Graco 332562B User Manual

Operation

ProMix® PD2K El

ectronic

332562B

Proportioner

Positive displacement proportioning of 2-component materials helps reduce waste. Manual system with Advanced Display Module. For professional use only.

Important Safety Instructions Read all warnings and instructions in this manual and in your PD2K Installation and Repair/Parts manuals. Save these instructions.

See page 3 approvals information.

for model part numbers and

PROVEN QUALITY. LEADING TECHNOLOGY.

Models............................................................... 3

Related Manuals ................................................ 6

Warnings ........................................................... 7

Important Isocyanate (ISO) Information................ 10

Glossary of Terms .............................................. 12

Overview............................................................ 13

Usage ......................................................... 13

Component Identiﬁcation and

Deﬁnition........................................ 13

Advanced Display Module................................... 16

ADM Display................................................ 16

USB Download Procedure............................ 16

USB Upload Procedure ................................ 17

ADM Keys and Indicators ............................. 18

Soft Key Icons ............................................. 19

Navigating the Screens ................................ 21

Screen Icons ............................................... 21

Booth Control ..................................................... 22

Booth Control Display................................... 22

Booth Control Keys and Indicators ................ 23

Operation........................................................... 24

Pre-operation Checklist ................................ 24

Flush Before Using Equipment...................... 24

Power On .................................................... 24

Initial System Setup ..................................... 25

Prime and Fill the System............................. 25

Spraying...................................................... 26

Purging ....................................................... 27

Pressure Relief Procedure............................ 29

Valve Settings..............................................30

Shutdown.................................................... 30

Run Mode Screens............................................. 31

Splash Screen ............................................. 31

Home Screen .............................................. 31

Spray Screen............................................... 34

Fill Screen................................................... 35

Usage Screen.............................................. 36

Jobs Screen ................................................ 37

Errors Screen .............................................. 37

Events Screen ............................................. 37

Setup Mode Screens .......................................... 38

Password Screen......................................... 38

System Screen 1 ......................................... 39

System Screen 2 ......................................... 40

System Screen 3 ......................................... 42

Information for Systems with Multiple

Guns..............................................43

System Screen 4 ......................................... 44

Recipe Screen............................................. 45

Flush Screen ............................................... 47

Pump Screen 1............................................ 48

Pump Screen 2............................................ 49

Pump Screen 3............................................ 50

Calibrate Screen 1 ....................................... 51

Calibrate Screen 2 ....................................... 51

Calibrate Screen 3 ....................................... 52

Maintenance Screen 1 ................................. 53

Maintenance Screen 2 ................................. 53

Maintenance Screen 3 ................................. 53

Maintenance Screen 4 ................................. 54

Advanced Screen 1...................................... 55

Advanced Screen 2...................................... 56

Advanced Screen 3...................................... 56

Advanced Screen 4...................................... 56

ation Checks.............................................. 57

Calibr

Pump Pr Pump Vo Solven

Color Change.....................................................60

Single Color Systems................................... 60

Multiple Color Systems................................. 60

System Errors ....................................................61

tenance ...................................................... 74

Main

Prev Flus Clea

Technical Data ...................................................75

Graco Standard Warranty.................................... 76

essure Check ................................. 57

lume Check.................................... 58

t Meter Calibration ............................. 59

entive Maintenance Schedule ................ 74

hing ...................................................... 74

ning the ADM........................................ 74

332562B

Models

See Figs. 1–7 for component identiﬁcation labels, including approval information and certiﬁcation.

Models

Part No.

MC0500

MC1000

MC2000

0359

Series

Maximum Air Working

Pressure

100 psi (0.7 MPa, 7.0 bar)

100 psi (0

100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa,

.7 MPa, 7.0 bar)

II 2 G

Maximum Fluid Working

Pressure

With low-

pressure pum

300 psi (2.0

20.68 bar)

With high-

pressure pumps:

1500 psi (10.34 MPa,

103.4 bar)

300 psi (2

20.68 bar

103.4 bar)

ps:

68 MPa,

.068 MPa,

)

Location of PD2K and

Electrical Control Box

(ECB) Labels

Figure 1 Model MC1000 (Low Pressure) Identiﬁcation Label

Figure 2 24M672 Control Box Identiﬁcation Label

Continued on the next page.

332562B 3

Models

Figure 3 Model MC2000 (High Pressure) Identiﬁcation Label

Figure 4 Model MC0500 Identiﬁcation Label

Figure 5 Non-Intrinsically Safe Color Change Control (Accessory) Identiﬁcation Label

332562B

Figure 6 Intrinsically Safe Color Change Control (Accessory) Identiﬁcation Label

Figure 7 Booth Control Identiﬁcation Label

Models

Figure 8 Pump Expansion Kit (Accessory) Identiﬁcation Label

332562B 5

Related Manuals

Manual No. Description

3A2800 PD2K Proporti

Manual, Manua

332457 PD2K Proportioner Installation

Manual, Manual Systems

3A2801

332339 Pump Repair-Parts Manual

332454

Mix Manifol Manual

Color Chan Manual

oner Repair-Parts

lSystems

d Instructions-Parts

ge Valve Repair-Parts

Manual No. Description

332455

332456 3rd and 4th Pump Kits

334512 PD1K Pump Ex

Color Change Kits InstructionsParts Manual

Instructions-Parts Manual

pansion Kits

Instructio

ns-Parts Manual

6 332562B

Warnings

The following exclamation p risks. When th Warnings. Pr the body of th

warnings are for the setup, use, grounding, maintenance and repair of this equipment. The oint symbol alerts you to a general warning and the hazard symbol refers to procedure-speciﬁc

ese symbols appear in the body of this manual or on warning labels, refer backtothese

oduct-speciﬁc hazard symbols and warnings not covered in this section may appear throughout

is manual where applicable.

WARNING

FIRE AND EX

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent ﬁre and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

•Keepwork

• Do not plug or unplug power cords, or turn power or light switches on or off when ﬂammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

•Useonly

• Hold gun ﬁrmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock, Do not use equipment until you identify and correct the problem.

• Keepaw

PLOSION HAZARD

area free of debris, including solvent, rags and gasoline.

grounded hoses.

orking ﬁre extinguisher in the work area.

332562B

ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

•Turn

• Connect only to grounded power source.

• All electrical wiring must be done by a qualiﬁed electrician and comply with all local codes

off and disconnect power at main switch before disconnecting any cables and before

icing or installing equipment.

serv

and regulations.

Warnings

WARNING

INTRINSIC SAFETY

Intrinsical equipment wi Follow local

• Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1 and 2 (Europe) Hazardous Location, including all of the local safety ﬁre codes (for example, NFPA 33, NEC 500 and 516, OSHA 1910.107, etc.).

•Tohelpprev

• Equipment Safety. T unit from

SKIN INJECTION HAZARD

High-pr look lik treatme

• Do not spray without tip guard and trigger guard installed.

• Engage

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not s

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment.

• Tighten all ﬂuid connections before operating the equipment.

•Check

ly safe equipment that is installed improperly or connected to non-intrinsically safe

ll create a hazardous condition and can cause ﬁre, explosion, or electric shock.

regulations and the following safety requirements.

ent ﬁre and explosion:

• Do not install equipment approved only for a non-hazardous location in a hazardous location. See model ID label for the intrinsic safety rating of your model.

• Do not substitute system components as this may impair intrinsic safety.

that comes in contact with the intrinsically safe terminals must be rated for Intrinsic his includes DC voltage meters, ohmmeters, cables, and connections. Remove the the hazardous area when troubleshooting.

essure ﬂuid from gun, hose leaks, or ruptured components will pierce skin. This may

e just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

nt.

trigger lock when not spraying.

top or deﬂect leaks with your hand, body, glove, or rag.

hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD Moving parts can pinch, cut or amputate ﬁngers and other body parts.

•Keep

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing

clear of moving parts.

equipment, follow the Pressure Relief Procedure and disconnect all power sources.

8 332562B

Warnings

WARNING

TOXIC FLUID OR FUMES Toxic ﬂuids or fumes can cause serious injury or death if splashed in the eyesoronskin, inhaled, or swallowed.

• Read MSDSs to

• Store hazardous ﬂuid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL P Wear appro including equipment

• Protective eyewear, and hearing protection.

• Respirat manufact

EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.

• Do not op

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use ﬂuids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read ﬂuid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not and c

• Make sure all equipment is rated and approved for the environment in which youareusingit.

• Use equipment only for its intended purpose. Call your distributor for information.

• Rout

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

•Com

priate protective equipment when in the work area to help prevent serious injury,

eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective

includes but is not limited to:

ors, protective clothing, and gloves as recommended by the ﬂuid and solvent

urer.

erate the unit when fatigued or under the inﬂuence of drugs or alcohol.

leave the work area while equipment is energized or under pressure.

alter or modify equipment. Alterations or modiﬁcations may void agency approvals

reate safety hazards.

e hoses and cables away from trafﬁc areas, sharp edges, moving parts, and hot surfaces.

ply with all applicable safety regulations.

know the speciﬁc hazards of the ﬂuids you are using.

ROTECTIVE EQUIPMENT

332562B 9

Important Isocy

anate (ISO) Information

Important Iso

Isocyanates (ISO) are catalysts used in two component materials.

cyanate (ISO) Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know speciﬁc hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufﬁcient ventilation in the work area. If sufﬁcient ventilation is not available, a supplied-air respirator is required foreveryoneintheworkarea.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Keep Components A and B Separate

Cross-contamination can result in cured material in ﬂuid lines which could cause serious injury or damage equipment. To prevent cross-contamination:

• Never inte Bwettedpa

• Never use s contamina

rchange component A and component

rts.

olvent on one side if it has been

ted from the other side.

Moisture Sensitivity of Isocyanates

Exposure ISO to pa crystal Eventua will beg

to moisture (such as humidity) will cause

rtially cure; forming small, hard, abrasive

s, which become suspended in the ﬂuid.

lly a ﬁlm will form on the surface and the ISO

in to gel, increasing in viscosity.

NOTICE

Partially cured ISO will reduce performance and the life of all wetted parts.

Material Self-ignition

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and material MSDS.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if installed) ﬁlled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

NOTE: The amount of ﬁlm formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

10 332562B

Important Isocy

anate (ISO) Information

Changing Mate

rials

NOTICE

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changi multiple ti

• Always clea ﬂushing.

• Check with chemical c

• When chang or polyur componen have amin often hav

ng materials, ﬂush the equipment

mes to ensure it is thoroughly clean.

n the ﬂuid inlet strainers after

your material manufacturer for

ompatibility.

ing between epoxies and urethanes

eas, disassemble and clean all ﬂuid

ts and change hoses. Epoxies often es on the B (hardener) side. Polyureas

eaminesontheA(resin)side.

332562B

Glossary of Term

Glossary of Te

Advanced Display Module (ADM) -the user interface for the system. See

Advanced Display Module, page 16.

Enhanced Flu controller f

Grand Total - a non-resettable value that shows the total amount of material dispensed through the system.

Idle - if the gun is not triggered for a user-settable value, the system enters Idle mode. Trigger the gun to resume operation.

Intrinsic certain co

Job Total - a resettable value that shows the amount of material dispensed through the system for one job. A job is complete when the user presses the Job Complete key on the Booth Control or ADM.

Mix - when cross-linking of the resin (A) and catalyst (B) occurs.

id Control Module (EFCM) -theﬂuid

or the system.

ally Safe (IS) - refers to the ability to locate

mponents in a hazardous location.

rms

Potlife Time - the amount of time before a material becomes unsprayable.

Potlife Volume - the amount of material that is required to move through the mix manifold, hose, and applicator before the potlife timer is reset.

Pump Calibration Factor - the amount of material dispensed per revolution of the motor.

Purge - when all mixed material is ﬂushed from the mix manifold, hose, and gun.

Purge Time - the amount of time required to ﬂush all mixed material from the gun.

Run Screens - The Run screens provide a graphical depiction of system operation and current status. See RunModeScreens,page31.

Setup Screens - The Setup screens allow the user to deﬁne the system, setup recipes, and establish system operating parameters. See

Setup Mode Screens, page 38.

Standby - refers to the status of the system.

332562B

Overview

Usage

Overview

This electronic two-component paint proportioner can blend most two-component paints, including quick-setting paints (those with a pot life of 5 minutes and greater).

• The system d ﬂow, and con

ispenses Material A, monitors ﬂuid

tinually dispenses Material B at ratio.

Component Identiﬁcation and Deﬁnition

Component

Electric

al Control Box

Descripti

• Enhanced

•24VPower

•48VPowe

• Solenoi

•AirFlow

•Relay

•Option

•PumpCo

•CANIso

Fluid Control Module (EFCM)

Supply for the barrier board and the EFCM

r Supply for pump motors

d Valves for solvent valve and gun ﬂush box (if present)

Switch

al Pressure Switch for gun ﬂush box (if present)

ntrol Modules (2), one for each pump

lation Board

• Can proportion at ratios from 0.1:1 to 50.0:1 (depending on material, ﬂow rate, pump size selection, and mix point).

• Will display the last 200 jobs, 200 errors, and 200 events with date, time, and description.

nsically Safe Power Barrier Board

•Intri

Fluid Components • Mix manifold (accessory), which can be attached to the operator’s belt.

• Color/catalyst valve stacks, including pneumatically operated valves for Material A and B, as well as solvent valves.

• Solvent Flow Switch

• Pumps

• Pressure transducers

anced Display Module

Adv

oth Control

Use to set up, display, operate, and monitor the system. Use for daily painting functions including choosing recipes, reading/clearing errors, and placing the system in Spray, Standby, or Purge mode. Locate in the non-hazardous area.

e for daily painting functions including choosing recipes,

ading/clearing errors, and placing the system in Spray, Standby, or

urge mode. Locate in the hazardous area.

332562B 13

Overview

Typical Installation (MC1000, MC2000)

HAZARDOUS (CL

Figure 9

ASSIFIED) LOCATION

NON-HAZARDOU

Component

SLOCATIONONLY

Description

Component

★ Components A through F are included with the base unit.

A★

B★

C★ Solvent Valve

D★

E★

F★ Advanced Display Module

Description

Material A (Color) Pump

Material B (Catalyst) Pump

Booth Control

Electrical Control Box

Components G through K are included in optional color change kits.

G Color Change Valves (accessory)

Components L through S are accessories and must be ordered separately.

S Gun Fluid Hose (accessory)

Color Change Module (accessory)

Catalyst Change Valves (accessory)

Catalyst Change Module (accessory)

Fluid/Air hose Bundle (accessory)

Mix Manifold (accessory)

Air Spray Gun (accessory)

Gun Air Hose (accessory)

Intrinsically Safe CAN Cable (to connect booth control to electrical control box)

332562B

Typical Installation (MC0500)

Overview

HAZARDOUS (CL

Figure 10

ASSIFIED) LOCATION

NON-HAZARDOU

Component

SLOCATIONONLY

Description

Component

★ Components D, E, and F are included with the base unit.

D★

E★

F★ Advanced Display Module

Component

★ Pumps A and B are required but are sold separately for system design ﬂexibility.

A★

B★

Description

Booth Control

Electrical Control Box

Description

Material A (Color) Pump

Material B (Catalyst) Pump

Components G through K are included in optional color change kits.

G Color Change Valves (accessory)

Components L through S are accessories and must be ordered separately.

S Gun Fluid Hose (accessory)

Color Change Module (accessory)

Catalyst Change Valves (accessory)

Catalyst Change Module (accessory)

Fluid/Air hose Bundle (accessory)

Mix Manifold (accessory)

Air Spray Gun (accessory)

Gun Air Hose (accessory)

Intrinsically Safe CAN Cable (to connect booth control to electrical control box)

332562B 15

Advanced Displa

yModule

Advanced Display Module

ADM Display

The ADM displ information

For detail on the display and individual screens, see Run Mode Screens, page 31,or

Setup Mode Screens, page 38.

Keys are used to input numerical data, enter setup screens, navigate within a screen, scroll through screens, and select setup values.

ay shows graphical and text

related to setup and spray operations.

NOTICE

To preven press the plastic c

t damage to the softkey buttons, do not

buttons with sharp objects such as pens,

ards, or ﬁngernails.

USB Download Procedure

Use the USB po data.

1. Enable USB downloads. See

Advanced Screen 3, page 56.

2. Remove the cover from the USB port on the bottom of the ADM. Insert the USB drive.

3. During the download, USB BUSY appears on the screen.

4. When the download is complete, USB IDLE appears on the screen. The USB drive may then be removed.

NOTE: If the download operation takes longer than 60 seconds, the message disappears. To determine if the USB is busy or idle, check the Error Status bar on the screen. If idle, remove the USB.

5. Insert the USB ﬂash drive into the USB port of the computer.

6. The USB ﬂash drive window automatically opens. If it does not, open the USB ﬂash drive from within Windows® Explorer.

rt on the ADM to download or upload

1 2 3 4 5 6 7 8 9

ure 11 Advanced Display Module

Fig

0 .

7. Open Graco folder.

8. Open system folder. If downloading data from more than one system, there will be more than one folder. Each folder is labeled with the corresponding serial number of the ADM. (The serial number is on the back of the ADM.)

9. Open DOWNLOAD folder.

10. Open LOG FILES folder labeled with the highest number. The highest number indicates the most recent data download.

11. Open log ﬁle. Log ﬁles open in Microsoft® Excel® by default if the program is installed. They also can be opened in any text editor of Microsoft® Word.

NOTE: All USB logs are saved in Unicode (UTF-16) format. If opening the log ﬁle in Microsoft Word, select Unicode encoding.

12. Always reinstall the USB cover after removing the USB, to keep the drive free of dirt and dust.

16 332562B

Advanced Displa

yModule

USB Upload Pro

Use this procedure to install a system conﬁguration ﬁle and/or a custom language ﬁle.

1. If necessary Procedure, t folder struc

2. Insert the US the compute

3. The USB ﬂash If it does no within Win

4. Open the Gr

5. Open the sy than one sy folder wi labeled w the ADM. ( the modul

o automatically generate the proper

ture on the USB ﬂash drive.

t, open the USB ﬂash drive from

dows Explorer.

stem folder. If working with more

stem, there will be more than one

thin the Graco folder. Each folder is

ith the corresponding serial number of

The serial number is on the back of

e.)

cedure

, follow the USB Download

B ﬂash drive into the USB port of

drive window automatically opens.

aco folder.

6. If installing the system conﬁguration settings ﬁle, place SETTINGS.TXT ﬁle into UPLOAD folder.

7. If installing the custom language ﬁle, place DISPTEXT.TXT ﬁle into UPLOAD folder.

8. Remove the USB ﬂash drive from the computer.

9. Install the USB ﬂash drive into the USB port of the ProMix PD2K system USB port.

10. During the upload, USB BUSY displays on the screen.

11. Remove the USB ﬂash drive from the USB port.

NOTE: If the custom language ﬁle was installed, users can now select the new language from the Language drop-down menu in the Advanced Setup Screen 1.

332562B

Advanced Displa

yModule

ADM Keys and Indicators

NOTICE

To prevent dam press the butt plastic card

Table 1 : ADM Keys and Indicators

Key Function

Startup/Shutdown

Key and Indicator

Stop

Soft Key

age to the softkey buttons, do not

ons with sharp objects such as pens,

s, or ﬁngernails.

Press to startup or shutdown the pump/motor.

• Solid green indicates that power is applied to the motor.

• Solid yellow indicates that power to the motor is off.

• Blinking green or yellow indicates that the system is in Setup mode.

Press to immediately stop the system and remove motor power.

Press to select the speciﬁc screen or operation shown on the display directly next to each key. The top left soft key is the Edit key, which allows access to any settable ﬁelds on a screen.

•

Left/Right Arrows:

Use to move from screen to screen.

Navigation Keys

Numeric Keypad

Canc

Set

ter

Up/Down Arrows:

• menu, or multiple screens within a function.

Use to

Use to cancel a data entry ﬁeld.

Press to enter or exit Setup mode.

Press to choose a ﬁeld to update, to make a selection, to save a selection or value, to enter a screen, or to acknowledge an event.

input values. See ADM Display, page 16.

Use to move among ﬁelds on a screen, items on a dropdown

18 332562B

Soft Key Icons

Advanced Displa

yModule

The following icons appear in the ADM display, directly to the left or right of the soft key which activates that operation.

Table 2 : Soft Key Functions

Key Function

Enter Screen

Exit Screen

To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, plastic cards, or ﬁngernails.

Press to enter screen for editing. Highlights editable data on a screen. Use Up/Down arrows to move between data ﬁelds on the screen.

Press to ex

Press to accept calibration value.

Press to cancel or reject calibration value.

NOTICE

it screen after editing.

Cancel

Prime Pump

Line/Fill/Run

Mix

Purge

Press to start a pump priming procedure.

Press to start a line ﬁll procedure.

Press to start a spray procedure.

Press to start a gun purge procedure.

332562B 19

Advanced Displa

Key Function

yModule

Standby

Stop

Pressure Check

Volume Check

Job Complete

Counter Reset

Press to stop all pumps and put system in Standby.

Presstostartapumppressurecheck.

Press to st

Press to log the material usage and increment the job number.

Press to reset the current usage counter.

Appears on the User ID Keyboard screen. Use to move cursor to the left.

art a pump volume check.

Move Cu

Move Cursor to Right

Upper Case/Lower Case

rsor to Left

Erase All

Backspace

Appears on the User ID Keyboard screen. Use to move cursor to the right.

Appears on the User ID Keyboard screen. Use to erase all characters.

ears on the User ID Keyboard screen. Use to

App

se one character at a time.

era

Appears on the User ID Keyboard screen. Use to change case (upper/lower).

20 332562B

Advanced Displa

yModule

Navigating th

There are two sets of screens:

• The Run screen display syst

• The Setup scr advanced fea

Press screens. If the system has a password lock, the Password screen displays. If the system is not locked (password is set to 0000), System Screen 1 displays.

Press Home screen.

Press the Enter soft key function on any screen.

Press the Exit soft key

e Screens

s control mixing operations and

em status and data.

eens control system parameters and

tures.

on any Run screen to enter the Setup

on any Setup screen to return to the

to activate the editing

to exit any screen.

Screen Icons

As you move through the screens, you will notice that icons are used frequently to simplify global communication. The following descriptions explain what each icon represents.

Screen Icons

User ID Job Number

Potlife Target Rati

Recipe Number Flow Rate

Pressure Volume

Material A Material B

Use the other softkeys to select the function adjacent to them.

Material A+B

Calendar Time

Alarm/Advisory

Solven

Deviation

332562B

Booth Control

The booth control is the main control device used by the operator for daily painting functions including: changing recipes, signaling job complete, reading/clearing alarms, and placing the system in Standby, Mix, or Purge mode. It is typically mounted inside the booth or near the painter.

The booth co formats:

• R-xx (active recipe)

• P-xx (recipe loaded in the pumps)

• G-xx (recipe loaded in the gun)

The booth control display circulates through the recipe and error status:

•Display spray (t same rec not show spray. (

•Iftheg the pum altern

ntrol displays the recipe in the following

s the recipe number (R-xx) when ready to he pumps and gun are loaded with the

ipe). If the display is on steady and does

recipe 0 or 61, the system is ready to

Recipe 61 indicates an unknown material.)

un is loaded with one recipe (G-xx) and

ps with another (P-xx), the display will

ate between the two recipes.

Display

Figure 12 Booth Control

•Ifanal and th ackno the LE will a

Press and hold the Standby key to turn the pumps on or off.

To select a new recipe, scroll Up

If Enter is not pressed within 5 seconds, the system will revert to the existing recipe.

arm occurs, the alarm code is displayed

e red Alarm indicator will ﬂash until

wledged. After the alarm is acknowledged,

D will be on steady and the recipe number

lternate with the code.

for 2 seconds

or Down

to the desired recipe, then press Enter .

332562B

Booth Control

Key/Indicator

Alarm Reset K

Indicator

Standby Mode Key

and Indicator

Mix Mode K

Indicat

ey and

Keys and Indicators

Deﬁnition and Function

• Red LED is soli

• Red LED blink

ey and

any level.

• Press key to a

• Starts Standby mode.

• Green LED remains lit while in Standby mode.

• Green LED blinks when the system is on and is not mixing or purging. In Idle mode, the Standby LED and the Mix LED both blink.

• Green LED blinks during pump maintenance checks.

• Press and hold the key to startup or shutdown the pumps.

• Starts Mix mode.

• Green LED remains lit while in Mix mode.

• Green LED blinks during a mix ﬁll. If there is no ﬂuid ﬂow for 30 sec after starting mix ﬁll, the process must be restarted.

• In Idle mode, the Mix LED and the Standby LED both blink.

d when an alarm condition is present.

s when an event requiring user acknowledgement occurs at

cknowledge. LED shuts off after alarm is cleared.

Job Complete Key

Pressure Control Key

and Indicator

ge Mode Key and

Pur

icator

Ind

Up Key

own Key

• Signal

•Presst

• Starts Pressure Change mode.

• Green LED blinks while in Pressure Change mode.

• To change the pressure, press the Pressure Control key and use the Up/Down

• Starts Purge mode.

• Green LED remains lit while in Purge mode.

• Green LED blinks when gun needs to be purged and is waiting for purge to

•Sc

• Scrolls recipe numbers down.

• Scrolls pressure value down in Pressure Change mode.

s that job is complete, and resets A, B, and solvent totalizers.

o display the current job number on the booth control. Press a second

o log the current job and increment to the next job number. Times out

time t

5 seconds of inactivity.

after

keys to select the desired pressure. Pressure Change mode times out after 5 seconds of inactivity. Stored recipe is only updated at the end of a spray mode.

begin.

rolls recipe numbers up.

rolls pressure value up in Pressure Change mode.

• Enters selected recipe and starts color change sequence.

• Accepts pressure value change.

Enter Key

332562B 23

Operation

Pre-operatio

Go through the Pre-Operation Checklist daily, before each use.

✔

n Checklist

Checklist

System grou

Verify all grounding connections were made. See Grounding in the Installation manual.

All connections tight and correct

Verify all system co installe manual.

Fluid supply containers ﬁlled

Check co solvent

Dose valves set

Check that dose valves are set 1–1/4 turns open. Start with the settings recommended in

Valve Settings, page 30, then adjust

as needed.

nded

electrical, ﬂuid, air, and

nnections are tight and

d according to the Installation

mponent A and B and

supply containers.

Flush Before U

The pump ﬂuid section was tested with lightweight oil, which is left in the ﬂuid passages to protect parts. To avoid contaminating your ﬂuid with oil, ﬂush the equipment with a compatible solvent before using the equipment.

sing Equipment

Power On

1. Turn the AC

2. The Graco l initializ

3. Press the Start key change from “System Off” to “Startup.” Once the pumps are powered and are in the Home position, the system status will change from “Startup” to “Standby.”

Power Switch ON (I = ON, 0 = OFF).

ogo will display while the system

es, followed by the Home screen.

. The system status will

supply valves open and

Fluid

ure set

press

The recommended component A and B ﬂuid supply pressures are 1/2 to 2/3 of the target spray pressure.

NOTE: Low pressure systems may be set within a range of ± 100 psi (0.7 MPa, 7 bar); high pressure systems may be set within a range of ± 300 psi (2.1 MPa, 21 bar). If the inlet pressure is higher than the outlet pressure, ratio accuracy may be affected.

Solenoid pressure set

85-100 psi inlet air supply (0.6-0.7 MPa, 6-7 bar).

Figure 13 Power Switch

332562B

Operation

Initial Syste

1. Change optional setup selections to desired parameters, as described in

Setup Mode Screens, page 38.

2. Set recipe and ﬂush information as described in Recipe Screen, page 45 and

Flush Screen, page 47.

m Setup

Prime and Fill the System

NOTE: See Ru screen inf

NOTE: Be sure the mix manifold is set to the SPRAY position.

NOTE: You must prime the input lines to the pumps or the inputs to the color change valves before priming the pump and ﬁlling the entire system.

n Mode Screens, page 31,forfurther

ormation, if needed.

4. If the system is powered down, press ADM. Make sure that the system is in Standby mode.

5. Verify that the recipes and the ﬂush sequences are programmed correctly by checking the Recipe Screen, page 45 and the

Flush Screen, page 47.

6. Go to the Fill Screen, page 35.

7. Select the desired color to load. Press the Prime

Pump key through the color stack and out the outlet stack dump valve.

NOTE: Inasinglecolorsystem,skipstep7and prime the pump out to the gun.

8. Press the Fill Line key the mix manifold. The pump will run until you

press the Stop key

9. Trigger the gun into a grounded metal pail until

. The color will load the pump

to run color out to

to stop the pump.

on the

1. If using an electrostatic gun, shut off the electrostatics before ﬁlling the lines.

2. Adjust the main air pressure. To ensure proper operation, set the main air pressure as close to 100 psi (0.7 MPa, 7.0 bar) as possible. Do not use less than 85 psi (0.6 MPa, 6.0 bar).

3. If this is the ﬁrst time starting up the system, or if lines may contain air, purge as instructed under

Purging, page 27. The equipment was tested

with lightweight oil, which should be ﬂushed out to avoid contaminating your material.

the line is full, then press the Stop key

10. Repeat for all material lines.

332562B 25

Operation

Spraying

To spray in a multiple color system, also see

Multiple Color Systems, page 60.

NOTE: See Run screen infor

Mode Screens, page 31, for further

mation, if needed.

3. Press Mix LED will turn on solid to indicate the system is mixing. Adjust the ﬂow rate by changing the target pressure. The ﬂuid ﬂow rate shown on the Spray screen is the combined total of component A and B out of the gun.

again. The Mix Mode

1. Set the desi position.

2. Press Mix correct mixed material volume. The Mix Mode LED and the recipe display on the booth control will blink during the mix ﬁll. If the gun is loaded with one recipe (G-xx) and the pumps with another (P-xx), the display will alternate between the two recipes. When the mix ﬁll is completed, the display will show R-xx, and the system will go into Standby Mode.

NOTE: The system will automatically run a Mix Fill if the recipe is not currently loaded into the system. The Mix Fill volume calculation includes the mix manifold volume and the mixed material hose volume. The mixed material hose volume is determined by the gun hose length and diameter entered in System Screen 2, page 40.

red mix manifold to the SPRAY

. The system will load the

• If the ﬂuid ﬂ spray press booth contr

• If the ﬂuid spray pres booth cont

NOTE: If sp or booth co the recip changes t

4. Turn on at pattern a

NOTE: Do not use the ﬁrst 4-5 oz. (120-150 cc) of material as it may not be thoroughly mixed due to errors while priming the system. The Spray LED must be on.

ow rate is too low: increase the ure setting on the Spray screen or

ol.

ﬂow rate is too high: decrease the sure setting on the Spray screen or rol.

ray pressure is adjusted at the ADM

ntrol while spraying, it is not saved in

e until the system is put in Standby. This

he pressure in the desired recipe.

omizing air to the gun. Check the spray

s instructed in your spray gun manual.

NOTICE

Do not allow a ﬂuid supply tank to run empty. This can damage the pumps and lead to the proportioning of ﬂuid and air that meets the ratio and tolerance settings of the equipment. This can further result in spraying uncatalyzed or poorly catalyzed material.

26 332562B

Purging

Operation

To purge one co

Color Change,

Flush Mixed Ma

There are times when you only want to purge the mix manifold and gun, such as:

• end of potli

•breaksinsp

• overnight

• before ser

1. Press Standby

2. If you are using a high pressure gun or an electrostatic gun, shut off the atomizing air.

lor and ﬁll with a new color, see

page 60.

terial

raying that exceed the potlife

shutdown or end of shift

vicing the mix manifold, hose or gun.

3. Trigger the gun to relieve pressure.

4. Set the solvent supply pressure regulator at the lowest pressure possible, to avoid splashing or an injection injury. Generally a setting of 25–50 psi (0.18–0.35 MPa, 1.8–3.5 bar) is sufﬁcient.

5. Set the mix manifold to the FLUSH position.

6. Press Purg a grounded is complet automati signalli

7. If the sys

NOTE: Fo sequenc

8. Trigger trigger

cally switches to Standby mode,

ng the user to release the trigger.

tem is not completely clean, repeat.

e times so only one cycle is required.

the gun to relieve pressure. Engage the

lock.

metal pail until the purge sequence

e. When done purging, the system

r optimal efﬁciency, adjust purge

. Trigger the gun into

If you ar the tri clean i

If using an electrostatic gun, shut off the electrostatics before ﬂushing the gun.

e using a high pressure gun, engage

gger lock. Remove the spray tip and

t separately.

9. If the s

10. Adjust normal

NOTE: T solve

he mix manifold and gun remain full of

nt after purging.

pray tip was removed, reinstall it.

the solvent supply regulator back to its

operating pressure.

332562B

Operation

Flush the System

Follow this procedure before:

• the ﬁrst time m

• servicing

• shutting dow of time

• putting equi

Single Colo

1. Relieve th

Pressure R

2. Disconnec

from the pu regulate

3. Set the so

lowest pr an inject psi (0.1

4. Set the m

5. On the AD

aterial is loaded into the equipment

n equipment for an extended period

pment into storage

rSystem

epressure. See

elief Procedure, page 29.

t the color and catalyst supply lines

mp inlet manifolds, and connect

d solvent supply lines.

lvent supply pressure regulator at the

essure possible, to avoid splashing or

ion injury. Generally a setting of 25–50

8–0.35 MPa, 1.8–3.5 bar) is sufﬁcient.

ix manifold to the SPRAY position.

M, go to the Fill screen. Set the

Color Change System

1. Relieve the pressure. See

Pressure Relief Procedure, page 29.

2. Attach regulated solvent supply lines as follows:

• Multiple col

color side, d line from the connect a re designated manifold. O the catalys of Pump B, a supply lin

• Multiple c

Connect re the desig and catal solvent s manifold

3. Set the s lowest p an injec psi (0.1

or/single catalyst system: On the

o not disconnect the color supply

inlet manifold of Pump A. Instead,

gulated solvent supply line to the

solvent valve on the color valve

n the catalyst side, disconnect

t supply line from the inlet manifold

nd connect a regulated solvent

olor/multiple catalyst system:

gulated solvent supply lines to

nated solvent valves on the color yst valve manifolds. Do not connect upply lines directly to the inlet

s of the pumps.

olvent supply pressure regulator at the

ressure possible, to avoid splashing or

tion injury. Generally a setting of 25–50

8–0.35 MPa, 1.8–3.5 bar) is sufﬁcient.

Material to Color (A). Press will pump solvent through pump A all the way to the gun.

6. Hold a metal part of the gun ﬁrmly to a grounded metal pail. Trigger the gun until clean solvent dispenses.

7. On the ADM, go to the Fill screen. Set the

Material to Catalyst (B). Press system will pump solvent through pump B all the way to the gun.

8. Relieve the pressure. See

Pressure Relief Procedure, page 29

. The system

.The

4. Set the m

5. On the A (A). En

6. Select

7. If the

Prime softkey solvent into the selected pump and out the outlet dump valve.

8. Press the Fill softkey the selected Color (A) line with solvent until the

user presses Stop

9. Hold a metal part of the gun ﬁrmly to a grounded metal pail. Trigger the gun until clean solvent dispenses.

10. Repeat for each color line.

11. Relieve the pressure. See

Pressure Relief Procedure, page 29.

ix manifold to the SPRAY position.

DM, go to the Fill screen. Select Color

ter the color number in the box to the right.

the Flush Line box.

solvent is not already loaded, press the

. The system will prime

. The system will ﬂush

28 332562B

Operation

Pressure Reli

Follow the Pressure Relief Procedure whenever you see this symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized ﬂuid, such as skin injection, splashing ﬂuid and moving parts, follow the Pressure Relief Procedure whenyoustopspraying and before cleaning, checking, or servicing the equipment.

ef Procedure

Without Color Change

NOTE: The following procedure relieves all ﬂuid and air pressure in the system.

1. Turn off the supply pumps. Open the drain valve on the supply line ﬂuid ﬁlter to relieve pressure in the supply line.

NOTE: If your system does not include a drain valve on the supply line, set the mix manifold

With Color Change

NOTE: The following procedure relieves all ﬂuid and air pressure in the system.

1. Turn off the su on the supply l the supply li

NOTE: If your valveonthes

SPRAY and pr B dosing pum pumps. Repe

If you are using a high pressure gun, engage the trigger lock. Remove the spray tip and clean it separately.

If using

statics before ﬂushing the gun.

electro

pply pumps. Open the drain valve ine ﬂuid ﬁlter to relieve pressure in

nes. Do this for each color.

system does not include a drain

upply line, set the mix manifold to

ess

ps a couple of times to drain the

at for each color.

an electrostatic gun, shut off the

.CycletheAand

to SPRAY and press and B dosing pumps a couple of times to drain the pumps.

2. Press Standby relieve pressure.

3. Set the mix manifold to FLUSH. Flush the mix manifold and gun. See

Flush Mixed Material, page 27.

4. Shut off the solvent supply pump. To relieve

pressure, press Purge

the gun. Press Standby pressure is relieved, to avoid getting a Purge Incomplete alarm.

NOTE: If pressure remains in the solvent line between the solvent supply pump and the solvent valve,VERYSLOWLYloosenaﬁttingtorelieve pressure gradually.

.CycletheA

. Trigger the gun to

and trigger

when

2. Set the mix manifold to SPRAY. Trigger the gun to relieve pressure. Repeat for each color.

3. Press Purge Hold the gun trigger open after the solvent valve shuts off to relieve all pressure.

4. Set the system to Recipe 0 to ﬂush the system from the pumps to the gun. When ﬂushing is complete the system will go to Standby.

5. Shut off the solvent supply pump. To relieve

pressure, press Purge

the gun. Press Standby pressure is relieved, to avoid getting a Purge Incomplete alarm.

NOTE: If pressure remains in the solvent line between the solvent supply pump and the solvent valve, VERY SLOWLY loosen a ﬁtting to relieve pressure gradually.

. Repeat for each color.

and trigger

when

332562B 29

Operation

Valve Setting

Dose valves and purge valves are factory set with the hex nut (E) 1-1/4 turns out from fully closed.

Figure 14 Valve Adjustment

Shutdown

1. Flush out the mixed material to avoid potlife errors and ﬂuid setup in the lines. See Purging, page 27.

2. Follow the Pressure Relief Procedure, page 29.

3. Close the main air shutoff valve on the air supply line and on the control box.

4. Press power to the pumps.

5. Shut off system power (0 position).

on the Display Module to turn off

30 332562B

Run Mode Screens

Run Mode Scree

NOTE: Selection ﬁelds and buttons that are grayed-out on the screens are not currently active.

Splash Screen

At power up, approximat screen.

the Graco logo will display for

ely 5 seconds, followed by the Home

Home Screen

The Home screen displays the current status of the system. The following table details the information shown.

Figure 15 Splash Screen

To view pump ﬂow rates and pressures (as shown), select “Diagnostic Mode” on

System Screen 1, page 39.

Figure 16 Home Screen, in Mix Mode with Diagnostics On

332562B 31

Run Mode Screens

Home Screen Key

Key Description Details

ADateandTime

BMenuBar

C Status B

See Advanced Screen 1, page 55,toset.

Run Screens. U different Ru

• Home (shown in Diagnostic Mode)

• Spray (see Spray Screen, page 34)

• Fill (see Fill Screen, page 35)

• Potlife (present only when “Multiple Guns is selected on System Screen 3, page 42.Seealso

Information for Systems with Multiple Guns, page 43.

• Usage (see Usage Screen, page 36)

•Jobs(seeJobs Screen, page 37)

•Errors(seeErrors Screen, page 37)

•Events(seeEvents Screen, page 37)

System S

•PumpOff

• Standby

•Startup

•Mix

se left and right arrow keys to scroll through the

n screens:

tatus: Displays the current mode of operation:

• Change Recipe

•Idle

•PrimePump

• Calibrate

• Fill

•Purge

• Shutdown

Error Status

ays any active error code.

Displ

•StallTest

• Maintenance Test

32 332562B

Key Description Details

E Pump Animation and

Diagnostic Information

Run Mode Screens

G Material (A or B)

K Pump Inlet Pressure

L Pump Flow Rate

P Pump Indicator Light

S Solvent Flow Rate Shows solvent ﬂow rate, if a solvent meter is attached.

Pump Number (1

Available Colors

Pump Inlet C

Pump Outlet Color

Pump Outl

• Clear = power off

• Yellow = standby

• Green = active

Gun An

imation

–4)

olor

et Pressure

Shows Gun an

•

mixed material in gun and displays active recipe at gun. imation changes to show:

(Mix

Fill)

•

PurgeinGFB)

(Gun

Active Recipe (

Current Ratio (

Potlife Time Remaining (

Total Volume for the Current Job (

Current Flow Rate (

Current Pressure (

)

•

)

(Mix With Air Flow)

(Recipe Standby)

urge)

• Standby, in GFB)

•

(Purged Gun in

(Solvent Standby)

MixWithNoAirFlow)

(

332562B 33

Run Mode Screens

Spray Screen

The Spray screen displays the following information:

• Active Recipe

• Target Ratio

• Actual Ratio

• Target Press

• Actual Pres

• Actual Flow

• Potlife Re

•GunAnimat

sure

maining

(can be changed on this screen)

ure (can be changed on this screen)

ion

Figure 18 Spray Screen, in Mix Mode

Figure 17 Spray Screen, in Standby Mode

e 19 Spray Screen, in Idle Mode

Figur

34 332562B

Fill Screen

The Fill screen displays the following information for the pump assigned to the current color:

Run Mode Screens

• Material. Se The pump anim show the sele enter the pum

• Flush Line ( Select this material li sequence 1.

To prime the pumps and ﬁll the lines,ﬁrstread

Prime and Fill the System, page 25.

1. Press the Edit softkey

for editing.

2. Select Color (A).

3. Enter the color number in the box to the right.

4. If the selected material is not already loaded,

press the Prime softkey prime Color (A) into the selected pump through the selected color valve and out the outlet dump valve.

lect Color (A), Catalyst (B), or Solvent.

ation at the top of the screen will

cted material. If solvent is selected,

pnumberintheboxtotheright.

only for systems with color change).

box if you want to ﬂush the speciﬁed

ne with solvent. The system uses ﬂush

to open the screen

. The system will

Figure 20 Fill Screen, Color (A) Selected

5. Press the Fill softkey

attempt to ﬁll the Color (A) lines until the user

presses Stop container.

6. Repeat for Catalyst (B).

ush the system (pump and ﬂuid lines), see

To ﬂ

sh the System, page 28.

Flu

To ﬂush only the pump:

1. Press the Edit softkey

for editing.

2. Select Solvent.

3. Enter the pump number in the box to the right.

4. Press the Prime softkey

ﬂush solvent through the selected pump and out thedumpvalve.

. Trigger the gun into a waste

. The system will

to open the screen

. The system will

e 21 Fill Screen, Solvent Selected

Figur

332562B 35

Run Mode Screens

Usage Screen

The ﬁrst Usage screen displays the current job usage and grand total usage of component A, B, A+B, and solvent (S). The second Usage screen displays the total volume pumped for all available materials.

1. Press the Edit softkey for editing.

2. To enter or change the User ID ( ﬁeld to open the User ID Keyboard screen, and enter the desired name (10 characters maximum).

3. To log the current job, press the Job Complete

softkey ﬁelds and increment to the next job number. The Grand Totals cannot be cleared. See the

Jobs Screen, page 37, to review past jobs.

4. Press the Edit softkey

. This will clear the current usage

to open the screen

), select the

to close the screen.

Figure 23 User ID Keyboard Screen

e 24 Usage Log

Figur

Figure 22 Usage Screen

36 332562B

Run Mode Screens

Jobs Screen

The Jobs screen displays the 200 most recent job numbers, recipes, and A+B volumes in a log, with date, time, and User ID.

Figure 25 Jobs Screen

Errors Screen

The Errors screen displays the 200 most recent Error Codes in a log, with date, time, and description.

Figure 26 Errors Screen

Events Screen

The Events screen displays the 200 most recent Event Codes in a log, with date, time, and description.

Figure 27 Events Screen

332562B 37

Setup Mode Scree

SetupModeScr

Press on any Run screen to enter the Setup screens.

NOTE: Selection ﬁelds and buttons that are grayed-out on the screens are not currently active.

If the system screen disp

has a password lock, the Password

lays. See Password Screen, page 38.

eens

Password Screen

Figure 28 Password Screen

Enter the 4 digit password, then press screen 1 will open, allowing access to the other Setup screens.

.System

Entering an incorrect password clears the ﬁeld. Reenter the correct password.

To assign a password, see

Advanced Screen 1, page 55.

38 332562B

Setup Mode Scree

System Screen

System screen 1 includes the following ﬁelds which deﬁne your system.

Figure 29 System Screen 1, During Standby

Diagnostic Mode

Select this box to display ﬂow rate and pressure for eachpumpontheHome Screen, page 31.

Color Pumps

Enter the number of color pumps in your system.

Catalyst Pumps

Enter the number of catalyst pumps in your system.

Non-Mix Pressure

Enter a lower pressure for use when not mixing and spraying (for example during ﬁll or ﬂushing).

NOTE: Low (0.7 MPa, pressur bar) low

Solvent

pressure systems may be set 100 psi

7 bar) lower than target pressure; high

e systems may be set 300 psi (2.1 MPa, 21

er than target pressure.

Meter

Figure 30 System Screen 1, During Idle

Select t The Sol

Solven

Enter

Selec

Selec The A

Auto

Sele

his box if your system uses a solvent meter.

vent K-Factor ﬁeld will then become active.

tK-Factor

the solvent meter K-Factor.

t Gun Flush Box

t this box if your system uses a gun ﬂush box.

utodump function will then become selectable.

dump

ct this box to activate the Autodump function.

332562B 39

Setup Mode Scree

System Screen

System screen 2 sets the following system operating parameters.

Figure 31 System Screen 2, in Standby Mode

Mix Pressure Tolerance

The pressure of one component must be within a percentage (±) of the pressure of the other component during spray or mix. Set the desired Mix Pressure Tolerance in this ﬁeld. The default is 75%.

Mix Idle Timeout

The air ﬂow switch (AFS) detects air ﬂow to the gun and signals that the gun is triggered. If you are not using an air ﬂow switch, the system does not know if the gun is spraying. If a pump failed you could spray pure resin or catalyst without knowing. This should be caught by the Mix No Flow Timeout; the default is 5 seconds. The Mix Idle Timeout will trigger Idle mode, which will run a pump stall test to check for leaks, then put the pumps in Standby (holding their current position) after the designated period of time. Enter the desired Mix Idle Timeout in this ﬁeld.

See Air F

Mix No Fl

low Switch (AFS) Function, page 61.

ow Timeout

re 32 System Screen 2, in Mix Mode

Figu

The air and sig switch no ﬂuid resin o Timeou desig Enter

See Air Flow Switch (AFS) Function, page 61.

ﬂow switch (AFS) detects air ﬂow to the gun

nals that the gun is triggered. If the air ﬂow

indicates that the gun is triggered, but there is

ﬂow through a pump, you could spray pure

r catalyst without knowing. The Mix No Flow

t will cause the system to shutdown after the

nated period of time. The default is 5 seconds.

the desired shutdown time in this ﬁeld.

40 332562B

Setup Mode Scree

Stall Test Pressure

Set the minimum stall test pressure. The setting should be approximately 50 psi (0.35 MPa, 3.5 bar) higher than the highest inlet pressure.

Pump Stall Test

Set the duration for the pump stall test. See

Calibrate Screen 1, page 51.

Maximum Leak Rate

Enter the maximum allowable leak rate for a pump stall test.

Mix Fill Set Point

Set a higher pressure for use while mix ﬁlling. This higher pressure decreases the time needed to ﬁll the gun. Once the gun is ﬁlled, the system uses the recipe’s target pressure setpoint (set on

Recipe Screen, page 45)formixing.

The default v ignores the M Non-Mix Pres while mix ﬁl

alue is 0. When set to 0, the system

ix Fill Set Point and instead uses the

sure (set on System Screen 1, page 39)

ling.

332562B

Setup Mode Scree

System Screen

System screen 3 sets the following system operating parameters.

Figure 33 System Screen 3

Multiple Guns

Enable this option if multiple guns will be loaded with mixed material at the same time. This feature will track the pot life of up to 60 different guns. See

Information for Systems with Multiple Guns, page 43.

Gun Hose Length

Enter the length of the hose from the mix manifold to the gun.

Gun Hose Diameter

Enter the diameter of the hose from the mix manifold to the gun. The minimum diameter is 1/8 in. (3 mm).

Mix At Wall

Select this box if a remote mix manifold is used in your system.

NOTE: If Multiple Guns is enabled, the Gun Hose Length, Gun Hose Diameter, and Mix at Wall ﬁelds are disabled.

gure 34

Figure 35

Hose Length and Diameter

Enter the length and diameter of the hose from the remote color stack to the remote mix manifold, for both A and B hoses.

NOTE: These ﬁelds are enabled only if Mix at Wall is enabled.

332562B

Setup Mode Scree

Information f

The Multiple guns feature enables the ability to simultaneously track up to 60 different mixed material recipes, each loaded into a dedicated gun. This feature is enabled on System Screen 3, page 42.

Recipe Scree Because the s recipe, the could be uni disabled on appear on th hose lengt aparticul

h and diameter for a gun that will spray

ar recipe.

or Systems with Multiple Guns

ystem has a dedicated gun for each

associated hose length and diameters

que. Therefore, these parameters are

System Screen 3, page 42, and now

e Recipe Screen, page 45. Enter the

Changing Recipes or Purging When Multiple Guns is enabled, the Spray Screen allows the user either to change the active recipe (the recipe that is loaded in the pumps) or to purge a particular gun (recipe). Select either Recipe or Purge from the dropdown menu and enter the recipe number. Use the Purge soft key to purge the active recipe.

These actio Control. Us the active

Booth Cont

active cur the desir

Purge is n will reve

nsalsocanbedoneusingtheBooth e the normal procedure to change

recipe or to purge the active gun. See

rol, page 22. To purge a gun that is not

rently, scroll Up

ed recipe. Then press Purge

ot pressed within 5 seconds, the system

rt to the active recipe number.

or Down to

.If

Figure 36

Potlife Screen In Run mode, the Potlife Screen appears in the menu bar between Fill and Usage. This screen displays how much time remains in the potlife of any given recipe (gun). Recipes are highlighted and show remaining potlife time only if that gun is ﬁlled with mixed material and has a non-zero potlife.

igure 37

Figure 38

332562B 43

Setup Mode Scree

System Screen

System screen 4 sets the following system operating parameters. This screen is needed only for systems that use AWI.

Figure 39 System Screen 4

Gateway ID

Select the desired Gateway ID from the dropdown menu.

Enable

Uncheck Enable while setting the IP Address, Subnet mask, Gateway, DNS1 or DNS2. When the settings are loaded, check the Enable box to write the new settings to the selected Gateway.

Checkthisb that the PLC

ox to enable the selected Gateway so

can communicate with it.

DHCP

Select thi Conﬁgurat unique IP a renews the the netwo Gateway ﬁ the addre

s box if your system has a Dynamic Host

ionProtocol(DHCP).Thisprotocolassigns

ddresses to devices, then releases and

se addresses as devices leave and rejoin

rk. If selected, the IP Address, Subnet, and

elds will not be editable and will display

sses supplied by the DHCP.

TCP/IP

Use the r mask, Ga

emaining ﬁelds to set the IP address, subnet

teway, DNS1, and DNS2.

332562B

Recipe Screen

Setup Mode Scree

Figure 40 Valid Recipe Screen

Recipe

Enter the desired recipe number (1-60).

Recipe 0

UseRecipe0toﬂushthesystem.

• If a recipe (1–60) is loaded: Select Recipe 0 to ﬂush

the previously active pumps and purge the gun.

• If Recipe 0 or 61 is loaded: SelectRecipe0to

ﬂush all pumps and purge the gun.

Enabled

Selecting “Enabled” makes the selected recipe accessible from the booth control, in addition to the ADM. The booth operator can then quickly select a desired recipe, without scrolling through all 60.

Color (A) Valve

Enter the desired color valve number (1-30).

NOTE: If you enter a number which is not valid in your system conﬁguration, the ﬁeld will be highlighted and the recipe becomes invalid. For example, if your conﬁguration has 8 color valves and you enter 30, the ﬁeld will appear as shown below.

Figure 41 Invalid Recipe Screen

Catalyst (B) Valve

Enter the desired catalyst valve number (1-4).

NOTE: If you enter a number which is not valid in your system conﬁguration, the ﬁeld will be highlighted and the recipe is invalid. For example, if your conﬁguration has 1 catalyst valve and you enter 4, the ﬁeld will be highlighted and the recipe is invalid.

Flush Sequence

Enter the desired ﬂush sequence (1-5). For hard to ﬂush colors, select a longer sequence. 1 is the default, and should be designated for the longest, most thorough ﬂush duration.

If Mix at Wall is enabled on System Screen 3, enter the desired ﬂush sequence (105) for the color (A) valve and the catalyst (B) valve. The gun purge time for each material depends on the ﬂush sequence assigned to each. See Flush Screen, page 47.If materials A and B require different purge times, assign separate ﬂush sequences. Set the necessary gun purge time for each. For hard to ﬂush colors, select a longer sequence. Flush sequence 1 is the default, and should be designated for the longest, most thorough ﬂush duration.

Mix Ratio

Enterthedesiredmixratio(0to50.0):1.

Potlife Time

Enter the potlife time (0 to 999 minutes). Entering 0 disables this function.

332562B 45

Setup Mode Scree

Pressure Low Limit

Enter the lowest target pressure which the operator is allowed to enter from the Spray screen or booth control. The default is 5 psi (.035 MPa, 0.35 bar).

Target Pressure

Enter the desired target spray pressure. This is the pressure the pumps will maintain at the outlet. The default is 20 psi (0.14 MPa, 1.4 bar).

Pressure High Limit

Enter the highest target pressure which the operator is allowed to enter from the Spray screen or booth control. The default is 300 psi (2.1 MPa, 21.0 bar).

NOTE: If you en system’s par the recipe is psi (10.5 MPa the ﬁeld will invalid.

ter an invalid pressure for your

ameters, the ﬁeld will be highlighted and

invalid. For example, if you enter 1500

, 105 bar) in a low pressure system,

be highlighted and the recipe becomes

46 332562B

Flush Screen

Figure 42 Flush Screen

Flush Number

Setup Mode Scree

Gun Purge Time

Enter the gun purge time (0 to 999 seconds).

Initial Flush

Entertheinitialﬂushvolume(0to9999cc).

Final Flush

Enter the ﬁnal ﬂush volume (0 to 9999 cc).

Wash Cycles

A Wash Cycle activates the pump with the valves closed, to use pumping motion to thoroughly clean the pump. Enter the desired number of wash cycles (0 to 99). Entering a number will make the Strokes per Cycle ﬁeld active.

Enter the desired ﬂush sequence (1-5). For hard to ﬂush colors, select a longer sequence. 1 is the default, and should be designated for the longest, most thorough ﬂush duration.

Strokes per Wash Cycle

Enter the desired pump strokes per wash cycle (0 to 99). Default is 1.

332562B

Setup Mode Scree

Pump Screen 1

NOTE: Your system may include 2, 3, or 4 pumps. Information for each pump is accessible under a separate tab in the menu bar at the top of the screen. Select the tab for the desired pump. Each pump has three screens. Only the screens for Pump 1 are shown here, but the same ﬁelds appear on all.

Pump screen deﬁne the pu

Figure 43 Pump Screen 1 — Resin Pump

1 includes the following ﬁelds which

mp.

Select Color Change

Select this box if your system uses color change.

Materials

Enter the number of materials used in your system. Each color change module controls 8 colors.

Total Hose Length

Compute the length of the hoses from the supply stack to the pump and from the pump to the outlet stack. Enter the total length.

Pump Hose Diameter

Enter the diameter of the supply and output hoses.

Valve Mapping

Remote Valve Map

NOTE: Th if the pu selecte

System

is valve mapping dropdown menu displays

mp is a resin pump with Color Change

d on this screen and Mix at Wall enabled on

Screen 3, page 42.

Figure 44 Pump Screen 1 — Catalyst Pump

Pump Size

Select 35cc or 70cc, as appropriate.

Inlet Pressure

Select one of the following:

• Disabled

Select whether to use the standard color change valve mapping or one of two alternate color change valve mappings for the remote valve stack. See the Color Change and Remote Mix Manifold manual 333282 for more information.

Valve Map

NOTE: if th sele

Select whether to use the standard color change valve mapping or the alternate color change valve mapping for the catalyst pump(s). See the Color Change and Remote Mix Manifold manual 333282 for more information.

This valve mapping dropdown menu displays

e pump is a catalyst pump with Color Change

cted on this screen.

Available Colors

The module displays the number of colors available in your system. This ﬁeld is not editable.

• Monitor, to track inlet pressure

48 332562B

Pump Screen 2

Setup Mode Scree

Pump screen 2 sets the pressure transducer settings for the pump.

Figure 45 Pump Screen 2, Default Settings Enabled

Default Settings Selected

When the “Use Default Settings” box is selected, default settings are used for the calibration values, and the ﬁelds are grayed out.

Default Settings Not Selected

When the “Use Default Settings” box is not selected, the following calibration values must be entered. Invalid values will be over-ridden and the system will automatically select the default settings.

•InletOffs Pressure i Monitor; i valid ran

•InletSen Inlet Pre to Monito valid ra

•OutletO +01.20 m

•OutletS to 21.2

et Factor: This ﬁeld is only used if Inlet

n Pump Screen 1, page 48 is set to

t is grayed out if set to Disabled. The

ge is -01.20 to +01.20 mV/V.

sitivity Factor: This ﬁeld is only used if

ssure in Pump Screen 1, page 48 is set

r; it is grayed out if set to Disabled. The

nge is 18.80 to 21.20 mV/V.

ffset Factor: The valid range is -01.20 to

V/V.

ensitivity Factor: The valid range is 18.80

0mV/V.

re 46 Pump Screen 2, Default Settings Disabled

Figu

332562B 49

Setup Mode Scree

Pump Screen 3

Pump screen 3 sets the pressure alarm limits for the pump.

When Inlet Pr set to Disabl out and only t

Pressure Ala

Figure 47 Pump Screen 3, Pressure Monitoring Disabled

When Inlet Pressure in Pump Screen 1, page 48 is set to Monitor, all ﬁelds are active. See

Pressure Alarm and Deviation Limits, page 50.

essure in Pump Screen 1, page 48 is

ed, the inlet limit ﬁelds are grayed

he outlet limit ﬁelds are active. See

rm and Deviation Limits, page 50.

Figure 48 Pump Screen 3, Pressure Monitoring Enabled

Pressure Alarm and Deviation Limits

Inlet ﬁelds are only active if Inlet Pressure in Pump Screen 1, page 48 is set to Monitor; they are grayed out if set to Disabled. Outlet ﬁelds are active at all times.

• Alarm and Deviation ranges are 0-300 psi for low pressure systems, and 0-1500 psi for high pressure systems.

• Setting to 0 will disable the alarm. The Inlet Alarm High and Outlet Alarm High cannot be disabled.

• Alarms and Deviations will display when the inlet or outlet pressure drops below the low limit or exceeds the high limit.

50 332562B

Setup Mode Scree

Calibrate Scr

Calibrate Screen 1 initiates a pump pressure check (stall test) for the selected pump. During the test, the Stall Test screen will appear.

The pump and lines must be primed with color or catalyst before doing the stall test. See

System Screen 2, page 40 to set test parameters.

See Pump Pressure Check, page 57 for complete test instructions.

To initiate the test, press the Pressure Check button for the desired pump. The pump will build pressure in the line to a minimum of the Stall Test Pressure. The pump will then move to the center stroke position and stall test the upstroke, followed by the downstroke.

NOTE: TheLastPassedlogcanonlyberesetby successfully completing the test.

The screen displays the number of days since the last stall test was passed for each pump.

een 1

Calibrate Scr

Calibrate Screen 2 initiates a volume test for the selected pump. During the test, the Volume Check screen will appear.

The pump and l or catalyst b

Pump Volume C

instructio

To initiate button for

The screen displays the volume dispensed. Press

Press an seconds

ns.

the test, press the Volume Check

the desired pump.

to end the test.

d hold the Reset button

to reset the volume counter.

een 2

ines must be primed with color

efore doing the Volume Check. See

heck, page 58 for complete test

for 1-2

Figure 51 Calibrate Screen 2

Figure 49 Calibrate Screen 1

igure 52 Volume Check Screen

Figure 50 Stall Test Screen

332562B 51

Setup Mode Scree

Calibrate Scr

Calibrate Screen 3 initiates a calibration of an accessory solvent meter. During the test, the Volume Veriﬁcation screen will appear.

The meter and solvent befo

Solvent Mete

instructio

To initiate the calibration, press the Volume Check

The screen displays the volume dispensed. Enter the amount of solvent dispensed in the Measured

Volume ﬁeld, or press

After the

Calibra

the cal and ret

ns.

button.

Measured Volume is entered, the Accept

tion window will appear. Press

ibration. Press

ain the previous K-factor.

een 3

lines must be primed with

re doing the calibration. See

r Calibration, page 59 for complete

to end the test.

to accept

to cancel the calibration

Figure 54 Enter Measured Volume of Solvent

Press and hold the Reset button seconds to reset the volume counter.

Figure 53 Calibrate Screen 3

for 1-2

e 55 Accept Calibration

Figur

52 332562B

Setup Mode Scree

Maintenance S

Use this screen to set maintenance intervals. Set to0todisablethealarm.

NOTE: The Pum must enter a v

Figure 56 Maintenance Screen 1, Interval Settings

creen 1

p Stall Test cannot be disabled. You

alue other than 0.

Maintenance Screen 2

Maintenance S

Maintenance screen 3 shows the current interval status of the pump maintenance tests.

Press and hold the Reset button seconds to clear the alarm and reset the counter.

NOTE: ThePumpStallTestcanonlyberesetby successfully completing the test.

creen 3

for 1-2

Maintenance screen 2 shows the current interval status of the solvent meter, ﬂuid ﬁlter, and air ﬁlter.

Press and hold the Reset button seconds to clear the alarm and reset the counter.

Figure 57 Maintenance Screen 2, Current Status

for 1-2

Figure 58 Maintenance Screen 3, Current Pump Status

332562B 53

Setup Mode Scree

Maintenance S

Maintenance screen 4 displays cycle counts for a selected color, catalyst, or solvent valve.

Press and hold the Reset button seconds to reset the counter.

If the syste or closed by correspond

NOTE: Gun valves are available only if Mix at Wall is enabled on System Screen 3, page 42.

m is in Standby, valves can be opened

selecting or deselecting the box for the

ing valve.

creen 4

for 1-2

Figure 60 Maintenance Screen 4, Solvent Valve Resets

NOTE: When Solvent is selected in the Material ﬁeld, the number to the right of “Solvent” is the pump number, not the material number.

Figure 59 Maintenance Screen 4, Color Valve Resets

54 332562B

Setup Mode Scree

Advanced Scre

Advanced screen 1 sets the following display parameters.

Figure 61 Advanced Screen 1

en 1

Language

Deﬁnes the language of the screen text. Select:

• English (default)

• Spanish

•French

•German

• Japanese

•Chinese

•Korean

•Dutch

• Italian

uguese

•Port

•Swedish

•Russian

Date Format

Select mm/dd/yy, dd/mm/yy, or yy/mm/dd.

Date

Enter the date, using the format selected. Use two digits for the month, day, and year.

Time

Enter current time in hours (24 hour clock) and minutes. Seconds are not adjustable.

Password

The password is only used to enter Setup mode. The default is 0000, which means no password is required to enter Setup. If a password is desired, enter a number from 0001 to 9999.

NOTE: Be it in a s

Screen

Select 5isth saver

Silen

Sele audi

sure to write down the password and keep

ecure location.

Saver

the desired screen timeout in minutes (00-99).

e default. Select zero (0) to disable the screen

tMode

ct Silent Mode to disable the alarm buzzer and

ble feedback.

332562B 55

Setup Mode Scree

Advanced Scre

Advanced screen 2 sets display units (US or metric).

Figure 62 Advanced Screen 2

en 2

Display Units

Select the desired display units:

• Grand Total Volume (US gallon or liter)

• Pressure (psi, bar, or MPa)

Enable USB Downloads/Uploads

Select this box to enable USB downloads and uploads. Enabling USB activates the Download Depth ﬁeld.

Download Depth

Enter the number of days for which you want to retrieve data. For example, to retrieve data for the previous week, enter 7.

Log 90% Full Advisory Enabled

This selection is enabled by default. When enabled, the system will issue an advisory if the memory log has reached 90% of capacity. Perform a download to avoid loss of data.

Advanced Screen 4

Advanced numbers This is n

screen 4 displays the software part

and versions for the system components.

ot an editable screen.

• Length (ft or m)

Advanced Screen 3

Advanced screen 3 enables USB downloads and uploads.

Figure 63 Advanced Screen 3

Figure 64 Advanced Screen 4

56 332562B

Calibration Che

cks

Calibration C

Pump Pressure

NOTE: Enter the transducer calibration data before doing the pressure check.

Perform the pressure check:

• The ﬁrst time the system is operated.

• Whenever new materials are used in the system, especially if the materials have viscosities that differ signiﬁcantly.

• At least once per month as part of regular maintenance.

• Whenever a pump is serviced or replaced.

During each pressure test, the dose valve will close during an up stroke and a down stroke (in either order). This test is to verify that the valves are seating properly and not leaking. If leaking occurs, the system will alarm after the test for that particular pump direction.

NOTE: Do not trigger the gun during the pressure check.

1. Set the mix manifold to the SPRAY position.

hecks

Check

2. The pump and lines must be primed with color or catalyst before doing the Pressure Check. See

PrimeandFilltheSystem,page25.

3. If the display is on a Run Mode screen, press

to access setup screens.

4. Scroll to Calibrate to display

Calibrate Screen 1, page 51.

5. Press the Pressure Check desired pump. The pump will build pressure in the line to a minimum of the Stall Test Pressure. The pump will then move to the center stroke position and stall test the upstroke, followed by the downstroke.

6. The pressure and ﬂow that the unit measured are displayed on the screen. Compare with the maximum leak rate entered on

System Screen 2, page 40. If the values are

substantially different, repeat the test.

NOTE: The stall test pressure set point is a minimum. The system may stall at a higher pressure depending on hose lengths and ﬂuid composition.

button for the

332562B 57

Calibration Che

cks

Pump Volume Ch

1. Set the mix manifold to the SPRAY position.

2. The pump and lines must be primed with color or catalyst before doing the Volume Check. See

PrimeandFilltheSystem,page25.

3. If the display is on a Run Mode screen, press

to access setup screens.

4. Scroll to Calibrate in the menu bar.

5. Scroll to Calibrate Screen 2, page 51.

6. Press the soft key to check.

NOTE: For maximum accuracy, use a gravimetric (mass) method to determine the actual volumes dispensed. Verify that the ﬂuid line is ﬁlled and at the proper pressure before checking. Air in the line or pressure that is too high may cause incorrect values.

eck

for the pump you want

7. Press the Reset key will reset to 0.

8. Trigger the gun into a graduated cylinder. Dispense a minimum of 500cc of material.

9. The volume that the unit measured displays on the screen.

10. Compare the amount on the screen to the amount in the graduated cylinder.

NOTE: If the value is substantially different, repeat the test. If the dispensed volume and measured volume still do not match, check that the A and B pump positions are not reversed.

NOTE: Stop triggering the gun and press to cancel the test.

. The volume counter

58 332562B

Calibration Che

cks

Solvent Meter

1. Set the mix manifold to the FLUSH position.

2. The meter and lines must be primed with solvent before doing the calibration. See

Prime and Fill the System, page 25.

3. If the display is on a Run Mode screen, press

to access setup screens.

4. Scroll to Calibrate in the menu bar.

5. Scroll to Calibrate Screen 3, page 52.

6. Press the soft key

NOTE: For maximum accuracy, use a gravimetric (mass) method to determine the actual volumes dispensed.

NOTE: Verifythattheﬂuidlineisﬁlledandatthe proper pressure before calibrating. Air in the line or pressure that is too high may cause incorrect calibration values.

Calibration

to initiate the calibration.

7. Trigger the gu Dispense a min

8. The volume tha the screen.

9. Compare the a amount in the

NOTE: If the repeat the c

10. Enter the am Measured V

11. After the m controlle K-factor a standard m

12. Press to cance K-facto

value is substantially different,

alibration process.

ount of solvent dispensed in the

olume ﬁeld on the screen.

easured volume is entered, the

r calculates the new solvent meter

nd displays it on the screen. The

eter K-factor is 0.021 cc/pulse.

l the calibration and retain the previous

n into a graduated cylinder.

imum of 500cc of material.

t the unit measured displays on

mount on the screen to the

graduated cylinder.

accept the calibration. Press

332562B 59

Color Change

Color Change Module Kits are available as an accessory. See manual 332455 for complete information.

Single Color Systems

1. Follow the p

Flush the Sy

2. Load the new

Prime and F

3. Press the M

rocedure under

stem, page 28.

color. See

ill the System, page 25.

ix key

to start spraying.

Multiple Color Systems

1. Press Standby .

2. Set the current mix manifold to FLUSH.

3. Select the new recipe at the Booth Control or on the Spray Screen, page 34. This will change colors in the pump and initiate a gun purge. The Standby and Purge indicators should be blinking.

NOTE: The booth control only displays enabled recipes. If an invalid recipe is entered, the display will show 4 dashes (— — — — ). See

Recipe Screen, page 45 to enable a recipe.

NOTE: If Mix at Wall is enabled on

System Screen 3, page 42, the system

will purge Material B ﬁrst, then Material A out of the gun. Each material will purge for the amount of time designated by the Flush Sequence selected for that material on the

Recipe Screen, page 45.

4. Hold a metal part of the gun ﬁrmly to a grounded metal pail. Trigger the gun. Make sure there is enough ﬂow to open the solvent ﬂow switch.

5. Release the trigger when the solvent ﬂow stops and the Purge indicator stops blinking.

NOTE: If you are using quick-disconnects at the mix manifold, disconnect the gun from the purged mix manifold and connect it to the new color line.

6. Wait for the color change to complete (the Standby indicator is on solid).

7. Set the mix manifold to SPRAY.

8. Press the Mix key control. The Mix indicator will be blinking.

9. Trigger the gun to complete the Mix Fill.

NOTE: There is a 30 second delay without ﬂow before the system will fault.

10. Wait for atomizing air and for the Mix indicator to be on solid, then resume spraying.

on the booth

60 332562B

System Errors

System errors alert you of a problem and help prevent off-ratio spraying. There are three types: Advisory, Deviation, and Alarm.

An Advisory r clear itself

A Deviation records an error in the system but does not shut down the equipment. The deviation must be acknowledged by the user.

If an Alarm occurs, operation stops.

If any of th

• Alarm buzzer sounds (unless in silent mode).

• Alarm popup screen shows the active alarm code (see Error Codes, page 62).

• Status bar on the Advanced Display Module shows the active alarm code.

• Alarm is saved in the date/time stamped log.

ecords an event in the system, and will

after 60 seconds.

e three types occur:

To Clear Error and Restart

NOTE: When a deviation or alarm occurs, be sure to determine the error code before resetting it. If you forget which code occurred, go to the

Errors Screen, page 37, to view the last 200 errors,

with date and time stamps.

If an alarm has occurred, correct the cause before resuming operation.

To acknowl

on the Booth Control.

edge a deviation or clear an alarm, press

on the Advanced Display Module or

Air Flow Switch (AFS) Function

The air ﬂ and sign The gun i spray wh

If a pump fails, pure resin or catalyst could spray indeﬁnitely if the unit does not detect the condition and intervene, which is why the AFS is so important.

ow switch (AFS) detects air ﬂow to the gun

als the controller when the gun is triggered.

con on the Advanced Display Module shows en the AFS is activated.

If the unit detects through the AFS signal that the gun is triggered, yet one or both of the pumps are not running, a Flow Not Detected Alarm (F8D1) occurs after 10 seconds (default) and the system goes into Standby.

332562B 61

System Errors

Error Codes

NOTE: When an error occurs be sure to determine the code before resetting it. If you forget which code occurred, use the Errors Screen, page 37 to view the last 200 errors, with date, time, and description.

Purge Errors

Code

F7P1 Alarm Air Flow

SPD1

Type Description Problem

Switch On

Alarm

Gun Purge Incomplete

Theairﬂowswitchis indicating unexpected atomizing air ﬂow.

The system timed out without reaching the user-speciﬁed volume of solvent for a purge.

Cause Solution

Air ﬂow switch is stuck in ﬂow position.

Leak downstream in air line or ﬁtting.

Air supply pressure ﬂuctuation.

Solvent ﬂow switch not working.

Solvent ﬂow is too low to actuate the solvent switch.

Gun is not triggered. Operator must continue

Mix manifold was not set to ﬂush position, blocking solvent ﬂow to the spray gun.

Clean or replace switch.

Check for leaks and tighten ﬁttings.

Eliminate pressure ﬂuctuations.

Replace switch.

Increase solvent pressure to drive a high purge ﬂow rate

ﬂushing for conﬁgured time, until the booth control indicates purge is completed.

Set manifold to ﬂush position.

Mix Errors

Code

QPD1

SND1

Type Description Problem

Alarm Flow

Detected Solvent Gun

Alarm, then Deviation

Alarm Mix Fill

Potlife Expired

Incomplete

The solvent ﬂow switch is indicating unexpected solvent ﬂow.

Potlife time has expired before the system has moved the required amount of material (potlife volume) through the mixed material line.

The system timed out before the mix ﬁll cycle loaded the gun with mixed material.

Cause Solution

Solvent ﬂow switch is stuck in ﬂow position.

There is a leak through the solvent cutoff valve.

Purge process was not completed.

Solvent supply shut off or empty.

Mix manifold not set to spray position.

Spray gun was not triggered.

Restrictions in mixer, manifold, or spray gun.

Clean or replace switch.F7S1

Check for leaks and repair valve.

Make sure purge process is completed.

Verify solvent supply is available and on, supply valves are open.

Setmanifoldtospray.

Allow ﬂow through gun during ﬁll process until the ﬁll complete LED stops ﬂashing.

Fix restrictions.

62 332562B

Pumping Errors

System Errors

NOTE: In some e applicable co last digit in t component is p

Code

DA0#

DE0#

mponent number, which can vary. The unit’s display will show the applicable number as the

he code. For example, the F1S# code listed in this table will be displayed as F1S1 if the affected

ump 1, F1S2 for pump 2, and so on.

Type Description Problem

Alarm Exceeded

Alarm Leak

rror codes listed below, a # symbol is shown as the last digit. This symbol represents the

Cause Solution

Maximum Flow Pump #

Detect Pump #

Pump was driven to its maximum allowed speed.

This is test fa pump ca pressu “Stal Will f secon

a manual stall

ilure when the

nnot build

re to the target

l Test Pressure.”

ault after 30

ds.

System has a l or open valve allowing un ﬂow.

Pump is cavitating, cycling without restriction.

Viscosity of material is too thin for nozzle size.

System pressure or Flow Setpoint is too high (causing the pump to work too hard).

No mate or line

Leak in the system.

rial in the pump

eak

that is

restricted

Inspect syst leaks.

Verify that the pump is being supplied with material.

Reduce noz create mo Reduce pa to lower t

Reduce the pressure or the Flow Setpoint.

Make su and dow line ar materi

Determine if leak is external or internal by visually inspecting the system for ﬂuid leakage. Fix all loose or worn hoses, ﬁttings, and seals. Inspect all valve seats and needles for wear, and replace worn piston or throat seals.

em for

zle size to

re restriction.

int pressure

he ﬂow rate.

re the pump

n stream color e loaded with al.

DF0#

DG0#

Ala

Alarm

No Stall Up Pump #

No Stall Down Pump #

Pump failed the stall test; did not stall on the upstroke.

Pump failed the stall test; did not stall on the downstroke.

Valve failure, seal failure, worn rod or cylinder.

lace inlet and outlet

Rep

ve and seal for

val

stroke. Replace

ston and throat

als. Replace rod and

linder as necessary.

Replace inlet and outlet valve and seal for down stroke. Replace piston and throat seals. Replace rod and cylinder as necessary.

332562B 63

System Errors

Code

DH0#

DK0#

EBH#

EF0#

Type Description Problem

Alarm

Alarm Position

Record

Alarm Timeout

No Stall Pump #

Pump #

Home Complete Pump #

Startup Pump #

Pump failed th test; did not s either the ups the downstrok

Pump was dete be out of pos

Record of pump homing is complete.

Pump tried but was not able to move to the home position within a speciﬁed amount of time.

estall

tall on

troke or

cted to

ition.

Cause Solution

Valve failure failure, worn cylinder.

An indication on the display that the pump completed the home function

Pump dose valves did not actuate.

Motor could not drive pumps and linear actuator.

, seal

rod or

Replace inlet and outlet valve and seal for up and down strokes. Replace piston and throat seals. Replace rod and cylinder as necessary.

Re-enable pu to reset pum sure inlet s pressure is high.

No action required.

Verify ai to soleno Verify t actuati

Verify motor is driving the pump.

mp power

p. Make

upply

not too

rpressure

id valves.

he valves are

ng.

EF1#

Alarm Timeout

Shutdown Pump #

Pump tried but was not able to move to the park position within a speciﬁed amount of time.

Pump stroke length is shortened by mechanical system tolerance.

Pump dose valves did not actuate.

p is ﬁlled with thick

Pum

nt and could not

pai

ve piston to end of

dri

oke. Motor or drive

str

orn or damaged.

is w

correct assembly

Verify

ar actuator and

of line pump p pump m

Visually inspect valves to ensure they are operating properly; verify they have air pressure above 85 psi (0.6 MPa, 6.0 bar).

Obs dri ver gen

iston rods. See

anual.

erve motor and

ve assembly to

ify that the motor is

erating force.

64 332562B

System Errors

Code

F1F#

F1S#

F7D#

Type Description Problem

Alarm Flow Low

Fill Pump #

Alarm Flow Low

Purge Pump #

Alarm Flow

Detecte Pump #

There has been or low ﬂow duri pump ﬁll opera

There has b or low ﬂow pump purg

The pump ﬂow exceeded 20 cc/min ﬂow coming into Idle mode.

no ﬂow

ng a

tion.

een no ﬂow

during a

e operation.

Cause Solution

There is a restriction on the outlet side of the pump or color stack.

Thick viscos requires mor to pump.

The pumps do not have to move for the system to build enough pressure to meet the setpoint.

Restriction in the outlet side of the pump or color stack resulting in the solvent ﬂow being too low.

There is system o open whe went in

ity paint

e pressure

aleakinthe

r the gun was

n the system

to Idle mode.

Make sure there are no restrictions in the color stack and that the dump valve is actuating.

Increase non pressure if n to create ﬂow the ﬁll funct

Increase non-mix pressure if necessary to create ﬂow during the ﬁll function.

Make sure there are no restrictions in the system. Increase non-mix pressure if necessary to create ﬂow during the purge function.

Verify there are no leaks in the system. Make sure the air ﬂow switch is actuating properly. Do not trigger the gun without atomizing air.

-mix

ecessary

during

ion.

F8D1 Alarm Flow Not

Detected

F9D#

SAD

Alarm Flow

Alarm Atomizing

able

Unst Pump

Solvent

No ﬂow

Thepumpﬂowrate did not stabilize while entering Idle mode.

Air act dil unk the

while mixing.

ﬂow switch is

ive while solvent,

uted material, or an

nown material is in

gun.

Restriction in the outlet side of the pump or color stack.

tial leak in the

Poten

em.

syst

Atomizing air supply was not shut off before purging or ﬁlling spray gun.

Make sure there are no restrictions in the system.

Check the system for leaks and run manual stall test.

Make sure atomizing air is shut off before purging or ﬁlling the spray gun. Use an AA cutoff valve on the atomizing air supply.

332562B 65

System Errors

Pressure Errors

NOTE: In some e applicable co last digit in t component is p

Code

F6F#

P1F#

P2F#

P3D#

mponent number, which can vary. The unit’s display will show the applicable number as the

he code. For example, the P6F# code listed in this table will be displayed as P6F1 if the affected

ump 1, P6F2 for pump 2, and so on.

Type Description Problem

Alarm Press.

Alarm Pressure

Deviation

rror codes listed below, a # symbol is shown as the last digit. This symbol represents the

Cause Solution

Disconnected transducer.

Verify trans connected pr Replace if r does not eli alarm.

Increase inlet pressure.

Relieve pressur

ducer is

operly.

econnecting

minate the

system

Sens. Removed Inlet #

Low Inlet Pump #

Pressure Low Inlet Pump #

Pressur High Out Pump #

No inlet pressure transducer is detected when the system is expecting one.

The inlet pressure on pump#islessthan the user-entered alarm limit.

The inlet pressure on pump#islessthanthe user-entered deviation limit.

let

The outl on pump # than the deviati

et pressure

user entered

on limit.

is greater

P3F#

P4D#

P4F#

P6D#

P9D#

Deviation

Alarm Pressure

Alar

Alarm Press.

arm

Pressure High Inlet Pump #

High Outlet Pump #

sure

Pres

Inlet

High

Pump

Sens. Removed Outlet #

ess.

ns.

iled

tlet #

The inlet pressure on pump # is greater than the user-entered deviation limit.

The outlet pressure on pump # is greater than the user entered alarm limit.

nlet pressure on

The i

# is greater than

pump

ser-entered alarm

the u

limi

No outlet pressure transducer is detected when the system is expecting one.

Outlet pressure transducer has failed.

Disconnected transducer.

Outlet pressure transducer has failed or thepressureisabove the readable range.

Decrease inlet pressure.

Relieve system pressure.

ease inlet

Decr

sure.

pres

Verify transducer is connected properly. Replace if reconnecting does not eliminate the alarm.

lieve system

essure. Verify

nnections, or replace

reconnecting does

ot eliminate the alarm.

66 332562B

System Errors

Code

P9F#

QADX

QBDX

Type Description Problem

Alarm Press.

Sens. Failed Inlet #

Alarm

Differential Pressure A Over B

Differential Pressure B Over A

Inlet pressure transducer has failed.

Low differential pressure. This alarm is active only during Mix mode.

High differential pressure. This alarm is active only during Mix mode.

Cause Solution

Inlet pressure transducer has failed or the pressure is above the readable range.

There is a lea Bside.

The B side pump is cavitating.

There is a leak on the Aside.

The A sid

ing.

cavitat

konthe

epumpis

Relieve system pressure. Verify connections, or replace if reconnecting does not eliminate the alarm.

Check the system for internal and external leaks on all catalyst manifolds and plumbing.

Check pain the B side, paint supp

Check the system for internal and external leaks on all color manifolds and plumbing.

Check paint supply on the A side, increase paint supply pressure.

t supply on

increase

ly pressure.

332562B 67

System Errors

Code

EB00 Rec-

EC00

EL00 Rec-

EM00 Rec-

EMIX Advi-

ES00

Commun

Type Description Problem

ord

Record

ord

sory

Advisory

ication Errors

Stop Button Pressed

Setup Value(s) Changed

System Power On

System Power Off

Pump Off

Factory Defaults

Recordofastopbutton press.

Record of cha setup variab

Record of power cycle (ON).

Record of p (OFF).

The pumps powered a unable to

Record o being lo

nging

les.

ower cycle

are not

nd are

move.

f defaults

aded.

Cause Solution

Indicates system stop key on ADM was pressed.

Indicates date and time when setup values were changed.

Indicates date and time when system was started.

Indicates date and time when system was turned off.

Pump powe turned of occurred

rwas

foranerror

n/a

Start pumps by pressing pump start key on Advanced Display module.

n/a

NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code. For example, the CAC# code listed in this table will be displayed as CAC1 if the affected component is color change board 1, CAC2 for board 2, and so on.

Code

CA0X

CAC#

CADX

Type Description Problem

Alarm

arm

Comm. Error ADM

Comm. Error Color Change #

Comm. Error Fluid Module

System does not detect the Advanced Display Module (ADM).

System does not detect the Color Change Module #.

System does not see the Enhanced Fluid Control Module (EFCM).

Cause Solution

ommunication

This c

r indicates that

erro

etwork has lost

the N

unication with

comm

dvanced Display

the A

le.

Modu

This communication error indicates that the network has lost communication with the Color Change Module #.

is communication

ror indicates that

he Network has lost

ommunication with

he EFCM.

Check CAN cable connecting ADM to the EFCM.

Check CAN cable connections to the Color Change Module # and any interconnected modules.

Check CAN cables connecting ADM to the EFCM. Replace Cable or EFCM as necessary.

68 332562B

System Errors

Code

CAGX

CDC#

CDDX

Type Description Problem

Alarm

Alarm Duplicate

Comm. Error Gateway

Color Change #

Fluid Modu

System does no detect a CGM th was registere being connect power up.

System detects two or more identical Color Change Modules.

System sees two or more identical Enhanced Fluid Control Modules EFCM).

das

ed at

Cause Solution

More than one Color Change Module with thesameaddress is connected in the system .

More than one EFCM is connected in the system.

Check the system and remove the extra color change module.

Check the system and remove the extra EFCM.

332562B 69

System Errors

USB Errors

Code EAUX Advisory

EBUX Record

EQU0

EQU1

EQU2

EQU3

EQU4

EQU5

EVUX Advisory

MMUXAdv

WSUX

WXUD Advisory

WXUU Advisory

Type Description Problem

Advisory

Record

isory

Advisory

USB Busy USB drive is inserted,

download is in progress.

USB Drive Removed

USB Idle USB downloa

USB Sys. Settings Downloaded

USB Sys. Settings Uploaded

USB Cust Lang. Downlo

USB Custom Lang. Uploaded

USB Logs Downloaded

USB D

Maint. USB Logs Full

USB Conﬁg. Err.

U E

USB Upload Err.

aded

isabled

SB Download

rr.

USB drive was removed while downloading or uploading.

completed, be removed.

Settings were downloaded to USB drive.

Settings were uploaded from USB drive.

Custom l downloa drive.

Custom language was uploaded from USB drive.

Data logs were downloaded to USB drive.

rive has been

USB d

rted, downloading

inse

sabled.

is di USBmemoryismore

than 90% full.

USB conﬁguration ﬁle does not match expected; checked on startup.

An error occurred while downloading to the USB drive.

An error occurred while uploading from the USB drive.

drive may

anguage was

dedtoUSB

Cause Solution Indicates USB port

is uploading or downloading data.

Downloading/uploadingdataonUSBwas interrupted by the USB device being removed.

Data transf completed t USB device.

User installed USB device in ADM USB port.

User ins device i port.

User installed USB device in ADM USB port.

Conﬁ

em is blocking

syst data

Conﬁguration parameter on system is enabled to generate this advisory.

A software update was not completed successfully.

User installed incompatible USB device in ADM USB port.

er is

othe

talled USB

nADMUSB

guration of

transfer.

Wait for USB Idle.

Replace the USB device and begin process again.

Remove USB d from ADM.

n/a

ge conﬁguration

Chan

able USB

to en

load function.

down Complete download to

ensure no data is lost.

Reinstall software.

Repeat process with compatible USB device.

evice

70 332562B

Miscellaneous Errors

System Errors

NOTE: In some e applicable co digit in the co component is p

Code

B9A0 Advi-

B9AX Advi-

B9B0 Advi-

B9BX Advi-

B9D#

mponent number, which can vary. The unit’s display will show the applicable number as the last

de. For example, the B9D# code listed in this table will be displayed as B9D1 if the affected

ump 1, B9D2 for pump 2, and so on.

Type Description Problem

sory

Advisory

rror codes listed below, a # symbol is shown as the last digit. This symbol represents the

Cause Solution

Volume Rollover A Current

Volume Rollover A Lifetime

Volume Rollover B Current

Volume Rollover B Lifetime

Volume

Rollov Pump #

Batch counte material A ro

Grand total counter for material A rolled over.

Batch counter for material B rolled over.

Grand to for mate over.

Grand total counter forpump#rolled over.

rfor

lled over.

tal counter

rial B rolled

The totalizer has reached maximum capable value and started over at zero.

The totaliz reached max capable va started ov

The totalizer has reached maximum capable value and started over at zero.

The tota reache capabl starte

er has

imum

lue and

er at zero.

lizer has

d maximum

e value and

doveratzero.

n/a

B9S0

B9SX

WX00 Alar

Advisory

Volume Rollover Solvent Current

Volume Rollover Solvent Lifetime

Software Errors

Batch counter for solvent rolled over.

Grand for s over

An un soft occ

total counter

olvent rolled

expected ware error has urred.

The totalizer has reached maximum capable value and started over at zero.

n/a

Call Graco technical support.

332562B

System Errors

Calibration Errors

NOTE: In some e applicable co digit in the co component is p

Code

END#

ENS0

ENT#

mponent number, which can vary. The unit’s display will show the applicable number as the last

de. For example, the ENT# code listed in this table will be displayed as ENT1 if the affected

ump 1, ENT2 for pump 2, and so on.

rror codes listed below, a # symbol is shown as the last digit. This symbol represents the

Type Name Description

Record

Calibration

Calibration Solvent Meter

Calibratio #

Pump #

nStallTestPump

A calibration test was run on the pump.

A calibration test was run on the solvent meter.

A stall test on pump #.

was completed successfully

332562B

Maintenance Errors

System Errors

NOTE: In some e applicable co displayed as M

Because some components are assigned a 2–digit number, the last digit of the code is displayed as an alphanumeric character. The second table below correlates the alphanumeric digit to its component number. For example, code MEDZ represents outlet valve 30.

Code

MAD#

MAT#

MEB#

MED#

MEF#

MEG#

MES#

MFF#

MFS0

rror codes listed below, a # symbol is shown as the last digit. This symbol represents the

mponent number, which can vary. For example, the MAD# code listed in this table will be

AD1 if the affected component is pump 1, MAD2 for pump 2, and so on.

Type Name Description

Advisory

Adviso

Advisory

Maint. Outlet Pump #

Maint. Stal Pump #

Maint. Valve Catalyst (B) #

Maint. Valve Outlet #

Maint. V

Maint. Valve Gun #

Maint. Valve Solvent #

Maint

Maint. Meter Solvent

lTest

alve Inlet #

. Meter Flow #

Maintenanc

Maintenance stall test is due on pump.

Maintenance is due on catalyst valve.

Maintena

Maintenance is due on inlet valve.

Maintenance is due on gun valve.

Mainte

Maint

Maintenance stall test is due on solvent meter.

e is due on pump.

nce is due on outlet valve.

nance is due on solvent valve.

enance is due on ﬂow meter.

sory

MGH0

MGP

hanumeric Last Digits

Alp

hanumeric Digit

Alp

A10

B11

D13

Advi

Advisory Maint. Filter Air

Component Number

t. Filter Fluid

Main

Maintenance is due on ﬂuid ﬁlter.

ntenance is due on air ﬁlter.

Mai

hanumeric Digit

Alp

H17

J18

L20

M21

N22

P23

R24

T25

U26

V27

W28

Component Number

E14

F15

Y29

Z30

332562B 73

Maintenance

Preventive Maintenance Schedule

The operatin determine ho Establish a p recording w needed, and checking yo

g conditions of your particular system

w often maintenance is required. reventive maintenance schedule by

hen and what kind of maintenance is

then determine a regular schedule for

ur system.

Flushing

• Flush before changing ﬂuids, before ﬂuid can dry in the equipment, at the end of the day, before storing, and before repairing equipment.

• Flush at the lowest pressure possible. Check connectors for leaks and tighten as necessary.

• Flush with a ﬂuid that is compatible with the ﬂuid being dispensed and the equipment wetted parts.

Cleaning th

Use any alcohol-based household cleaner, such as glass cleaner, to clean the ADM.

eADM

332562B

Technical Data

Positive Displacement Proportioner

Maximum ﬂuid working pressure:

MC0500 Systems with

Low-Pressure Pumps

MC0500 Systems with

High-Pressure Pumps

MC1000 Air Spray Systems

MC2000 Air-Assisted Spray

Systems

Maximum w

Air supply: 85–100 psi

Air ﬁlt

Air ﬁlt (user-

Air ﬁl (user

Mixing ratio range:

Fluids handled:

orking air pressure:

er inlet size:

ration for air logic supplied):

tration for atomizing air

-supplied):

30 mic

r two component:

one o

• solvent and waterborne paints

U.S.

300 psi 2.1 MPa, 21 ba

1500 psi 10.5 MPa, 10

300 psi 2.1 MPa, 21

1500 psi 10.5 MPa,

100 psi 0.7 MPa, 7

5micro

n (minimum) ﬁltration required; clean and dry air

ron (minimum) ﬁltration required; clean and dry air

3/8 npt

1 — 50:1, ±1%

0.1:

(f)

0.6–0.7

Metric

5bar

bar

105 bar

.0 bar

MPa, 6.0–7.0 bar)

• polyurethanes

•epoxies

• acid catalyzed varnishes

• moisture sensitive isocyanates

–5000 centipoise

Viscosity range of ﬂuid:

Fluid ﬁltration (user-supplied):

Maximum ﬂuid ﬂow: 800 cc/minute (depending on material viscosity)

Fluid outlet size:

External power supply requirements:

Operating temperature range: 36 to 122°F 2 to 50°C

Storage temperature range: –4 to 158°F –20 to 70°C

Weight (approximate):

Sound data: Less than 75 dB(A)

Wetted parts:

90 - 250 Vac, 50/60 Hz, 7 amps maximum draw

15 amp maximum circuit breaker required

8 to 14 AWG power supply wire gauge

195lb 88kg

17–4PH, 303, 304 SST, Tungsten carbide (with nickel binder),

perﬂuoroelastomer; PTFE, PPS, UHMWPE

00 mesh minimum

1/4 npt(m)

332562B 75

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Grac

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage o maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for veriﬁcation of the claimed defect. If the claimed defect is veriﬁed, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost proﬁts, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

o’s written recommendations.

r wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper

Graco Information

For the latest information about Graco products, visit www.graco.com.

To place an order, contact your Graco Distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reﬂects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original Instructions. This manual contains English. MM 332562

Graco Headquarters: Minneapolis

International Ofﬁces: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

www.graco.com

Revision B, January 2015

Graco 332562B User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Models

Related Manuals

Warnings

Isocyanate Conditions

Keep Components A and B Separate

Moisture Sensitivity of Isocyanates

Material Self-ignition

Overview

Usage

Advanced Display Module

ADM Display

USB Download Procedure

ADM Keys and Indicators

Table 1 : ADM Keys and Indicators

Soft Key Icons

Table 2 : Soft Key Functions

Screen Icons

Booth Control

Operation

Power On

Prime and Fill the System

Spraying

Purging

Flush the System

Without Color Change

With Color Change

Shutdown

Run Mode Screens

Splash Screen

Home Screen

Spray Screen

Fill Screen

Usage Screen

Jobs Screen

Errors Screen

Events Screen

Password Screen

Diagnostic Mode

Color Pumps

Catalyst Pumps

Non-Mix Pressure

Mix Pressure Tolerance

Mix Idle Timeout

Stall Test Pressure

Pump Stall Test

Maximum Leak Rate

Mix Fill Set Point

Multiple Guns

Gun Hose Length

Gun Hose Diameter

Mix At Wall

Hose Length and Diameter

Gateway ID

Enable

DHCP

TCP/IP

Recipe Screen

Recipe

Recipe 0

Enabled

Color (A) Valve

Catalyst (B) Valve

Flush Sequence

Mix Ratio

Potlife Time

Pressure Low Limit

Target Pressure

Pressure High Limit

Flush Screen

Flush Number

Gun Purge Time

Initial Flush

Final Flush

Wash Cycles

Strokes per Wash Cycle