Parts
™
ExactaBlend
AGP
Advanced Glazing
332452G
Proportioner
For dispensing two component silicone, polysulfide, and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation manual. Save all instructions.
EN
S100 Shown
24r809
Related Manuals
Related Manuals
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of
related manuals.
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
S100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base machine . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 gallon Air Cylinder . . . . . . . . . . . . . . . 12
S100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 14
24R663 - S100 Low Volume Hose. . . . . . . . 16
U100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . 18
U100 Base machine . . . . . . . . . . . . . . . . . . . . . 18
U100 Base. . . . . . . . . . . . . . . . . . . . . . . . . . 20
65:1 Pump. . . . . . . . . . . . . . . . . . . . . . . 26
U100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 28
24S006 - U100 Low Volume Hose. . . . . . . . 30
P100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . 32
P100 Base machine . . . . . . . . . . . . . . . . . . . . . 32
P100 Base . . . . . . . . . . . . . . . . . . . . . . . . . . 34
P100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 40
24U695 - P100 XM Valve . . . . . . . . . . . . . . 42
Universal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
55 gallon Air Cylinder . . . . . . . . . . . . . . . . . . . . 44
Checkmate Pump (S100 and P100 Models Only)
46
Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . 48
Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . 50
24R662 - High Volume Hose . . . . . . . . . . . . . . . 52
Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
24R805, 24R806, 24R822, 24T086, 24T087,
24T088, 24U252 - Low Volume Hose Kits
54
24R734 - High Volume Hose . . . . . . . . . . . . 55
Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . 56
24P221 - Ultra-Lite
24R682 - Tri-Core Mixer . . . . . . . . . . . . 57
24P223 - Ultra-Lite . . . . . . . . . . . . . . . . . . . 58
24P217 - MD2 . . . . . . . . . . . . . . . . . . . . . . . 59
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60
™
TriCore . . . . . . . . . . . . 56
2 332452G
Contents
332452G 3
S100 Series Parts
S100 Series Parts
S100 Base machine
3
4
5
29,
31
30,
33
32
21
19
20
2
17
18
27
22
25
18
23
28
26
38
24
ti21455a
FIG. 1: S100 Base machine
4 332452G
1
Quantity
S100 Series Parts
24R809,
Ref Part Description
boom
SYSTEM,
100cc/100cc,
24R810,
SYSTEM,
1 --- BASE, 55gal/5gal, S100 1 1
2 --- MODULE, boom 1
3 --- MODULE, fluid plate, S100 1 1
4 24R662 HOSE, assembly, high volume 1 1
5 24R663 HOSE, assembly, low volume 1 1
10* 16V853 SOFTWARE, GCA 1 1
17 --- BAR, bracket, ram, DM 1 1
18 --- SCREW, machine, hex flange 4 4
19 --- BRACKET, mounting, assembly 1 1
20 --- SCREW, M5x14mm 2 2
21 --- SCREW, socket head, M5x18mm 1 1
22 24T001 MODULE, GCA, DM 1 1
23 --- BRACKET, mounting, regulator 1 1
24 110341 REGULATOR, air 1 1
25 110209 NUT, regulator 1 1
26 108190 GAUGE, pressure, air 1 1
27 597151 FITTING, elbow 2 2
28 100139 PLUG, pipe 1 1
29 116654 FITTING, tube, swivel, male elbow 1 1
30 115287 FITTING, Y tube 1 1
31 --- TUBE, nylon 28.2 ft 28.2 ft
32 120952 CABLE, CAN, female / female 1 1
33 --- SLEEVE, protective, poly, black 12 ft 12 ft
37 206995 FLUID, TSL, 1 quart 1 1
38 113630 ELBOW, street, 45 degree, 1/8 npt 1 1
39*❄ 24R824 KIT, tower, light, 30mm, red/green 1 1
100cc/100cc
--- Not available for individual sale.
❄ Refer to accessory kits manual for more details.
*Not shown.
332452G 5
S100 Series Parts
S100 Base
1
Apply medium strength thread locker and torque to 30 ft-lb (40 N•m).
2. Apply pipe sealant to all non-swivel NPT threads.
3
Apply medium strength thread locker and torque to 5.1 ft-lb (6.9 N•m).
8
Apply anti-seize compound.
118
119
132
120
2
130
2
131
133
2
113
2
3
116
114
112
121,
122
114
103
117
102
110
2
2
126
108
1
110
170
126
1
105
169
106
101
ti21456a
FIG. 2: S100 Base
6 332452G
144
142
S100 Series Parts
8
136
134
141
150,
137
140
151
143
118
145,
146
181
113
113
147,
148,
182
2
2
2
2
138
ti21457a
FIG. 3: S100 Base
332452G 7
S100 Series Parts
8 332452G
140
S100 Series Parts
136
163
2
2
2
160
180,
131
2
133
133
144
143
155
154,
161
1
121,
122
157
158
159
133
181
1
FIG. 4: S100 Base
135
170
107
114
ti21458a
3
152
114
162
3
332452G 9
S100 Series Parts
Ref Part Description Quantity
101 --- BASE, weldment, painted 1
102 16V208 GUIDE, drum 2
103 --- SCREW, machine, flathead, socket, M6-1x16mm 6
105 --- SCREW, cap, sockethead, M10-1.5x20mm 2
106 --- RAM, assembly, air cylinder 2
107 24R640 RAM, assembly, air cylinder, 5 gallon ram 1
108 --- SCREW, machine, hex, flange, M10-1.5x25mm 12
110 100139 PLUG, pipe 4
112 --- SUPPORT, cylinder, painted 1
113 --- MODULE, electrical 1
114 --- SCREW, machine, hex flange, M6-1x16mm 12
116 --- WASHER, lock, 5/8 4
117 --- BEAM, ram 1
118 --- NUT, hex, 5/8-11 4
119 --- CAP, end 2
120 --- CONTROL, air, ram 1
121 --- WASHER, lock, 1/4 in. 7
122 --- SCREW, cap, socket head, 1/4-20x5/8 7
126 597151 FITTING, elbow 4
130 105281 FITTING, union, swivel, 45 1
131
16P008 VALVE, safety, 75 psi 2
116643 VALVE, safety, 90 psi (Ultra-Lite TriCore only) 2
132 100361 PLUG, pipe 1
133 15V204 FITTING, elbow, 1/2 npt x 1/2 tube 4
134 115287 FITTING, y tube 2
135 --- TUBE, nylon 39.8 ft
136 --- TUBE, polyurethane, black 6.5 ft
137 --- ROD, tie, platen, 3” ram, 55 gallon 2
138 255663 PLATE, wiper 55 gal, epdm 1
140 ---
PUMP, 61:1, saniforce™, checkmate
2
141 --- KIT, mounting, lower 1
142 --- ROD, threaded 1
143 --- WASHER, spring lock. 7/8 3
144 --- NUT, full hex, 7/8-9 3
145 104969 BUSHING, reducing 1
146 160327 FITTING, union adapter, 90 deg 1
147 112040 FITTING, elbow, 90 deg. 1
148 160032 FITTING, nipple 1
149* --- HOLDER, cable tie, rotating 1
150 C12034 HOSE, coupled 72 inch 1
151 --- SLEEVE, protective 6 ft
152 24R688 BRACKET, support 1
154 --- WASHER, lock spring, M8 4
155 ---
BRACKET, motor mount, NXT® motors
1
10 332452G
Ref Part Description Quantity
157 --- PAINT, bracket, air valve 1
158 --- WASHER, lock, 3/8 2
159 --- SCREW, cap, socket head, 3/8-16x5/8 2
160 --- CONTROL, air 1
161 --- SCREW, cap, sockethead, M8-1.25x30mm 4
162❖ 257730 PLATE, 20 liter dual wiper nitrile 1
163 --- SLEEVE, protective 3.8 ft
169▲ 15M511 LABEL, warning 1
170▲ 15J074 LABEL, safety, crush and pinch 2
180 121150 FITTING, elbow, 1/4fnpt x 1/8mnpt 1
181 --- LABEL, a-b identification 0.500
182 --- FITTING, bushing 1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
S100 Series Parts
*Not shown.
332452G 11
S100 Series Parts
5 gallon Air Cylinder
1
Apply grease to o-rings and threads
of 2 prior to assembly.
2
Add grease to cylinder bore before
insertion of 2.
3
Install 2 in fully retracted position.
Apply grease to diameter of shaft
inside 1 prior to assembly.
5
Apply pipe sealant to tapered pipe
threads.
6
Apply grease to seals and bearing
surfaces.
7
Apply medium strength thread locker
to threads and torque nut to 30 ft-lb
(41 N•m)
303
302.1
307
5
1
302.12
6
6
302.15
302.5
302.4
302.2
302.3
302.10
302.11
302.9
302.4
302.6
302.8
302.16
302.7
307
301
6
1
7
2
5
302.3
ti21460a
FIG. 5: 5 gallon Air Cylinder
12 332452G
Ref Part Description Quantity
301 --- RAM, tube, 5 gallon ram, assembly 1
302 --- PISTON, rod, 5 gallon ram, assembly 1
302.1 16V170 SHAFT, piston, air cylinder, 5 gallon ram 1
302.2 --- BEARING, rod top 1
302.3 15U979 PIN, spring, straight 3
302.4◆ --- PACKING, o-ring, buna-n 2
302.5◆ --- SEAL, D-shaped ucup 1
302.6 183943 PISTON 1
302.7◆ --- NUT, hex, 5/8-11 1
302.8◆ --- WASHER, plain, 5/8 1
302.9◆ --- PACKING, o-ring 1
302.10◆ --- BEARING, ram end cap 1
302.11◆ --- RETAINER, retaining ring, 1.88 bore 1
302.12◆ --- SPRING, compression 1
302.15◆ 15U006 SPACER, D-seal backup ring 1
302.16◆ --- WASHER, lock, 5/8 1
303 --- RING, retaining, 3.06 diameter 1
307 597151 FITTING, elbow 2
S100 Series Parts
◆ Parts available in kit 24T007.
--- Not available for individual sale.
332452G 13
S100 Series Parts
S100 Fluid Plate
4
Apply pipe sealant to all male threads as needed.
639
649
651
604
642
603
627
605
645
628
641
614
607
650
610
649
640
602
608
645
609
641
614
627
601
644
640
614
657
632
629
615
648
635
612
656
ti21463a
622
611
606
613,
633
624,
626,
634
623,
624,
625,
646
605
631
616,
617,
618,
619,
630
636
621
621
FIG. 6: S100 Fluid Plate
14 332452G
Ref Part Description Quantity
601 --- PLATE, mounting, meter, regulator 1
602❖ 289814 METER, gear, assembly 1
603❖ 246652 METER, heli gear, hi resolution 1
604 15R873 FITTING, tee 1
605 160032 FITTING, nipple 2
606 157785 FITTING, swivel 1
607❖ 246642 REGULATOR, mastic 1
608 162449 FITTING, nipple, reducing 1
609 156684 FITTING, union, adapter 1
610 116504 FITTING, tee, run 1
611◆ --- MODULE, GCA, cube, base 1
612◆ --- MODULE, GCA, cube, FCM 1
613 --- HOLDER, anchor, wire tie 2
614 103656 FITTING, pipe, hex 3
615 24R938 REGULATOR, electro/pneumatic 1
616 126996 HARNESS, m8xm12 1
617 126520 CONNECTOR, splitter 1
618 122030 CABLE, GCA 1
619 16U014 HARNESS, 5px3p 1
621 --- SCREW, machine, hex flange, M6-1x10mm 4
622 --- SCREW, cap, socket head, M4-0.7x16mm 4
623 --- SCREW, button head, M5-0.8x25mm 1
624 --- WASHER, lock, external, M5 4
625 --- NUT, hex, M5-0.8 2
626 16U132 HARNESS, FCM, ground 1
627 112698 ELBOW, male, swivel 2
628 127032 VALVE , p o w e r 1
629 512909 MUFFLER, polyethylene 1
630 123395 HARNESS, power valve, tank 1
631 158586 FITTING, bushing 1
632 158491 FITTING, nipple 1
633 --- SCREW, button head, M5-0.8x10mm, sst 2
634 --- SCREW, machine, pan wash head, M4-0.7x8mm 1
635 --- SCREW, sockethead, M10-1.5x75mm, sst 2
636 --- NUT, hex, flange, serrated, M10-1.5 2
639 100206 BUSHING, pipe 1
640 113654 GAUGE, pressure, fluid, sst 2
641 159840 ADAPTER 2
642 100896 FITTING, bushing, pipe 1
644 125497 FITTING, tee, 1/8 nptf, female 1
645 116643 VALVE, safety, relief, air 2
646▲ 186620 LABEL, symbol, ground 1
648 277674 ENCLOSURE, cube door 1
649 121283 FITTING, elbow, 45 degree street 2
650 118137 FITTING, elbow 90 degree 1
651 158683 FITTING, elbow, 90 degree 1
656 --657❖
244734 REGULATOR, assembly, XL
HOLDER, meter, gear, acetal
1
1
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖ Refer to specific component manual for more details.
◆ Parts available in kit 24T002.
--- Not available for individual sale.
S100 Series Parts
332452G 15
S100 Series Parts
24R663 - S100 Low Volume Hose
1
Apply pipe sealant to all male threads as
needed.
809
807
1
FIG. 7: S100 Low Volume Hose
803
801
802
1
ti21465a
806
1
808
808
1
1
16 332452G
Ref Part Description Quantity
801 158556 COUPLING, hex pipe 1
802 159239 FITTING, nipple, pipe, reducing 1
803 218029 FILTER, fluid 1
806 162449 FITTING, nipple, reducing 1
807 16V222 HOSE, assembly, 1/2”x180” 1
808 100721 PLUG, pipe 2
809 101754 PLUG, pipe 1
S100 Series Parts
332452G 17
U100 Series Parts
U100 Series Parts
U100 Base machine
1803
1829,
1831,
1833
1804
1805
1823
1826
1824,
1827,
1828,
1838
1822
1825
1818
1818
1832
1817
1819
1821
1902
1802
1820
1801
1840
1837
1841
1839
ti22405a
FIG. 8: U100 Base machine
18 332452G
1842
U100 Series Parts
Quantity
Ref Part Description
1901
24R811 SYSTEM, 100cc/20cc, boom 1
24R813,
SYSTEM,
100cc/20cc,
boom,
pressure pot
24R814,
SYSTEM,
100cc/20cc,
pressure pot
24R812 SYSTEM, 100cc/20cc 1
1902❖ 236152 TANK, high pressure, 5 gallon, agitated 1 1
Quantity
Ref Part Description
24R811,
SYSTEM,
100cc/20cc,
boom
24R812,
SYSTEM,
100cc/20cc
1801 --- BASE, 55gal/5gal, U100 1 1
1802 --- MODULE, boom 1
1803 --- MODULE, fluid plate, U100 1 1
1804 24R662 HOSE, assembly, high volume 1 1
1805 24S006 KIT, hose, low volume 1 1
1810* 16V853 SOFTWARE, GCA 1 1
1817 --- BAR, bracket, ram, DM 1 1
1818 --- SCREW, machine, hex flange 4 4
1819 --- BRACKET, mounting, assembly 1 1
1820 --- SCREW, M5x14mm 2 2
1821 --- SCREW, socket head, M5x18mm 1 1
1822 24T001 MODULE, GCA, DM 1 1
1823 --- BRACKET, mounting, regulator 1 1
1824 110341 REGULATOR, air 1 1
1825 110209 NUT, regulator 1 1
1826 108190 GAUGE, pressure, air 1 1
1827 597151 FITTING, elbow 2 2
1828 100139 PLUG, pipe 1 1
1829 116654 FITTING, tube, swivel, male elbow 1 1
1830* 115287 FITTING, Y tube 1 1
1831 --- TUBE, nylon 28.2 ft 28.2 ft
1832 120952 CABLE, CAN, female / female 1 1
1833 --- SLEEVE, protective, poly, black 12 ft 12 ft
1837 206994 FLUID, TSL, 8 oz 2 2
1838 113630 ELBOW, 45 degree, 1/8 NPT 1 1
1839 248208 HOSE, coupled, 4 feet, pressure pot air 1 1
1840 100081 BUSHING, pipe 1 1
1841 157416 FITTING, swivel, union, 90 degree 1 1
1842 947086 HOSE, coupled, 6 feet, pressure pot material 1 1
1843*❄ 24R824 KIT, tower, light, 30mm, red/green 1 1
--- Not available for individual sale.
❖ Refer to specific component manual for more details.
332452G 19
*Not shown.
❄ Refer to accessory kits manual for more details.
U100 Series Parts
U100 Base
1 Apply pipe sealant to all non-swivel NPT threads.
3
Apply medium strength thread locker and torque to
30-35 ft-lb (41-47 N•m).
5
Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m).
14
Apply medium strength thread locker and torque to
16-21 ft-lb (22-28 N•m).
2016
2017
2022
2018
2021
2023
2024
5
2012
2015
2013
2011
2019,
2020
2013
2003
2014
2002
2008
3
2004
2007
2009
2010
2008
2006
3
2007
2005
2001
ti21456a
FIG. 9: U100 Base
20 332452G
2033
2035
U100 Series Parts
2032
2034
2035
2069
2068
2067
2029
2031
2016
2015
2040
2038
2037
2036
2030
ti22407a
FIG. 10: U100 Base
332452G 21
U100 Series Parts
22 332452G
2053
2051 2066
2050
2027
2054
2026
2047
U100 Series Parts
2042,
2043
14
2046
2060
2058,
2059
2052
2040
2048
2049
2045
2006
3
2041
2028
2040
2057
2056
2055
ti22406a
FIG. 11: U100 Base
332452G 23
U100 Series Parts
Ref Part Description Quantity
2001 --- BASE, weldment, painted 1
2002 16V208 GUIDE, drum 2
2003 --- SCREW, machine, flathead, socket, M6-1x16mm 6
2004 --- SCREW, cap, sockethead, M10-1.5x20mm 2
2005 --- RAM, assembly, air cylinder 2
2006 --- SCREW, machine, hex, flange, M10-1.5x25mm 12
2007 597151 FITTING, elbow 4
2008 100139 PLUG, pipe 4
2009▲ 15J074 LABEL, safety, crush & pinch 1
2010▲ 15M511 LABEL, warning, eng/span/fre 1
2011 --- SUPPORT, cylinder, painted 1
2012 --- MODULE, electrical 1
2013 --- SCREW, machine, hex flange, M6-1x16mm 8
2014 --- BEAM, ram 1
2015 --- WASHER, lock, 5/8 4
2016 --- NUT, hex, 5/8 4
2017 --- CAP, end 2
2018 --- CONTROL, air, ram 1
2019 --- WASHER, lock, 1/4 in. 3
2020 --- SCREW, cap, socket head, 1/4-20x5/8 3
2021 105281 FITTING, union, swivel, 45 1
2022 100361 PLUG, pipe 1
2023 16P008 VALVE, safety, 75 psi 2
116643 VALVE, safety, 90 psi (Ultra-Lite TriCore only) 2
2024 15V204 FITTING, elbow, 1/2 npt x 1/2 tube 1
2026 115287 FITTING, Y tube 2
2027 --- TUBE, nylon 23.5 ft
2028 --- TUBE, polyurethane, black 4 ft
2029 --- ROD, tie, platen, 3 inch ram, 55 gallon 2
2030 255663 PLATE, wiper 55 gal, epdm 1
2031❖ P63LCS PUMP, 63:1 3400/100 1
2032 255392 KIT, mounting, lower 1
2033 --- ROD, threaded 1
2034 --- WASHER, spring lock, 7/8 2
2035 --- NUT, full hex, 7/8-9 2
2036 112040 FITTING, elbow, 90 deg. 1
2037 160032 FITTING, nipple 1
2038 158586 FITTING, bushing 1
2040 160327 FITTING, union adapter, 90 deg 2
2041 --- HOLDER, cable tie, rotating 1
2042 C12034 HOSE, coupled 72 inch 1
2043 --- SLEEVE, protective 6 ft
2045 --- SUPPORT, stand, pump, tank, painted 1
2046 --- PUMP, 65:1, 2ball 1
24 332452G
2047 --- SCREW, cap, hex head, M8-1.25x16mm 2
2048 101078 STRAINER, Y 1
2049 121282 FITTING, swivel, straight, 1/2 female x 3/4 male 1
2050 156823 FITTING, union, swivel 1
2051 123378 DRYER, air, 1/4 NPT, with desiccant 1
2052 158491 FITTING, nipple 1
2053 --- CONTROL, air 1
2054 --- PLUG, tube, round 1
2055 186494 CLIP, spring 2
2056 15C568 HOLDER, bottle 1
2057 246995 BOTTLE, assembly, complete 1
2058 24A959 SHIELD, 6.0/7.5 inch 1
2059 --- SCREW, machine, M4-0.7 x 10mm 1
2060 --- LABEL, a-b identification 1
2066 111763 FITTING, elbow, 1/4 npt 1
2067 15J993 RING, lift, plate 1
2068 C20987 PACKING, o-ring 1
2069 15J991 ADAPTER, lift ring 1
U100 Series Parts
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G 25
U100 Series Parts
65:1 Pump
1
Torque 50-60 ft-lb (68-81 N•m).
4
Apply medium strength thread locker and torque to
124-155 ft-lb (196-210 N•m).
6
Apply pipe sealant.
2101
2103
6
2113
2111
6
2102
2108
2109
2110
2104
2105
2107
2106
1
4
1
2112
6
ti22408a
FIG. 12: 65:1 Pump
26 332452G
Ref Part Description Quantity
2101❖ 24T884 MOTOR, air, 6.0in, 1.5in stroke 1
2102 15M662 ROD, tie 3
2103 15V028 SHIELD, drip 1
2104 --- PLATE, adapter, pump, NXT 1
2105 --- NUT, lock, M16 x 2mm 3
2106❖ 246830 PUMP, displacement, with lube 1
2107 192723 NUT, retaining 1
2108 16W629 COUPLER, pump, NXT 1
2109 196762 PIN, straight 1
2110 196750 SPRING, retaining 1
2111 C19252 PLUG, pipe 2
2112 191892 FITTING, elbow, street, 90 deg 2
2113 116746 FITTING, barbed, plated 2
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
U100 Series Parts
332452G 27
U100 Series Parts
U100 Fluid Plate
1 Apply pipe sealant to all male threads as needed.
2
Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m)
2428
2415
2416
2427
2440
2426
2429
2430
2425
2414
2415
2416
2423
2421
2424
2431
2413
2412
2411
2408
2435
2434
2421,
2433
2401
2417
2448
2439
2409
2430
2421
2406,
2407
2423
2404
2405
2410
2436
2425
2424
2422
2431
2417
2420
2441
2439
2
2402,
2403
2440
2437
2432
2
2410
2447
ti22411a
2438,
2442,
2443,
2444,
2445,
2446
FIG. 13: U100 Fluid Plate
28 332452G
Ref Part Description Quantity
2401 --- PLATE, mounting, meter, regulator 1
2402◆ --- MODULE, GCA, cube, base 1
2403 --- SCREW, cap, socket head, M4-0.7x16mm 4
2404◆ --- MODULE, GCA, cube, FCM 1
2405 277674 ENCLOSURE, cube door 1
2406 --- HOLDER, anchor, wire tie, nylon 2
2407 --- SCREW, button head, M5-0.8x10mm 2
2408 --- HOLDER, meter, gear, acetal 1
2409❖ 246652 METER, heli gear, hi resolution 1
2410 --- SCREW, machine, hex flange, M6-1x16mm 4
2411 100896 FITTING, bushing, pipe 1
2412 15R873 FITTING, tee, 1/2 1
2413 158683 FITTING, elbow, 90 degree 1
2414 100206 BUSHING, pipe 1
2415 121283 FITTING, elbow, 45 degreeree street 2
2416 113654 GAUGE, pressure, fluid, sst 2
2417 157191 FITTING, adapter (1/2NPT x 3/4NPT) 2
2420 158586 FITTING, bushing 1
2421 103656 FITTING, pipe, hex 3
2422 127032 VALVE , p ower, 3 / 2 1
2423 112698 ELBOW, male, swivel 2
2424 159840 ADAPTER 2
2425 116643 VALVE, safety, relief, air 2
2426❖ 289814 METER, gear, assembly, g3000hr 1
2427 116504 FITTING, tee, run 1
2428 118137 FITTING, elbow 90 degree 1
2429 162449 FITTING, nipple, reducing 1
2430 156684 FITTING, union, adapter 2
2431❖ 244734 REGULATOR, assembly, XL 2
2432 158491 FITTING, nipple 1
2433 125497 FITTING, tee, 1/8 NPT 1
2434 24R938 MODULE, regulator, E/P 1
2435 512909 MUFFLER, polyethylene 1
2436 123395 HARNESS, power valve, tank 1
2437 126520 CONNECTOR, splitter 1
2438 16U132 HARNESS, FCM, ground 1
2439 122030 CABLE, GCA 1
2440 16U014 HARNESS, 5px3p 1
2441 126996 HARNESS, m8xm12 1
2442 --- WASHER, lock, external, M5 4
2443 --- SCREW, machine, pan head, M4-0.1x8mm 1
2444 --- SCREW, button head, M5x25mm 1
2445 --- NUT, hex, M5 2
2446▲ 186620 LABEL, symbol, ground 1
2447 --- SCREW, socket head, M10-1.5x75mm 2
2448 --- NUT, hex, flange, serrated, M10 2
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖ Refer to specific component manual for more details.
◆ Parts available in kit 24T002.
--- Not available for individual sale.
U100 Series Parts
332452G 29
U100 Series Parts
24S006 - U100 Low Volume Hose
1 Apply pipe sealant to all male threads as
needed.
2507
2504
2509
2510
2511
2512
2505
2503
FIG. 14: 24S006 - U100 Low Volume Hose
2506
2502
2501
ti22412a
30 332452G
Ref Part Description Quantity
2501 150287 COUPLING 1
2502 156850 FITTING, nipple 1
2503 24V925 FILTER, fluid, 5K, 100 mesh, CS 1
2504 162449 FITTING, nipple, reducing 1
2505 100721 PLUG, pipe 1
2506 101754 PLUG, pipe 1
2507 16V222 HOSE, assy, 1/2”x180” 1
2509 237303 VALVE, ball 1
2510 867178 FITTING, elbow, 90 degree 1
2511 116704 ADAPTER, 9/16-18 JIC x 1/4 NPT 1
2512 127326 FITTING, cap, 06JIC 1
U100 Series Parts
332452G 31
P100 Series Parts
P100 Series Parts
P100 Base machine
2602
2633
2624
2627
2626
2638
2623
2628
2618
2625
2618
2617
2621
2622
2619
2630,
3639
2620
2632
2616
2631
2629
WLD
FIG. 15: P100 Base machine
32 332452G
Quantity
24R815,
Ref Part Description
SYSTEM, AGP,
100cc/100cc,
boom
24R816,
SYSTEM, AGP,
100cc/100cc
2601 --- BASE, 55 gallon/5 gallon, V/P 1 1
2602 --- MODULE, boom 1
2603 --- MODULE, plate, fluid, FCM 1 1
2604 24R662 HOSE, assembly, high volume 1 1
2605 --- MODULE, valve, XM 1 1
2610* 16V853 SOFTWARE, GCA, levrier 1 1
2616 --- LABEL, model, AGP-P100 1 1
2617 --- BAR, bracket, ram, DM 1 1
2618 --- SCREW, mach, hex flange, M6x16mm 4 4
2619 --- BRACKET, mounting, assembly 1 1
2620 --- SCREW, socket head, M5x14mm 2 2
2621 --- SCREW, socket head, M5x18mm 1 1
2622 24T001 MODULE, GCA, DM 1 1
2623 --- BRACKET, mounting, regulator 1 1
2624 110341 REGULATOR, air 1 1
2625 110209 NUT, regulator 1 1
2626 108190 GAUGE, pressure, air 1 1
2627 597151 FITTING, elbow 2 2
2628 100139 PLUG, pipe 1 1
2629 116654 FITTING, tube, swivel, male elbow 1 1
2630 C20365 FITTING, tee, air 1 1
2631 --- TUBE, nylon, round 28.2 28.2
2632 120952 CABLE, CAN, female / female 4.0m 1 1
2633 --- SLEEVE, protective, poly, 1/2”, black 12 12
2634 --- SEALANT, pipe, SST 1 1
2637 206994 FLUID, TSL, 8 oz bottle 1 1
2638 113630 ELBOW, street, 45 degree, 1/8 NPT 1 1
2639 --- FITTING, plug, tube, push, 1/4 1 1
2640*❄ 24R824 KIT, tower, light, 30mm, red/green 1 1
P100 Series Parts
--- Not available for individual sale.
*Not shown.
❄ Refer to accessory kits manual for more details.
332452G 33
P100 Series Parts
P100 Base
1
Apply medium strength thread locker and torque to
30-35 ft-lb (41-47 N•m).
2 Apply pipe sealant to all non-swivel NPT threads.
3
Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m).
2786
2717
2718
2716
2719
2732
2730
2731
2713
2721
2722
2703
2710
2705
2714
3
2712
2706
2770
2726
2769
1
2710
1
2708
2734
2726
2735
2736
2733
2702
2720
WLD
2700
FIG. 16: P100 Base
34 332452G
2742
2744
2743
P100 Series Parts
2750,
2751
2718
2716
2749
2745
2741
2737
2740
WLD
2746
2782
2748
2747
2738
FIG. 17: P100 Base
332452G 35
P100 Series Parts
36 332452G
2787
P100 Series Parts
2740
2736
2780
2731
2763
2733
2735
2789
2760
2759
27882709
2721,
2733
2722
2757
2758
2744
2754,
2761
1
2743
2755
2770
2707
FIG. 18: P100 Base
2714
2762
3
2714
2752
WLD
332452G 37
P100 Series Parts
Ref Part Description Quantity
2701 --- BASE, weldment, painted 1
2702 16V208 GUIDE, drum, UMHW 2
2703 --- SCREW, machine, flathead, socket, M6x16 6
2705 --- SCREW, cap, sockethead, M10x20 2
2706 --- RAM, assembly, air cylinder 2
2707 --- RAM, assemnly, air cylinder, 5 gallon ram 1
2708 --- SCREW, machine, hex, flange, M10x1.5x2mm 12
2709 24U821 MODULE, regulator, E/P, programmed 1
2710 100139 PLUG, pipe 4
2712 --- SUPPORT, cylinder, painted 1
2713 --- MODULE, electrical 1
2714 --- SCREW, machine, hex flange, M6x16mm 12
2716 --- WASHER, lock, 5/8 4
2717 --- BEAM, ram 1
2718 --- NUT, hex, 5/8-11 4
2719 --- CAP, end 2
2720 --- CONTROL, air, ram 1
2721 --- WASHER, lock, 1/4 7
2722 --- SCREW, cap, socket head, 1/4-20x5/8 7
2726 597151 FITTING, elbow 4
2730 105281 FITTING, union, swivel, 45 1
2731 16P008 VALVE, safety, 75 psi 2
116643 VALVE, safety, 90 psi (Ultra-Lite TriCore only) 2
2732 100361 PLUG, pipe 1
2733 15V204 FITTING, elbow, 1/2 NPT x 1/2 tube 4
2734 115287 FITTING, Y tube 2
2735 --- TUBE, nylon, round 39.7
2736 --- TUBE, polyurethane, round, black 6.5
2737 --- ROD, tie, platen, 3" ram, 55 gallon 2
2738 255663 PLATE, wiper 55 gal, epdm 1
2740❖ --- PUMP, 61:1, saniforce, checkmate 2
2741 --- KIT, mounting, lower 1
2742 --- ROD, threaded 1
2743 --- WASHER, spring lock, 7/8 3
2744 --- NUT, full hex, 7/8 3
2745 104969 BUSHING, reducing 1
2746 160327 FITTING, union adapter, 90 degree 1
2747 112040 FITTING, elbow, 90 degree 1
2748 160032 FITTING, nipple 1
2749 --- HOLDER, cable tie, rotating 1
2750 C12034 HOSE, coupled 72" 1
2751 --- SLEEVE, protective 6
2752 --- BRACKET, support, painted 1
2754 --- WASHER, lock spring, M8 4
38 332452G
Ref Part Description Quantity
2755 --- BRACKET, motor mount, NXT motors 1
2757 --- PAINT, bracket, air valve 1
2758 --- WASHER, lock, 3/8 2
2759 --- SCREW, cap, socket head, 3/8-16x5/8 2
2760 --- CONTROL, air 1
2761 --- SCREW, cap, socket head, M8x30mm 4
2762 257730 PLATE, 20 liter, dual wiper, nitrile 1
2763 --- SLEEVE, protective 3.75
2769▲ 15M511 LABEL, warning, eng/span/fre 1
2770▲ 15J074 LABEL, safety, crush & pinch 2
2780 121150 FITTING, elbow, 1/4 FNPT x 1/8 MNPT 1
2782 --- FITTING, bushing 1
2787 121212 FITTING, elbow, swivel, 1/2T 3/8 MNPT 1
2788 --- MUFFLER, 1/2 NPT 1
2789 --- FITTING, nipple, pipe, reducing 1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
P100 Series Parts
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G 39
P100 Series Parts
P100 Fluid Plate
1 Apply pipe sealant to all male threads as needed.
8
Apply medium strength thread locker to threads.
2830
2850
2810
2849
2840
2839
2849
2840
2819
2851
2804
2856
2842
2802
2835
2808
2833
2813
2803
2805
2806
2814
2812
2828
2827
2845
2841
2857
2858
2807
2805
2831
2817
2818
2821
2801
2848
8
2830
2822
2811
2815
2816
2809
2835
8
2821
2836
2823
2836
2824,
2834
2826
WLD
2824,
2825
FIG. 19: P100 Fluid Plate
40 332452G
Ref Part Description Quantity
2801 --- PLATE, mounting, meter, reg, paint 1
2802❖ 289814 METER, gear, assembly, G3000HR 1
2803❖ 246652 METER, heli gear, hi resolution 1
2804 15R873 FITTING, tee, 1/2 1
2805 160032 FITTING, nipple 2
2806 157785 FITTING, swivel 1
2807❖ 246642 REGULATOR, mastic 1
2808 162449 FITTING, nipple, reducing 1
2809 --- CABLE, 5pin, male/female, 4.0 m 1
2810 116504 FITTING, tee, run 1
2811◆ --- MODULE, GCA, cube, base 1
2812◆ --- MODULE, GCA, cube, FCM 1
2813 --- HOLDER, anchor, wire tie, nylon 2
2814 103656 FITTING, pipe, hex 1
2815 127399 HARNESS, m8xdin, 4px3p, 4.5m 1
2816 126996 HARNESS, m8(4p)xm12(5p), 0.5m 1
2817 126520 CONNECTOR, splitter, m12, 5p 1
2818 122030 CABLE, GCA, m12-5p 1
2819 16U014 HARNESS, m12xcir, 5px3p, .5m 1
2821 --- SCREW, machine, hex flange, M6x16mm 4
2822 --- SCREW, cap, socket head, M6x16mm 4
2823 --- SCREW, M5x25 1
2824 --- WASHER, lock, external, M5 4
2825 --- NUT, hex, M5 2
2826 16U132 HARNESS, fcm, grd 1
2827 112698 ELBOW, male, swivel 1
2828 127032 VALVE, power, 3/2 1
2830 123395 HARNESS, power valve, tank 1
2831 158586 FITTING, bushing 1
2832 196142 FITTING, adapter 1/2 NPT x 3/4 NPT 1
2833 --- SCREW, M5x10mm 2
2834 --- SCREW, machine, pan, M4x8mm 1
2835 --- SCREW, M10x75mm 2
2836 --- NUT, hex, flange, serrated, M10 2
2839 100206 BUSHING, pipe 1
2840 113654 GAUGE, pressure, fluid 2
2841 159840 ADAPTER 1
2842 100896 FITTING, bushing, pipe 1
2845 16P008 VALVE, safety, 75 psi 1
2846▲ 186620 LABEL, symbol, ground 1
2848 277674 ENCLOSURE, cube door 1
2849 121283 FITTING, elbow, 45 degree street 1
2850 118137 FITTING, elbow 90 degrees 1
2851 158683 FITTING, elbow, 90 degree 1
2856 --- HOLDER, meter, gear, acetal 1
2857 --- TUBE, nylon, round 0.33
2858 --- VALVE, 1/4" tube 1
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
◆ Parts available in kit 24T002.
P100 Series Parts
332452G 41
P100 Series Parts
24U695 - P100 XM Valve
1 Apply pipe sealant to all male threads as
needed.
2910
2911
2912
2913
2911
2914
2915
2912
2910
2901
2906
2902
2909
2903
2906
2904
2916
FIG. 20: 24U695 - P100 Low Volume Hose
2908
2907
2905
2906
WLD
42 332452G
Ref Part Description Quantity
2901❖ 255478 VALVE, assembly, ratio control 1
2902 156684 FITTING, union, adapter 1
2903 162449 FITTING, nipple, reducing 1
2904 100721 PLUG, pipe 2
2905 24T914 FILTER, assembly, 30 mesh 1
2906 101754 PLUG, pipe 3
2907 159239 FITTING, nipple, pipe 1
2908 158556 COUPLING, hex pipe 1
2909 100361 PLUG, pipe 1
2910 --- TUBE, nylon, round 4.5
2911 --- FITTING, elbow, male, 1/4 NPT 2
2912 512909 MUFFLER, polyethylene 2
2913 127356 VALVE, power, 5/2, 24VDC 1
2914 --- BUSHING, 1/4NPTx1/8NPT 1
2915 --- FITTING, nipple, 1/8NPTx1.50 1
2916 16V222 HOSE, assembly, 1/2x180, 5k 1
P100 Series Parts
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G 43
Universal Parts
Universal Parts
55 gallon Air Cylinder
1
Apply grease to o-rings and threads of 2 prior to assembly.
2
Install 2 in fully retracted position. Apply grease to diameter of
shaft inside 1 prior to assembly.
3
Add lubricant to cylinder bore before insertion of 2.
5
Torque to 30 ft-lb (41 N•m).
6
Apply grease to o-rings.
202.4
6
202.1
5
1
202.12
202.8
1
202.6
202.2
202.3
202.5
2
202.9
202.7
202.6
202.10
202.14
202.11
6
1
5
201
3
ti21459a
FIG. 21: 55 gallon Air Cylinder
44 332452G
Ref Part Description Quantity
201 --- RAM, tube, assembly 1
202 --- PISTON, rod, assembly 1
202.1 --- CAP, bearing, air cylinder 1
202.2◆ --- BEARING, air cylinder 1
202.3◆ --- RING, retaining, spiral 1
202.4◆ --- PACKING, o-ring, 214 1
202.5 16V078 SHAFT, piston, air cylinder 1
202.6◆ --- PACKING, o-ring, buna-n 2
202.7 183943 PISTON 1
202.8◆ --- GUIDE, spring 1
202.9◆ --- PACKING, o-ring 1
202.10◆ --- WASHER, plain, 5/8 1
202.11◆ --- NUT, hex, 5/8-11 1
202.12◆ --- SPRING, compression 1
202.14◆ --- WASHER, lock, 5/8 1
Universal Parts
◆ Parts available in kit 24T006.
--- Not available for individual sale.
332452G 45
Universal Parts
Checkmate Pump (S100 and P100 Models Only)
1
Torque 50-60 ft-lb (68-81 N•m).
2
Apply medium strength thread locker and torque to 124-155
ft-lb (196-210 N•m).
3
Apply pipe sealant.
4
Apply anti-seize compound.
409
406
2
408
414
413
4
401
419
410
3
412
3
407
411
402
405
403
3
1
404
1
ti21461a
FIG. 22: Checkmate Pump
46 332452G
Ref Part Description Quantity
401❖ 24R015 MOTOR, assembly, air, 7.5 inch, blue 1
402 257360 ROD, tie, NXT to lower 3
403❖ L100CS
LOWER, 100 Severe Duty
®
1
404 --- WASHER, lock, spring, #16 3
405 --- NUT, machine, hex, M16-2 3
406 15H392
ROD, adapter xtreme
®
1
407 244819 COUPLING, assembly 1
408 197340 COVER, coupler 1
409 244820 CLIP, hairpin (w/ lanyard) 1
410 117237 MUFFLER 1
411 100896 FITTING, bushing, pipe 1
412 115764 FITTING, elbow, 90 1
413 15J993 RING, lift, plate 1
414 --- NUT, jam, hex, 1.5-12 1
419 --- LABEL, identification 1
421* 112887 WRENCH, spanner 1
Universal Parts
❖ Refer to specific component manual for more details.
*Not shown.
332452G 47
Universal Parts
Electrical Enclosure
1734
1702
1716
1734
1712
1716
1713
1734,
1735
1711
1720
1719
1719
1713
1718
1721
1703
1710
1712
FIG. 23: Electrical Enclosure
1707
170X
1708
1734
1712
1735
1709
1738
1724
1712
1710
1706
1712
ti21479a
1704
1737
48 332452G
Ref Part Description Quantity
1702 121598 CORD, power, v-lock 1
1703 --- COVER, enclosure 1
1704 --- BRACKET, mounting 1
1705▲ 186620 LABEL, symbol, ground 1
1706 --- HARNESS,16ga, green/yellow 1
1707 --- BULKHEAD, enclosure 1
1708 --- SCREW, flathead, M3-0.5x10mm 2
1709 120910 SOCKET, electrical, with EMI filter 1
1710 --- SCREW, button head, M5-0.8x10mm, ss 5
1711 126453 POWER SUPPLY, 24v 1
1712 --- LABEL, identification 1
1713 --- RAIL, mount 0.3 ft
1716 --- WASHER, lock, external, M5 3
1718 --- HARNESS, 16ga, black, 2
1719 --- HARNESS, 16ga, green/yellow 2
1720 --- HARNESS, 16ga, green/yellow, 1
1721 16U012 HARNESS, CAN, M12 1
1724 --- BRACKET, switch 1
1734 --- NUT, hex, M5-0.8 7
1735 --- WASHER, plain, #10 4
1736 114835 FUSE, 4.0 amp, 250v, time lag 2
1737 --- GUARD, trim, edge 1
1738 --- LABEL 1
Universal Parts
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
--- Not available for individual sale.
332452G 49
Universal Parts
Boom Assembly
2
Apply medium strength thread locker and torque to 30 ft-lb
(41 N•m).
510
511,
512,
515,
516
502
518
501
503
505,
509
504
507
508
2
ti21462a
FIG. 24: Boom Assembly
50 332452G
Ref Part Description Quantity
501 --- SUPPORT, mast 1
502 --- BEARING, support, boom mast 1
503 --- SUPPORT, boom, weldment, bearing 1
504 --- ARM, boom, upper, painted 1
505 --- SCREW, cap, hex, serrated, M10-1.5x30mm 3
507 --- PLUG, tube 1
508 --- SCREW, machine, hex, flange, M10-1.5x25mm 4
509 --- NUT, hex, flange, serrated, M10-1.5 3
510 U5A008 CLAMP, hose, 1”id 1
511 123100 CLAMP, hose, boom, 7/8” 3
512 --- COVER, plate 3
515 --- SCREW, cap, hex, 1/4-20x1.75 6
516 --- NUT, rail 6
518▲ 15H108 LABEL, pinch point 1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
Universal Parts
--- Not available for individual sale.
332452G 51
Universal Parts
24R662 - High Volume Hose
706
702
1
Use pipe sealant as required.
1
FIG. 25: High Volume Hose
708
710
702
704
701
1
ti21464a
1
706
Ref Part Description Quantity
701 127025 FITTING, elbow, swivel, 1”npt 1
702 C38302 FITTING, nipple, 1” npt 2
703 C38304 FITTING, nipple, 1” x 3/4 npt 1
704 --- MANIFOLD, block, boom 1
706 16V239 HOSE, assembly 2
708 --- SCREW, shcs, M10-1.5x65mm 2
710 --- WASHER, lock, M10 2
52 332452G
Hose Kits
Universal Parts
901
902
ti21466a
FIG. 26: Hose Kits
Quantity
Ref Part Description
901 24R805
24R806
24R822
24T086
24T087
24T088
24U252
902 24R734 HOSE, assembly, dispenser, high volume 1 1 1 1 1 1 1
HOSE, assembly, low volume,
1/8 in. x 5 ft. nylon, 1/8 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/4 in. x 5 ft. stainless, 1/8 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/4 in. x 5 ft. stainless, 1/4 in. x 5 ft. stainless
HOSE, assembly, low volume,
3/8 in. x 5 ft. stainless, 1/4 in. x 5 ft. stainless
HOSE, assembly, low volume,
1/8 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/2 in.x 5 ft. stainless, 3/8 in. x 5 ft. stainless
HOSE, assembly, low volume,
3/32 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon
1
24R832
24R833
1
1
24R834
24T092
24T093
24T094
1
1
1
24U253
1
332452G 53
Universal Parts
24R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U252 - Low Volume Hose Kits
1007
1006
1004
1002
1001
ti21467a
FIG. 27: Low Volume Hose Kits
Quantity
Ref Part Description
24R805
24R806
24R822
24T086
24T087
24T088
1001 124961 FITTING, adapter, 04jicx1/4npt 1 1 1 1 1
116704 ADAPTER,9/16-18jic x 1/4npt 1
116703 ADAPTER, 3/4-16jic x 1/4npt 1
1002 16W047 HOSE, assembly, 3/32”x60” 1
16V531 HOSE, assembly, 1/8”x60” 1 1
16V219 HOSE, assembly, 1/4”x60” 1 1
16V220 HOSE, assembly, 3/8”x60” 1
16V221 HOSE, assembly, 1/2”x60” 1
1004 123251 FITTING, union, jic04 1 1 1 1 1
124852 ADAPTER, jic04 x jic06 1
126366 FITTING, union, jic08 x jic06 1
1006 16W047 HOSE, assembly, 3/32”x60” 1 1
16V531 HOSE, assembly, 1/8”x60” 1 1
16V219 HOSE, assembly, 1/4”x60” 1 1
16V220 HOSE, assembly, 3/8”x60” 1
1007 127093 FITTING, adapter, 1/4npt x jic04 1 1 1 1 1 1
124967 FITTING, adapter, jic06 x 1/4npt 1
24U252
54 332452G
24R734 - High Volume Hose
Universal Parts
1201
1203
1204
1202
ti21469a
1205
FIG. 28: High Volume Hose
Ref Part Description Quantity
1201 126976 FITTING, adapter, 1/2nptf x 10jicm 1
1202 C20768 FITTING, straight 1
1203 16V311 HOSE, assembly, 5/8”x120” 1
1204 17C292 SLEEVE, protective, black, 8 feet 1
1205 127874 TAPE, electrical, roll 1
332452G 55
Universal Parts
Dispense Valves
24P221 - Ultra-Lite™ TriCore
1301
1302
1308
1304
1308
1
Apply pipe sealant to all male threads as
needed.
FIG. 29: Ultra-Lite TriCore
Ref Part Description Quantity
1301 512135 NOZZLE, extrusion 6
1302❖ 235628 GUN, flow, ultra-lite 6000 1
1303 207947 SWIVEL, straight, 1/2nptf x 1/2nptm 1
1304
24R682 MIXER, tri-core, high flow 1
948081 MIXER, tri-core, low flow 1
1305 623875 MANIFOLD, mix 1
1306 127049 VALVE, check, 1/4npt 1
1307 196142 FITTING, adapter 1/2 npt x 3/4 npt 1
1308 159239 FITTING, nipple, pipe 2
1309 155570 SWIVEL, union 1
1310 100721 PLUG, pipe 1
1311 214037 VALVE, ball 1
1313 624157 HOUSING, injector 1/4 npt 1
1314★ 116643 VALVE, safety, relief, air 2
1303
1305
1313
1310
1306
1307
1309
1311
ti21470a
❖ Refer to specific component manual for more details.
★ Not shown.
56 332452G
24R682 - Tri-Core Mixer
1407
3
1405
Universal Parts
1
Apply pipe sealant to all male threads as
needed.
2
Apply a light coating of grease to seals.
3
Torque to 54 ft-lb (73 N•m).
1402
1406
2
1403
1
1404
1405
1
FIG. 30: Tri-Core Mixer
Ref Part Description Quantity
1401 16V145 CAP, end, mixer, tri-core, inlet 1
1402 16V146 CAP, end, mixer, tri-core, outlet 1
1403 16V448 TUBE, crossover, tri-core 3
1404 127083 MIXER, static, 0.494dia x 12el, ss 3
1405 100721 PLUG, pipe 2
1406 111116 PACKING, o-ring, seat 6
1407 127081 SCREW, sockethead, 3/8-16x12 in. 3
1406
1401
1407
3
2
ti21471a
332452G 57
Universal Parts
24P223 - Ultra-Lite
1501
1502
1503
1504
1
Apply pipe sealant to all male threads as
needed.
1510
1508
1507
1505
1512
1506
1509
FIG. 31: Ultra-Lite
Ref Part Description Quantity
1501 512135 NOZZLE, extrusion 6
1502❖ 235628 GUN, flow, ultra-lite 6000 1
1503 207947 SWIVEL, straight, 1/2nptf x 1/2nptm 1
1504
948097 MIXER, hose, 36 element 1
948315 OPTIONAL - MIXER, hose, 24element 1
1505 623875 MANIFOLD, mix 1
1506 195898 VALVE, check, 1/4 npt (m) 1
1507 155570 SWIVEL, union 1
1508 196142 FITTING, adapter 1/2 npt x 3/4 npt 1
1509 214037 VALVE, ball 1
1510 100721 PLUG, pipe 1
1512 624157 HOUSING, injector 1/4 npt 1
❖ Refer to specific component manual for more details.
ti21472a
58 332452G
24P217 - MD2
Universal Parts
1
Apply pipe sealant to all male threads as
needed.
1607
1614
1612
1615
1601
1613
1605
1603
1604
1608
1611
1616
ti21473a
1602
FIG. 32: MD2
Ref Part Description Quantity
1601❖ 255182 VALVE, dispense, 10:1, hard seats 1
1602 255206 HANDLE, 2k dispense valve, air 1
1603 159239 FITTING, nipple, pipe 1
1604 207947 SWIVEL, straight, 1/2nptf x 1/2nptm 1
1605 127104 FITTING, elbow, 3/8nptxsae06 1
1607 122969 FITTING, elbow, 1/4nptxsae06 1
1608 104765 PLUG, pipe headless 2
1610 15W744 SLEEVE, protective 30
1611 C12509 TUBE, nylon 30
1612 155570 SWIVEL, union 1
1613 214037 VALVE, ball 1
1614 195898 VALVE, check, 1/4 npt (m) 1
1615 189018 SWIVEL 1
1616 125428 FITTING, connector, male, 1/4 nptf 1
❖ Refer to specific component manual for more details.
332452G 59
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 332452
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised July 2014
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