Graco 332636D User Manual
Operation
Reactor® 2 Elite Integrated
Proportioning System
Electric, Heated, Integrated Plural Component Proportioning System With Integrated Generator. For
spraying polyurethane foam and polyurea coatings. For professional use only. Not approved for use in
explosive atmospheres or hazardous locations. Not for outdoor use.
Important Safety Instructions. Read all warnings and instructions in
this manual. Save these instructions.
332636D
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Warnings ........................................................... 3
Important Isocyanate Information......................... 8
Models............................................................... 10
Approvals........................................................... 12
Accessories........................................................12
Supplied Manuals............................................... 13
Related Manuals ................................................ 13
Typical Installation, without circulation.................. 14
Typical Installation, with circulation ......................15
Component Identification..................................... 16
Generator .................................................... 18
Proportioner Control Panel ........................... 19
Air Compressor............................................ 20
Advanced Display Module............................21
Electrical Enclosure......................................26
Electrical Cabinet......................................... 27
Motor Control Module (MCM)........................ 28
Engine Control Module................................. 29
Load Center ................................................ 30
Temperature Control Module (TCM) Cable
Connections................................... 31
Circuit Breakers........................................... 32
Overview............................................................34
Setup ................................................................. 37
Locate Reactor ............................................ 37
Trailer Setup Guidelines............................... 38
Install Wall (optional) .................................... 39
Connect Battery ........................................... 41
Add Fuel ..................................................... 41
General Equipment Guidelines ..................... 42
Electrical Connections.................................. 42
Connect Feed Pumps................................... 42
Breathing Air................................................ 42
Connect Pressure Relief Lines...................... 43
Install Fluid Temperature Sensor .................. 43
Connect Heated Hose.................................. 43
Close gun fluid manifold valves A and
B ................................................... 44
Connect Whip Hose to Gun Or Gun Fluid
Manifold......................................... 44
Pressure Check Hose .................................. 44
Connect Remote Display Module..................44
Grounding ................................................... 45
Supply Wet Cups With Throat Seal Liquid
(TSL) .............................................46
Operation........................................................... 47
Initial System Setup ..................................... 47
Register and Activate the Graco Insite........... 48
Advanced Setup Screens.............................50
System 1.....................................................51
System 2.....................................................51
Recipes....................................................... 51
Run Mode ................................................... 53
Startup............................................................... 57
Fluid Circulation..................................................61
Circulation Through Reactor.........................61
Circulation Through Gun Manifold................. 62
Jog Mode....................................................62
Spraying ............................................................63
Spray Adjustments....................................... 64
Manual Hose Heat Mode .............................. 65
Shutdown...........................................................67
Pressure Relief Procedure .................................. 69
Flushing............................................................. 70
System Errors .................................................... 71
Troubleshoot Errors ..................................... 72
Clear Alarm .................................................72
Maintenance ...................................................... 73
Preventative Maintenance Schedule ............. 73
Wetcup........................................................73
Fluid Inlet Strainer Screen ............................ 73
Coolant Filter............................................... 73
Grease Circulation Valves ............................ 73
ISO Lubrication Level ................................... 73
Wiring Connections...................................... 73
Dust Protection............................................ 73
Coolant Levels ............................................. 73
Compressor Maintenance............................. 73
Air Compressor Oil Level .............................. 73
Clean Heat Sink Fins....................................74
Engine Maintenance .................................... 74
Fuel Tank....................................................75
Flush Inlet Strainer Screen ........................... 75
Pump Lubrication System............................. 76
USB Data........................................................... 77
USB Logs.................................................... 77
System Configuration Settings...................... 78
Download Log Files...................................... 79
Custom Language File ................................. 79
Upload Procedure ........................................ 80
Appendix A: Engine Control Module..................... 81
Dimensions........................................................84
Performance Charts............................................ 87
Technical Specifications...................................... 90
Graco Extended Warranty for Integrated
Reactor® 2 Components ....................... 93
2
332636D
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are us ing.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning
equipment.
CARBON MONOXIDE HAZARD
Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing
carbon monoxide can cause death.
• Donotoperateinanenclosedarea.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
332636D 3
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation.
treatment
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damage d parts immediately.
FIRE AND EXPLOSION HAZARD
.
Pressure Relief Procedure
when you stop spraying and before cleaning, checking,
Get immediate surgical
Flammable fumes, such as solvent and paint fumes, in
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
•
Stop operation immediately
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
if static sparking occurs or you feel a shock.Do not use
Grounding
work area
instructions.
canigniteorexplode.Tohelp
4
332636D
Warnings
WARNING
THERMAL EXPANSION HAZARD
Fluidssubjectedtoheatinconfinedspaces,includinghoses,cancreatearapidriseinpressure
due to the thermal expansion. Over-pressurization can result in equipment rupture and serious
injury.
• Openavalvetorelievethefluidexpansionduringheating.
• Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipme nt can cause serious
chemical reaction and equipment rupture. Failure to follow this warning can result in death,
serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
PLASTIC
Many solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing
parts.
•See
solvent manufacturer’s MSDSs and recommendations.
PARTS CLEANING SOLVENT HAZARD
Technical Data
in this and all other equipment instruction manuals. Read flu id and
332636D 5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all e quipment and follow the
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
Technical Data
Pressure Relief Procedure
in all equipment manuals.
when equipment is not in use.
BATTERY HAZARD
The battery may leak, explode, cause burns, or cause an explosion if mishandled.
• Only use the battery type specified for use with the equipment. See
• Battery maintenance must only be p erformed or supervised by personnel knowledgeable of
batteries and the required precautions. Keep unauthorized personnel away from battery.
• When replacing the battery, use the same lead-acid automotive battery, with 800 CCA
minimum, specified for use with the equipment. See
• Do not dispose of battery in fire. The battery is capable of exploding.
• Follow local ordinances and/ or regulations for disposal.
• Do not open or mutilate the battery. Released electrolyte has been known to be harmful to
the skin and eyes and to be toxic.
• Remove watches, rings, or other metal objects.
• Only use tools with in sulated handles. Do not lay tools or metal parts on top of battery.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the
Pressure Relief Procedure
Technical Data
and disconnect all power sources.
Technical Data
.
.
6 332636D
Warnings
WARNING
ENTAGLEMENT HAZARD
Rotating parts can cause serious injury.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Do not wear loose clothing, jewelry or long hair while operating equipment.
• Equipment can start without warning. Before checking, moving, or servicing equipment,
follow the
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains a chemical known to the State of California to
cause cancer, birth defects or other reproductive harm.
Pressure Relief Procedure
and disconnect all power sources.
332636D
7
Important Isocyanate Information
Important Isocyanate Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions
Spraying or dispensing materials containing
isocyanates creates potentially harmful mi sts,
vapors, and atomized particulates.
Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors,
and atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation
is not available, a supplied-air respirator is required
for everyone in the work area.
To prevent contact with isocyanates, appropriate
personal protective equipment, including
chemically impermeable gloves, boots, aprons,
and goggles, is also required for everyone in the
work area.
Keep Components A and B Separate
Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage equipment. To prevent
cross-contamination:
•
Never
interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been
contaminated from the other side.
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause
ISO to partially cure; forming small, hard, abrasive
crystals, which become suspended in the fluid.
Eventually a film will form on the surface and the ISO
will begin to gel, increasing in viscosity
Material Self-Ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and material MSDS.
NOTICE
Partially cured ISO will reduce performance and
the life of all wetted parts.
• Always use a sealed container with a desiccant
dryerinthevent,oranitrogenatmosphere.
Never
store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
8 332636D
Important Isocyanate Information
Foam Resins with 245 fa Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure,
especially if agitated. To reduce frothing, minimize
preheating in a circulation system.
Changing Materials
NOTICE
Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.
• When changing materials, flush the equipment
multipletimestoensureitisthoroughlyclean.
• Always clean the fluid inlet strainers after
flushing.
• Check with your material manufacturer for
chemical compatibility.
• When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
oftenhaveaminesontheB(resin)side.
332636D 9
Models
Models
Reactor 2 E-30i
All base systems include fluid inlet pressure and temperature sensors and Graco InSite™. For part numbers,
see Accessories, page 12.
Model
Base Machine
Maximum Fluid
Working Pressure
psi (MPa, bar)
Approximate Output
per Cycle (A+B) gal.
(liter)
MaxFlowRatelb/min
(kg/min)
Total System Load †
(Watts)
Voltage (phase)
Available Auxiliary
Current at Volts, 60
Hz*
No Air Compressor/Dryer
E-30i E-30i with heat E-30i E-30i with heat
272079 272080 272089 272090
2000 (13.8, 138) 2000 (13.8, 138) 2000 (13.8, 138) 2000 (13.8, 138)
0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034) 0.0272 (0.1034)
30 (13.5) 30 (13.5) 30 (13.5) 30 (13.5)
7,400 11,600 13,500 17,700
240 VAC (1) 240 VAC (1) 240 VAC (1) 240 VAC (1)
52 Amps (240) 35 Amps (240) 22 Amps (240)
9 Amps (120)
With Air Compressor/Dryer
5 Amps (240)
9 Amps (120)
Fusion AP Package
(Gun Part No.)
Fusion CS Package
(Gun Part No.)
Probler P2 Package
(Gun Part No.)
Heated Hose
50 ft (15 m)
Heated Whip Hose
10 ft (3 m)
Total system watts used by system, based on
maximum heated hose length of 310 ft (94.5 m)
for each unit.
* Full load amps available for auxiliary equipment
when all bare-system components are operating
at maximum capabilities. Available auxiliary
current is based on 310 ft (94.5 m) of heated hose.
An additional 3.0 amps (240 VAC) of auxiliary
current is available for each 50 ft (15.2 m) section
of heated hose that is not used.
liary current at 120 VAC is available on CB08,
Auxi
e 1 (circuit breaker pin 2), line 2 current at 120
lin
is used by the air dryer (circuit breaker pin 4).
VAC
AP2079
(246102)
CS2079
(CS02RD)
P22079
(GCP2R2)
24Y240 24Y240 24Y240 24Y240
246055 246055 246055 246055
AP2080
(246102)
CS2080
(CS02RD)
P22080
(GCP2R2)
AP2089
(246102)
CS2089
(CS02RD)
P22089
(GCP2R2)
Available auxiliary current will be less when the
engine is de-rated for site altitude. Reduce the
Available Auxiliary Current in the chart by 2.5
Amps (240 VAC) per 1000 ft (300 m) elevation
increments. If the available auxiliary current is
less than zero, the system configuration may not
support the full load at that altitude.
Includes Complete Air Compressor/Dryer Kit
24U176.
Refer to Circuit Breaker Configuration Options,
page 33.
See Approvals, page 12.
Packages include gun, heated hose, and whip
hose.
AP2090
(246102)
CS2090
(CS02RD)
P22090
(GCP2R2)
10 332636D
Models
Reactor 2 E-XP2i
All base systems include fluid inlet pressure and temperature sensors and Graco InSite™. For part numbers,
see Accessories, page 12.
Model
Base Machine
Maximum Fluid Working Pressure psi
(MPa, bar)
Approximate Output per Cycle (A+B)
gal. (liter)
Max Flow Rate gal/min (l/min)
Total System Load † (Watts)
Voltage (phase)
Available Auxiliary Current at Volts, 60
Hz*
No Air Compressor/Dryer
E-XP2i with heat E-XP2i with heat
272081 272091
3500 (24.1, 241) 3500 (24.1, 241)
0.0203 (0.0771) 0.0203 (0.0771)
2.0 (7.6) 2.0 (7.6)
11,600 17,700
240 VAC (1) 240 VAC (1)
35 Amps (240) 5 Amps (240)
With Air Compressor/Dryer
9 Amps (120)
Fusion AP Package
(Gun Part No.)
Probler
(Gun Par
Heated H
50 ft (15
Heated
10 ft (3
P2 Package
t No.)
ose
m)
Whip Hose
m)
Total sy
maximum
for each
* Full load amps available for auxiliary equipment
when all bare-system components are operating
at maximum capabilities. Available auxiliary
current is based on 310 ft (94.5 m) of heated hose.
An additional 3.0 amps (240 VAC) of auxiliary
current is available for each 50 ft (15.2 m) section
of heated hose that is not used.
Auxiliary current at 120 VAC is available on line 1
(circuit breaker pin 2), line 2 current at 120 VAC is
used by the air dryer (circuit breaker pin 4).
stem watts used by system, based on
heated hose length of 310 ft (94.5 m)
unit.
AP2081
(246101)
P22081
(GCP2R1)
24Y241 24Y241
246055 246055
AP2091
(246101)
P22091
(GCP2R1)
ble auxiliary current will be less when the
Availa
is de-rated for site altitude. Reduce the
engine
ble Auxiliary Current in the chart by 2.5
Availa
Amps (2
increm
less th
suppor
Includes Complete Air Compressor/Dryer Kit
24U176.
Refer to Circuit Breaker Configuration Options,
page 33.
See Approvals, page 12.
Packages include gun, heated hose, and whip
hose.
40 VAC) per 1000 ft (300 m) elevation
ents. If the available auxiliary current is
an zero, the system configuration may not
t the full load at that altitude.
332636D
11
Approvals
Approvals
Intertek approvals apply to proportioning systems
without hoses.
Model
272079
272089
272080
272081
272090
272091
Proportioning System Approvals:
9902471
Conforms to ANSI/UL Std. 73
Certified to CAN/CSA Std.
C22.2 No. 68
Note
Heated hoses provided with a system or sold
individually are not approved by Intertek.
Accessories
Kit Number Description
15M483 Remote Display Module Protective
Covers (10 pack)
15V551
24K207 Fluid Temperature Sensor (FTS)
24K333
24K336 Hose Rack
24K337 Light Tower Kit
24L911 Pallet Support Kit
24M174
24U174 Remote Display Module Kit
24U176
24U177
Cables
ADM Protective Covers (10 pack)
with RTD
Fuel Line and Cable Extension Kit
Drum Level Sticks
CompleteAirCompressorKit
Feed Pump Shutdown Kit
9902471
rms to ANSI/UL Std. 499
Confo
fiedtoCAN/CSAStd.
Certi
C22.2
No. 88
121006
24N365
24N449
150 ft (45 m) cable (for remote
display module)
RTD Test Cables (to aide resistance
measurements)
50ft(15m)CANcable(forremote
display module)
12
332636D
Supplied Manuals
Supplied Manuals
The following manuals are shipped with the Reactor.
Refer to these manuals for detailed equipment
information.
Manuals are also available at www.graco.com.
Manual Description
332636 Reactor 2 Elite Integrated
Proportioning System, Operation
333093 Reactor 2 Elite Integrated
Proportioning System, Startup
Instructions
333094 Reactor 2 Elite Integrated
Proportioning System, Shutdown
Instructions
SEBU8311–02Perkins® Engine, Repair-Parts
Access at www.perkins.com. Go
to Service and Support/manuals.
Select engine family and type code
“GN”.
-
ST
15825–00
33227482
Mecc Alte Self-Regulating Alternator
Series NPE, Repair-Parts
Access at www.meccalte.com.
Select “meccalte” logo / Download
/ Instruction Manuals. Select NPE
instruction manual on page 5. Go to
Support and enter serial n umber for
Parts List and Help Videos.
Contact Mecc Alte for warranty and
service
Air Compressor, Operation/Mainte-
nance & Parts list.
Access at www.hydrovaneprod-
ucts.com. Go to Warranty & Service
tab and select “contact us” to
request manuals.
Refrigerated Air Dryer, Instruction
manual
Access from Service
Department (724) 746–1100 or
www.spx.com/en/hankison.
Related Manuals
The following manuals are for accessories used with
the Reactor.
Component Manuals in English:
Manuals are available at www.graco.com.
System Manuals
332637 Reactor 2 Elite Integrated
Proportioning System, Repair-Parts
Displacement Pump Manual
309577 Electric Reactor Displacement Pump,
Repair-Parts
Feed System Manuals
309572 Heated Hose, Instructions-Parts
309852
309815 Feed Pump Kits, Instructions-Parts
309827
Spray Gun Manuals
309550
312666
313213
Accessory Manuals
332733
3A1905
3A1906 Light Tower Kit, Instructions-Parts
3A1904 Fuel Tank/Battery Move Kit,
3A1903 Hose Rack, Instructions-Parts
332738
3A1907 Remote Display Module,
3A2574
Circulation and Return Tube Kit,
Instructions-Parts
Feed Pump Air Supply Kit,
Instructions-Parts
Fusion ™ AP Gun
Fusion ™ CS Gun
Probler P2 Gun
AirCompressorandAirDryerKit,
Instructions-Parts
Feed Pump Shutdown Kit,
Instructions-Parts
Instructions-Parts
Booster Heat Retrofit Kit,
Instructions-Parts
Instructions-Parts
Pallet Support Kit, Instructions-Parts
332636D 13
Typical Installation, without circulation
Typical Installation,
without circulation
Figure 1
* Shown exposed for clarity. Wrap with tape during operation.
A Reactor Proportioner
BHeatedHose
C Fluid Temperature Sensor (FTS)
D Heated Whip Hose
E
F
G Feed Pump Air Supply Lines
H
14
Fusion Spray Gun
Gun Air Supply Hose
Agitator Air Supply Line
J
K Feed Pumps
L Agitator
M Desiccant Dryer
NBleedLines
P
S Remote Display Module Kit (optional)
Fluid Supply Lines
Gun Fluid Manifold (part of gun)
332636D
Typical Installation, with circulation
Typical Installation, with circulation
Figure 2
* Shown exposed for clarity. W rap with tape during operation.
A Reactor Proportioner
BHeatedHose
C Fluid Temperature Sensor (FTS)
D HeatedWhipHose
E
F
G Feed Pump Air Supply Lines
H
332636D 15
Fusion Spray Gun
Gun Air Supply Hose
Agitator Air Supply Line
J
K Feed Pumps
L Agitator
MDesiccantDryer
P
R Recirculation Lines
S Remote Display Module (optional)
Fluid Supply Lines
Gun Fluid Manifold (part of gun)
Component Identification
Component Identification
Figure
3 Front View
BA
BB
DG Drive Gear Housing
DB Electrical Enclosure
EM Electric Motor
FA
FB
FM
GA Component A Pressure Gauge
GB Component B Pressure Gauge
GG Generator, page 18
HA
HB
Component A Pressure Relief Outlet
Compon
Component A Fluid Manifold Inlet
Component B Fluid Manifold Inlet
Reactor Fluid Manifold
Component A Hose Connection
Component B Hose Connection
ent B Pressure Relief Outlet
HC Heated Hose Electrical Connectors
MP
PA
PB
PC Prop
PT Pallet
SA Comp
SB Component B PRESSURE
SC Fl
TA
TB Component B Pressure Transducer
Main Power Switch
Component A Pump
Component B Pump (behind Electrical
Enclosure)
ortioner Control Panel, page 19
onent A PRESSURE
EF/SPRAY Valve
RELI
RELIEF/SPRAY Valve
uid Temperature Sensor (FTS) Cable
mponent A Pressure Transducer
Co
ehind gauge GA)
(b
(behind gauge GB)
16 332636D
Component Identification
Figure 4 Back View
CP Circulation Pump
EC Electrical Cord Strain Relief
FF
FH
FV
HE
Y-strainer (includes pressure
gauge, temperature gauge, and
pressure/temperature sensor)
Booster Fluid Heater (not included with all
models)
FluidInletValve(Asideshown)
Heat Exchangers (heat e xchanger coolant
loop)
HM
LR ISO Pump Lubricant Reservoir
MM Motor Control Module (MCM), page 28
SG Sight Glass
VA Component A Control Valve
VB Component B Control Valve
VC Bypass Control Valve
Temperature Control Module (TCM) Cable
Connections, page 31
332636D
17
Component Identification
Generator
Figure 5
AF Air Filter
BE
DF Diesel Fuel Filter
EA
EB
EE Engine
ED
ER Radiator
EX Exhaust
FD
FH Filter Housing
FJ Fuel Injector
FP Fuel Pump
FS Diesel Fuel Fill Cap
18 332636D
Battery (not supplied)
12V Charge Alternator
Engine Coolant Expansion Bottle
Engine Oil Dipstick
Fuel Shutoff Solenoid
FT Diesel Fuel Tank
GD Generator Power Distribution Box
GL Glow Plugs
HB
HE Heat Exchanger
HF
OD Oil Drain
OF Oil Filter
OL Oil Fill
OS Oil Pressure Switch
RC Engine Coolant Radiator Cap
RF Radiator Fan
ST Starter
TR
WS Over-Temperature Switch
Heat Exchanger Coolant Expansion Bottle
Heat Exchanger Coolant Fill Bottle
Coolant Temperature Sensor
Component Identification
Proportioner Control Panel
Figure 6
PD
PE
PF* Component A Feed Pump Air Outlet
PG* Component B Feed Pump Air Outlet
PH* Agitator Air Outlet
PJ* Gun Air Outlet
PK
PL
PM Gun Air Regulator
PN Component A Feed Pump Pressure Gauge
PP Component B Feed Pump and Agitator
PR
* Not for breathing air use.
Advanced Display Module (ADM), page 21
Engine Control Module, page 29
Component A Feed Pump Air Regulator
Component B Feed Pump and Agitator Air
Regulator
Pressure Gauge
GunPressureGauge
332636D 19
Component Identification
Air Compressor
Select models are supplied with an air compressor
and air dryer.
CA Air Compressor
CB
CC Air Compressor and Dryer On/Off Switch
CD Refrigerated Air Dryer
CE Air Dryer Drain Tube (bottom of refrigerated
CF Air Compressor Pressure Gauge
Power Box
air dryer; not shown)
Figure 7
20 332636D
Component Identification
Advanced Display Module
The ADM display shows graphic al and text
information related to setup and spray operations.
For detail on the display and individual screens, see
Run Mode, page 53, or Setup Mode.
Use the USB port on the ADM to download or upload
data. For more information about the USB data, see
USB Data, page 77.
NOTICE
To prevent damage to the softkey buttons, do not
press buttons with sharp objects such as pens,
plastic cards, or fingernails.
Figure 8 Front View
332636D
21
Component Identification
Table 1 : ADM Keys and Indicators
Key Function
Press to startup or shutdown the system.
Startup/Shu
Key and Indic
Soft Keys
Navigation Keys
Numeric Keypad
tdown
ator
Stop
Press to stop all proportioner processes. This Is not a safety o r emergency stop.
Press to select the specific screen or operation shown on the display directly next to
each key.
•
Left/Right Arrows:
•
Up/Down Arrows:
menu, or multiple screens within a function.
Use to input values.
Use to cancel a data entry field.
Usetomovefromscreentoscreen.
Usetomoveamongfieldsonascreen,itemsonadropdown
22
Cancel
Press to enter or exit Setup mode.
Setup
Press to choose a field to update, to make a selection, to save a selection or value, to
enter a screen, or to acknowledge an event.
Enter
332636D
Component Identification
Figure 9 Back View
CJ Flat Panel Mount (VESA 100)
CK Model and Serial Number
CL USB Port and Status LEDs
CM CAN Cable Connection
Table 2 ADM LED Status Descriptions
LED
System Status
USB Status (CL)
ADM Status (CN)
CN Module Status LEDs
CP Accessory Cable Connection
CR Token Access Cover
CS Battery Access Cover
Conditions
Green Solid Run Mode, System On
Green Flashing Setup Mode, System On
Yellow Solid Run Mode, System Off
Yellow Flashing
Green Flashing
Yellow Solid Downloading information to USB
Green and Yellow Flashing ADM is busy, USB cannot transfer
Green Solid
Yellow Solid Active Communication
Description
Setup Mode, System Off
Data recording in progress
informationwheninthismode
Power applied to module
Red Steady Flashing Software upload from token in
progress
Red Random Flashing or Solid
332636D 23
Module error exists
Component Identification
ADM Display Details
Power Up Screen
The following screen appears when the ADM is
powered up. It remains on while the ADM runs
through initialization and establishes communication
with other modules in the system.
Menu Bar
The menu
(The fol
bar appears at the top of each screen.
lowing image is only an example.)
System Mode
The current system mode is displayed at the lower
left of the menu bar.
Alarm/Deviation
The current system error is displayed in the middle of
the menu bar. There are four possibilities:
Icon Function
No Icon
Status
The current system status is displayed at the lower
right of the menu bar.
No information or no error has occurred
Advisory
Deviation
Alarm
Navigating the Screens
There are two sets of screens:
• The Run screens control spraying operations and
display system status and data.
• The Setup screens control system parameters and
advanced features.
Date and Time
The date and time are always displayed in one of
the following formats. The time is always displayed
as a 24-hour clock.
• DD/MM/YY HH:MM
• YY/MM/DD HH:MM
• MM/DD/YY HH:MM
Arrows
The left and right arrows indicate screen navigation.
Screen Menu
The screen menu indicates the currently active
screen, which is highlighted. It also indicates the
associated screens that are available by scrolling left
and right.
Press
screens. If the system has a password lock, the
Password screen displays. If the system is not locked
(password is set to 0000), System Screen 1 displays.
Press
Home screen.
Press the Enter soft key
function on any screen.
Press the Exit soft key
Use the other softkeys to select the function adjacent
to them.
on any Run screen to enter the Setup
on any Setup screen to return to the
to activate the editing
to exit any screen.
24
332636D
Icons
Screen Icons
Component Identification
Softkey Icons
These are frequently used icons on the screens.
The following descriptions explain wha t each icon
represents.
Icon Description
Component A
Component B
Estimated Supply Material
Hose Temperature
Jog Mode Speed
Engine Coolant Temperature
Pressure
Cycle Counter (press and
hold)
Advisory. See
System Errors, page 71 for
more information.
The following icons appear in the ADM, directly to
theleftorrightofthesoftkeywhichactivatesthat
operation.
Icon Function
Start Proportioner
Start and Stop Proportioner in Jog Mode
Stop Proportioner
Turn on specified heat zone.
Park component A pump
Enter Jog Mode. See Jog Mode, page 62
Cycle Counter
Reset
sandhold)
(pres
Select Recipe
Search
Move Cursor Left One Character
Move Cursor Right One Character
Deviation. See
System Errors, page 71 for
more information
Alarm. See
System Errors, page 71 for
more information
Toggle between upper-case, lower-case,
and numbers and special characters.
Backspace
ncel
Ca
Clear
Troubleshoot Selected Error
Increase value
Decrease value
Next screen
Previous screen
Return to first screen
332636D 25
Component Identification
Electrical Enclosure
AAA Temperature Control Module (TCM)
AAB Motor Control Module (MCM)
AAC Enclosure Fan
AAD Circuit Breakers
MP Main Power Switch
26 332636D
Electrical Cabinet
AAM Hose Breaker
AAN Transformer
AAP Load Center
Component Identification
AAS Fan
AAU Wiring Terminal Blocks
332636D
27
Component Identification
Motor Control Module (MCM)
Figure 10
Description
MB
1
2
3
4
5
6
7
8
9
Table 3 MCM Module LED (MB) Status Descriptions
LED Conditions Description
MCM Status
Module St
CAN Comm
Motor Temperature
Engine Coolant Temperature
Heat Exchanger A Temperature
Heat Exchanger B Temperature
A Pump Output Pressure
B Pump Output Pressure
A Fluid
BFlui
atus LEDs see LED Stat us Table
unication Connections
Inlet Sensor
d Inlet Sensor
Green Solid
Yellow Solid Active Communication
Red Steady Flashing Software upload from token in
10
11 Load Center
12
13 Not Used
14 Graco Insite
15
16
MCM Rotary Switch Positions
0=E-30i
1=E-XP2i
Accessor
Pump Cyc
Motor Power Output
Main Pow
yOutput
le Counter
™
er Input
Power applied to module
progress
Red Random Flashing or Solid
28 332636D
Module error exists
Component Identification
Engine Control Module
NOTICE
To prevent damage to the softkey buttons, do not
press buttons with sharp objects such as pens,
plastic cards, or fingernails.
For more information about the engine control module,
see Appendix A: Engine Control Module, page 81.
Icon Description Function
On Start Engine
Auto
Off Stop all system
Scroll Scroll through the
Page Select
Error Lamp Indicates error
Auto mode (not
used)
processes. Is
not a safety or
emergency stop.
instruments or
recorded events
on the currently
displayed page
Toggle between
the information
page and the error
log page
is present on
generator
Figure 11
332636D 29
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