Graco 312765B User Manual

Instructions - Schematics

Mobile Spray Rig

For mobile spraying or dispensing of epoxies, polyurethane foam, and polyurea coatings. Not for use in explosive atmospheres.

120 psi (0.8 MPa, 8.2 bar) Maximum Working Air Pressure See Technical Data on page 45 and Related Manuals on page 3 for Maximum Working Fluid Pressures

Important Safety Instructions

Read all warnings and instructions in this manual and all supplied manuals. Save these instructions. See Related Manuals on page 3.

See page 4 for product configurator information.

312765B

28 ft Trailer Shown

TI12880b

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Component Identification . . . . . . . . . . . . . . . . . . . 12

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Transporting Trailer . . . . . . . . . . . . . . . . . . . . . . . . 18

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 26

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Simplified Electrical Schematics . . . . . . . . . . . . . 30

Simplified Pneumatic Schematic . . . . . . . . . . . . . 38

Simplified Fluid Schematics . . . . . . . . . . . . . . . . . 40

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Graco Ohio Standard Warranty . . . . . . . . . . . . . . 46

Graco Ohio Information . . . . . . . . . . . . . . . . . . . . 46

2 312765B

Related Manuals

Graco Manuals

These manuals can be found at www.graco.com. See Product Configurator on page 4 to determine which components are installed in your assembly. All manuals for installed components are supplied with each Spray Rig.

Proportioners

Part Description

311511 Air Reactor Operation Manual

311512 Air Reactor Repair Manual

312062 Hydraulic Reactor Operation Manual

312063 Hydraulic Reactor Repair Manual

312064

312065 Electric Reactor Operation Manual

312066 Electric Reactor Repair Manual

Gun Packages

Part Description

309550 Fusion Air Purge Gun Manual

309856 Fusion Mechanical Purge Gun Manual

311320 D-Gun Manual

311321 GX-7A, GX-7 DI, and GX-7 400 Spray

311322 GAP Pro Spray Gun Manual

311338 Gusmer GX-8 Gun Manual

312666 Fusion ClearShot Gun Manual

313213 Probler P2 Manual

Pumps

Hydraulic Reactor Electrical Diagrams Manual

Guns Manual

Hoses

Part Description

309572 Power-Lock Heated Hose Manual

Kits

Part Description

309815 Feed Pump Kits Manual

309852 Circulation and Return Tube Kits

Non-Graco Manuals

The following manuals are for non-Graco Spray Rig components. See Product Configurator on page 4 to determine which components are installed in your assembly. All manuals for installed components are supplied with each Spray Rig.

Description

Breathable Air System Manual

Air Dryer Manual

Trailer Manual

Generator Manual

Compressor Manual

Air Conditioning Unit Manual

Band Heaters Manual

NOTE: The manual for each rotary compressor is included in the generator manual.

Part Description

308479 Husky 1040 Air-Operated Diaphragm

Pumps Manual

311882 T2 2:1 Ratio Transfer Pump Manual

312766 T1 2:1 Ratio Transfer Pump Manual

Agitators

Part Description

308175 Twistork Helix Mixer

312765B 3

Product Configurator

US-G----------------

Code: A B C D E F-G H-I J K L M N O P Q-R S

Configurator Series Level

Tr a i l e r Ty p e

Air Compressor

Proportioner(s)

Air Dryer

Generator

Pump System

Gun

Work Bench

Band Heaters

Air Conditioning

Agitator(s)

Gun Recirculation Kit

Machine Recirculation Kit

An example of the product configurator would be the following configurator code.

US -G-T-M-D-4-N-04-06-1-2-A-1-3-N-2-26-B

Code: A B C D E F-G H-I J K L M N O P Q-R S

Configurator Series Level

Tra i le r Typ e

Air Compressor

Proportioner(s)

Air Dryer

Generator

Pump System

Gun

Work Bench

Band Heaters

Air Conditioning

Agitator(s)

Gun Recirculation Kit

Machine Recirculation Kit

Drum Lids

Heated Hoses

Breathable Air System

Heated Hoses

Breathable Air System

The following part number fields apply for the Spray Rig part numbering configurator fields.

Code A Part Trailer Type

A U90840 28 ft Trailer, 3-Phase, OEM Insulation,

Dual Proportioner

B U90678 18 ft Modified Truck Box, 3-Phase, Insu-

lated by Graco

C U91000 18 ft Modified Truck Box, 3-Phase, OEM

Insulation

D U91001 18 ft Modified Truck Box, 1-Phase, OEM

Insulation

F U90677 18 ft Modified Truck Box, 1-Phase, Insu-

lated by Graco

G U90380 28 ft Trailer, 3-Phase, OEM Insulation,

Single Proportioner

H U90638 28 ft Trailer, 1-Phase, OEM Insulation, Sin-

gle Proportioner

J U91002 18 ft Modified Truck Box, 3-Phase, OEM

Insulation,

K U91003 18 ft Modified Truck Box, 1-Phase, OEM

Insulation

M U90668 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Single Proportioner

P U90669 20-28 ft Modified Truck Box, 1-Phase,

OEM Insulation, Single Proportioner

Q U91004 20-28 ft Modified Truck Box, 1-Phase,

Insulated by Graco, Single Proportioner

R U91005 20-28 ft Modified Truck Box, 3-Phase,

Insulated by Graco, Single Proportioner

S U90884 20-28 ft Modified Truck Box, 3-Phase,

Insulated by Graco, Dual Proportioner

T U90381 20 ft Trailer, 3-Phase, OEM Insulation

U U90661 20 ft Trailer, 1-Phase, OEM Insulation

V U91006 20-28 ft Modified Truck Box, 1-Phase,

OEM Insulation, Single Proportioner

W U91007 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Single Proportioner

X U90883 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Dual Proportioner

Z U90850 20-28 ft Modified Truck Box, 3-Phase,

OEM Insulation, Dual Proportioner

4 312765B

Product Configurator

Code B Part Air Compressor

X U91010 None - Female Quick Connect Fitting Only

A U90757 Rotary (Includes 40 kW, 3-Phase Genera-

tor) No Air Conditioning, 28 ft, 3-Phase

B U90756 Rotary (Includes 40 kW, 3-Phase Genera-

tor), No Air Conditioning, 20 ft, 3-Phase

C U90383 5 hp Horizontal, 3-Phase

D U90384 5 hp Vertical, 3-Phase

E U90385 10 hp Base Mount, 3-Phase

F U90753 Rotary (Includes 40 kW, 1-Phase Genera-

tor) No Air Conditioning, 28 ft, 1-Phase

G U90752 Rotary (Includes 40 kW, 1-Phase Genera-

tor) No Air Conditioning, 20 ft, 1-Phase

H U90672 5 hp Horizontal, 1-Phase

J U90673 5 hp Vertical, 1-Phase

K U90674 10 hp Vertical, 3-Phase, 80 Gallon

M U90754 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, 20 ft, 3-Phase

P U90750 Rotary (Includes 40 kW, 1-Phase Genera-

tor), With Air Conditioning, 20 ft, 1-Phase

Q U90755 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, 28 ft 3-Phase

R U90751 Rotary (Includes 40 kW, 1-Phase Genera-

tor), With Air Conditioning, 28 ft, 1-Phase

S U90841 Rotary (Includes 40 kW, 3-Phase Genera-

tor), Without Air Conditioning, Dual Proportioner

T U90842 Rotary (Includes 40 kW, 3-Phase Genera-

tor), With Air Conditioning, Dual Proportioner

Code C Part Proportioner(s)

X U91008 None - Wires Only For 100 Amp,

3-Phase

A U90389 H-40, 20.4 kW Heater, 3-phase

B U90390 H-40, 12.0 kW Heater, 1-phase

C U90391 H-40, 15.3 kW Heater, 3-phase

D U90392 H-XP3, 20.4 kW Heater, 3-phase

E U90393 H-25, 8.0 kW Heater, 1-phase

F U90394 H-25, 8.0 kW Heater, 3-phase

G U90395 H-25, 15.3 kW Heater, 1-phase

H U90396 H-25, 15.3 kW Heater, 3-phase

J U90397 H-XP2, 15.3 kW Heater, 1-phase

K U90398 H-XP2, 15.3 kW Heater, 3-phase

L U90399 E-30, 15.3 kW Heater, 1-phase

M U90400 E-30, 15.3 kW Heater, 3-phase

P U90401 E-30, 10.2 kW Heater, 1-phase

Q U90402 E-30, 10.2 kW Heater, 3-phase

R U90403 E-20, 6.0 kW Heater, 1-phase

S U90404 E-20, 6.0 kW Heater, 3-phase

T U90405 E-XP2, 15.3 kW Heater, 1-phase

U U90406 E-XP2, 15.3 kW Heater, 3-phase

V U90844 (Dual) H-25, 8.0 kW Heater, 3-phase

W U90845 (Dual) E-30, 10.2 kW Heater, 3-phase

Y U91074 H-50, 15.3 kW Heater, 3-phase

Z U91075 H-40, 20.4 kW Heater, 3-phase

Code D Part Air Dryer

1 - None - Fittings Only

2 U90366 20 cfm

4 U90365 40 cfm

8 U90843 40 cfm for Dual Proportioners

Code E Part Generator

N-None

A U90760 40 kW, 1-Phase (No Air Conditioning),

20 ft

C U90761 40 kW, 1-Phase (No Air Conditioning),

28 ft

F U90764 40 kW, 3-Phase (No Air Conditioning),

20 ft

H U90765 40 kW, 3-Phase (No Air Conditioning),

28 ft

K U90758 40 kW, 1-Phase (Air Conditioning), 20 ft

M U90759 40 kW, 1-Phase (Air Conditioning), 28 ft

P U90762 40 kW, 3-Phase (Air Conditioning), 20 ft

R U90763 40 kW, 3-Phase (Air Conditioning), 28 ft

312765B 5

Product Configurator

Code

F-G

NP - None

01 U90353 Husky 1040 (2 Pumps with Supply

02 U90578 Husky 1040 (2 Pumps with Supply

04 U90414 T2 (2 Pumps with Supply Hoses), 20 ft

05 U90567 T2 (2 Pumps with Supply Hoses), 28 ft

07 U90727 T1 (2 Pumps with Supply Hoses), 20 ft

08 U90728 T1 (2 Pumps with Supply Hoses), 28 ft

11 U90814 System, Supply Lines, 20 ft

12 U90815 System, Supply Lines, 28 ft

13 U90665 Husky 1040 (2 Pumps with Supply

14 U90664 Husky 1040 (2 Pumps with Supply

16 U90739 T2 (2 Pumps with Supply Hoses), 20 ft,

17 U90740 T2 (2 Pumps with Supply Hoses), 28 ft,

19 U90742 T1 (2 Pumps with Supply Hoses), 20 ft,

20 U90743 T1 (2 Pumps with Supply Hoses), 28 ft,

23 U90817 System, Supply Lines, 20 ft, with Electric

24 U90818 System, Supply Lines, 28 ft, with Electric

25 U90885 System, Supply Lines, Dual Proportioners

26 U90886 System, Supply Lines, Dual Proportioners,

27 U90846 T2 (2 Pumps with Supply Hoses), Dual

28 U90847 T2 (2 Pumps with Supply Hoses), Dual

Part Pump System

Hoses), 20 ft

Hoses), 28 ft

Hoses), 20 ft, with Electric Proportioner

Hoses), 28 ft, with Electric Proportioner

with Electric Proportioner

Proportioner

with Electric Proportioner

Proportioners

Proportioners, with Electric Proportioner

Code

H-I

NG - None

01 246101 Fusion Air Purge, Includes AR4242 And

02 246102 Fusion Air Purge, Includes AR4242 And

03 247102 Fusion Flat Air Purge 0438, Qty 1

04 295560 GAP Pro Round 02, Qty 1

05 295552 GAP Pro Flat 02, Qty 1

06 247212 Fusion Mechanical Purge 040, Qty 1

07 295542 GX-7 1/90, Qty 1

08 295541 GX-7 DI 4/213, Qty 1

09 295533 D Gun 70, Qty 1

10 CS20RD Fusion ClearShot, Includes RD2020,

11 CS00RD Fusion ClearShot, Includes RD0000,

12 CS01RD Fusion ClearShot, Includes RD0101,

13 CS02RD Fusion ClearShot, Includes RD0202,

14 CS03RD Fusion ClearShot, Includes RD0303,

15 CS00WD Fusion ClearShot, Includes WD0000,

16 CS20F2 Fusion ClearShot, Includes FL2020 and

17 CS00F2 Fusion ClearShot, Includes FL0000 and

18 CS01F2 Fusion ClearShot, Includes FL0101 and

19 CS02F2 Fusion ClearShot, Includes FL0202 and

20 U90795 Fusion Air Purge, Includes AR4242 and

21 U90796 Fusion Air Purge, Includes AR4242 and

22 U90797 Fusion Flat Air Purge 0438, Qty 2

23 U90798 GAP Pro Round 02, Qty 2

24 U90799 GAP Pro Flat 02, Qty 2

25 U90800 Fusion Mechanical Purge 040, Qty 2

26 U90801 GX-7 1/90, Qty 2

27 U90802 GX-7 DI 4/213, Qty 2

28 U90803 D-Gun 70, Qty 2

29 U90819 Fusion ClearShot, Includes RD2020,

Part Gun

AR5252, Qty 1

AR2020, Qty 1

Qty 1 Gun

FT0438, Qty 1 Gun

AR5252, Qty 2

AR2020, Qty 2

Qty 2 Guns

6 312765B

Product Configurator

30 U90820 Fusion ClearShot, Includes RD0000,

Qty 2 Guns

31 U90821 Fusion ClearShot, Includes RD0101,

Qty 2 Guns

32 U90822 Fusion ClearShot, Includes RD0202,

Qty 2 Guns

33 U90823 Fusion ClearShot, Includes RD0303,

Qty 2 Guns

34 U90824 Fusion ClearShot, Includes WD0000,

Qty 2 Guns

35 U90825 Fusion ClearShot, Includes FL2020 and

FT0438, Qty 2 Guns

36 U90826 Fusion ClearShot, Includes FL0000 and

FT0438, Qty 2 Guns

37 U90827 Fusion ClearShot, Includes FL0101 and

FT0438, Qty 2 Guns

38 U90828 Fusion ClearShot, Includes FL0202 and

FT0438, Qty 2 Guns

39 U91076 Probler P2 (GCP2R1), Qty 1 Gun

40 U91077 Probler P2 (GCP2R2), Qty 1 Gun

41 U91083 Probler P2 (GCP2R1), Qty 2 Gun

42 U91084 Probler P2 (GCP2R2), Qty 2 Gun

Code J Part Work Benches

N - None

1 U90411 Workbench, Toolbox, Cabinets, Vise,

Small

2 U90412 Workbench, Toolbox, Cabinets, Vise,

Large

4 189233 None - (Gauges)

5 U90848 Toolbox and Upper Cabinets, No Vise or

Lower Cabinets

Code K Part Band Heater(s)

N - None

1 U90045 One Band Heater with Thermostat

2 U90804 Two Band Heaters with Thermostat

Code L Part Air Conditioning

N - None

A U90356 Rooftop Air Conditioning

B U90733 Rooftop Air Conditioning, Low Profile,

Truck Must Be Lower Than 12 ft 6 in. Overall Height

Code M Part Agitator(s)

N - None

1 U90521 One Twistork Agitator

2 U90805 Two Twistork Agitators

Code N Part Gun Recirculation Kit

N-None

A U90656 Fusion Gun Circulation System

B U90657 GAP Pro Circulation System

C U90793 Fusion Gun Circulation System with

Machine Recirculation

F U90794 GAP Pro Circulation System with Machine

Recirculation

G U90829 ClearShot Gun Circulation System

H U90830 ClearShot Gun Circulation System with

Machine Recirculation

J U90851 Fusion Gun Circulation System, Dual Pro-

portioners

K U90852 GAP Pro Circulation System, Dual Propor-

tioners

M U90854 Fusion Gun Circulation System with

Machine Recirculation, Dual Proportioners

P U90855 GAP Pro Circulation System with Machine

Recirculation, Dual Proportioners

Q U90853 ClearShot Gun Circulation System, Dual

Proportioners

R U90856 ClearShot Gun Circulation System with

Machine Recirculation, Dual Proportioners

S U91078 P2 Gun Circulation System, Single Pro-

portioner

T U91081 P2 Gun Circulation System with Machine

Recirculation, Single Proportioner

U U91080 P2 Gun Circulation System, Dual Propor-

tioner

V U91082 P2 Gun Circulation System with Machine

Recirculation, Dual Proportioner

Code O Part Machine Recirculation Kit

N-None

A U90561 Machine Recirculation, 28 ft Trailer or

20-28 ft Truck

B U90355 Machine Recirculation, 20 ft Trailer or 18 ft

Tr uc k

D U90849 Machine Recirculation, 28 ft Trailer or

20-28 ft Truck, Dual Proportioner

Code P Part Drum Lids

N-None

1 U90053 One Blue Drum Lid

2 U90052 One Red Drum Lid

3 U90413 One Red and One Blue Drum Lid

312765B 7

Product Configurator

Code

Q-R

NH - None

01 U90715 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

02 U90453 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

03 U90454 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

04 U90670 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

05 U90455 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

06 U90680 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

07 U90716 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

08 U90456 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

09 U90681 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

10 U90457 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

11 U90682 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

12 U90458 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

13 U90717 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

14 U90465 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

15 U90466 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

16 U90683 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

17 U90467 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

Part Heated Hoses

ature Sensor, No Scuff-Guard, Non-assembled

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Non-assembled

ature Sensor, No Scuff-Guard, Non-assembled

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Non-assembled

ature Sensor, Scuff-Guard, Non-assembled

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Non-assembled

ature Sensor, Scuff-Guard, Non-assembled

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Non-assembled

ature Sensor, No Scuff-Guard, Assembled

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Assembled

ature Sensor, No Scuff-Guard, Assembled

18 U90684 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Assembled

19 U90718 160 ft, 2000 psi, (3) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

20 U90468 210 ft, 2000 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

21 U90685 310 ft, 2000 psi, (6) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

22 U90469 310 ft, 2000 psi, (5) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Assembled

23 U90686 410 ft, 2000 psi, (8) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

24 U90470 410 ft, 2000 psi, (7) 3/8 with Fluid Temper-

ature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Assembled

25 U90719 160 ft, 3500 psi, (3) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

26 U90471 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Assembled

27 U90472 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, No Scuff-Guard, Assembled

28 U90473 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, No Scuff-Guard, Assembled

29 U90720 160 ft, 3500 psi, (3) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

30 U90474 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Assembled

31 U90475 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, Scuff-Guard, Assembled

32 U90476 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, Scuff-Guard, Assembled

33 U90721 160 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, No Scuff-Guard, Non-assembled

34 U90459 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assembled

35 U90460 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, No Scuff-Guard, Non-assembled

36 U90461 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, No Scuff-Guard, Non-assembled

8 312765B

Product Configurator

37 U90722 160 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assembled

38 U90462 210 ft, 3500 psi, (4) 3/8 with Fluid Temper-

ature Sensor, Scuff-Guard, Non-assembled

39 U90463 310 ft, 3500 psi, (4) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, Scuff-Guard, Non-assembled

40 U90464 410 ft, 3500 psi, (6) 1/2 with Fluid Temper-

ature Sensor, (2) 3/8 with Fluid Temperature Sensor, Scuff-Guard, Non-assembled

41 U90857 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Non-assembled

42 U90861 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Non-assembled

43 U90865 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assembled

44 U90869 (2) 160 ft, 2000 psi, (3) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

45 U90858 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Non-assembled

46 U90862 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Non-assembled

47 U90866 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assembled

48 U90870 (2) 210 ft, 2000 psi, (4) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

49 U90859 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Non-assembled

50 U90860 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Non-assembled

51 U90863 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Non-assembled

52 U90864 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Non-assembled

53 U90867 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, No Scuff-Guard, Assembled

54 U90868 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temperature Sensor, No Scuff-Guard, Assembled

55 U90871 (2) 310 ft, 2000 psi, (6) 3/8 with Fluid Tem-

perature Sensor, Scuff-Guard, Assembled

56 U90872 (2) 310 ft, 2000 psi, (5) 3/8 with Fluid Tem-

perature Sensor, (1) 3/8 No Fluid Temperature Sensor, Scuff-Guard, Assembled

Code S Part Breathable Air System

N-None

B U91014 One 300 ft Breathing System, Includes

One Mask, Lens, One 300 ft Hose, Hose Hanger, Service Kit

D U91015 Two 300 ft Breathing Systems, Includes

(2) Masks, (50) Lens, (2) 300 ft Hoses, (2) Hose Hangers, (1) Service Kit

312765B 9

Warnings

For complete warnings for installed components, see supplied manuals. See Related Manuals on page 3.

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

WARNINGWARNINGWARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

10 312765B

Warnings

WARNING

WARNINGWARNINGWARNING

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

312765B 11

Component Identification

20 ft Trailer

See Power Sources on page 19 for a closer view of which outlets Shore Power supplies. Generator Power supplies all outlets.

Key:

A Proportioner BAir Dryer C Chemical Drums and Rack D Breathable Air Hose and Rack E Breathing Air Filter System F Air Regulators Assembly G Emergency Eye Wash Station H First Aid Kit J 120V Lights K Agitator L Pump (Stick Pump shown) M Work Bench and Cabinets N Fire Extinguisher P Heated Hoses and Rack R Electrical Panel SLight Switch TDoor U Fluorescent Light V Outlet powered only by Generator

Power

W Outlet powered by both Generator

Power and Shore Power

TI12886a

TI12887a

FIG. 1: Main Room

12 312765B

20 ft Trailer, continued

Component Identification

TI12888b

See Power Sources on page 19 for a closer view of which outlets Shore Power supplies. Generator Power supplies all outlets.

Key:

AA Generator AB Air Conditioner AC Air Compressor AD Main Breaker AE Shore Power Extension Cord AF Shore/Generator Power Switch

FIG. 2: Generator Room

312765B 13

Component Identification

Single Proportioner 28 ft Trailer and Truck Box

28 ft Trailer Shown

Key:

A Proportioner BAir Dryer C Chemical Drums and Rack D Breathable Air Hose and Rack E Breathing Air Filter System F Air Regulators Assembly G Emergency Eye Wash Station H First Aid Kit J 120V Lights K Agitator L Pump (Stick Pump shown) M Work Bench and Cabinets N Fire Extinguisher P Heated Hoses and Rack R Electrical Panel S Light Switch TDoor U Fluorescent Light V Outlet powered only by Generator

Power

W Outlet powered by both Generator

Power and Shore Power

TI12883a

28 ft Trailer Shown

The 18 ft truck box has a two-drum chemical rack instead of a three-drum chemical rack. All other truck boxes have a three drum chemical rack.

See Power Sources on page 19 for a closer view of which outlets Shore Power supplies. Generator Power supplies all outlets.

TI12884a

FIG. 3: Main Room

14 312765B

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