Graco 332921D User Manual
Parts
ti23055a
GMAX™ 3400, GMAX™ II 3900/5900/7900, and
TexSpray 5900HD/7900HD Airless Sprayers
For professional use only.
Not approved for use in European explosive atmosphere locations.
For the application of architectural paints and coatings.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
GMAX 3400
Model: Standard
16W863
Model: Standard ProContractor Lo-Boy RentalPro
16W865
16W866
16W867
16W984
Model: Standard ProContractor Lo-Boy IronMan Convertible
16W869
16W870
16W871
16W881
16W873
Model: Standard ProContractor Lo-Boy IronMan Roof Rig
16W883
16W884
16W885
16W887
16W987
Model: Standard ProContractor
16W889
16W882
Model: Standard ProContractor IronMan
16W890
16W888
16X949
✓
GMAX II 3900
360G
✓
✓
✓
✓
GMAX II 5900
✓
✓
✓
✓
✓
GMAX II 7900
✓
✓
✓
✓
✓
TexSpray 5900HD
✓
✓
TexSpray 7900HD
✓
✓
✓
332921D
EN
Related Manual:
Operation 332919
Table of Contents
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4
Parts List - GMAX 3400 Standard Series . . . . . . 5
GMAX II 3900 Standard Series/Rental Pro 360G . . 6
Parts List - GMAX II 3900 Standard Series/Rental
Pro 360G . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8
Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9
GMAX II 3900 ProContractor Series . . . . . . . . . . . 10
Parts List - GMAX II 3900 ProContractor Series 11
GMAX II 5900/5900HD Standard Series . . . . . . . . 12
Parts List - GMAX II 5900/5900HD Standard Series
13
GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14
Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15
GMAX II 5900/5900HD ProContractor Series . . . 16
Parts List - GMAX II 5900/5900HD ProContractor
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 18
Parts List - GMAX II 5900 IronMan Series . . . . 19
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 20
Parts List - GMAX II 5900 Convertible Series . . 21
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 22
Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GMAX II 5900 Convertible Series . . . . . . . . . . . 23
Engine Detail - Parts List . . . . . . . . . . . . . . . . . 23
GMAX II 5900 Convertible Series . . . . . . . . . . . 24
Clutch Housing - Parts Drawing and List . . . . . 24
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
GMAX II 7900/TexSpray 7900HD Standard
Series/Roof Rig . . . . . . . . . . . . . . . . . . . . . . . . 26
Parts List - GMAX II 7900/TexSpray 7900HD
Standard Series/Roof Rig . . . . . . . . . . . . . . 27
GMAX II 7900/TexSpray 7900HD ProContractor
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts List - GMAX II 7900/TexSpray 7900HD
ProContractor Series . . . . . . . . . . . . . . . . . 29
GMAX II 7900/TexSpray 7900 IronMan . . . . . . . . . 30
Parts List - GMAX II 7900/TexSpray 7900HD
IronMan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
GMAX II 7900 Lo-Boy . . . . . . . . . . . . . . . . . . . . . . . 32
Parts List - GMAX II 7900/Lo-Boy . . . . . . . . . . . 33
LoBoy Suction Set Kits
(Kits include suction set and drain hose) . . . 34
Control Box 16X821 . . . . . . . . . . . . . . . . . . . . . . . . 35
Parts List - Control Box 16X821 . . . . . . . . . . . . 36
Control Box 16X822 . . . . . . . . . . . . . . . . . . . . . . . . 37
Parts List - Control Box 16X822 . . . . . . . . . . . . 38
Control Box 16X744 . . . . . . . . . . . . . . . . . . . . . . . . 39
Parts List - Control Box 16X744 . . . . . . . . . . . . 39
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 40
Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 41
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 41
Hose Reel (ProContractor Sprayers) . . . . . . . . . . 42
Pressure Control Wiring Diagrams . . . . . . . . . . . 43
GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 43
3900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 44
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46
2 332921D
Notes
Notes
332921D 3
GMAX 3400 Standard Series
4
7
11
15
14
13
16
17
81
12
62810
57
52
49
56
149
53
18
111
9
36
39
38
34
35
34
35
50
1
19
68
101
51
59
60
37
40
46
34
41
18
2
3
6
6a
10
48
61
54
55
67
72
73
80
95
94
100
90
79
99
5
93
124
123
77
64
ti22994a
See pages 39 and 41
14
10
10
19
14
12
10
16
17
18
16
10
37
GMAX 3400 Standard Series
4 332921D
Parts List - GMAX 3400 Standard Series
10
12
14
16
171819
37
GMAX 3400 Standard Series
Ref. Part Description Qty.
1 108879 ENGINE, gasoline, 4.0 HP
2 110837 SCREW, flange, hex
3 110838 NUT, lock
4 246428 PUMP, displacement, st
5 119789 FITTING, elbow, street, 45°, 1/4 npt
6 287053 ROD, connecting
6a 196750 SPRING, retaining
7 195150 NUT, jam, pump
8 196762 PIN, straight
9 15C146 HOOK, pail
10 117501 SCREW, mach, hex washer hd
11 115099 WASHER, garden hose
12 15E813 NUT, jam
13 15B652 WASHER, suction
14 103413 O-RING
15 15E805 TUBE, intake, 3400
16 246385 STRAINER, 7/8-14 unf
17 276888 CLIP, drain line
18 119426 SCREW, mach, hex washer hd
19 287411 FRAME, cart, GMAX 3400 hi
34 105510* WASHER, lock, spring (hi-collar)
10
35 108803 SCREW, hex, socket head
36 183401 KEY, parallel
37 193680 COLLAR, shaft
38 * ARMATURE, clutch, 4 in.
39 * HUB, armature
40 * ROTOR, clutch, 4 in.
41 101682* SCREW, cap, sch
46 287489 HANDLE, cart
48 109032 SCREW, mach, pnh
49 287483 HOUSING, drive, 3400
i
ncludes 9, 10, 18 & grease 110293
50 287376 HOUSING, pinion, 3400
51 15E535 HOUSING, clutch, mach, 3400
52 116074 WASHER, thrust
53 287484 CRANK, GMAX 3400
includes 52, 56, 57
54 244240 HOSE, coupled,
includes 55
55 241920 DEFLECTOR, threaded
56 180131 BEARING, thrust
57 107434 BEARING, thrust
59 100214 WASHER, lock
60 108842 SCREW, cap, hex hd
Ref. Part Description Qty.
61 119420 WHEEL, pneumatic
1
62 287487 COVER, front, painted,
2
64 112395 SCREW, cap, flng hd
2
67 15C871 CAP, leg
1
68 100020 WASHER, lock
1
72 237686 WIRE, ground assembly w/clamp
1
73 112798 SCREW, thread forming, hex hd
1
77 16X744 BOX, control, GMAX 3400
1
79 116038 WASHER, wave spring
1
80 156306 WASHER, flat
1
81 113161 SCREW, flange, hex hd
4
90▲ 194126 LABEL, warning
1
93 241926 HOSE, coupled
1
94 16X353 LABEL, brand
1
95 15E891 CLIP, retaining
2
99▲ 15F638 LABEL, warning
1
100 114678 BUSHING, strain relief
1
101 119569 BUSHING, strain relief
1
111▲ 290228 LABEL, caution
8
123 288420 GUN, contractor, RAC X, packaged
1
includes 10
124 240794 HOSE, coupled, 1/4 in. x 50 ft
135
6
149
1
▲ 16Y631 LABEL, warning 1
1
▲ 16Y632 LABEL, warning 1
1
▲ 16Y633 LABEL, warning 1
1
15F354 FUNNEL, oil (not shown) 1
16X983 LABEL, brand, standard 1
1
Replacement Danger and Warning Labels, Tags and
▲
4
Cards are available at no cost.
1
*
Included in Clutch Replacement Kit 241109.
4
1
Part Specifications:
1
Ref. Instruction
1
1
1
1
1
1
1
4
4
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
2
1
1
2
4
1
1
1
2
2
3
1
1
1
2
1
1
1
1
1
1
332921D 5
46
10
33
67
30
11
12
51
16
16
52
50
52
66
13
72
46
14a
14b
53
55
52
56
47
16
16
17
149
42
18
7
8
40
93
19
86
100
96
85
92
308a
310
308
3
4
6
114
101
36
122
27
119
15
49
48
83
131
49
130
120
126
65
134
121
157
99
18
95
136
64
14
128
158
137
129
159
ti22995a
Bottom View
See pages 37 and 40
5
44
14
10
10
31
18
24
49
14
24
14
14
10
33
46
47
44
GMAX II 3900 Standard Series/Rental Pro 360G
GMAX II 3900 Standard Series/Rental Pro 360G
6 332921D
GMAX II 3900 Standard Series/Rental Pro 360G
5
10
141824
31
33
44
46
47
49
Parts List - GMAX II 3900 Standard Series/Rental Pro 360G
Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
6 15C871 CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900,
14b
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
17 16Y747 COVER, front, (includes 18)
18 118444 SCREW, mach, slot hex wash hd
19 16Y598 PUMP, displacement,
95
27 189920 STRAINER, (1-11 1/2 NPSM)
30 108879 ENGINE, gasoline, 4.0 HP
33 113467 SCREW, cap, socket hd
36 114678 BUSHING, strain relief
40 24V026 HOUSING, bearing
42▲ 194126 LABEL, warning
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
49 100214 WASHER, lock
50† 108803 SCREW, hex, socket head
51† HUB, armature
52† 105510 WASHER, lock, spring (hi-collar)
53 287653 GEAR, combination
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
64 241920 DEFLECTOR, threaded
65▲ 15F638 LABEL, warning fire and skin, GMAX
66† ARMATURE, clutch, 4 in.
67 244240 HOSE, coupled,
72 15F250 WASHER, thrust
83 15F855 PIN, pump
85 15E807 TUBE, intake
86 287411 FRAME, standard, cart
92 118494 PACKING, o-ring
93 241008 ROD, connecting
95 196178 FITTING
96 156306 WASHER, flat
99 16C457 HANGER, pail
100 119420 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
114 16X822 BOX, control
includes 14a,
10
includes 85, 92,
10
includes 64
Ref. Part Description Qty.
119 15E891 CLIP, retaining
1
120 111040 NUT, lock, insert, nylon
1
121 16X770 SHIELD, pump rod
2
122▲ 290228 LABEL, caution
2
126 116038 WASHER, wave spring
2
128 16X909 HOSE, coupled
1
129 119579 CONDUCTOR, ground
1
130 119676 SPRING, retaining
1
131 119569 BUSHING, strain relief
1
134 278204 CLIP, drain line
1
135 15F354 FUNNEL, oil (not shown) 1
1
136 16X348 LABEL, front, 3900
1
1
137 114687 CLIP, retainer
149 16X983 LABEL, standard series
1
157 192723 NUT, retaining
6
158 240794 HOSE, coupled, 1/4 in. x 50 ft
1
159 288420 GUN, contractor, RAC X,
1
308 109032 SCREW, mach, pnh
1
308a 100020 WASHER, lock
4
310 287489 HANDLE, cart
1
▲ 16Y631 LABEL, warning
1
▲ 16Y632 LABEL, warning
1
▲ 16Y633 LABEL, warning
2
1
▲
4
are available at no cost.
8
†
6
1
Part Specifications:
1
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
2
3
1
16X359 LABEL, front, 360G
packaged
Replacement Danger and Warning Labels, Tags and Cards
Included in Clutch Replacement Kit 241109.
Ref. Instruction
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
2
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
332921D 7
GMAX II 3900 Lo-Boy Series
177
176
171
175
10
52
50
16
86
96
126
100
119
6
36
131
3
4
8
30
7
11
15
49
48
16
12
51
66
52
50
13
55
122
52
56
72
46
53
46
47
16
40
24
33
93
17
18
19
95
39
149
136
65
172
173
52
174
112
111
110
14
14a
14b
128
42
114
101
130
137
129
71
158
ti22996a
See pages 37 and 40
Bottom View
42
29
31
27
31
31
32
28
29
40
44
27
12
43
33
29
29
See page 34
23
GMAX II 3900 Lo-Boy Series
8 332921D
Parts List - GMAX II 3900 Lo-Boy Series
12
23
272829
31
3233404243
44
GMAX II 3900 Lo-Boy Series
Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
6 276974 CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900,
includes
14a, 14b
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
10
17 16Y747 COVER, front, 3900 (includes 18)
18 118444 SCREW, mach, slot hex wash hd
19 16X414 PUMP, displacement 3900,
includes 85, 92, 95
24 104008 WASHER, lock, spring
30 108879 ENGINE, gasoline, 4.0 HP
33 113467 SCREW, cap, socket hd
36 114678 BUSHING, strain relief
39 107505 PACKING, o-ring
40 24V087 HOUSING, bearing 3900
42▲ 194126 LABEL, warning
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
49 100214 WASHER, lock
50† 108803 SCREW, hex, socket head
51† HUB, armature
52† 105510 WASHER, lock, spring (hi-collar)
12
53 287653 GEAR, combination 3900
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
65▲ 15F638 LABEL, GMAX warning fire
and skin
66† ARMATURE, clutch, 4 in.
71 240794 HOSE, coupled, 1/4 in. x 50 ft
72 15F250 WASHER, thrust
86 16Y519 FRAME
93 24V084 ROD, connecting 3900
95 16Y579 FITTING
96 156306 WASHER, flat
100 119509 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
110 109032 SCREW, mach, pnh
111 100020 WASHER, lock, 3900 only
112 16Y780 HANDLE, cart
Ref. Part Description Qty.
114 16X822 BOX, control
1
119 15E891 CLIP, retaining
1
122▲ 290228 LABEL, caution
2
126 116038 WASHER, wave spring
2
128 16X950 HOSE, coupled
2
129 119579 CONDUCTOR, ground
1
130 122533 FITTING, 45 deg
1
131 119569 BUSHING, strain relief
1
136 16X348 LABEL, front, GMAX II 3900
1
137 114687 CLIP, retainer
1
149 16X979 LABEL, ProConnect
1
158 288420 GUN, contractor, RAC X,
1
171 16X228 PLATE, front, 3900, PC II
1
packaged
172 16X322 CLAMP, pump, small
173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
4
1
175 111040 NUT, lock, insert, nylock, 5/16
176 120583 NUT, hand
4
177 16X833 FITTING, quick disconnect, 3/8
1
4
▲ 16Y631 LABEL, warning 1
1
▲ 16Y632 LABEL, warning 1
1
▲ 16Y633 LABEL, warning 1
npsm
1
1
▲
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
2
†
1
4
4
6
1
1
1
4
1
1
1
1
1
1
1
2
2
3
4
4
Included in Clutch Replacement Kit 241109.
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 90-110 in-lb
(10.1-12.4 N•m) with reference 19 installed and
ProConnect in locked position.
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 60-65 in-lb (6.7-7.3 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
332921D 9
GMAX II 3900 ProContractor Series
48
49
10
11
6
16
12
52
52
50
516652
13
122
55
52
56
16
72
46
53
46
47
16
164
132
133
40
24
33
93
17
18
134
19
95
177
176
39
128
67
64
136
149
94
62
172
171
174
175
173
45
14b
14
14a
7
36
131
30
42
3
4
65
84
15
137
86
151
9
150
129
18
101
79
80
114
99
2
8
96
126
119
100
92
85
27
ti23022a
Bottom View
See pages 35 and 40
See page 42
29
31
31
32
28
33
26
30
12
27
42
25
27
31
35
29
43
50
29
37
29
24
15
GMAX II 3900 ProContractor Series
10 332921D
Parts List - GMAX II 3900 ProContractor Series
12
15
24
25
26
27
282930
31
32
333537
42
43
GMAX II 3900 ProContractor Series
Ref. Part Description Qty.
2 16C384 TUBE, 3900
3 237686 WIRE, ground assembly w/ clamp
4 112798 SCREW, thread forming, hex hd
6 15C871 CAP, leg
7 110837 SCREW, flange, hex
8 110838 NUT, lock
9 288420 GUN, contractor, RAC X, packaged
10 183401 KEY, parallel
11 15E535 HOUSING, clutch, machine
12 193680 COLLAR, shaft
13 287463 HOUSING, pinion, 3900
14 287467 HOUSING, drive, 3900,
14a 116191 WASHER, thrust
14b 107089 WASHER, race, thrust
15 112395 SCREW, cap, flng hd
16 119426 SCREW, mach, hex washer hd
17 16Y747 COVER, front, 3900,
18 118444 SCREW, mach, slot hex wash hd
19 16X414 PUMP, displacement 3900,
24 104008 WASHER, lock, spring
27 189920 STRAINER, (1-11 1/2 NPSM)
30 108879 ENGINE, gasoline, 4.0 HP
33 113467 SCREW, cap, socket hd
36 114678 BUSHING, strain relief
39 107505 PACKING, o-ring
40 24V087 HOUSING, bearing 3900
42▲ 194126 LABEL, warning
45 116618 MAGNET
46 114699 WASHER, thrust
47 114672 WASHER, thrust
48 108842 SCREW, cap, hex hd
49 100214 WASHER, lock
50† 108803 SCREW, hex, socket head
51† HUB, armature
52† 105510 WASHER, lock, spring (hi-collar)
53 287653 GEAR, combination 3900
55† ROTOR, clutch, 4 in.
56† 101682 SCREW, cap, sch
62 LABEL, USA made with Honda
64 241920 DEFLECTOR, threaded
65▲ 15F638 LABEL, GMAX warning fire and skin
66† ARMATURE, clutch, 4 in.
67 244240 HOSE, coupled,
72 15F250 WASHER, thrust
79 287253 TOOL BOX,
80 118852 SCREW, thd forming, hex washer hd
85 15E807 TUBE, intake
84 278083 GUIDE, hose,
86 24D045 FRAME, hose reel
92 118494 PACKING, o-ring
93 24V084 ROD, connecting 3900
94 117633 SCREW, slot hex wash hd
95 16Y579 FITTING
96 156306 WASHER, flat
99 125926 FITTING, 90 deg
100 119420 WHEEL, pneumatic
101 113161 SCREW, flange, hex hd
114 16X821 BOX, control
119 15E891 CLIP, retaining
122▲ 290228 LABEL, caution
126 116038 WASHER, wave spring
95
includes 94
includes 14a, 14b
10
includes 18
includes 85, 92,
12
includes 64
Ref. Part Description Qty.
1
128 16X904 HOSE, coupled
1
129 119579 CONDUCTOR, ground
1
131 119569 BUSHING, strain relief
2
132 119562 SWITCH, reed w/connector
2
133 114528 SCREW, mach, phillips, pnhd
2
134 16X203 CLIP, drain line
1
135 15F354 FUNNEL, oil (not shown)
1
136 16X348 LABEL, front, GMAX II 3900
1
137 114687 CLIP, retainer
1
149 16X981 LABEL, Proconnect
1
150 162453 NIPPLE, 1/4 npsm x 1/4 npt
1
151 240794 HOSE, coupled, 1/4 in x 50 ft
1
164 15F947 SHIELD, magnetic
1
171 16X228 PLATE, front, 3900, PC II
1
172 16X322 CLAMP, pump, small
173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
5
175 111040 NUT, lock, insert, nylock, 5/16
1
176 120583 NUT, hand
177 16X833 FITTING, quick disconnect, 3/8 npsm
4
▲ 16Y631 LABEL, warning 1
1
▲ 16Y632 LABEL, warning 1
1
▲ 16Y633 LABEL, warning 1
4
1
▲
1
1
1
1
2
1
4
4
6
1
1
1
4
1
1
1
1
1
1
1
3
1
1
1
1
1
2
1
2
1
2
3
1
2
1
2
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
†
Included in Clutch Replacement Kit 241109.
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 90-110 in-lb
(10.1-12.4 N•m) with reference 19 installed and
ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.5-14.6 N•m)
Torque to 40-45 in-lb (4.5-5.0 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 30-40 in-lb (3.3-4.5 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.35 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
332921D 11
GMAX II 5900/5900HD Standard Series
19
21
20
22
18
26
24
23
27
24
28
33a
33
30
31
32
30
38
44
146
45
310
37
38
38
35
2
143
14
16
11
12
308
40
45
105
43
107
141
47
47
90
89
24
23
25
42
41
3
76
4
82
82
79
163
69
127
119
120
121
15
133
132
172
86
86
142
45
87
87
68
29
122
33b
17
164
182
181
165
164
130
99
100
184
165
1
ti22990a
5900HD
See pages 37 and 40
10
24
22
53
19
19
24
19
52
10
50
14
5
10
5
46
45
18
10
GMAX II 5900/5900HD Standard Series
12 332921D
GMAX II 5900/5900HD Standard Series
5
10
14
18
19
222445
46
50
52
53
Parts List - GMAX II 5900/5900HD Standard Series
Ref. Part Description Qty.
1 287370 FRAME, standard, cart
2 156306 WASHER, flat
3 119509 WHEEL, pneumatic
4 15E891 CLIP, retaining
11 237686 WIRE, ground assembly w/ clamp
12 112798 SCREW, thread forming, hex hd
14 276974 CAP, leg
15 114530 ENGINE, gas, 5.5 HP, Honda
16 110837 SCREW, flange, hex
17 110838 NUT, lock
18 183401 KEY, parallel
19 15E277 HOUSING, clutch, mach 5900/7900
20 108842 SCREW, cap, hex hd
21 100214 WASHER, lock
22 193680 COLLAR, shaft
23† 108803 SCREW, hex, socket head
24† 105510 WASHER, lock, spring (hi-collar)
25† ARMATURE, clutch, 5 in.
26† HUB, armature
27† ROTOR, clutch, 5 in.
28† 101682 SCREW, cap, sch
29 287465 HOUSING, pinion, 5900
30 114672 WASHER, thrust
31 114699 WASHER, thrust
32 287460 GEAR, combination, 5900
33 287469 HOUSING, drive, 5900,
33a 116192 WASHER, thrust
33b 194173 WASHER
35 112395 SCREW, cap, flng hd
37 104008 WASHER, lock, spring
38 15C753 SCREW, mach, hex wash hd
40 24V027 HOUSING, bearing, 5900
41 114666 SCREW, cap, socket head
42 106115 WASHER, lock (hi-collar)
43 24V021 ROD, connecting, 5900
44 16Y748 COVER, front, 5900,
45 118444 SCREW, mach, slot hex wash hd
47 PUMP, displacement
16Y706 5900,
16X429 5900HD,
68 244240 HOSE, coupled,
69 241920 DEFLECTOR, threaded
76 114678 BUSHING, strain relief
79 278204 CLIP, drain line
82 189920 STRAINER, (1-11 1/2 NPSM)
86 FITTING
196178 5900
16X834 5900HD
87 HOSE, coupled
16X909 5900
16X905 5900HD
89 248215 TUBE, intake
90 118494 PACKING, o-ring
99 113161 SCREW, flange, hex hd
100 125926 FITTING, 90 deg (5900HD)
105 111040 NUT, lock, insert, nylock, 5/16
107 15F856 PIN, pump, 5900
119 LABEL, front, GMAX II 5900
includes 86, 89, 90
includes 86
includes 33a, 33b
includes 45
includes 69
10
Ref. Part Description Qty.
1
2
2
2
1
1
2
1
2
2
1
1
4
4
1
6
1
1
1
4
1
2
1
1
1
1
1
1
4
6
1
4
4
1
1
Part Specifications:
8
1
1
1
1
1
1
1
1
1
1
1
3
1
2
1
16X349 5900
16X352 5900HD
120▲ 15F638 LABEL, GMAX warning fire & skin
121▲ 194126 LABEL, warning
122▲ 290228 LABEL, caution
127 119569 BUSHING, strain relief
130 16X822 BOX, control
132 119778 SPRING, retaining
133 114687 CLIP, retainer
141 193031 NUT, retaining
142 16C457 HANGER, pail
143 116038 WASHER, wave spring
146 16X983 LABEL, standard series
155 15F354 FUNNEL, oil (not shown)
160 102982 PACKING, o-ring, 5900HD
163 16X770 SHIELD, pump rod
164 240794 HOSE, coupled, 1/4 in. x 50 ft, 5900
240797 HOSE, coupled, 3/8 in. x 50ft, 5900HD
165 288420 GUN, contractor, RAC X,
241705 GUN, spray, texture, 5900HD
172 15C762 SHIELD, pump rod
181 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD
182 159841 BUSHING, 7250 psi, 3/8 in. x 1/4 in.,
184 189018 SWIVEL, assembly, 5900HD
308 108795 SCREW, mach, pnh
310 24A250 HANDLE, cart (standard only)
▲ 16Y631 LABEL, warning 1
▲ 16Y632 LABEL, warning 1
▲ 16Y633 LABEL, warning 1
▲
Replacement Danger and Warning Labels, Tags and Cards
packaged, 5900
5900HD
are available at no cost.
†
Included in Clutch Replacement Kit 241113.
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21
bar/0.193-0.221 MPa)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
4
1
332921D 13
GMAX II 5900 Lo-Boy Series
22
18
26
24
29
23
25
27
24
28
38
33a
33
31
30
33b
32
30
36
38
37
1
35
47
143
2
120
14
17
11
12
24
23
3
76
4
122
133
127
86
177
87
160
176
112
7
157
99
130
21
20
43
44
42
41
119
146
40
175
172
171
174
24
173
132
130
15
16
121
19
ti23023a
See pages 37 and 40
See page 34
42
31
29
29
29
12
29
43
33
28
30
32
30
28
37
27
23
GMAX II 5900 Lo-Boy Series
45
14 332921D
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