Graco 332921D User Manual

Parts
ti23055a
GMAX™ 3400, GMAX™ II 3900/5900/7900, and TexSpray 5900HD/7900HD Airless Sprayers
For professional use only.
Not approved for use in European explosive atmosphere locations.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
GMAX 3400
Model: Standard
16W863
Model: Standard ProContractor Lo-Boy RentalPro
16W865
16W866
16W867
16W984
Model: Standard ProContractor Lo-Boy IronMan Convertible
16W869
16W870
16W871
16W881
16W873
Model: Standard ProContractor Lo-Boy IronMan Roof Rig
16W883
16W884
16W885
16W887
16W987
Model: Standard ProContractor
16W889
16W882
Model: Standard ProContractor IronMan
16W890
16W888
16X949
GMAX II 3900
360G
GMAX II 5900
GMAX II 7900
TexSpray 5900HD
TexSpray 7900HD
332921D
EN
Related Manual:
Operation 332919
Table of Contents
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GMAX 3400 Standard Series . . . . . . . . . . . . . . . . . 4
Parts List - GMAX 3400 Standard Series . . . . . . 5
GMAX II 3900 Standard Series/Rental Pro 360G . . 6
Parts List - GMAX II 3900 Standard Series/Rental
Pro 360G . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
GMAX II 3900 Lo-Boy Series . . . . . . . . . . . . . . . . . . 8
Parts List - GMAX II 3900 Lo-Boy Series . . . . . . 9
GMAX II 3900 ProContractor Series . . . . . . . . . . . 10
Parts List - GMAX II 3900 ProContractor Series 11
GMAX II 5900/5900HD Standard Series . . . . . . . . 12
Parts List - GMAX II 5900/5900HD Standard Series
13
GMAX II 5900 Lo-Boy Series . . . . . . . . . . . . . . . . . 14
Parts List - GMAX II 5900 Lo-Boy Series . . . . . 15
GMAX II 5900/5900HD ProContractor Series . . . 16
Parts List - GMAX II 5900/5900HD ProContractor
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GMAX II 5900 IronMan Series . . . . . . . . . . . . . . . . 18
Parts List - GMAX II 5900 IronMan Series . . . . 19
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 20
Parts List - GMAX II 5900 Convertible Series . . 21
GMAX II 5900 Convertible Series . . . . . . . . . . . . . 22
Engine Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GMAX II 5900 Convertible Series . . . . . . . . . . . 23
Engine Detail - Parts List . . . . . . . . . . . . . . . . . 23
GMAX II 5900 Convertible Series . . . . . . . . . . . 24
Clutch Housing - Parts Drawing and List . . . . . 24
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
GMAX II 7900/TexSpray 7900HD Standard
Series/Roof Rig . . . . . . . . . . . . . . . . . . . . . . . . 26
Parts List - GMAX II 7900/TexSpray 7900HD
Standard Series/Roof Rig . . . . . . . . . . . . . . 27
GMAX II 7900/TexSpray 7900HD ProContractor
Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parts List - GMAX II 7900/TexSpray 7900HD
ProContractor Series . . . . . . . . . . . . . . . . . 29
GMAX II 7900/TexSpray 7900 IronMan . . . . . . . . . 30
Parts List - GMAX II 7900/TexSpray 7900HD
IronMan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
GMAX II 7900 Lo-Boy . . . . . . . . . . . . . . . . . . . . . . . 32
Parts List - GMAX II 7900/Lo-Boy . . . . . . . . . . . 33
LoBoy Suction Set Kits
(Kits include suction set and drain hose) . . . 34
Control Box 16X821 . . . . . . . . . . . . . . . . . . . . . . . . 35
Parts List - Control Box 16X821 . . . . . . . . . . . . 36
Control Box 16X822 . . . . . . . . . . . . . . . . . . . . . . . . 37
Parts List - Control Box 16X822 . . . . . . . . . . . . 38
Control Box 16X744 . . . . . . . . . . . . . . . . . . . . . . . . 39
Parts List - Control Box 16X744 . . . . . . . . . . . . 39
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 40
Filter (3400 Models only) . . . . . . . . . . . . . . . . . . . . 41
Parts List - Filter . . . . . . . . . . . . . . . . . . . . . . . . 41
Hose Reel (ProContractor Sprayers) . . . . . . . . . . 42
Pressure Control Wiring Diagrams . . . . . . . . . . . 43
GMAX 3400 Sprayers . . . . . . . . . . . . . . . . . . . . 43
3900/5900/7900 Sprayers . . . . . . . . . . . . . . . . . 44
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46
2 332921D

Notes

Notes
332921D 3

GMAX 3400 Standard Series

4
7
11
15
14
13
16
17
81
12
62810
57
52
49
56
149
53
18
111
9
36
39
38
34
35
34
35
50
1
19
68
101
51
59
60
37
40
46
34
41
18
2
3
6
6a
10
48
61
54
55
67
72
73
80
95
94
100
90
79
99
5
93
124
123
77
64
ti22994a
See pages 39 and 41
14
10
10
19
14
12
10
16
17
18
16
10
37
GMAX 3400 Standard Series
4 332921D

Parts List - GMAX 3400 Standard Series

10
12
14
16
171819
37
GMAX 3400 Standard Series
Ref. Part Description Qty.
1 108879 ENGINE, gasoline, 4.0 HP 2 110837 SCREW, flange, hex 3 110838 NUT, lock 4 246428 PUMP, displacement, st 5 119789 FITTING, elbow, street, 45°, 1/4 npt 6 287053 ROD, connecting 6a 196750 SPRING, retaining 7 195150 NUT, jam, pump 8 196762 PIN, straight 9 15C146 HOOK, pail 10 117501 SCREW, mach, hex washer hd 11 115099 WASHER, garden hose 12 15E813 NUT, jam 13 15B652 WASHER, suction 14 103413 O-RING 15 15E805 TUBE, intake, 3400 16 246385 STRAINER, 7/8-14 unf 17 276888 CLIP, drain line 18 119426 SCREW, mach, hex washer hd 19 287411 FRAME, cart, GMAX 3400 hi 34 105510* WASHER, lock, spring (hi-collar)
10
35 108803 SCREW, hex, socket head 36 183401 KEY, parallel 37 193680 COLLAR, shaft 38 * ARMATURE, clutch, 4 in. 39 * HUB, armature 40 * ROTOR, clutch, 4 in. 41 101682* SCREW, cap, sch 46 287489 HANDLE, cart 48 109032 SCREW, mach, pnh 49 287483 HOUSING, drive, 3400
i
ncludes 9, 10, 18 & grease 110293
50 287376 HOUSING, pinion, 3400 51 15E535 HOUSING, clutch, mach, 3400 52 116074 WASHER, thrust 53 287484 CRANK, GMAX 3400
includes 52, 56, 57
54 244240 HOSE, coupled,
includes 55
55 241920 DEFLECTOR, threaded 56 180131 BEARING, thrust 57 107434 BEARING, thrust 59 100214 WASHER, lock 60 108842 SCREW, cap, hex hd
Ref. Part Description Qty.
61 119420 WHEEL, pneumatic
1
62 287487 COVER, front, painted,
2
64 112395 SCREW, cap, flng hd
2
67 15C871 CAP, leg
1
68 100020 WASHER, lock
1
72 237686 WIRE, ground assembly w/clamp
1
73 112798 SCREW, thread forming, hex hd
1
77 16X744 BOX, control, GMAX 3400
1
79 116038 WASHER, wave spring
1
80 156306 WASHER, flat
1
81 113161 SCREW, flange, hex hd
4
90194126 LABEL, warning
1
93 241926 HOSE, coupled
1
94 16X353 LABEL, brand
1
95 15E891 CLIP, retaining
2
9915F638 LABEL, warning
1
100 114678 BUSHING, strain relief
1
101 119569 BUSHING, strain relief
1
111290228 LABEL, caution
8
123 288420 GUN, contractor, RAC X, packaged
1
includes 10
124 240794 HOSE, coupled, 1/4 in. x 50 ft
135
6
149
1
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
1
16Y633 LABEL, warning 1
1
15F354 FUNNEL, oil (not shown) 1 16X983 LABEL, brand, standard 1
1
Replacement Danger and Warning Labels, Tags and
4
Cards are available at no cost.
1
*
Included in Clutch Replacement Kit 241109.
4 1
Part Specifications:
1
Ref. Instruction
1 1 1
1 1 1 1 4 4
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
2 1 1 2 4 1 1 1 2 2 3 1 1 1 2 1 1 1 1 1 1
332921D 5
46
10
33
67
30
11
12
51
16
16
52
50
52
66
13
72
46
14a
14b
53
55
52
56
47
16
16
17
149
42
18
7
8
40
93
19
86
100
96
85
92
308a
310
308
3
4
6
114
101
36
122
27
119
15
49
48
83
131
49
130
120
126
65
134
121
157
99
18
95
136
64
14
128
158
137
129
159
ti22995a
Bottom View
See pages 37 and 40
5
44
14
10
10
31
18
24
49
14
24
14
14
10
33
46
47
44

GMAX II 3900 Standard Series/Rental Pro 360G

GMAX II 3900 Standard Series/Rental Pro 360G
6 332921D
GMAX II 3900 Standard Series/Rental Pro 360G
5
10
141824
31
33
44
46
47
49

Parts List - GMAX II 3900 Standard Series/Rental Pro 360G

Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp 4 112798 SCREW, thread forming, hex hd 6 15C871 CAP, leg 7 110837 SCREW, flange, hex 8 110838 NUT, lock 10 183401 KEY, parallel 11 15E535 HOUSING, clutch, machine 12 193680 COLLAR, shaft 13 287463 HOUSING, pinion, 3900 14 287467 HOUSING, drive, 3900,
14b
14a 116191 WASHER, thrust 14b 107089 WASHER, race, thrust 15 112395 SCREW, cap, flng hd 16 119426 SCREW, mach, hex washer hd 17 16Y747 COVER, front, (includes 18) 18 118444 SCREW, mach, slot hex wash hd 19 16Y598 PUMP, displacement,
95
27 189920 STRAINER, (1-11 1/2 NPSM) 30 108879 ENGINE, gasoline, 4.0 HP 33 113467 SCREW, cap, socket hd 36 114678 BUSHING, strain relief 40 24V026 HOUSING, bearing 42 194126 LABEL, warning 46 114699 WASHER, thrust 47 114672 WASHER, thrust 48 108842 SCREW, cap, hex hd 49 100214 WASHER, lock 50† 108803 SCREW, hex, socket head 51† HUB, armature 52† 105510 WASHER, lock, spring (hi-collar) 53 287653 GEAR, combination 55† ROTOR, clutch, 4 in. 56† 101682 SCREW, cap, sch 64 241920 DEFLECTOR, threaded 65 15F638 LABEL, warning fire and skin, GMAX 66† ARMATURE, clutch, 4 in. 67 244240 HOSE, coupled, 72 15F250 WASHER, thrust 83 15F855 PIN, pump 85 15E807 TUBE, intake 86 287411 FRAME, standard, cart 92 118494 PACKING, o-ring 93 241008 ROD, connecting 95 196178 FITTING 96 156306 WASHER, flat 99 16C457 HANGER, pail 100 119420 WHEEL, pneumatic 101 113161 SCREW, flange, hex hd 114 16X822 BOX, control
includes 14a,
10
includes 85, 92,
10
includes 64
Ref. Part Description Qty.
119 15E891 CLIP, retaining
1
120 111040 NUT, lock, insert, nylon
1
121 16X770 SHIELD, pump rod
2
122290228 LABEL, caution
2
126 116038 WASHER, wave spring
2
128 16X909 HOSE, coupled
1
129 119579 CONDUCTOR, ground
1
130 119676 SPRING, retaining
1
131 119569 BUSHING, strain relief
1
134 278204 CLIP, drain line
1
135 15F354 FUNNEL, oil (not shown) 1
1
136 16X348 LABEL, front, 3900
1 1
137 114687 CLIP, retainer 149 16X983 LABEL, standard series
1
157 192723 NUT, retaining
6
158 240794 HOSE, coupled, 1/4 in. x 50 ft
1
159 288420 GUN, contractor, RAC X,
1
308 109032 SCREW, mach, pnh
1
308a 100020 WASHER, lock
4
310 287489 HANDLE, cart
1
16Y631 LABEL, warning
1
16Y632 LABEL, warning
1
16Y633 LABEL, warning
2 1
4
are available at no cost.
8
6 1
Part Specifications:
1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 3 1
16X359 LABEL, front, 360G
packaged
Replacement Danger and Warning Labels, Tags and Cards
Included in Clutch Replacement Kit 241109.
Ref. Instruction
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 30-35 in-lb (3.3-3.9 N•m)
Torque to 70-80 ft-lb (94.9-108.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
2 2 1 1 2 1 1 1 1 1
1 1 1 1 1 1 1
4 4 1 1 1 1
332921D 7

GMAX II 3900 Lo-Boy Series

177
176
171
175
10
52
50
16
86
96
126
100
119
6
36
131
3
4
8
30
7
11
15
49
48
16
12
51
66
52
50
13
55
122
52
56
72
46
53
46
47
16
40
24
33
93
17
18
19
95
39
149
136
65
172
173
52
174
112
111
110
14
14a
14b
128
42
114
101
130
137
129
71
158
ti22996a
See pages 37 and 40
Bottom View
42
29
31
27
31
31
32
28
29
40
44
27
12
43
33
29
29
See page 34
23
GMAX II 3900 Lo-Boy Series
8 332921D

Parts List - GMAX II 3900 Lo-Boy Series

12
23
272829
31
3233404243
44
GMAX II 3900 Lo-Boy Series
Ref. Part Description Qty.
3 237686 WIRE, ground assembly w/ clamp 4 112798 SCREW, thread forming, hex hd 6 276974 CAP, leg 7 110837 SCREW, flange, hex 8 110838 NUT, lock 10 183401 KEY, parallel 11 15E535 HOUSING, clutch, machine 12 193680 COLLAR, shaft 13 287463 HOUSING, pinion, 3900 14 287467 HOUSING, drive, 3900,
includes
14a, 14b
14a 116191 WASHER, thrust 14b 107089 WASHER, race, thrust 15 112395 SCREW, cap, flng hd 16 119426 SCREW, mach, hex washer hd
10
17 16Y747 COVER, front, 3900 (includes 18) 18 118444 SCREW, mach, slot hex wash hd 19 16X414 PUMP, displacement 3900,
includes 85, 92, 95
24 104008 WASHER, lock, spring 30 108879 ENGINE, gasoline, 4.0 HP 33 113467 SCREW, cap, socket hd 36 114678 BUSHING, strain relief 39 107505 PACKING, o-ring 40 24V087 HOUSING, bearing 3900 42194126 LABEL, warning 46 114699 WASHER, thrust 47 114672 WASHER, thrust 48 108842 SCREW, cap, hex hd 49 100214 WASHER, lock 50† 108803 SCREW, hex, socket head 51† HUB, armature 52† 105510 WASHER, lock, spring (hi-collar)
12
53 287653 GEAR, combination 3900 55† ROTOR, clutch, 4 in. 56† 101682 SCREW, cap, sch 6515F638 LABEL, GMAX warning fire
and skin 66† ARMATURE, clutch, 4 in. 71 240794 HOSE, coupled, 1/4 in. x 50 ft 72 15F250 WASHER, thrust 86 16Y519 FRAME 93 24V084 ROD, connecting 3900 95 16Y579 FITTING 96 156306 WASHER, flat 100 119509 WHEEL, pneumatic 101 113161 SCREW, flange, hex hd 110 109032 SCREW, mach, pnh 111 100020 WASHER, lock, 3900 only 112 16Y780 HANDLE, cart
Ref. Part Description Qty.
114 16X822 BOX, control
1
119 15E891 CLIP, retaining
1
122290228 LABEL, caution
2
126 116038 WASHER, wave spring
2
128 16X950 HOSE, coupled
2
129 119579 CONDUCTOR, ground
1
130 122533 FITTING, 45 deg
1
131 119569 BUSHING, strain relief
1
136 16X348 LABEL, front, GMAX II 3900
1
137 114687 CLIP, retainer
1
149 16X979 LABEL, ProConnect
1
158 288420 GUN, contractor, RAC X,
1
171 16X228 PLATE, front, 3900, PC II
1
packaged
172 16X322 CLAMP, pump, small 173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
4 1
175 111040 NUT, lock, insert, nylock, 5/16 176 120583 NUT, hand
4
177 16X833 FITTING, quick disconnect, 3/8 1 4
16Y631 LABEL, warning 1 1
16Y632 LABEL, warning 1 1
16Y633 LABEL, warning 1
npsm
1 1
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
2
1 4 4 6 1
1 1 4 1
1 1 1 1 1 1 2 2 3 4 4
Included in Clutch Replacement Kit 241109.
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa) Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 60-65 in-lb (6.7-7.3 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
1
1 2 1 2 1 1 1 1 1 1 1 1
1 1 2 1 2 1 1
332921D 9

GMAX II 3900 ProContractor Series

48
49
10
11
6
16
12
52
52
50
516652
13
122
55
52
56
16
72
46
53
46
47
16
164
132
133
40
24
33
93
17
18
134
19
95
177
176
39
128
67
64
136
149
94
62
172
171
174
175
173
45
14b
14
14a
7
36
131
30
42
3
4
65
84
15
137
86
151
9
150
129
18
101
79
80
114
99
2
8
96
126
119
100
92
85
27
ti23022a
Bottom View
See pages 35 and 40
See page 42
29
31
31
32
28
33
26
30
12
27
42
25
27
31
35
29
43
50
29
37
29
24
15
GMAX II 3900 ProContractor Series
10 332921D

Parts List - GMAX II 3900 ProContractor Series

12
15
24
25
26
27
282930
31
32
333537
42
43
GMAX II 3900 ProContractor Series
Ref. Part Description Qty.
2 16C384 TUBE, 3900 3 237686 WIRE, ground assembly w/ clamp 4 112798 SCREW, thread forming, hex hd 6 15C871 CAP, leg 7 110837 SCREW, flange, hex 8 110838 NUT, lock 9 288420 GUN, contractor, RAC X, packaged 10 183401 KEY, parallel 11 15E535 HOUSING, clutch, machine 12 193680 COLLAR, shaft 13 287463 HOUSING, pinion, 3900 14 287467 HOUSING, drive, 3900, 14a 116191 WASHER, thrust 14b 107089 WASHER, race, thrust 15 112395 SCREW, cap, flng hd 16 119426 SCREW, mach, hex washer hd 17 16Y747 COVER, front, 3900, 18 118444 SCREW, mach, slot hex wash hd 19 16X414 PUMP, displacement 3900,
24 104008 WASHER, lock, spring 27 189920 STRAINER, (1-11 1/2 NPSM) 30 108879 ENGINE, gasoline, 4.0 HP 33 113467 SCREW, cap, socket hd 36 114678 BUSHING, strain relief 39 107505 PACKING, o-ring 40 24V087 HOUSING, bearing 3900 42 194126 LABEL, warning 45 116618 MAGNET 46 114699 WASHER, thrust 47 114672 WASHER, thrust 48 108842 SCREW, cap, hex hd 49 100214 WASHER, lock 50† 108803 SCREW, hex, socket head 51† HUB, armature 52† 105510 WASHER, lock, spring (hi-collar) 53 287653 GEAR, combination 3900 55† ROTOR, clutch, 4 in. 56† 101682 SCREW, cap, sch 62 LABEL, USA made with Honda 64 241920 DEFLECTOR, threaded 65 15F638 LABEL, GMAX warning fire and skin 66† ARMATURE, clutch, 4 in. 67 244240 HOSE, coupled, 72 15F250 WASHER, thrust 79 287253 TOOL BOX, 80 118852 SCREW, thd forming, hex washer hd 85 15E807 TUBE, intake 84 278083 GUIDE, hose, 86 24D045 FRAME, hose reel 92 118494 PACKING, o-ring 93 24V084 ROD, connecting 3900 94 117633 SCREW, slot hex wash hd 95 16Y579 FITTING 96 156306 WASHER, flat 99 125926 FITTING, 90 deg 100 119420 WHEEL, pneumatic 101 113161 SCREW, flange, hex hd 114 16X821 BOX, control 119 15E891 CLIP, retaining 122 290228 LABEL, caution 126 116038 WASHER, wave spring
95
includes 94
includes 14a, 14b
10
includes 18
includes 85, 92,
12
includes 64
Ref. Part Description Qty.
1
128 16X904 HOSE, coupled
1
129 119579 CONDUCTOR, ground
1
131 119569 BUSHING, strain relief
2
132 119562 SWITCH, reed w/connector
2
133 114528 SCREW, mach, phillips, pnhd
2
134 16X203 CLIP, drain line
1
135 15F354 FUNNEL, oil (not shown)
1
136 16X348 LABEL, front, GMAX II 3900
1
137 114687 CLIP, retainer
1
149 16X981 LABEL, Proconnect
1
150 162453 NIPPLE, 1/4 npsm x 1/4 npt
1
151 240794 HOSE, coupled, 1/4 in x 50 ft
1
164 15F947 SHIELD, magnetic
1
171 16X228 PLATE, front, 3900, PC II
1
172 16X322 CLAMP, pump, small
173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
5
175 111040 NUT, lock, insert, nylock, 5/16
1
176 120583 NUT, hand
177 16X833 FITTING, quick disconnect, 3/8 npsm
4
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
1
16Y633 LABEL, warning 1
4 1
1 1 1 1 2 1 4 4 6 1
1 1 4 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 2 1 2 3 1 2 1 2
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
Included in Clutch Replacement Kit 241109.
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 90-110 in-lb (10.1-12.4 N•m) with reference 19 installed and ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.5-14.6 N•m)
Torque to 40-45 in-lb (4.5-5.0 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
Torque to 190-210 in-lb (21.4-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.2 N•m)
Torque to 30-40 in-lb (3.3-4.5 N•m)
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 30-45 in-lb (3.3-5.0 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.35 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
Torque to 170-190 in-lb (19.2-21.4 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1
332921D 11

GMAX II 5900/5900HD Standard Series

19
21
20
22
18
26
24
23
27
24
28
33a
33
30
31
32
30
38
44
146
45
310
37
38
38
35
2
143
14
16
11
12
308
40
45
105
43
107
141
47
47
90
89
24
23
25
42
41
3
76
4
82
82
79
163
69
127
119
120
121
15
133
132
172
86
86
142
45
87
87
68
29
122
33b
17
164
182
181
165
164
130
99
100
184
165
1
ti22990a
5900HD
See pages 37 and 40
10
24
22
53
19
19
24
19
52
10
50
14
5
10
5
46
45
18
10
GMAX II 5900/5900HD Standard Series
12 332921D
GMAX II 5900/5900HD Standard Series
5
10
14
18
19
222445
46
50
52
53

Parts List - GMAX II 5900/5900HD Standard Series

Ref. Part Description Qty.
1 287370 FRAME, standard, cart 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 114530 ENGINE, gas, 5.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring (hi-collar) 25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287465 HOUSING, pinion, 5900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, 33a 116192 WASHER, thrust 33b 194173 WASHER 35 112395 SCREW, cap, flng hd 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 40 24V027 HOUSING, bearing, 5900 41 114666 SCREW, cap, socket head 42 106115 WASHER, lock (hi-collar) 43 24V021 ROD, connecting, 5900 44 16Y748 COVER, front, 5900, 45 118444 SCREW, mach, slot hex wash hd 47 PUMP, displacement
16Y706 5900,
16X429 5900HD, 68 244240 HOSE, coupled, 69 241920 DEFLECTOR, threaded 76 114678 BUSHING, strain relief 79 278204 CLIP, drain line 82 189920 STRAINER, (1-11 1/2 NPSM) 86 FITTING
196178 5900
16X834 5900HD 87 HOSE, coupled
16X909 5900
16X905 5900HD 89 248215 TUBE, intake 90 118494 PACKING, o-ring 99 113161 SCREW, flange, hex hd 100 125926 FITTING, 90 deg (5900HD) 105 111040 NUT, lock, insert, nylock, 5/16 107 15F856 PIN, pump, 5900 119 LABEL, front, GMAX II 5900
includes 86, 89, 90
includes 86
includes 33a, 33b
includes 45
includes 69
10
Ref. Part Description Qty.
1 2 2 2 1 1 2 1 2 2 1 1 4 4 1 6
1 1 1 4 1 2 1 1 1 1 1 1 4 6 1 4 4 1 1
Part Specifications:
8
1 1 1 1 1 1 1 1
1
1 1 3 1 2 1
16X349 5900
16X352 5900HD 120 15F638 LABEL, GMAX warning fire & skin 121 194126 LABEL, warning 122 290228 LABEL, caution 127 119569 BUSHING, strain relief 130 16X822 BOX, control 132 119778 SPRING, retaining 133 114687 CLIP, retainer 141 193031 NUT, retaining 142 16C457 HANGER, pail 143 116038 WASHER, wave spring 146 16X983 LABEL, standard series 155 15F354 FUNNEL, oil (not shown) 160 102982 PACKING, o-ring, 5900HD 163 16X770 SHIELD, pump rod 164 240794 HOSE, coupled, 1/4 in. x 50 ft, 5900
240797 HOSE, coupled, 3/8 in. x 50ft, 5900HD 165 288420 GUN, contractor, RAC X,
241705 GUN, spray, texture, 5900HD 172 15C762 SHIELD, pump rod 181 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 182 159841 BUSHING, 7250 psi, 3/8 in. x 1/4 in.,
184 189018 SWIVEL, assembly, 5900HD 308 108795 SCREW, mach, pnh 310 24A250 HANDLE, cart (standard only)
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards
packaged, 5900
5900HD
are available at no cost.
Included in Clutch Replacement Kit 241113.
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1
1 1 1 1
1 4 1
332921D 13

GMAX II 5900 Lo-Boy Series

22
18
26
24
29
23
25
27
24
28
38
33a
33
31
30
33b
32
30
36
38
37
1
35
47
143
2
120
14
17
11
12
24
23
3
76
4
122
133
127
86
177
87
160
176
112
7
157
99
130
21
20
43
44
42
41
119
146
40
175
172
171
174
24
173
132
130
15
16
121
19
ti23023a
See pages 37 and 40
See page 34
42
31
29
29
29
12
29
43
33
28
30
32
30
28
37
27
23
GMAX II 5900 Lo-Boy Series
45
14 332921D

Parts List - GMAX II 5900 Lo-Boy Series

122327
28
29
3031323337
42
43
GMAX II 5900 Lo-Boy Series
Ref. Part Description Qty.
1 16Y519 FRAME, cart 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 7 240794 HOSE, coupled, 1/4 in. x 50 ft 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 114530 ENGINE, gas, 5.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach
5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring (hi-collar)
12
25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287465 HOUSING, pinion, 5900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900,
includes
33a, 33b
33a 116192 WASHER, thrust 33b 194173 WASHER 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 40 24V088 HOUSING, bearing, 5900 41 114666 SCREW, cap, socket head 42 106115 WASHER, lock (hi-collar) 43 24V085 ROD, connecting, 5900 44 16Y748 COVER, front, 5900,
includes 45
45 118444 SCREW, mach, slot hex wash hd 47 16X419 PUMP, displacement, 5900,
includes 86
76 114678 BUSHING, strain relief 86 15J413 FITTING 87 16X950 HOSE, coupled 88 122533 FITTING, 45 deg 99 113161 SCREW, flange, hex hd 112 16Y780 HANDLE, cart 119 16X349 LABEL, front, GMAX II 5900
Ref. Part Description Qty.
12015F638 LABEL, GMAX warning fire & skin
1
121194126 LABEL, warning
2
122290228 LABEL, caution
2
127 119569 BUSHING, strain relief
2
130 16X822 BOX, control
1
132 109032 SCREW, mach, pnh
1
133 114687 CLIP, retainer
1
143 116038 WASHER, wave spring
2
146 16X979 LABEL, Proconnect
1
157 288420 GUN, contractor, RAC X,
2 2
160 107505 PACKING, o-ring
1
171 16X385 PLATE, front, ProConnect II,
1
packaged
5900 Lo-Boy
172 16X324 CLAMP, pump, large,
4 4
173 101550 SCREW, cap, sch, 5900 Lo-Boy
1
174 16C457 HANGER, pail, 5900 Lo-Boy
6
175 111040 NUT, lock, insert, nylock, 5/16
1
176 120583 NUT, hand, 5900 Lo-Boy
1
177 16X833 FITTING, quick disconnect, 3/8
1 4
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
2
16Y633 LABEL, warning 1
5900 Lo-Boy
5900 Lo-Boy
npsm, 5900 Lo-Boy
1 1
1
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
Included in Clutch Replacement Kit 241113.
1 1
Part Specifications:
1
Ref. Instruction
4 4 6 1 4 4 1 1 4 1
1 1 1 1 3 1 1
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.9-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
1 1 1 1 1 4 1 2 1 1
1 1
1
2 1 2
1 1
332921D 15

GMAX II 5900/5900HD ProContractor Series

24
173
37
36
100
101
19
21
20
22
18
26
24
23
25
35
27
24
33
33a
33b
30
31
32
30
38
40
43
44
119
45
47
2
143
14
90
89
24
23
42
41
3
4
82
79
69
39
108
34
146
164
177
160
176
87
171
174
175
172
28
29
68
45
86
16
122
121
15
1
17
11
12
76
127
133
120
151
9
150
152
151
153
9
155
154
99
5
93
94
130
38
98
ti23024a
See pages 35 and 40
See page 42
29
28
31
43
12
25
30
29
35
32
30
32
37
29
42
33
27
26
29
24
28
5900
5900HD
23
GMAX II 5900/5900HD ProContractor Series
16 332921D
GMAX II 5900/5900HD ProContractor Series
122324
25
26
27282930313233
35
37
42
43

Parts List - GMAX II 5900/5900HD ProContractor Series

Ref. Part Description Qty.
1 24D047 FRAME, hose reel, cart 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 5 16C381 TUBE, hydraulic, GMAX 5900/7900 9 288420 GUN, contractor, RAC X,
241705 GUN, spray, texture, 5900HD 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 114530 ENGINE, gas, 5.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach, 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring (hi-collar) 25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287465 HOUSING, pinion, 5900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900, 33a 116192 WASHER, thrust 33b 194173 WASHER 34 116618 MAGNET 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 39 119562 SWITCH, reed w/connector 40 24V088 HOUSING, bearing, 5900 41 114666 SCREW, cap, socket head 42 106115 WASHER, lock (hi-collar) 43 24V085 ROD, connecting, 5900 44 16Y748 COVER, front, 5900, 45 118444 SCREW, mach, slot hex wash hd 47 PUMP, displacement
16X419 5900 (includes 86, 89, 90)
16X421 5900HD, 68 244240 HOSE, coupled, 69 241920 DEFLECTOR, threaded 76 114678 BUSHING, strain relief 79 16X203 CLIP, drain line 82 189920 STRAINER, (1-11 1/2 NPSM) 86 FITTING, pump, QD
16Y579 5900
16X834 5900HD 87 HOSE, coupled
16X904 3/8 in., 5900
16X905 1/2 in., 5900HD 89 248215 TUBE, intake 90 118494 PACKING, o-ring 93 287253 TOOL BOX, 94 118852 SCREW, thd forming, hex washer hd 98 125926 FITTING, 90 deg 99 113161 SCREW, flange, hex hd 100 278083 GUIDE, hose 101 117633 SCREW, slot hex wash hd 108 114528 SCREW, mach, phillips, pnhd
packaged, 5900
includes 86
includes 94
includes 33a, 33b
includes 45
includes 69
Ref. Part Description Qty.
1
119 LABEL, front, GMAX II, 5900 2 2 2 1 1
1 1 1 2 1 2 2 1 1 4 4 1 6
12
1 1 1 4 1 2 1 1 1 1 1 1 1 4 4 6 1 1 4 4 1 1 5
1 1 1 1 1 1 1 1
16X349 5900 16X352 5900HD
15F638 LABEL, GMAX warning fire & skin
120
194126 LABEL, warning
121
122
290228 LABEL, caution 127 119569 BUSHING, strain relief 130 16X821 BOX, control 133 114687 CLIP, retainer 134 15F354 FUNNEL, oil (not shown) 143 116038 WASHER, wave spring 146 16X981 LABEL, Proconnect 150 162453 NIPPLE, 1/4 npsm x 1/4 npt, 5900 151 240794 HOSE, coupled, 1/4 in. x 50 ft
240797 HOSE, coupled, 3/8 in. x 50 ft, 5900HD 152 162485 ADAPTER, nipple, 5900HD 153 241735 HOSE, cpld, 1/4 in. x 3 ft, 5900HD 154 159841 BUSHING, 7250 psi, 3/8 x 1/4 in.
155 189018 SWIVEL, assembly, 5900HD 160 PACKING, o-ring
107505 5900
102982 5900HD 164 15F947 SHIELD, magnetic 171 16X385 PLATE, front, 5900, PC II 172 16X324 CLAMP, pump, large 173 101550 SCREW, cap, sch 174 16C457 HANGER, pail 175 111040 NUT, lock, insert, nylock, 5/16 176 120583 NUT, hand 177 16X833 FITTING, quick disconnect, 3/8 npsm
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-
able at no cost.
Included in Clutch Replacement Kit 241113.
5900
5900HD
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.6-14.7 N•m)
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
1
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-15.9 N•m)
1 1 1 3 1 3 1 2 2
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.2 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
1 1 1 1 1 1 1 1 1 2 1 1 2
2 1 1 1
1 1
1 1 1 2 1 2 1 1
332921D 17

GMAX II 5900 IronMan Series

23
19
26
24
29
38
27
24
28
33
30
31
32
30
38
40
43
44
45
45
47
2
143
90
42
41
4
82
68
69
127
39
34
86
177
160
176
87
24
174
175
33a
33b
15
21
20
22
18
25
1
37
36
14
16
17
11
12
89
24
3
76
122
121
146
35
164
120
119
108
79
171
172
173
157
181180
182
184
98
99
130
133
ti23025a
See pages 35 and 40.
29
28
28
31
33
32
30
26
37
29
42
27
30
35
43
29
23
GMAX II 5900 IronMan Series
18 332921D

Parts List - GMAX II 5900 IronMan Series

23
26
27
28
29
30
31
323335
37
42
43
GMAX II 5900 IronMan Series
Ref. Part Description Qty.
1 16X778 FRAME, cart 2 156306 WASHER, flat 3 122267 WHEEL, pneumatic 4 120211 CLIP, retaining 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 15C871 CAP, leg 15 114530 ENGINE, gas, 5.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach, 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring (hi-collar)
12
25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287465 HOUSING, pinion, 5900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287460 GEAR, combination, 5900 33 287469 HOUSING, drive, 5900,
includes 33a,
33b
33a 116192 WASHER, thrust 33b 194173 WASHER 34 116618 MAGNET 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 39 119562 SWITCH, reed w/connector 40 24V088 HOUSING, bearing, 5900 41 114666 SCREW, cap, socket head 42 106115 WASHER, lock (hi-collar) 43 24V085 ROD, connecting, 5900 44 16Y748 COVER, front, 5900,
includes 45
45 118444 SCREW, mach, slot hex wash hd 47 16X420 PUMP, displacement, 5900,
includes
86, 89, 90
68 244240 HOSE, coupled,
includes 69
69 241920 DEFLECTOR, threaded 76 114678 BUSHING, strain relief 79 16X203 CLIP, drain line 82 15V573 STRAINER, (1-11 1/2 NPSM) 86 16Y579 FITTING 87 16X904 HOSE, coupled 89 248215 TUBE, intake 90 118494 PACKING, o-ring 98 125926 FITTING, 90 deg 99 113161 SCREW, flange, hex hd 108 114528 SCREW, mach, phillips, pnhd
Ref. Part Description Qty.
119 16X349 LABEL, front, GMAX II, 5900
1
12015F638 LABEL, GMAX warning fire & skin
2
121194126 LABEL, warning
2
122290228 LABEL, caution
2
127 119569 BUSHING, strain relief
1
130 16X821 BOX, control
1
133 114687 CLIP, retainer
2
134 15F354 FUNNEL, oil (not shown)
1
143 116038 WASHER, wave spring
2
146 16X982 LABEL, ProConnect
2
157 24A139 GUN, silver, RAC X, packaged
1
160 107505 PACKING, o-ring
1
164 15F947 SHIELD, magnetic
4
171 16X385 PLATE, front, 5900, PC II
4
172 16X324 CLAMP, pump, large
1
173 101550 SCREW, cap, sch
6
174 16C457 HANGER, pail 175 111040 NUT, lock, insert, nylock, 5/16
1
176 120583 NUT, hand
1
177 16X833 FITTING, quick, disconnect, 3/8
1 4
180 240797 HOSE, coupled, 3/8 in. x 50 ft
1
181 240794 HOSE, coupled, 1/4 in. x 50 ft
2
182 164672 ADAPTER
1
184 189018 SWIVEL, assembly
1
16Y631 LABEL, warning 1
1
npsm
16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
1 1
1 1 4 4 6 1 1 4 4 1 1 5 1
1 1 1 1 1 1 1 1 1 1 3 2
Replacement Danger and Warning Labels, Tags and
Cards are available at no cost.
Included in Clutch Replacement Kit 241113.
Part Specifications:
Ref. Instruction
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.4 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 1
1 1 1 1
332921D 19

GMAX II 5900 Convertible Series

3
2
4
10
8
11
132
182190
133
118
142
134
63
19
62
61
9
147
37
36
148
145
29
27
24
28
30
32
33
30
31
38
38
44
40
42
41
43
47
86
87
90
89
82
150
69
88
174
151
114
187
172
188
189
45
45
52
117
185
68
1
14
12
173
146
119
35
98
78
198
169
91
ti23026a
See pages 37 and 40
See page 24
See page 22
10
14
5
5
21
6
10
35
41
18
20
44
43
21
GMAX II 5900 Convertible Series
20 332921D

Parts List - GMAX II 5900 Convertible Series

5610
14
182021
35
41
43
44
GMAX II 5900 Convertible Series
Ref. Part Description Qty.
1 287423 FRAME, cart 1 2 156306 WASHER, flat 2
3 119509 WHEEL, pneumatic 2 4 15E891 CLIP, retaining 2 8 108795 SCREW, mach, pnh 4 9 121727 SCREW, cap, hex hd 1 10 24A250 HANDLE, cart 1 11 237686 WIRE, ground assembly w/ clamp 1 12 112798 SCREW, thread forming, hex hd 1 14 276974 CAP, leg 2 19 287519 HOUSING, clutch 1 24* 105510 WASHER, lock, spring (hi-collar) 4 27* ROTOR, clutch, 5 in. 1 28* 101682 SCREW, cap, sch 4 29 287465 HOUSING, pinion, 5900 1 30 114672 WASHER, thrust 2 31 114699 WASHER, thrust 1 32 287460 GEAR, combination 1 33 287700 HOUSING, drive, convert 1 35 112395 SCREW, cap, flng hd 3 36 102962 SCREW, cap sch 4 37 104008 WASHER, lock, spring 4 38 15C753 SCREW, mach, torx, hex wash hd 6 40 24V027 HOUSING, bearing 1 41 114666 SCREW, cap, socket hd 4 42 106115 WASHER, lock spring (hi-collar) 4 43 24V021 ROD, connecting 1 44 16Y748 COVER, front; 45 118444
SCREW, machine hex washer head
47 16Y706 PUMP, displacement,
includes 45
includes 86,
89, 90
52 111040 NUT, lock, insert, nylock, 5/16 2 61 112717 WASHER 1 62 198688 PULLEY, engine 1 63 114425 BUSHING, strain relief 1 68 244240 HOSE, coupled,
includes 69
69 241920 DEFLECTOR, threaded 1 78 240794 HOSE, coupled, 1/4 in. x 50 ft 1 82 189920 STRAINER, (1-11 1/2 npsm) 1 86 196178 FITTING, pump 1 87 16Y667 HOSE, coupled 1 88 15F856 PIN, pump 1 89† 248215 TUBE, intake 1 90† 118494 O-RING 1 91 122533 FITTING, 45 deg 1 98 113161 SCREW, flange, hex hd 3 114 16X358 LABEL, brand 1 117290228 LABEL, caution 1 118804495 LABEL, warning 1 119 195098 LABEL, instruction (English) 1
Ref. Part Description Qty.
132 245688 BAR, torsion,
includes 133, 134
133 114808 CAP, vinyl 1 134 198772 COLLAR, torsion bar 2 142 119584 CORD, power, convertible 1 145 100078 SCREW, thd forming, hex hd 4 146 198996 BRACKET, belt guide 1 147 193547 BELT, Vee, 30 1 148 198691 GUARD, belt 1 150 278204 CLIP, drain line 1 151 116038 WASHER, wave spring 2 155 15F354 FUNNEL, oil (not shown) 1 169 16X822 BOX, control 1 172 15C762 SHIELD, pump rod 1 173 119569 BUSHING, strain relief 1 174 119778 SPRING, retaining 1 18215F638 LABEL, warning 1 185 16X983 LABEL 1 187 16X770 SHIELD, pump rod 1 188 16C457 HANGER, pail 1 189 193031 NUT, retaining 1 190 114687 CLIP, retainer 1 198 288420 GUN, contractor, RAC X, packaged 1
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning labels, tags, and
1
cards are available at no cost.
8 1
* Included in Clutch Repair Kit 241113
Part Specifications:
Ref. Instruction
1
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 10-15 in-lb (1.1-1.7 N•m)
Torque to 20-30 ft-lb (27.1-40.1 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
Torque to 75 +/- 5 ft-lb (101.6 +/- 6.7 N•m)
Torque to 70-90 in-lb (7.9-10.1 N•m)
1
332921D 21

GMAX II 5900 Convertible Series

129
143
17
17
128
131
124
126
127
18
130
140
141
139
138
135
137
115
15
144
125
20
61
16
17
136
ti5750b
135
24
24
5
10
GMAX II 5900 Convertible Series

Engine Detail

22 332921D

GMAX II 5900 Convertible Series

51024

Engine Detail - Parts List

GMAX II 5900 Convertible Series
Ref. Part Description Qty.
15 114530 ENGINE, gas, 5.5 Honda 1 16 114653 SCREW, cap, flange hd 4
17 110996 NUT, flng hd, hex 6 18 183401 KEY, parallel 1 20 119717 SCREW, cap, hex hd 1 61 112717 WASHER 1 115 194126 LABEL, warning 1 124 245272 BASE, mounting 1 125 116139 GRIP, handle 2 126 198689 BRACKET, belt guard (motor) 1 127 112406 SCREW 3 128 198997 BRACKET, tension 1 129 198693 HANDLE, slide, engine 2 130 198695 BRACKET, torsion bar 1 131 110963 SCREW, cap, hex hd, flange 2 135 114816 NUT, hex 1
Ref. Part Description Qty.
136 116149 SPACER 1 137 194414 BRACKET, J-box 1 138 114813 SCREW, mach, hex washer hd 1 139 114678 BUSHING, snap 1 140 194181 BOX, junction, engine 1 141 114805 JACK, 1/4 engine 1 143 15E896 PULLEY, engine 1 144 15B314 SLEEVE, motor shaft 1
Part Specifications:
Ref. Instruction
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 17-23 ft-lb (23.0-31.1 N•m)
332921D 23

GMAX II 5900 Convertible Series

19c
19b
23
24
19e
25
26
24
28
27
21
19j
19k
ti5754a
10
10
10
Torque to 115-135 in-lb (12.9-15.3 N•m)
GMAX II 5900 Convertible Series

Clutch Housing - Parts Drawing and List

Ref Part Description Qty
19 287519 HOUSING, clutch, 1
includes 19b, 19c, 19e, 19j & 19k
19b 114962 RING, retaining, internal 1 19c 287422 SHAFT, drive, input 1 19e 15E887 HOUSING, clutch 1 19j 115078 O-RING 1 19k 115079 O-RING 1 21 15E894 STOP, armature 1 23 108803* SCREW, hex, socket head 4
Ref Part Description Qty
24 105510* WASHER, lock, spring (hi-collar) 8 25 * ARMATURE, clutch, 5 in. 1 26 HUB, armature 1 27 * ROTOR, clutch, 5 in. 1 28 101682* SCREW, cap, sch 4 * Included in Clutch Repair Kit 241113
24 332921D

Notes

Notes
332921D 25

GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

22
44
75
45
30
15
19
21
20
18
26
24
23
25
29
27
24
28
33
33a
33b
30
31
32
38
38
63 64
1
133
37
36
43
47
47
2
17
146
82
24
23
3
4
79
68
69
41
114
121
129
110
112
40
111
81
45
87
87
154
76
12
11
308
16
310
126
14
86
86
134
90
89
80
35
149
153
148
147
158
148
147
70
106
100
ti22997a
7900HD
See pages 37 and 40.
10
5
5
19
24
14
10
43
20
19
25
36
10
31
53
10
34
24
7900HD
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
26 332921D
GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig
5
10
14
19
20
24
253134
36
43
53

Parts List - GMAX II 7900/TexSpray 7900HD Standard Series/Roof Rig

Ref. Part Description Qty.
1 287370 FRAME 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 116080 ENGINE, gas, 6.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach, 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring 25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287466 HOUSING, pinion, 7900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287459 GEAR, combination, 7900 33 287470 HOUSING, drive, 7900,
includes 33a,33b
33a 116192 WASHER, thrust 33b 194173 WASHER 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 40 24V028 HOUSING, bearing, 7900
15F638 LABEL, GMAX warning fire & skin
41 43 24V022 ROD, connecting, 7900 44 16Y749 COVER, front, 7900 (includes 45) 45 118444 SCREW, mach, slot hex wash hd 47 16X423 PUMP, displacement, 7900,
includes 86,
89, 90
16X425 PUMP, displacement, 7900HD, 63 112600 WASHER, lock, spring 64 112599 SCREW, cap, socket head 68 244240 HOSE, coupled,
includes 69
69 241920 DEFLECTOR, threaded 70 16X822 BOX, control, standard 75 16X983 LABEL, standard series 76 114678 BUSHING, strain relief 79 16X770 SHIELD, pump rod 80 278204 CLIP, drain line 81 16C457 HANGER, pail 82 189920 STRAINER, (1-11 1/2 NPSM) 86 FITTING, pump
196178 7900
16X835 TexSpray, 7900HD 87 HOSE, coupled
16X909 7900
16X905 TexSpray, 7900HD
includes 86
10
Ref. Part Description Qty.
1
89 248215 TUBE, intake,
2
90 118494 PACKING, o-ring, 7900
2
100 125926 FITTING, 90 deg
2
106 113161 SCREW, flange, hex hd
1
110 119677 SPRING, retaining
1
111 193394 NUT, retaining
2
112 111040 NUT, lock, insert, nylock, 5/16
1
114 197443 PIN, pump
2 2 1 1 4 4 1 6
194126 LABEL, warning
121 126 16X350 LABEL, identification, 7900
16X355 LABEL, identification, 7900HD
290228 LABEL, caution
129 133 114687 CLIP, retainer 134 119569 BUSHING, strain relief 145 15F354 FUNNEL, oil (not shown) 146 116038 WASHER, wave spring
147 288420 GUN, contractor, RAC X, packaged 1 1 1 4 1 2 1 1 1 1 1
241705 GUN, spray, texture 148 240797 HOSE, coupled, 3/8 in. x 50 ft 149 159841 O-RING 153 241735 HOSE, coupled, 1/4 in. x 3 ft 154 102982 O-RING, TexSpray, 7900HD 158 189018 SWIVEL, assembly, 7900 HD 308 108795 SCREW, mach, pnh 310 24A250 HANDLE, cart
16Y631 LABEL, warning 1
16Y632 LABEL, warning 1
16Y633 LABEL, warning 1
1 4
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
4 6
Included in Clutch Replacement Kit 241113.
1 1
Part Specifications:
1 1
Ref. Instruction
6 1
1 4 4 1 1 1 1 1 1 1 1 1
1 1
1
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-35 in-lb (3.4-3.9 N•m)
Torque to 35-45 ft-lb (47.5-61.0 N•m)
Torque to 20 +/- 3 ft-lb (21.7 +/- 4.1 N•m)
Torque to 75 +/- 5 ft-lb (101.7 +/- 6.8 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 200-230 in-lb (22.6-25.6 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
1
includes 90
1 1 1 3 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1
332921D 27

GMAX II 7900/TexSpray 7900HD ProContractor Series

107
43
30
31
33b
25
18
22
15
19
21
20
26
24
29
129
38
27
24
33
32
30
38
40
171
174
47
172
24
173
175
63
64
44
45
1
34
37
36
35
2
14
16
17
11
12
90
89
82
24
23
86
177
149
176
87
115
3
4
79
69
126
133
134
146
75
109
108
121
28
68
39
33a
76
41
400
401
400
81
403
81
405
402
402
404
106
5
93
94
70
100
ti23028a
See pages 35 and 40
See page 42
31
29
28
27
43
29
28
35
33
30
25
45
30
12
32
26
24
29
37
7900
7900HD
23
GMAX II 7900/TexSpray 7900HD ProContractor Series
28 332921D
GMAX II 7900/TexSpray 7900HD ProContractor Series
12
23
24
25
2627282930
31
32
3335374345

Parts List - GMAX II 7900/TexSpray 7900HD ProContractor Series

Ref. Part Description Qty.
1 24D047 FRAME, hose reel 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 5 16C381 TUBE, hydraulic, GMAX 5900/7900 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 116080 ENGINE, gas, 6.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach (5900/7900) 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring 25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287466 HOUSING, pinion, 7900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287459 GEAR, combination, 7900 33 287470 HOUSING, drive, 7900, 33a 116192 WASHER, thrust 33b 194173 WASHER 34 116618 MAGNET 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 39 119562 SWITCH, reed w/connector 40 24V089 HOUSING, bearing, 7900
15F638 LABEL, GMAX warning fire & skin
41 43 24V086 ROD, connecting, 7900 44 16Y749 COVER, front, 7900, 45 118444 SCREW, mach, slot hex wash hd 47 16X426 PUMP, displacement, 7900,
includes 33a, 33b
includes 45
includes 86, 89,
12
90
16X427 PUMP, displacement, 7900HD, 63 112600 WASHER, lock, spring 64 112599 SCREW, cap, socket head 68 244240 HOSE, coupled, 69 241920 DEFLECTOR, threaded 70 16X821 BOX, control 75 16X981 LABEL, ProConnect 76 114678 BUSHING, strain relief 79 16X203 CLIP, drain line 81 288420 GUN, contractor, RAC X,
packaged, 7900
241705 GUN, spray, texture, 7900HD 82 189920 STRAINER, (1-11 1/2 NPSM) 86 FITTING, pump
16Y579 7900
16X835 TexSpray 7900HD 87 HOSE, coupled
16X904 7900
16X905 TexSpray 7900HD 89 248215 TUBE, intake, 90 118494 PACKING, o-ring, 7900 93 287253 TOOL BOX, 94 118852 SCREW, thd forming, hex washer HD 100 125926 FITTING, 90 deg
includes 69
includes 90
includes 94
includes 86
Ref. Part Description Qty.
1
106 113161 SCREW, flange, hex hd
2
107 278083 GUIDE, hose
2
108 117633 SCREW, slot hex wash hd
2
109 15F947 SHIELD, magnetic
1
115 114528 SCREW, mach, phillips, pnhd 1 1 2 1 2 2 1 1 4 4 1 6
1 1 1 4 1 2 1 1 1 1 1 1 1 4 4 6 1 1 1 1 1 5 1
194126 LABEL, warning
121
126 16X350 LABEL, identification, 7900
16X355 LABEL, identification, TexSpray 7900 129 290228 LABEL, caution 133 114687 CLIP, retainer 134 119569 BUSHING, strain relief 143 15F354 FUNNEL, oil (not shown) 146 116038 WASHER, wave spring 149 O-RING
107505 7900
102982 TexSpray, 7900HD 171 16X209 PLATE, front, ProConnect II 172 16X324 CLAMP, pump, large 173 101550 SCREW, cap, sch 174 16C457 HANGER, pail 175 112746 NUT, lock, nylon, thin pattern 176 120583 NUT, hand, 7900 only 177 16X833 FITTING, quick disconnect,
400 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900
240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 401 240794 HOSE, coupled, 1/4 in. x 50 ft, 7900 402 164672 ADAPTER, 7900
162485 ADAPTER, 7900HD 403 241735 HOSE, coupled, 1/4 in. x 3 ft mxf, 7900HD 404 159841 BUSHING, 7250 psi, 3/8 x 1/4 in., 7900HD 405 189018 SWIVEL
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-
able at no cost.
Included in Clutch Replacement Kit 241113.
3/8 npsm, 7900 only
Part Specifications:
Ref. Instruction
4 4 1 1 1 1 1 1 1
1 1
1 1
1 1 1 1 1 3 1
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 38-42 ft-lb (51.5-56.9 N•m)
Torque to 120-130 in-lb (13.4-14.7 N•m)
Torque to 40-45 in-lb (4.5-5.1 N•m)
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.2 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.6-25.9 N•m)
3 1 2 1 2 1 1
1 1 1 1 2
1 1 1 1 2 1 2 1 1
1 2 1 1
1 1 1
332921D 29

GMAX II 7900/TexSpray 7900 IronMan

33a
33b
4
68
86
24
26
173
175
40
15
19
21
20
22
18
23
25
29
129
38
27
24
28
33
30
31
32
30
38
43
171
174
47
172
63
64
44
1
34
37
36
35
2
14
16
17
11
12
90
89
82
24
23
177
149
176
87
115
39
76
79
69
126
133
134
146
75
109
41
121
3
180
181
180
65
81
188
187
182
184
184
81
45
106
5
70
100
ti23029a
See pages 35 and 40.
29
28
28
32
35
27
29
29
45
33
30
43
30
37
29
31
7900 7900HD
23
GMAX II 7900/TexSpray 7900 IronMan
30 332921D
GMAX II 7900/TexSpray 7900 IronMan
23
27
28
29
3031323335
37
43
45

Parts List - GMAX II 7900/TexSpray 7900HD IronMan

Ref. Part Description Qty.
1 16X778 FRAME 2 156306 WASHER, flat 3 122267 WHEEL, foam 4 120211 CLIP, retaining 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 15C871 CAP, leg 15 116080 ENGINE, gas, 6.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, mach, 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring 25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287466 HOUSING, pinion, 7900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287459 GEAR, combination, 7900 33 287470 HOUSING, drive, 7900, 33a 116192 WASHER, thrust 33b 194173 WASHER 34 116618 MAGNET 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 39 119562 SWITCH, reed w/connector 40 24V089 HOUSING, bearing, 7900 41 15F638 LABEL, GMAX warning fire & skin 43 24V086 ROD, connecting, 7900 44 16Y749 COVER, front, 7900, 45 118444 SCREW, mach, slot hex wash hd 47 16X426 PUMP, displacement, 7900,
includes 33a, 33b
includes 45
includes 86, 89,
90
16X427 PUMP, displacement, 7900HD, 63 112600 WASHER, lock, spring 64 112599 SCREW, cap, socket head 65 162485 ADAPTER, nipple (7900HD) 68 244240 HOSE, coupled, 69 241920 DEFLECTOR, threaded 70 16X821 BOX, control 75 16X982 LABEL, IronMan series 76 114678 BUSHING, strain relief 79 16X203 CLIP, drain line 81 24A139 GUN, silver, RAC X, packaged, 7900
241705 GUN, spray, texture, 7900HD 82 15V573 STRAINER, (1-11 1/2 NPSM) 86 FITTING, pump
16Y579 7900
16X835 TexSpray 7900HD 87 HOSE, coupled
16X904 7900
16X905 TexSpray 7900HD 89 248215 TUBE, intake,
includes 69
includes 90
includes 86
12
Ref. Part Description Qty.
1
90 118494 PACKING, o-ring, 7900
2
100 125926 FITTING, 90 deg
2
106 113161 SCREW, flange, hex hd
2
109 15F947 SHIELD, magnetic
1
115 114528 SCREW, mach, phillips, pnhd
1
121 194126 LABEL, warning
2
126 16X350 LABEL, identification, 7900 1 2 2 1 1 4 4 1 6
1 1 1 4 1 2 1 1 1 1 1 1 1 4 4 6 1 1 1 1 1 5 1
Part Specifications:
4 4 1 1 1 1 1 1 1 1 1 1
1 1
1 1 1
16X355 LABEL, identification, TexSpray 7900 129 290228 LABEL, caution 133 114687 CLIP, retainer 134 119569 BUSHING, strain relief 143 15F354 FUNNEL, oil (not shown) 146 116038 WASHER, wave spring 149 O-RING
107505 7900
102982 TexSpray 7900HD 171 16X209 PLATE, front, ProConnect II 172 16X324 CLAMP, pump, large 173 101550 SCREW, cap, sch 174 16C457 HANGER, pail 175 112746 NUT, lock, nylon, thin pattern 176 120583 NUT, hand, 7900 only 177 16X833 FITTING, quick disconnect,
180 240797 HOSE, coupled, 3/8 in. x 50 ft, 7900
240797 HOSE, coupled, 3/8 in. x 50 ft, 7900HD 181 240794 HOSE, coupled, 1/4 in. x 50 ft 182 159841 BUSHING, 7250 psi,
184 189018 SWIVEL, assembly 187 164672 ADAPTER 188 241735 HOSE, cpld, 1/4 in. x 3 ft
16Y631 LABEL, warning 1 16Y632 LABEL, warning 1 16Y633 LABEL, warning 1
Replacement Danger and Warning Labels, Tags and Cards are avail-
able at no cost.
Included in Clutch Replacement Kit 241113.
3/8 npsm, 7900 only
3/8 in. x 1/4 in.
Ref. Instruction
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 8-12 in-lb (0.9-1.4 N•m)
Torque to 70-90 in-lb (7.9-10.2 N•m)
Torque to 170-190 in-lb (19.2-21.5 N•m)
Torque to 200-230 in-lb (22.5-25.9 N•m)
1 1 3 1 2 1 1 1 1 1 1 1 2
1 1 1 1 2 1 2 1 1
1 2 1 1
1 1 1
332921D 31

GMAX II 7900 Lo-Boy

29
19
21
20
22
18
26
24
23
25
38
27
24
28
30
31
32
30
38
40
171
174
175
47
24
173
63
64
44
45
37
36
35
2
14
17
12
24
23
86
177
176
87
4
133
146
41
132
67
33
33a
33b
11
3
76
134
129
112
1
43
75
126
172
157
106
70
155
156
7
15
16
121
88
ti23027a
See pages 37 and 40
27
31
29
28
42
29
28
12
32
30
33
30
29
37
29
43
See page 34
23
GMAX II 7900 Lo-Boy
32 332921D

Parts List - GMAX II 7900/Lo-Boy

12
23
27
28
29
30
31
32
333742
43
GMAX II 7900 Lo-Boy
Ref. Part Description Qty.
1 16Y519 FRAME 2 156306 WASHER, flat 3 119509 WHEEL, pneumatic 4 15E891 CLIP, retaining 7 240797 HOSE, coupled, 3/8 in. x 50 ft 11 237686 WIRE, ground assembly w/ clamp 12 112798 SCREW, thread forming, hex hd 14 276974 CAP, leg 15 116080 ENGINE, gas, 6.5 HP, Honda 16 110837 SCREW, flange, hex 17 110838 NUT, lock 18 183401 KEY, parallel 19 15E277 HOUSING, clutch, 5900/7900 20 108842 SCREW, cap, hex hd 21 100214 WASHER, lock 22 193680 COLLAR, shaft 23† 108803 SCREW, hex, socket head 24† 105510 WASHER, lock, spring
12
25† ARMATURE, clutch, 5 in. 26† HUB, armature 27† ROTOR, clutch, 5 in. 28† 101682 SCREW, cap, sch 29 287466 HOUSING, pinion, 7900 30 114672 WASHER, thrust 31 114699 WASHER, thrust 32 287459 GEAR, combination, 7900 33 287470 HOUSING, drive, 7900,
includes
33a, 33b
33a 116192 WASHER, thrust 33b 194173 WASHER 35 112395 SCREW, cap, flng hd 36 102962 SCREW, cap sch 37 104008 WASHER, lock, spring 38 15C753 SCREW, mach, hex wash hd 40 24V089 HOUSING, bearing 4115F638 LABEL, GMAX warning fire & skin 43 24V086 ROD, connecting, 7900 44 16Y749 COVER, front, 7900,
includes 45
45 118444 SCREW, mach, slot hex wash hd 47 16X426 PUMP, displacement, 7900,
includes 86, 89, 90
63 112600 WASHER, lock, spring 64 112599 SCREW, cap, socket head 67 107505 O-RING 70 16X822 BOX, control 75 16X979 LABEL, Proconnect 76 114678 BUSHING, strain relief 86 16Y579 FITTING, pump 87 16X950 HOSE, coupled 88 122533 FITTING, 45 deg
Ref. Part Description Qty.
106 113161 SCREW, flange, hex hd
1
112 16Y780 HANDLE, cart
2
121194126 LABEL, warning
2
126 16X350 LABEL, identification
2
129 290228 LABEL, caution
1
132 109032 SCREW, mach, pnh
1
133 114687 CLIP, retainer
1
134 119569 BUSHING, strain relief
2
146 116038 WASHER, wave spring
1
155 159841 BUSHING, 7250 psi,
2 2 1
156 241735 HOSE, cpld, 1/4 in. x 3 ft
1
157 288420 GUN, contractor, RAC X,
4 4
171 16X209 PLATE, front, ProConnect II,
1 6
172 16X324 CLAMP, pump, large
3/8 in. x 1/4 in.
packaged
7900
173 101550 SCREW, cap, sch
1
174 16C457 HANGER, pail
1
175 112746 NUT, lock, nylon, thin pattern
1
176 120583 NUT, hand
4
177 16X833 FITTING, quick disconnect,
1 2
16Y631 LABEL, warning 1
1
16Y632 LABEL, warning 1
1
16Y633 LABEL, warning 1
3/8 npsm
1
Replacement Danger and Warning Labels, Tags and Cards
are available at no cost.
1
1 1 4 4 6 1 1 1 1 4 1
4 4 1 1 1 1 1 1
Included in Clutch Replacement Kit 241113.
Suction Kit 16Y760 Kit is available
Part Specifications:
Ref. Instruction
Inflate tires to 28-32 psi (1.93-2.21 bar/0.193-0.221 MPa)
Torque clamp adjustment bolt to 140-160 in-lb (15.8-18.1 N•m) with reference 47 installed and ProConnect in locked position.
Torque to 17-23 ft-lb (23.1-31.2 N•m)
Torque to 190-210 in-lb (21.5-23.7 N•m)
Torque to 115-135 in-lb (12.9-15.3 N•m)
Torque to 23-29 ft-lb (31.2-39.3 N•m)
Torque to 130-150 in-lb (14.7-16.9 N•m)
Torque to 30-45 in-lb (3.4-5.1 N•m)
Torque to 90-110 in-lb (10.2-12.4 N•m)
Torque to 25-35 in-lb (2.8-3.9 N•m)
Torque to 170-190 in-lb (19.2-25.9 N•m)
1
Torque to 200-230 in-lb (22.5-25.9 N•m)
3 1 1 1 1 4 1 1 2 1
1 1
1
1 2 1 2 1 1
332921D 33
591
515
557
559
509
561
559
558
510
511
586
514
512
555
582
556

LoBoy Suction Set Kits (Kits include suction set and drain hose)

LoBoy Suction Set Kits
(Kits include suction set and drain hose)
GMAX ll 3900/5900 Kit: 16Y759 GMAX ll 7900 Kit: 16Y760
Ref. Part Description Qty.
509 24W028 HOSE, suction 3900/5900, 1
includes 510, 511, 512, 514, 557, 558, 559, 561
24U917 HOSE, suction 7900, 1
includes 510, 511, 512, 514, 557, 558, 559, 561
510 15C980 NUT, jam 1 511 15H854 O-RING 2 512 15C981 WASHER, suction, swivel 1 514 118505 RING, retaining, external 1 515 15D000 CLIP, drain line 2 555 241920 DEFLECTOR 1 556 HOSE, drain,
288732 3900/5900 1 246331 7900 1
557 TUBE, suction
15D157 3900/5900 1 15F171 7900 1
558 24A561 FITTING, elbow, barbed,
510, 512, 514
559 120330 CLAMP, hose 2 561 176450 GUARD, hose 1 582 189920 STRAINER, 1-11 1/2 npsm 1 586 Washer 1
115099 3900/5900 119566 7900
591 TIE STRAP 2
includes 555
includes
1
34 332921D

Control Box 16X821

XX
1234
ti7053c
CUT X TO LEAVE THE CHOSEN MODEL.
GMAX II 7900 EXAMPLE SHOWN
70f
70j
73
70n
70a
70h
18
70d
70m
70t
70c
70b
70r
70a
130
70g
71
70d
70e
120
1 Refer to your sprayer repair manual for
the procedures. 2Perform Pressure Relief Procedure. 3 Remove pressure control cover. 4 Remove PC board. 5 Cut out and remove the resistor(s) on
PC board according to figure and
table. 6 Install PC board. 7 Install pressure control cover.
NOTICE
Electrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.
ti22999a
20
20
Torque to 8-12 in-lb (0.9-1.3 N•m)
20
10
10
Torque to 3-4 in-lb (0.4-0.5 N•m)
Control Box 16X821
3900 5900 7900
332921D 35
GMAX II
3900
International
GMAX II 3900
1 xx x 2 xx 3 xx xx 4 xxxx
GMAX II
5900/5900HD
GMAX II
5900/5900HD
International
GMAX II 5900
Convertible
GMAX II
7900/7900HD
GMAX II
7900/7900HD
International
Control Box 16X821

Parts List - Control Box 16X821

70g
Ref. Part Description Qty.
18 15C973 GASKET 70 16X821 CONTROL BOX 70a 24U347 BOX 70b 17A095 CONTROL, board 70c 117317 SCREW, plastite, pan head 70d 256219 POTENTIOMETER 70f 116752 SWITCH, rocker 70e 198650 SPACER, shaft 70g 119541 SWITCH, toggle 70h 116167 KNOB, potentiometer
Ref. Part Description Qty.
70j 195428 BOOT, toggle
1
70m 16Y496 KIT, display,
1
70n 16X801 LABEL, brand
1
70r 119545 BUSHING, strain, relief
4
70t 115522 SCREW, mach, pnh
1
71 116585 SCREW, pan, X recess, sst
1
73 113160 SCREW, mach, slot, hex 1 1
120 16Y415 GASKET, transducer 1
130 119545 BUSHING, strain, relief
wash hd
includes 70t
1 1 1 1 3 2 4
1 1
36 332921D

Control Box 16X822

XX
1234
ti7053c
CUT X TO LEAVE THE CHOSEN MODEL.
GMAX II 7900 EXAMPLE SHOWN
71
70b
70c
70f
70h
70r
70e
70a
74
70d
70d
120
70d
130
73
70n
70a
1 Refer to your sprayer repair manual for
the procedures. 2Perform Pressure Relief Procedure. 3 Remove pressure control cover. 4 Remove PC board. 5 Cut out and remove the resistor(s) on
PC board according to figure and
table. 6 Install PC board. 7 Install pressure control cover.
NOTICE
Electrostatic discharges can damage components on PC board. Use a ground strap when handling or installing PC board. Using configurations other than those listed results in poor sprayer performance.
ti23003a
20
20
20
Torque to 8-12 in-lb (0.9-1.3 N•m)
Control Box 16X822
GMAX II
3900
1 xx x 2 xx 3 xx xx 4 xxxx
332921D 37
3900 5900 7900
International
GMAX II 3900
GMAX II
5900/5900HD
5900/5900HD
International
GMAX II
GMAX II 5900
Convertible
7900/7900HD
GMAX II
GMAX II
7900/7900HD
International
Control Box 16X822

Parts List - Control Box 16X822

Ref. Part Description Qty.
70 16X822 CONTROL BOX 70a 24U346 BOX 70b 17A095 CONTROL, board 70c 117317 SCREW, plastite, pan head 70d 256219 POTENTIOMETER 70e 198650 SPACER, shaft 70f 116752 SWITCH, rocker 70h 116167 KNOB, potentiometer 70n 16Y782 LABEL, brand
Ref. Part Description Qty.
70r 119545 BUSHING, strain, relief 71 116585 SCREW, pan, X recess, sst
1
73 116585 SCREW, pan, X recess, sst
1 4 1 1 1
74 15C973 GASKET
1
120 16Y415 GASKET, transducer
1
130 119545 BUSHING, strain, relief
113160 SCREW, mach, slot, hex
(5900 Convertible)
wash hd
1 2 4
4
1 1 1
38 332921D

Control Box 16X744

70a
70b
70c
70f
70d
70h
74
70r
73
130
70e
70n
70a
71
70d
120
ti23004a
20
20
20
Torque to 8-12 in-lb (0.9-1.3 N•m)
Control Box 16X744
Ref. Part Description Qty.
70r 119545 BUSHING, strain, relief 71 116585 SCREW, pan, X recess, sst
1
73 116585 SCREW, pan, X recess, sst
1 4 1 1 1
74 15C973 GASKET 120 16Y415 GASKET, transducer
1
130 119545 BUSHING, strain, relief
1
(5900 Convertible)
113160 SCREW, mach, slot, hex
wash hd
1 2 4
4
1 1 1

Parts List - Control Box 16X744

Ref. Part Description Qty.
70 16X744 CONTROL BOX, GMAX 3400 70a 24U346 BOX 70b 287486 KIT, repair, control board 70c 117317 SCREW, plastite, pan head 70d 256219 POTENTIOMETER 70e 198650 SPACER, shaft 70f 116752 SWITCH, rocker 70h 116167 KNOB, potentiometer 70n 16Y782 LABEL, brand
332921D 39

Filter

4
53
54
55
56
72
67
65
96
57
102
61
104
5
ti23005a
14
17
21
14
17
21
Filter

Parts List - Filter

Ref. Part Description Qty.
4 243222 TRANSDUCER, pressure control
includes 63
5 16C381 TUBE, GMAX 5900/7900
(ProContractor)
16C384 TUBE, GMAX 3900 (ProContractor) 1
53 287285 CAP, filter,
includes 54, 55
Ref. Part Description Qty.
72 15E284 HOUSING, filter 1
1
96 15G331 PLUG, pipe 1 102 257352 VALVE, prime, heavy duty,
1
includes 57,
104
104 15C972 PIN, spring 1
1 54 117285 PACKING, o-ring 1 55 15C766 TUBE, diffusion 1 56 244067 FILTER, fluid 1 57 24E234 KIT, handle 2 position 1 61 123739 SEAL, fitting, flared 1
Part Specifications:
65 122533 FITTING, 45 deg elbow (ProConnect) 1
162485 FITTING, adapter (7900, IronMan) 1 196177 FITTING, adapter (3900/5900 Stan-
196178 FITTING, adapter (5900 IronMan/ 7900
dard, Convertible and Lo-Boy)
Standard/5900HD/7900HD Standard)
67 111457 PACKING, o-ring 1
Ref. Instruction
1
1
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
Torque to 35-45 ft-lb (47.4-61.0 N•m)
40 332921D
1

Filter (3400 Models only)

20
63
31
58
28
29
30
22b
22a
2221
26
25
85
27
27
81
ti23013a
26
21
14
14
21
26
Filter (3400 Models only)

Parts List - Filter

Ref. Part Description Qty.
20 243222 TRANSDUCER, pressure control,
includes 63
21 224807 BASE, valve 1 22 235014 VALVE, drain, 25 15C780 HANDLE, 1 26 15C972 PIN, grooved 1 27 196177 NIPPLE, adapter 2 28 15C766 TUBE, diffusion 1 29 244067 FILTER, fluid 1 30 15E284 HOUSING, filter 1
includes 22a, 22b
Ref. Part Description Qty.
31 287285 CAP, filter,
1
includes 28, 58
1 58 117285 O-RING 1 63 111457 O-RING 1 81 113161 SCREW, flange, hex hd 3
1
85 15G331 PLUG, pipe 1
Part Specifications:
Ref. Instruction
Torque to 130-150 in-lb (14.6-16.9 N•m)
Torque to 35-45 ft-lb (47.4-61.0 N•m)
Torque to 90-110 in-lb (10.1-12.4 N•m)
332921D 41

Hose Reel (ProContractor Sprayers)

61
214
216
212
213
215
205
208
209
211
210
206
221
201
174203
204
6
8
9
ti22993a
25
25
Torque to 120-130 in-lb (13.5-14.6 N•m)
Hose Reel (ProContractor Sprayers)
Parts List - Hose Reel (ProContractor Sprayers)
Ref. Part Description Qty.
6 121311 FITTING, connector, NPT x JIC 8 260212 SCREW, hex washer hd 9 16C975 PLATE, pivot mount 61 123739 SEAL, fitting, flared 201 24E016 TUBE, hose reel, pivot 203 122607 WASHER, flat 204 122534 SPRING, wave 205 24B691 REEL, hose 206 122524 RING, retaining, external 208 24B248 CAP, swivel, complete
Ref. Part Description Qty.
209 122347 RING, retaining, external
1 2 1 1 1 2 1 1 1 1
210 122787 CAP 211 24E400 PIN, pop, lock out 212 278085 HANDLE, swivel 213 122518 SCREW, shoulder, sch 214 122542 SPRING, die 215 122669 WASHER, flat 216 15X618 NUT, swivel, handle 221 164672 ADAPTER
(3900/5900 ProContractor only)
162485 ADAPTER
1 1 1 1 1 1 1 1 1
1
42 332921D

Pressure Control Wiring Diagrams

TO ENGINE
TO GROUND
ON/OFF SWITCH
POTENTIOMETER
TRANSDUCER
CONTROL BOARD
PINON HOUSING
DRIVE HOUSING
CLUTCH B CLUTCH A

GMAX 3400 Sprayers

Pressure Control Wiring Diagrams
332921D 43
Pressure Control Wiring Diagrams
TO ENGINE
TO GROUND
3900
CLUTCH TEST POINTS
CONTROL BOARD
PINON
DRIVE
TRANSDUCER
POTENTIOMETER
DISPLAY BOARD
ON/ OFF SWITCH
WATCHDOG
PUMP STROKE COUNTER
D12
LED
J9
J5J4J3
J1
J2
J10

3900/5900/7900 Sprayers

44 332921D

Notes

Notes
332921D 45

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions.
This manual contains English. MM 332921
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision D- May 2014
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