Graco 332317C User Manual
Instructions
3132066
conforms to
ANSI/UL 73
certified to
CAN/CSA
Std. 22.2 No 68-09
™
G1
Plus
332317C
Lubrication Pump
For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For
Professional Use Only.
Not approved for use in explosive atmospheres or hazardous locations.
Part Nos., page 3
5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure
EN
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Table of Contents
Table of Contents
Grease Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Component Identification . . . . . . . . . . . . . . . 7
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
Choosing an Installation Location . . . . . . . . . . . . 8
System Configuration and Wiring . . . . . . . . . . . . 9
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting to Auxiliary Fittings . . . . . . . . . . . . . 18
Loading Grease . . . . . . . . . . . . . . . . . . . . . . . . 19
Changing Greases . . . . . . . . . . . . . . . . . . . 20
Filling Oil Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Plus Model Control Setup . . . . . . . . . . . . . . . . . . . 21
Control Panel Overview (F
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Powering Units With Controllers . . . . . . . . . 22
Entering Setup Mode . . . . . . . . . . . . . . . . . 22
Entering a PIN Code to Access Setup Mode 22
ON Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OFF Time . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Advanced Programming . . . . . . . . . . . . . . . . . . . . 24
Entering a PIN Code for the First Time . . . 24
Entering Advanced Setup . . . . . . . . . . . . . . 24
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Time Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Low Level . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Manual Run Cycle . . . . . . . . . . . . . . . . . . . 25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Parts: 2 Liter Models . . . . . . . . . . . . . . . . . . . . . . . 28
Parts: 4 and 8 Liter Models . . . . . . . . . . . . . . . . . . 29
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure Relief Valves . . . . . . . . . . . . . . . . 31
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation and Repair Kits . . . . . . . . . . . . . 31
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Pattern . . . . . . . . . . . . . . . . . . . . . . . . 33
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 34
IG. 13) . . . . . . . . . . . 21
2 332317C
Grease Models
Grease Models
Reservoir Size Voltage
Model
2 Liter 4 Liter 8 Liter 12V DC 24V DC
94G000 X X X X
94G001 X X X X
94G002 X X X X
94G003 X X X X X
94G004 X X X X X
94G005 X X X X X
94G012 X X X X
94G013 X X X X
94G014 X X X X
94G015 X X X X X
94G016 X X X X X
94G017 X X X X X
94G024 X X X X
94G025 X X X X
94G026 X X X X
94G027 X X X X X
94G028 X X X X X
94G029 X X X X X
94G048 X X X X
94G049 X X X X
94G050 X X X X
94G051 X X X X X
94G052 X X X X X
94G053 X X X X X
94G054 X X X X X
94G055 X X X X X
94G056 X X X X X
100-240
VAC
CPC DIN Wiper Follower
Low
Level
332317C 3
Oil Models
Oil Models
Reservoir Size Voltage
Model
2 Liter 4 Liter 8 Liter 12V DC 24V DC
94G030 X X X
94G031 X X X
94G032 X X X
94G033 X X X X
94G034 X X X X
94G035 X X X X
94G057 X X X
94G058 X X X
94G059 X X X
94G060 X X X X
94G061 X X X X
94G062 X X X X
100-240
VAC
CPC DIN
Low
Level
4 332317C
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment
manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material,
request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s
replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety
hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
332317C 5
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing
equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED EQUIPMENT HAZARD
Over-pressurization can result in equipment rupture and serious injury.
• A pressure relief valve is required at each pump outlet.
Follow Pressure Relief Procedure in this manual before servicing.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or
property damage.
• Use only compatible water-based solvents to clean plastic structural or pressure-containing parts.
• See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s MSDSs and recommendations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure in this manual. Disconnect power or air supply.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the
equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and
burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
6 332317C
Installation
A
D
G
Grease Models with Follower
Plate
H
Oil Models
K
Grease Models
E
C
J
B
F
L
Grounding
The equipment must be grounded. Grounding reduces the risk
of electric shock by providing an escape wire for the electrical
current in the event of malfunction or breakdown.
Component Identification
Installation
FIG. 1:
Key:
A Reservoir
B Pump Element
C Pressure Relief Valve (Not included / required)
D Zerk Inlet Fill Fitting (1 included / grease models only)
E Power, DIN (if equipped)
F Power, CPC (if equipped)
G Model Number/ Serial Number
H Follower Plate (grease models only / not available on all
grease models)
J Vent Hole
K Fill cap (oil models only)
L Control Panel
332317C 7
Installation
A
B
D
C
Typical Installation
A Connected to fuse / power
B Pressure relief valve (required, user supplied)
C Series progressive divider valves
D To lube points
Choosing an Installation Location
AUTOMATIC SYSTEM ACTIVATION HAZARD
Unexpected activation of the system could result in serious injury, including skin injection and amputation.
This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the lubrication pump from the system, disconnect and isolate all power supplies and relieve all pressure.
• Select a location that will adequately support the
weight of the G1 Pump and lubricant, as well as all
plumbing and electrical connections.
• Refer to the two mounting hole layouts provided in
the Mounting Pattern section of this manual, page 33.
NOTE: The two mounting hole layouts provided in the
Technical Data section show the only correct installation patterns to use for mounting the G1. No other
installation configurations should be used.
• Use designated mounting holes and provided config-
urations only.
• Always mount the G1 oil models upright.
• If the G1 grease model is going to be operated in a
tilted or inverted position for any period of time, you
must use a model that includes a follower plate, otherwise the G1 must be mounted upright.
• Use the three fasteners (included) to secure the G1
to the mounting surface.
8 332317C
Installation
System Configuration and Wiring
.
Improper installation of the grounding conductor may
result in a risk of electric shock. This product must be
installed by a qualified electrician in compliance with
all state and local codes and regulations.
If the product is permanently connected:
• it must be installed by a qualified electrician or serviceman.
• it must be connected to a grounded, permanent wiring system.
If an attachment plug is required in the end use
application:
• it must be rated for the product electrical specifications.
• it must be an approved, 3-wire grounding type
attachment plug.
• it must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
• when repair or replacement of the power cord or
plug is required, do not connect the grounding wire
to either flat blade terminal.
Fuses
NOTICE
Fuses (user supplied) are required on all DC models.
To avoid equipment damage:
• Never operate G1 Pump DC models without a fuse
installed.
• A fuse of the correct voltage must be installed in
line with the power entry to the system.
Fuse Kits are available from Graco. The following Table
identifies the correct fuse to use for your input voltage
and the corresponding Graco Kit number.
Input Voltage Fuse Value Graco Kit No.
12 VDC
24 VDC 4 A 571040
7.5 A
571039
Recommendations for Using Pump in
Harsh Environments
• Use pump with CPC style power cable.
Wiring and Installation Diagrams
NOTE: Graco does not provide a power cable with the G1. Power cables are available for purchase from Graco or the
user may provide their own. See Table 1 for reference pages containing additional information related to Graco power
cables.
Table 1: Graco Power Cables
Cable Part No. Diagram Symbol Page #
Power DIN AC 10
123358
DIN 15 ft.
Power DIN DC 12
126217
CPC 15 ft., 3-wire
123750
CPC 15 ft., 5-wire
126219
CPC 20 ft., 5-wire
126220
CPC 30 ft., 5-wire
Power CPC DC 14
16
Power CPC DC
16
16
332317C 9
Installation
Uni tedStates/
Canada
Europe Japan/Taiwan
SEA/India/
Australia
China
1 LINE Black Brown Black Brown Brown
2 NEUTRAL White Blue White Blue Blue
3NotUse d NotUse d NotUsed NotUsed NotUsed NotUse d
4 GROUND Green Green/Yellow Red Green/Yellow Green/Yellow
Pin PinName
Power DIN AC - 15 foot: Part No. 123358
Din Connector Specifications
• DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions
• Rated to 6 Amps minimum at 250V AC
Cable Specifications
• United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white,
green insulation
2
• Europe: 3 Class-5 conductor, 1.5 mm
• Japan/Taiwan: 3 conductor, 1.25 mm
• SEA/India/Australia: 3 conductor, 1.5 mm
2
• China: 3 conductor, 1.5 mm
Agency Listed YZW cable with blue, brown, green/yellow insulation
Agency Listed H07RN-F cable with blue, brown, green/yellow insulation
2
Agency Listed 2 PNCT cable with black, white, red insulation
2
Agency Listed H07RN-F blue, brown, green/yellow insulation
Pin and Related Wire Color (F
IG. 2, page 11)
Color
10 332317C
(4)
(2)
(1)
1
2
3
4
Example Wiring Diagram
Connector on Housing
Connector on Cable
(4)
(1)
(3)
(2)
Installation
FIG. 2
332317C 11
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