlModule.

Gun

a aa2 22Gun Gun

theControlModule.

theControlModule.

Connections

Connections Connections

System

System System

System

System System

Non-HazardousAreaHazardousArea

1Port1

2Port2
5

Port5

6Port6

H

ProXpAutoSmart
Gun

P

24VoltPowerSupply
Connection

QRemoteI/O

Connection

R

ProXpAutoControl
Module

U

Bulkhead(optional)

V

FiberOpticCable

G1Gun1

G2Gun2

332989A

7

Installation

Remote

Remote Remote

TheuseoftheRemoteModeI/Ocapabilityis
optional.Connector4ontheControlModuleisthe
remotemodeI/Oport.

Figure2Connector4(I/O)Pinouts

RemotemodeI/Ocablesare
availableseparately.See

ControlModuleI/OCableAccessoryKits,page28

Figure3CablePinInformation

Mode

Mode Mode

I/O

Connection

I/O I/O

Connection Connection

Whenremotemodeisenabled,aPresetcanbe
selectedbyapplyingthefollowingsignalstoPreset
Select1(pin2)andPresetSelect2(pin4)of
connector4.

Preset

Preset Preset

Select

Select Select

+24VDC

orFloating

+24VDC

orFloating

Duringnormaloperation,LowkVAlarmOut(pin3)
isat0V.Whenalowvoltagealarmoccurs,Low
kVAlarmOut(pin3)isat24VDC.Thisoccurs
regardlessofremotemodesetting.

NOTE:

NOTE: NOTE:
wheninactiveinanunloadedmeasurement.

2

2 2

State

State State

GNDGND

GND+24VDC

LowkVAlarmOut(pin3)willread~18V

Preset

Preset Preset

Select

Select Select

State

State State

orFloating

GND

+24VDC

orFloating

Encoding

Encoding Encoding

1

1 1

001

012

103

114

Selected

Selected Selected

Preset

Preset Preset

Pin

No.

Pin Pin

No. No.

1Brown

2White

3Blue

4Black

5

Wire

Color

Wire Wire

Color Color

GrayGND

Function

Function Function

+24VDC

PresetSelect1

LowkVAlarmOut

PresetSelect2

Power

Power Power

1.Connecttheadaptercord(supplied)toPort3on

2.Connectthe3–wirepowercord(supplied)tothe

3.Plugthe3–wirepowercordintoagrounded

thecontrolmodule.

adapter.

electricaloutlet.

Cord

Cord Cord

Connection

Connection Connection

8 332989A

Grounding

Grounding Grounding

Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

TheProXpAutoControlModuleisgroundedby
anadapteranda3–wirepowercord(supplied)
connectedtoagroundedelectricaloutlet.Ifthe
moduleismountedtoabracket,connectaseparate
groundwiretothebracketusingascrew.Connect
theotherendtoatrueearthground.

Installation

A

B

CFiberOpticCable

D

EHazardousArea

FNon-HazardousArea

ProXpAutoControlModule

PowerSupply

ProXpAutoElectrostaticGun

332989A 9