Graco 332562B User Manual
Operation
ProMix® PD2K El
ectronic
332562B
Proportioner
Positive displacement proportioning of 2-component materials helps reduce waste. Manual system with
Advanced Display Module. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your PD2K
Installation and Repair/Parts manuals.
Save these instructions.
See page 3
approvals information.
for model part numbers and
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Models............................................................... 3
Related Manuals ................................................ 6
Warnings ........................................................... 7
Important Isocyanate (ISO) Information................ 10
Glossary of Terms .............................................. 12
Overview............................................................ 13
Usage ......................................................... 13
Component Identification and
Definition........................................ 13
Advanced Display Module................................... 16
ADM Display................................................ 16
USB Download Procedure............................ 16
USB Upload Procedure ................................ 17
ADM Keys and Indicators ............................. 18
Soft Key Icons ............................................. 19
Navigating the Screens ................................ 21
Screen Icons ............................................... 21
Booth Control ..................................................... 22
Booth Control Display................................... 22
Booth Control Keys and Indicators ................ 23
Operation........................................................... 24
Pre-operation Checklist ................................ 24
Flush Before Using Equipment...................... 24
Power On .................................................... 24
Initial System Setup ..................................... 25
Prime and Fill the System............................. 25
Spraying...................................................... 26
Purging ....................................................... 27
Pressure Relief Procedure............................ 29
Valve Settings..............................................30
Shutdown.................................................... 30
Run Mode Screens............................................. 31
Splash Screen ............................................. 31
Home Screen .............................................. 31
Spray Screen............................................... 34
Fill Screen................................................... 35
Usage Screen.............................................. 36
Jobs Screen ................................................ 37
Errors Screen .............................................. 37
Events Screen ............................................. 37
Setup Mode Screens .......................................... 38
Password Screen......................................... 38
System Screen 1 ......................................... 39
System Screen 2 ......................................... 40
System Screen 3 ......................................... 42
Information for Systems with Multiple
Guns..............................................43
System Screen 4 ......................................... 44
Recipe Screen............................................. 45
Flush Screen ............................................... 47
Pump Screen 1............................................ 48
Pump Screen 2............................................ 49
Pump Screen 3............................................ 50
Calibrate Screen 1 ....................................... 51
Calibrate Screen 2 ....................................... 51
Calibrate Screen 3 ....................................... 52
Maintenance Screen 1 ................................. 53
Maintenance Screen 2 ................................. 53
Maintenance Screen 3 ................................. 53
Maintenance Screen 4 ................................. 54
Advanced Screen 1...................................... 55
Advanced Screen 2...................................... 56
Advanced Screen 3...................................... 56
Advanced Screen 4...................................... 56
ation Checks.............................................. 57
Calibr
Pump Pr
Pump Vo
Solven
Color Change.....................................................60
Single Color Systems................................... 60
Multiple Color Systems................................. 60
System Errors ....................................................61
tenance ...................................................... 74
Main
Prev
Flus
Clea
Technical Data ...................................................75
Graco Standard Warranty.................................... 76
essure Check ................................. 57
lume Check.................................... 58
t Meter Calibration ............................. 59
entive Maintenance Schedule ................ 74
hing ...................................................... 74
ning the ADM........................................ 74
2
332562B
Models
See Figs. 1–7 for component identification labels, including approval information and certification.
Models
Part No.
MC0500
MC1000
MC2000
0359
Series
A
A
A
Maximum Air Working
Pressure
100 psi (0.7 MPa, 7.0 bar)
100 psi (0
100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa,
.7 MPa, 7.0 bar)
II 2 G
Maximum Fluid Working
Pressure
With low-
pressure pum
300 psi (2.0
20.68 bar)
With high-
pressure pumps:
1500 psi (10.34 MPa,
103.4 bar)
300 psi (2
20.68 bar
103.4 bar)
ps:
68 MPa,
.068 MPa,
)
Location of PD2K and
Electrical Control Box
(ECB) Labels
Figure 1 Model MC1000 (Low Pressure) Identification
Label
Figure 2 24M672 Control Box Identification Label
Continued on the next page.
332562B 3
Models
Figure 3 Model MC2000 (High Pressure)
Identification Label
Figure 4 Model MC0500 Identification Label
Figure 5 Non-Intrinsically Safe Color Change Control
(Accessory) Identification Label
4
332562B
Figure 6 Intrinsically Safe Color Change Control
(Accessory) Identification Label
Figure 7 Booth Control Identification Label
Models
Figure 8 Pump Expansion Kit (Accessory)
Identification Label
332562B 5
Related Manuals
Related Manuals
Manual No. Description
3A2800 PD2K Proporti
Manual, Manua
332457 PD2K Proportioner Installation
Manual, Manual Systems
3A2801
332339 Pump Repair-Parts Manual
332454
Mix Manifol
Manual
Color Chan
Manual
oner Repair-Parts
lSystems
d Instructions-Parts
ge Valve Repair-Parts
Manual No. Description
332455
332456 3rd and 4th Pump Kits
334512 PD1K Pump Ex
Color Change Kits InstructionsParts Manual
Instructions-Parts Manual
pansion Kits
Instructio
ns-Parts Manual
6 332562B
Warnings
Warnings
The following
exclamation p
risks. When th
Warnings. Pr
the body of th
warnings are for the setup, use, grounding, maintenance and repair of this equipment. The
oint symbol alerts you to a general warning and the hazard symbol refers to procedure-specific
ese symbols appear in the body of this manual or on warning labels, refer backtothese
oduct-specific hazard symbols and warnings not covered in this section may appear throughout
is manual where applicable.
WARNING
FIRE AND EX
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
•Keepwork
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
•Useonly
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock, Do not use
equipment until you identify and correct the problem.
• Keepaw
PLOSION HAZARD
area free of debris, including solvent, rags and gasoline.
grounded hoses.
orking fire extinguisher in the work area.
332562B
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
•Turn
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
off and disconnect power at main switch before disconnecting any cables and before
icing or installing equipment.
serv
and regulations.
7
Warnings
WARNING
INTRINSIC SAFETY
Intrinsical
equipment wi
Follow local
• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1
and 2 (Europe) Hazardous Location, including all of the local safety fire codes (for example,
NFPA 33, NEC 500 and 516, OSHA 1910.107, etc.).
•Tohelpprev
• Equipment
Safety. T
unit from
SKIN INJECTION HAZARD
High-pr
look lik
treatme
• Do not spray without tip guard and trigger guard installed.
• Engage
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not s
• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
•Check
ly safe equipment that is installed improperly or connected to non-intrinsically safe
ll create a hazardous condition and can cause fire, explosion, or electric shock.
regulations and the following safety requirements.
ent fire and explosion:
• Do not install equipment approved only for a non-hazardous location in a hazardous
location. See model ID label for the intrinsic safety rating of your model.
• Do not substitute system components as this may impair intrinsic safety.
that comes in contact with the intrinsically safe terminals must be rated for Intrinsic
his includes DC voltage meters, ohmmeters, cables, and connections. Remove the
the hazardous area when troubleshooting.
essure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
e just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
nt.
trigger lock when not spraying.
top or deflect leaks with your hand, body, glove, or rag.
hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•Keep
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
clear of moving parts.
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
8 332562B
Warnings
WARNING
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyesoronskin,
inhaled, or swallowed.
• Read MSDSs to
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning
equipment.
PERSONAL P
Wear appro
including
equipment
• Protective eyewear, and hearing protection.
• Respirat
manufact
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not op
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not
and c
• Make sure all equipment is rated and approved for the environment in which youareusingit.
• Use equipment only for its intended purpose. Call your distributor for information.
• Rout
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
•Com
priate protective equipment when in the work area to help prevent serious injury,
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
includes but is not limited to:
ors, protective clothing, and gloves as recommended by the fluid and solvent
urer.
erate the unit when fatigued or under the influence of drugs or alcohol.
leave the work area while equipment is energized or under pressure.
alter or modify equipment. Alterations or modifications may void agency approvals
reate safety hazards.
e hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
ply with all applicable safety regulations.
know the specific hazards of the fluids you are using.
ROTECTIVE EQUIPMENT
332562B 9
Important Isocy
anate (ISO) Information
Important Iso
Isocyanates (ISO) are catalysts used in two
component materials.
cyanate (ISO) Information
Isocyanate Conditions
Spraying or dispensing materials containing
isocyanates creates potentially harmful mists,
vapors, and atomized particulates.
Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors,
and atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation
is not available, a supplied-air respirator is required
foreveryoneintheworkarea.
To prevent contact with isocyanates, appropriate
personal protective equipment, including
chemically impermeable gloves, boots, aprons,
and goggles, is also required for everyone in the
work area.
Keep Components A and B Separate
Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage equipment. To prevent
cross-contamination:
• Never inte
Bwettedpa
• Never use s
contamina
rchange component A and component
rts.
olvent on one side if it has been
ted from the other side.
Moisture Sensitivity of Isocyanates
Exposure
ISO to pa
crystal
Eventua
will beg
to moisture (such as humidity) will cause
rtially cure; forming small, hard, abrasive
s, which become suspended in the fluid.
lly a film will form on the surface and the ISO
in to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and
the life of all wetted parts.
Material Self-ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and material MSDS.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO,
the humidity, and the temperature.
10 332562B
Important Isocy
anate (ISO) Information
Changing Mate
rials
NOTICE
Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.
• When changi
multiple ti
• Always clea
flushing.
• Check with
chemical c
• When chang
or polyur
componen
have amin
often hav
ng materials, flush the equipment
mes to ensure it is thoroughly clean.
n the fluid inlet strainers after
your material manufacturer for
ompatibility.
ing between epoxies and urethanes
eas, disassemble and clean all fluid
ts and change hoses. Epoxies often
es on the B (hardener) side. Polyureas
eaminesontheA(resin)side.
332562B
11
Glossary of Term
s
Glossary of Te
Advanced Display Module (ADM) -the
user interface for the system. See
Advanced Display Module, page 16.
Enhanced Flu
controller f
Grand Total - a non-resettable value that shows
the total amount of material dispensed through the
system.
Idle - if the gun is not triggered for a user-settable
value, the system enters Idle mode. Trigger the gun
to resume operation.
Intrinsic
certain co
Job Total - a resettable value that shows the amount
of material dispensed through the system for one job.
A job is complete when the user presses the Job
Complete key on the Booth Control or ADM.
Mix - when cross-linking of the resin (A) and catalyst
(B) occurs.
id Control Module (EFCM) -thefluid
or the system.
ally Safe (IS) - refers to the ability to locate
mponents in a hazardous location.
rms
Potlife Time - the amount of time before a material
becomes unsprayable.
Potlife Volume - the amount of material that is
required to move through the mix manifold, hose, and
applicator before the potlife timer is reset.
Pump Calibration Factor - the amount of material
dispensed per revolution of the motor.
Purge - when all mixed material is flushed from the
mix manifold, hose, and gun.
Purge Time - the amount of time required to flush all
mixed material from the gun.
Run Screens - The Run screens provide a graphical
depiction of system operation and current status.
See RunModeScreens,page31.
Setup Screens - The Setup screens allow the
user to define the system, setup recipes, and
establish system operating parameters. See
Setup Mode Screens, page 38.
Standby - refers to the status of the system.
2
1
332562B
Overview
Usage
Overview
This electronic two-component paint proportioner
can blend most two-component paints, including
quick-setting paints (those with a pot life of 5 minutes
and greater).
• The system d
flow, and con
ispenses Material A, monitors fluid
tinually dispenses Material B at ratio.
Component Identification and Definition
Component
Electric
al Control Box
Descripti
• Enhanced
•24VPower
•48VPowe
• Solenoi
•AirFlow
•Relay
•Option
•PumpCo
•CANIso
on
Fluid Control Module (EFCM)
Supply for the barrier board and the EFCM
r Supply for pump motors
d Valves for solvent valve and gun flush box (if present)
Switch
al Pressure Switch for gun flush box (if present)
ntrol Modules (2), one for each pump
lation Board
• Can proportion at ratios from 0.1:1 to 50.0:1
(depending on material, flow rate, pump size
selection, and mix point).
• Will display the last 200 jobs, 200 errors, and 200
events with date, time, and description.
nsically Safe Power Barrier Board
•Intri
Fluid Components • Mix manifold (accessory), which can be attached to the operator’s belt.
• Color/catalyst valve stacks, including pneumatically operated valves for
Material A and B, as well as solvent valves.
• Solvent Flow Switch
• Pumps
• Pressure transducers
anced Display Module
Adv
oth Control
Bo
Use to set up, display, operate, and monitor the system. Use for daily
painting functions including choosing recipes, reading/clearing errors,
and placing the system in Spray, Standby, or Purge mode. Locate in the
non-hazardous area.
e for daily painting functions including choosing recipes,
Us
ading/clearing errors, and placing the system in Spray, Standby, or
re
urge mode. Locate in the hazardous area.
P
332562B 13
Overview
Typical Installation (MC1000, MC2000)
HAZARDOUS (CL
Figure 9
ASSIFIED) LOCATION
NON-HAZARDOU
Component
SLOCATIONONLY
Description
Component
★ Components A through F are included with the
base unit.
A★
B★
C★ Solvent Valve
D★
E★
F★ Advanced Display Module
Description
Material A (Color) Pump
Material B (Catalyst) Pump
Booth Control
Electrical Control Box
Components G through K are included in optional
color change kits.
G Color Change Valves (accessory)
H
J
K
Components L through S are accessories and
must be ordered separately.
L
M
N
P
R
S Gun Fluid Hose (accessory)
Color Change Module (accessory)
Catalyst Change Valves
(accessory)
Catalyst Change Module
(accessory)
Fluid/Air hose Bundle (accessory)
Mix Manifold (accessory)
Air Spray Gun (accessory)
Gun Air Hose (accessory)
Intrinsically Safe CAN Cable (to
connect booth control to electrical
control box)
4
1
332562B
Typical Installation (MC0500)
Overview
HAZARDOUS (CL
Figure 10
ASSIFIED) LOCATION
NON-HAZARDOU
Component
SLOCATIONONLY
Description
Component
★ Components D, E, and F are included with the
base unit.
D★
E★
F★ Advanced Display Module
Component
★ Pumps A and B are required but are sold
separately for system design flexibility.
A★
B★
Description
Booth Control
Electrical Control Box
Description
Material A (Color) Pump
Material B (Catalyst) Pump
Components G through K are included in optional
color change kits.
G Color Change Valves (accessory)
H
J
K
Components L through S are accessories and
must be ordered separately.
L
M
N
P
R
S Gun Fluid Hose (accessory)
Color Change Module (accessory)
Catalyst Change Valves
(accessory)
Catalyst Change Module
(accessory)
Fluid/Air hose Bundle (accessory)
Mix Manifold (accessory)
Air Spray Gun (accessory)
Gun Air Hose (accessory)
Intrinsically Safe CAN Cable (to
connect booth control to electrical
control box)
332562B 15
Advanced Displa
yModule
Advanced Display Module
ADM Display
The ADM displ
information
For detail on the display and individual
screens, see Run Mode Screens, page 31,or
Setup Mode Screens, page 38.
Keys are used to input numerical data, enter setup
screens, navigate within a screen, scroll through
screens, and select setup values.
ay shows graphical and text
related to setup and spray operations.
NOTICE
To preven
press the
plastic c
t damage to the softkey buttons, do not
buttons with sharp objects such as pens,
ards, or fingernails.
USB Download Procedure
Use the USB po
data.
1. Enable USB downloads. See
Advanced Screen 3, page 56.
2. Remove the cover from the USB port on the
bottom of the ADM. Insert the USB drive.
3. During the download, USB BUSY appears on the
screen.
4. When the download is complete, USB IDLE
appears on the screen. The USB drive may then
be removed.
NOTE: If the download operation takes longer
than 60 seconds, the message disappears. To
determine if the USB is busy or idle, check the
Error Status bar on the screen. If idle, remove
the USB.
5. Insert the USB flash drive into the USB port of
the computer.
6. The USB flash drive window automatically opens.
If it does not, open the USB flash drive from
within Windows® Explorer.
rt on the ADM to download or upload
1 2 3
4 5 6
7 8 9
ure 11 Advanced Display Module
Fig
0 .
7. Open Graco folder.
8. Open system folder. If downloading data from
more than one system, there will be more than
one folder. Each folder is labeled with the
corresponding serial number of the ADM. (The
serial number is on the back of the ADM.)
9. Open DOWNLOAD folder.
10. Open LOG FILES folder labeled with the highest
number. The highest number indicates the most
recent data download.
11. Open log file. Log files open in Microsoft®
Excel® by default if the program is installed.
They also can be opened in any text editor of
Microsoft® Word.
NOTE: All USB logs are saved in Unicode
(UTF-16) format. If opening the log file in
Microsoft Word, select Unicode encoding.
12. Always reinstall the USB cover after removing
the USB, to keep the drive free of dirt and dust.
16 332562B
Advanced Displa
yModule
USB Upload Pro
Use this procedure to install a system configuration
file and/or a custom language file.
1. If necessary
Procedure, t
folder struc
2. Insert the US
the compute
3. The USB flash
If it does no
within Win
4. Open the Gr
5. Open the sy
than one sy
folder wi
labeled w
the ADM. (
the modul
o automatically generate the proper
ture on the USB flash drive.
t, open the USB flash drive from
dows Explorer.
stem folder. If working with more
stem, there will be more than one
thin the Graco folder. Each folder is
ith the corresponding serial number of
The serial number is on the back of
e.)
cedure
, follow the USB Download
B flash drive into the USB port of
r.
drive window automatically opens.
aco folder.
6. If installing the system configuration settings file,
place SETTINGS.TXT file into UPLOAD folder.
7. If installing the custom language file, place
DISPTEXT.TXT file into UPLOAD folder.
8. Remove the USB flash drive from the computer.
9. Install the USB flash drive into the USB port of
the ProMix PD2K system USB port.
10. During the upload, USB BUSY displays on the
screen.
11. Remove the USB flash drive from the USB port.
NOTE: If the custom language file was installed,
users can now select the new language from the
Language drop-down menu in the Advanced Setup
Screen 1.
332562B
17
Advanced Displa
yModule
ADM Keys and Indicators
NOTICE
To prevent dam
press the butt
plastic card
Table 1 : ADM Keys and Indicators
Key Function
Startup/Shutdown
Key and Indicator
Stop
Soft Key
age to the softkey buttons, do not
ons with sharp objects such as pens,
s, or fingernails.
Press to startup or shutdown the pump/motor.
• Solid green indicates that power is applied to the motor.
• Solid yellow indicates that power to the motor is off.
• Blinking green or yellow indicates that the system is in Setup mode.
Press to immediately stop the system and remove motor power.
Press to select the specific screen or operation shown on the display directly next to
each key. The top left soft key is the Edit key, which allows access to any settable
fields on a screen.
s
•
Left/Right Arrows:
Use to move from screen to screen.
Navigation Keys
Numeric Keypad
el
Canc
up
Set
ter
En
Up/Down Arrows:
•
menu, or multiple screens within a function.
Use to
Use to cancel a data entry field.
Press to enter or exit Setup mode.
Press to choose a field to update, to make a selection, to save a selection or value, to
enter a screen, or to acknowledge an event.
input values. See ADM Display, page 16.
Use to move among fields on a screen, items on a dropdown
18 332562B
Soft Key Icons
Advanced Displa
yModule
The following icons appear in the ADM display,
directly to the left or right of the soft key which
activates that operation.
Table 2 : Soft Key Functions
Key Function
Enter Screen
Exit Screen
Accept
To prevent damage to the softkey buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
Press to enter screen for editing. Highlights editable
data on a screen. Use Up/Down arrows to move
between data fields on the screen.
Press to ex
Press to accept calibration value.
Press to cancel or reject calibration value.
NOTICE
it screen after editing.
Cancel
Prime Pump
Line/Fill/Run
Mix
Purge
Press to start a pump priming procedure.
Press to start a line fill procedure.
Press to start a spray procedure.
Press to start a gun purge procedure.
332562B 19
Advanced Displa
Key Function
yModule
Standby
Stop
Pressure Check
Volume Check
Job Complete
Counter Reset
Press to stop all pumps and put system in Standby.
Presstostartapumppressurecheck.
Press to st
Press to log the material usage and increment the
job number.
Press to reset the current usage counter.
Appears on the User ID Keyboard screen. Use to
move cursor to the left.
art a pump volume check.
Move Cu
Move Cursor to Right
Upper Case/Lower Case
rsor to Left
Erase All
Backspace
Appears on the User ID Keyboard screen. Use to
move cursor to the right.
Appears on the User ID Keyboard screen. Use to
erase all characters.
ears on the User ID Keyboard screen. Use to
App
se one character at a time.
era
Appears on the User ID Keyboard screen. Use to
change case (upper/lower).
20 332562B
Advanced Displa
yModule
Navigating th
There are two sets of screens:
• The Run screen
display syst
• The Setup scr
advanced fea
Press
screens. If the system has a password lock, the
Password screen displays. If the system is not locked
(password is set to 0000), System Screen 1 displays.
Press
Home screen.
Press the Enter soft key
function on any screen.
Press the Exit soft key
e Screens
s control mixing operations and
em status and data.
eens control system parameters and
tures.
on any Run screen to enter the Setup
on any Setup screen to return to the
to activate the editing
to exit any screen.
Screen Icons
As you move through the screens, you will notice
that icons are used frequently to simplify global
communication. The following descriptions explain
what each icon represents.
Screen Icons
User ID Job Number
Potlife Target Rati
Recipe Number Flow Rate
Pressure Volume
Material A Material B
o
Use the other softkeys to select the function adjacent
to them.
Material A+B
Calendar Time
Alarm/Advisory
Solven
Deviation
t
332562B
21
Booth Control
Booth Control
Booth Control
The booth control is the main control device
used by the operator for daily painting functions
including: changing recipes, signaling job complete,
reading/clearing alarms, and placing the system in
Standby, Mix, or Purge mode. It is typically mounted
inside the booth or near the painter.
The booth co
formats:
• R-xx (active recipe)
• P-xx (recipe loaded in the pumps)
• G-xx (recipe loaded in the gun)
The booth control display circulates through the
recipe and error status:
•Display
spray (t
same rec
not show
spray. (
•Iftheg
the pum
altern
ntrol displays the recipe in the following
s the recipe number (R-xx) when ready to
he pumps and gun are loaded with the
ipe). If the display is on steady and does
recipe 0 or 61, the system is ready to
Recipe 61 indicates an unknown material.)
un is loaded with one recipe (G-xx) and
ps with another (P-xx), the display will
ate between the two recipes.
Display
Figure 12 Booth Control
•Ifanal
and th
ackno
the LE
will a
Press and hold the Standby key
to turn the pumps on or off.
To select a new recipe, scroll Up
If Enter is not pressed within 5 seconds, the system
will revert to the existing recipe.
arm occurs, the alarm code is displayed
e red Alarm indicator will flash until
wledged. After the alarm is acknowledged,
D will be on steady and the recipe number
lternate with the code.
for 2 seconds
or Down
to the desired recipe, then press Enter .
2
2
332562B
Booth Control
Booth Control
Key/Indicator
Alarm Reset K
Indicator
Standby Mode Key
and Indicator
Mix Mode K
Indicat
ey and
or
Keys and Indicators
Definition and Function
• Red LED is soli
• Red LED blink
ey and
any level.
• Press key to a
• Starts Standby mode.
• Green LED remains lit while in Standby mode.
• Green LED blinks when the system is on and is not mixing or purging. In Idle
mode, the Standby LED and the Mix LED both blink.
• Green LED blinks during pump maintenance checks.
• Press and hold the key to startup or shutdown the pumps.
• Starts Mix mode.
• Green LED remains lit while in Mix mode.
• Green LED blinks during a mix fill. If there is no fluid flow for 30 sec after
starting mix fill, the process must be restarted.
• In Idle mode, the Mix LED and the Standby LED both blink.
d when an alarm condition is present.
s when an event requiring user acknowledgement occurs at
cknowledge. LED shuts off after alarm is cleared.
Job Complete Key
Pressure Control Key
and Indicator
ge Mode Key and
Pur
icator
Ind
Up Key
own Key
D
• Signal
•Presst
• Starts Pressure Change mode.
• Green LED blinks while in Pressure Change mode.
• To change the pressure, press the Pressure Control key and use the Up/Down
• Starts Purge mode.
• Green LED remains lit while in Purge mode.
• Green LED blinks when gun needs to be purged and is waiting for purge to
•Sc
•Sc
• Scrolls recipe numbers down.
• Scrolls pressure value down in Pressure Change mode.
s that job is complete, and resets A, B, and solvent totalizers.
o display the current job number on the booth control. Press a second
o log the current job and increment to the next job number. Times out
time t
5 seconds of inactivity.
after
keys to select the desired pressure. Pressure Change mode times out after 5
seconds of inactivity. Stored recipe is only updated at the end of a spray mode.
begin.
rolls recipe numbers up.
rolls pressure value up in Pressure Change mode.
• Enters selected recipe and starts color change sequence.
• Accepts pressure value change.
Enter Key
332562B 23
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