Graco 312760S User Manual

Repair - Parts

PR70 and PR70v

312760S

Two Component Liquid Dispensing Systems

Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only.

Not approved for use in European explosive atmosphere locations.

3000 psi (21 MPa, 207 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in all supplied manuals. Save these instructions.

PR70v Shown with Advanced Display Module

ti12385b

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 14

Models with Advanced Display Module . . . . . . . 14

Models with Standard Display Module . . . . . . . 14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Error Codes

(Advanced Display Module) . . . . . . . . . . . . 18

Error Codes

(Standard Display Module) . . . . . . . . . . . . . 23

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . 25

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

HydraCheck Kit Installation . . . . . . . . . . . . . . . . 29

Air Cylinder Kit Installation . . . . . . . . . . . . . . . . 31

Rear Pump Rebuild Kit Installation . . . . . . . . . . 33

Piston/Cylinder Replacement Kit Installation . . 35

Check Valve Rebuild Kit Installation . . . . . . . . . 36

Piston Plug Installation . . . . . . . . . . . . . . . . . . . 37

Pressure Transducer Installation . . . . . . . . . . . . 37

Flow Meter Installation . . . . . . . . . . . . . . . . . . . 38

Fluid Control Module Replacement . . . . . . . . . . 39

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 40

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Fixed Ratio Base, LC0262, LC0263, LC0264,

LC0265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Fixed Ratio Frame Sub-Assembly, LC0290 . . . . 44

Fixed Ratio Drive Block Assembly, LC0107 . . . . 45

Variable Ratio Base, LC0242, LC0243, LC0244,

LC0245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Variable Ratio Frame Sub-Assembly, LC0232 . . 49 Air Cylinder, LC0110, LC0111, LC0230, LC0231 52

Pump Sub-Assembly, LC0112 . . . . . . . . . . . . . . 54

Control Bracket, LC0240, LC0261 . . . . . . . . . . . 56

Incoming Power Bracket, LC0239 . . . . . . . . . . . 58

Piston Package . . . . . . . . . . . . . . . . . . . . . . . . . 60

Nylon and UHMW Piston Replacement Kits . . . 63

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Applicator Mounting . . . . . . . . . . . . . . . . . . . . . . 65

Dispense Valve . . . . . . . . . . . . . . . . . . . . . . . . . 66

Mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Hose Packages . . . . . . . . . . . . . . . . . . . . . . . . . 69

Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Flow Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . 77

Tank Stands, Assemblies LC0247 and LC0103 79

Heat Zone Assemblies . . . . . . . . . . . . . . . . . . . 79

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Machine with On-Board Tanks . . . . . . . . . . . . . . 82

Machine with Off-Board Tanks . . . . . . . . . . . . . . 83

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 86

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 86

2 312760S

Related Manuals

PR70 and PR70v Operation and Parts Manuals

Part Description

3A0429 PR70 with Standard Display Module Operation and

Maintenance Manual

312759 PR70 and PR70v with Advanced Display Module

Operation and Maintenance Manual

312760 PR70 and PR70v Repair and Parts Manual

312394 PR70 and PR70v Feed Systems Manual

312761 PR70v Integrated Heat Instructions - Parts Manual

MD2 Dispense Valve Manual

Part Description

312185 MD2 Dispense Valve Instructions and Parts Manual

Related Manuals

312760S 3

Product Configurator

PR7F------------------

Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V

Air Motor

High Volume Side Piston

Low Volume Side Piston

Controls

High Volume Side Hose

Low Volume Side Hose

Dispense Valve

Mixer

Applicator Mounting

Power Cord

Flow Monitoring

High Volume Side Tank

High Volume Side Tank Cover

Low Volume Side Tank

Low Volume Side Tank Cover

Tank Level Sensors

Heat Zone Controller

An example of the product configurator would be the following configurator code.

PR7F-J-A5-A5-E-A6-A6-3-1-2 -A-N- 3 -N-H-N- 6 -N-N

Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V

Air Motor

High Volume Side Piston

Low Volume Side Piston

Controls

High Volume Side Hose

Low Volume Side Hose

Dispense Valve

Mixer

Applicator Mounting

Power Cord

Flow Monitoring

High Volume Side Tank

High Volume Side Tank Cover

Low Volume Side Tank

Low Volume Side Tank Cover

Tank Level Sensors

Heat Zone Controller

Off-Board Tank Stand

The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best delivery dates.

Code A Part Air Motor

A LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor B LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor C LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor

and Hydracheck

D LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor

and Hydracheck F LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor G LC0244 PR70v with 4.5 in. (10.26 mm) Air

Motor H LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor

and Hydracheck

J LC0245 PR70v with 4.5 in. (10.26 mm) Air

Motor and Hydracheck

4 312760S

Code B Part

A LC1___ Nylon Piston, Stainless Steel Metering

B LC2___ UHMWPE Piston, Stainless Steel

C LC3___ UHMWPE Piston, Ceramic Metering

Code C Part High Volume Piston Size (mm2)

1 80, Available in Nylon Only 2 100, Available in Nylon Only 3 120, Available in Nylon Only

High Volume Side Piston and

Metering Tube Material

Tube (last three digits of part number

is the mm

Metering Tube (last three digits of part

number is the mm

Tube (last three digits of part number

is the mm

piston size)

Product Configurator

4 140, Available in Nylon Only 5 160 6 180 7 200 8 220 9 240 A 260

B 280 C 300 F 320 G 360 H 400

J 440

L 480 M 520 R 560 S 600 T 640 U 720

W 800

X 880 Y 960 Z Custom High Volume side, consult fac-

tory (stainless steel only)

High Volume Side Piston and

Code D Part

Metering Tube Material

A LC1___ Nylon Piston, Stainless Steel Metering

Tube (last three digits of part number

is the mm2 piston size)

B LC2___ UHMWPE Piston, Stainless Steel

Metering Tube (last three digits of part

number is the mm

piston size)

C LC3___ UHMWPE Piston, Ceramic Metering

Tube (last three digits of part number

is the mm

piston size)

Code E Part Low Volume Side Piston Size (mm2)

1 80, Available in Nylon Only

2 100, Available in Nylon Only

3 120, Available in Nylon Only

4 140, Available in Nylon Only

5 160

6 180

7 200

8 220

9 240 A 260 B 280 C 300 F 320 G 360 H 400

J440

L 480 M520 R560

S600

T 640 U720 W800

X880

Y 960

Z Custom Low Volume side, consult fac-

tory (stainless steel only)

Code F Par t Controls

B LC0272 Standard Display Module with 1 Fluid

Control Module

D LC0274 Advanced Display Module with 1 Fluid

Control Module

E LC0275 Advanced Display Module with 2 Fluid

Control Modules

Codes

G-H,

I-J

Part

High Volume Hose /

Low Volume Hose

A1 LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m) A2 LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m) A3 LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m) A4 LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) A5 LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m) A6 LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m) A7 LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) A8 LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)

A9 LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m) AA LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m) AB LC0811 1/2 in. (13 mm) - 10 ft (3.0 m) AC LC0812 1/2 in. (13 mm) - 15 ft (4.6 m) AG LC0813 3/4 in. (19 mm) - 10 ft (3.0 m) AH LC0814 3/4 in. (19 mm) - 15 ft (4.6 m) B4 LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) B5 LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m) B6 LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m) B7 LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) B8 LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m) B9 LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m) BA LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m) BB LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) BC LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) BG LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) BH LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) C1 LC0161 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 2.5 ft (0.6 m)

C2 LC0162 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 10 ft (3.0 m)

312760S 5

Product Configurator

C3 LC0163 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 15 ft (4.6 m)

C4 LC0164 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

C5 LC0165 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 10 ft (3.0 m)

C6 LC0166 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 15 ft (4.6 m)

C7 LC0167 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

C8 LC0168 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 10 ft (3.0 m)

C9 LC0169 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 15 ft (4.6 m)

CA LC0170 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 2.5 ft (0.6 m)

CB LC0171 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 10 ft (3.0 m)

CC LC0172 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 15 ft (4.6 m)

CD LC0173 Recirculating, On-Board Tanks,

3/4 in. (19 mm) - 10 ft (3.0 m)

CE LC0174 Recirculating, On-Board Tanks,

3/4 in. (19 mm) - 15 ft (4.6 m)

D1 LC0175 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 2.5 ft (0.6 m)

D2 LC0176 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 10 ft (3.0 m)

D3 LC0177 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 15 ft (4.6 m)

D4 LC0178 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

D5 LC0179 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 10 ft (3.0 m)

D6 LC0180 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 15 ft (4.6 m)

D7 LC0181 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

D8 LC0182 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 10 ft (3.0 m)

D9 LC0183 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 15 ft (4.6 m)

DA LC0184 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 2.5 ft (0.6 m)

DB LC0185 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 10 ft (3.0 m)

DC LC0186 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 15 ft (4.6 m)

DD LC0187 Recirculating, Off-Board Tanks,

3/4 in. (19 mm) - 10 ft (3.0 m)

DE LC0188 Recirculating, Off-Board Tanks,

3/4 in. (19 mm) - 15 ft (4.6 m)

E1 LC0190 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

E2 LC0191 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)

E3 LC0192 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)

E4 LC0193 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

E5 LC0194 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

E6 LC0195 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

E7 LC0196 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

E8 LC0197 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

E9 LC0198 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

EA LC0199 Recirculating, Heated, On-Board

Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

EB LC0200 Recirculating, Heated, On-Board

Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

F1 LC0201 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

F2 LC0202 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)

F3 LC0203 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)

F4 LC0204 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

F5 LC0205 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

F6 LC0206 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

F7 LC0207 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

F8 LC0208 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

F9 LC0209 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

FA LC0210 Recirculating, Heated, Off-Board

Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

FB LC0211 Recirculating, Heated, Off-Board

Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

GA LC0400 High Pressure, 3/8 in. (9.5 mm) - 2.5 ft

(0.6 m)

GB LC0401 High Pressure, 3/8 in. (9.5 mm) - 10 ft

(3.0 m)

GC LC0402 High Pressure, 3/8 in. (9.5 mm) - 15 ft

(4.6 m)

GD LC0403 High Pressure, 1/2 in. (13 mm) - 2.5 ft

(0.6 m)

GE LC0404 High Pressure, 1/2 in. (13 mm) - 10 ft

(3.0 m)

GF LC0405 High Pressure, 1/2 in. (13 mm) - 15 ft

(4.6 m)

6 312760S

Product Configurator

GH LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft

(3.0 m)

GJ LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft

(4.6 m)

GK LC0432 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

GL LC0433 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

GM LC0434 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

GQ LC0435 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

GR LC0436 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

GS LC0437 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

GT LC0438 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

GU LC0439 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

GW LC0440 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

GX LC0441 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

GY LC0442 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

G1 LC0443 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

G2 LC0444 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

G3 LC0445 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

G4 LC0446 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

G5 LC0447 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

HA LC0472 High Pressure, Heated, 3/8 in. (9.5

mm) - 2.5 ft (0.6 m)

HB LC0473 High Pressure, Heated, 3/8 in. (9.5

mm) - 10 ft (3.0 m)

HC LC0474 High Pressure, Heated, 3/8 in. (9.5

mm) - 15 ft (4.6 m)

HF LC0475 High Pressure, Heated, 1/2 in. (13

mm) - 2.5 ft (0.6 m)

HG LC0476 High Pressure, Heated, 1/2 in. (13

mm) - 10 ft (3.0 m)

HJ LC0477 High Pressure, Heated, 1/2 in. (13

mm) - 15 ft (4.6 m)

HL LC0478 High Pressure, Heated, 3/4 in. (19

mm) - 10 ft (3.0 m)

HM LC0479 High Pressure, Heated, 3/4 in. (19

mm) - 15 ft (4.6 m)

HQ LC0480 High Pressure, Heated, 3/8 in. (9.5

mm) - 2.5 ft (0.6 m)

HR LC0481 High Pressure, Heated, 3/8 in. (9.5

mm) - 10 ft (3.0 m)

HS LC0482 High Pressure, Heated, 3/8 in. (9.5

mm) - 15 ft (4.6 m)

HT LC0483 High Pressure, Heated, 1/2 in. (13

mm) - 2.5 ft (0.6 m)

HU LC0484 High Pressure, Heated, 1/2 in. (13

mm) - 10 ft (3.0 m)

HX LC0485 High Pressure, Heated, 1/2 in. (13

mm) - 15 ft (4.6 m)

HY LC0486 High Pressure, Heated, 3/4 in. (19

mm) - 10 ft (3.0 m)

H2 LC0487 High Pressure, Heated, 3/4 in. (19

mm) - 15 ft (4.6 m)

NN --- Not required

Code K Part Dispense Valve

NN/ANone

2 255179 MD2, Valve Only with 1:1 Nose 3 255181 MD2, Valve Only with 10:1 Nose 4 LC0120 MD2, Handheld with 1:1 Nose 5 LC0122 MD2, Handheld with 10:1 Nose 6 LC0121 MD2, Lever with 1:1 Nose 7 LC0123 MD2, Lever with 10:1 Nose

Code L Par t Mixer Type

NN/ANone

1 LC0063 3/16 in. (4.8 mm) x 32 2 LC0057 1/4 in. (6.4 mm) x 24 3 LC0058 3/8 in. (9.5 mm) x 24 4 LC0059 3/8 in. (9.5 mm) x 36 5 LC0060 3/8 in. (9.5 mm) Combo 6 LC0062 1/4 in. (6.4 mm) x 24 Luer Lock 7 LC0061 3/16 in. (4.8 mm) x 32 Luer Lock 8 LC0295 1/2 in. (12.7 mm) x 24 9 LC0296 1/2 in. (12.7 mm) x 36

312760S 7

Product Configurator

Code M Part Applicator Mounting

N LC0294 None, Customer Mount Controls and

Applicator

1 LC0292 Mast Mount, Controls & MD2 Applica-

tor Machine Mounted 2 LC0293 Mast Mount, Controls Only 3 256439 Tank Stand Mount, Controls & MD2

Applicator Machine Mounted 4 256438 Tank Stand Mount, Controls Only

Code N Part Power Cord Option

1 121055 120VAC North American Cord Set 2 121054 10A, 250V US Cord Set 3 121056 10A, 250V Continental europe 4 121057 10A, 250V U.K./Ireland 5 121058 10A, 250V Israel 6 124864 10A, 250V Australia 7 124861 10A, 250V Italy 8 124863 10A, 250V Switzerland 9 124862 10A, 250V Denmark A 121060 10A, 250V India B N/A Heat Controller Option

Code O Part Flow Monitoring

N LC0041 None 1 257433 Pressure Transducer 2 LC0302 Two 0.5 gpm Flow Meters, No Pres-

sure Transducers 3 LC0305 Two 1.0 gpm Flow Meters, No Pres-

sure Transducers 4 LC0303 One 1.0 gpm Flow Meter, One

0.5 gpm Flow Meter, No Pressure

Transducers 5 LC0307 Two 2.0 gpm Flow Meters, No Pres-

sure Transducers 6 LC0306 One 2.0 gpm Flow Meter, One

1.0 gpm Flow Meter, No Pressure

Transducers 7 LC0304 One 2.0 gpm Flow Meter, One 0.5 gpm

Flow Meter, No Pressure Transducers A LC0312 Two 0.5 gpm Flow Meters, With Pres-

sure Transducers B LC0315 Two 1.0 gpm Flow Meters, With Pres-

sure Transducers C LC0313 One 1.0 gpm Flow Meter, One

0.5 gpm Flow Meter, With Pressure

Transducers D LC0317 Two 2.0 gpm Flow Meters, With Pres-

sure Transducers E LC0316 One 2.0 gpm Flow Meter, One

1.0 gpm Flow Meter, With Pressure

Transducers F LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm

Flow Meter, With Pressure Transduc-

ers

Code P Part High Volume Side Tank

NN/ANone 1 256896 No Tanks, 1 1/2 in. npt flange 2 255241 8 L, Twin Polyethylene Tanks and Lids 3 255250 8 L, Twin Polyethylene Tanks and Lids,

One 120V Agitator

4 255251 8 L, Twin Polyethylene Tanks and Lids,

Two 120V Agitators

5 255281 8 L, Twin Polyethylene Tanks and Lids,

with Shut-Off Valves

6 255282 8 L, Twin Polyethylene Tanks and Lids,

One 120V Agitator, with Shut-Off Valves

7 255283 8 L, Twin Polyethylene Tanks and Lids,

Two 120V Agitators, with Shut-Off Valves

8 LC0235★ 7.5 L, Stainless Steel, High Level Sen-

sors

9 LC0236★ 7.5 L, Stainless Steel, High Level Sen-

sors, with Shut-Off Valve A LC0013★ 3 L, Stainless Steel B LC0012★ 7.5 L, Stainless Steel C 255285★ 3 L, Stainless Steel, with Shut-Off

Valve D LC0156 8 L, Twin Polyethylene Tanks and Lids,

One Pneumatic Agitator E LC0157 8 L, Twin Polyethylene Tanks and Lids,

Two Pneumatic Agitator F 255284★ 7.5 L, Stainless Steel, with Shut-Off

Valve G LC0254★ 7.5 L, Stainless Steel, 240V Heat H LC0255★ 7.5 L, Stainless Steel, 240V Heat,

with Shut-Off Valve

J LC0054 30 L, Stainless Steel

K LC0158 8 L, Twin Polyethylene Tanks and Lids,

One Pneumatic Agitator, with Shut-Off

Valves L LC0259 30 L, Stainless Steel, 240V Heat

M LC0055 60 L, Stainless Steel

P LC0159 8 L, Twin Polyethylene Tanks and Lids,

Two Pneumatic Agitators, with

Shut-Off Valves

R LC0260 60 L, Stainless Steel, 240V Heat

S LC0126 8 L, Twin Polyethylene Tanks and Lids,

One 240V Agitator T LC0127 8 L, Twin Polyethylene Tanks and Lids,

Two 240V Agitators

U LC0128 8 L, Twin Polyethylene Tanks and Lids,

One 240V Agitator, with Shut-Off

Valves V LC0238★ 7.5 L, Stainless Steel, High Level Sen-

sors, 240V Heat, with Shut-Off Valve

8 312760S

Product Configurator

W LC0129 8 L, Twin Polyethylene Tanks and Lids,

Two 240V Agitators, with Shut-Off

Val ves X LC0160 Accumulator, Fluoroelastomer Y LC0297 Accumulator, EP Z LC0237★ 7.5 L, Stainless Steel, High Level Sen-

sors, 240V Heat

--- ★ When ordering tanks for spare or replacement parts, refer to Parts section of the PR70 and PR70v Feed Systems manual.

Code Q Part High Volume Side Tank Cover

N N/A None

1 LC0018 On-Board Dust Cover 2 LC0019 On-Board Clamp Down 3 LC0020 On-Board Vacuum De-gas 4 LC0021 On-Board Agitate 120VAC 50/60 Hz 5 LC0022 On-Board Agitate 240VAC 50/60 Hz 6 LC0023 On-Board Agitate 120 VAC 50/60 Hz

and De-gas

7 LC0024 On-Board Agitate 240 VAC 50/60 Hz

and De-gas

8 LC0025 On-Board 120VAC 50/60 Hz, De-gas

and Fill-Port

9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas

and Fill-Port

A LC0142 Off-Board Clamp Down - 30L B LC0101 Off-Board Clamp Down - 60L C LC0043 Off-Board Vacuum De-gas - 30L F LC0102 Off-Board Vacuum De-gas - 60L G LC0047 Off-Board Electric Agitator - 30L H LC0048 Off-Board Electric Agitator - 60L K LC0147 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 60 L

M LC0051 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 30 L

R LC0052 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 60 L

S LC0130 On-Board, Pneumatic Agitate T LC0131 On-Board, Pneumatic Agitate, De-gas U LC0132 On-Board, Pneumatic Agitate, De-gas,

Fill Port

V LC0142 Off-Board Pneumatic Agitator - 30 L

W LC0143 Off-Board Pneumatic Agitator - 60 L

Z LC0146 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 30 L

Code R Part Low Volume Side Tank

N N/A None

1 256896 No Tanks, 1 1/2 in. npt flange 8 LC0235★ 7.5 L, Stainless Steel, High Level Sen-

sors

9 LC0236★ 7.5 L, Stainless Steel, High Level Sen-

sors,

with Shut-Off Valve A LC0013★ 3 L, Stainless Steel B LC0012★ 7.5 L, Stainless Steel

C 255285★ 3 L, Stainless Steel, with Shut-Off

Valve F 255284★ 7.5 L, Stainless Steel, with Shut-Off

Valve

G LC0254★ 7.5 L, Stainless Steel, 240V Heat H LC0255★ 7.5 L, Stainless Steel, 240V Heat,

with Shut-Off Valve

J LC0054 30 L, Stainless Steel

L LC0259 30 L, Stainless Steel, 240V Heat

M LC0055 60 L, Stainless Steel R LC0260 60 L, Stainless Steel, 240V Heat

V LC0238★ 7.5 L, Stainless Steel, High Level Sen-

sors,

240V Heat, with Shut-Off Valve X LC0160 Accumulator, Fluoroelastomer Y LC0297 Accumulator, EP Z LC0237★ 7.5 L, Stainless Steel, High Level Sen-

sors,

240V Heat

--- ★ When ordering tanks for spare or replacement parts, refer to Parts section of the PR70 and PR70v Feed Systems manual.

Code S Part Low Volume Side Tank Covers

NN/ANone

and De-gas

7 LC0024 On-Board Agitate 240 VAC 50/60 Hz

and De-gas

8 LC0025 On-Board 120VAC 50/60 Hz, De-gas

and Fill-Port

9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas

and Fill-Port

A LC0142 Off-Board Clamp Down - 30L B LC0101 Off-Board Clamp Down - 60L

C LC0043 Off-Board Vacuum De-gas - 30L

F LC0102 Off-Board Vacuum De-gas - 60L G LC0047 Off-Board Electric Agitator - 30L H LC0048 Off-Board Electric Agitator - 60L

K LC0147 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 60 L

M LC0051 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 30 L

312760S 9

Product Configurator

R LC0052 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 60 L S LC0130 On-Board, Pneumatic Agitate T LC0131 On-Board, Pneumatic Agitate, De-gas U LC0132 On-Board, Pneumatic Agitate, De-gas,

Fill Port V LC0142 Off-Board Pneumatic Agitator - 30 L

W LC0143 Off-Board Pneumatic Agitator - 60 L

Z LC0146 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 30 L

Code T Part Tank Level Sensors

N N/A None 2 LC0278 Polyethylene Tanks - Low Level Sen-

sors Only 3 LC0279 Two 7.5 L Stainless Steel Tanks - Low

Level Sensors Only 4 LC0282 Two 30 L or 60 L Stainless Steel Tanks

- Low Level Sensors Only

5 LC0281 7.5 L Stainless Steel - Low Level Sen-

sors Only, and 30 L or 60 L Stainless

Steel - Low Level Sensors Only 6 LC0280 Accumulator Sensors, and 7.5 L Low

Level Sensors 7 LC0283 Accumulator Sensors, and 30 L or

60 L Low Level Sensors 9 LC0284 Two 7.5 L Stainless Steel Tanks - High

and Low Level Sensors with Refill

Logic A LC0287 Two 30 L or 60 L Stainless Steel Tanks

- High and Low Level Sensors with

Refill Logic B LC0286 7.5 L Stainless Steel - Low Level Sen-

sors, and

30 L or 60 L Stainless Steel - High and

Low Level Sensors with Refill Logic C LC0289 7.5 L Stainless Steel - High and Low

Level Sensors with Refill Logic, and

30 L or 60 L Stainless Steel - High and

Low Level Sensors with Refill Logic D LC0285 Accumulator Sensors, and 7.5 L High

and Low Level Sensors E LC0288 Accumulator Sensors, and 30 L or

60 L High and Low Level Sensors G N/A Two Sets of Accumulator Sensors

Code U Part Heat Zone Controller

NN/ANone C LC0250 1 Tank or 1 Hose D LC0251 2 Tanks, 1 Tank and 1 Hose, or 2

Hoses

E LC0252 2 Tanks and 1 Hose, or 1 Tank and 2

Hoses

F LC0253 2 Tanks and 2 Hoses

Code V Part Off-Board Tank Stands

NN/ANone

2 LC0103 PR70 Tank Stand 3 LC0247 PR70v Tank Stand

10 312760S

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispense valve at anyone or at any part of the body.

• Do not put your hand over the end of the dispense nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

312760S 11

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

12 312760S

Warnings

312760S 13

Grounding

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.

5. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible.

6. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled.

Models with Standard Display Module

With the machine in an idle state:

1. If the machine pistons are not fully retracted, retract

the pistons by pressing in the M1 screen. See manual 3A0429 for more information.

2. Manually open the dispense valve by pressing the

third M1 soft key until the “ ” ICON is shown in the Current DV field. See manual 3A0429 for more information.

Pressure Relief Procedure

Models with Advanced Display Module

1. Place a waste container below the dispense valve.

2. Navigate to the Manual screen.

3. Press the Open Dispense Valve button on the Manual screen to relieve chemical pressure.

4. Press the Machine Disable Mode button ( ).

3. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible.

4. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled.

Shutdown

If the machine is to remain idle for an extended period of time, perform the following steps.

1. Place a waste container below the dispense valve.

2. If installed, remove static mixer from the end of the dispense valve.

14 312760S

3. Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve.

4. Relieve pressure. See Pressure Relief Procedure.

5. With a clean rag and cotton swabs, clean the end of the dispense valve.

6. Install nightcap on the dispense valve.

Shutdown

312760S 15

Troubleshooting

Before starting any troubleshooting procedures, perform the following procedure.

1. Relieve pressure. See Pressure Relief Procedure, page 14.

2. Disconnect AC power from the machine.

Problem Cause Solution

Display Module completely dark No power Verify rear AC Power switch is ON.

Fuse blown Replace machine fuses.

Loose connection Tighten 5-pin cable on Display Mod-

Bad display module Replace Display Module.

No or incorrect amount of material dispensed from either side.

Piston stalled Input air reduced or removed Reconnect input air line to machine.

Significant material leaking from pump rear seal

Ball valve closed (if installed) Open tank ball valve.

Tank empty Fill tank with material.

Tank clogged Verify no obstruction in the tank.

Air in material Prime the machine until the air is

Check valve malfunction Remove; clean or replace check

Piston worn or broken Remove and replace piston if worn.

Mixer blocked Replace static mixer.

Open Dispense Valve (ODV) adjustment too late

Blocked check valve Remove check valve; clean and

Air cylinder failure Remove air cylinder and reinstall air

Pump shaft worn Remove pump shaft assembly, and

3. Allow the machine to cool if the machine has a heat control option.

Try the recommended solutions in the order given for each problem to avoid unnecessary repairs. Verify all circuit breakers, switches, and controls are properly set and wiring is correct.

ule.

removed.

valve.

Increase air pressure regulator adjustment.

Incorporate purge timer or decrease purge timer delay to prevent mixer blockage.

Readjust the ODV setting to occur sooner.

replace.

cylinder parts as necessary.

reinstall rear pump rebuilt kit.

16 312760S

Troubleshooting

Problem Cause Solution

Material dispensed not correct weight Specific gravity of one or more of the

Recalibrate machine. two materials has changed since calibration

Machine air pressure has changed since calibration.

Readjust air pressure regulator to

value used when machine was cali-

brated, or recalibrate machine.

Not enough material in one or more tanks

Check tank levels; fill and prime as

necessary.

Mixer has slight obstruction Replace static mixer. Prime machine.

Check valve malfunction Remove check valve; clean or

replace as necessary.

Piston worn or broken Replace piston.

Machine dispensing off ratio One tank is empty Check tank levels. Add material if

necessary.

Tank ball valve closed Open tank ball valve. Prime machine.

Machine out of phase Rephase machine.

Check valve malfunction Remove check valve; clean or

replace as necessary.

Piston worn or broken Replace piston.

Pumps drawing material back from valve hose

Check valve stuck open Remove check valve, clean or

replace as necessary.

312760S 17

Troubleshooting

Error Codes (Advanced Display Module)

Code-Class-Event Shown on Errors Screen Description

050X-A-Improper System Cal Improper Calibration 5

06CX-A-Invalid Key Token No or Invalid Key Token 4

A401-A-Over Current Z1 Heater Over Current, Zone #1 7

A402-A-Over Current Z2 Heater Over Current, Zone #2 7

A403-A-Over Current Z3 Heater Over Current, Zone #3 7

A404-A-Over Current Z4 Heater Over Current, Zone #4 7

A4C1-A-Fan Over Current Z1 High Relay 2 Current, Zone #1 7

A4C2-A-Fan Over Current Z2 High Relay 2 Current, Zone #2 7

A4C3-A-Fan Over Current Z3 High Relay 2 Current, Zone #3 7

A4C4-A-Fan Over Current Z4 High Relay 2 Current, Zone #4 7

A701-A-Heater Fault Z1 Unexpected Heater Current, Zone #1 7

A702-A-Heater Fault Z2 Unexpected Heater Current, Zone #2 7

A703-A-Heater Fault Z3 Unexpected Heater Current, Zone #3 7

System

Behavior Ref

A704-A-Heater Fault Z4 Unexpected Heater Current, Zone #4 7

A7C1-A-Fan Output Fault Z1 Unexpected Relay 2 Current, Zone #1 7

A7C2-A-Fan Output Fault Z2 Unexpected Relay 2 Current, Zone #2 7

A7C3-A-Fan Output Fault Z3 Unexpected Relay 2 Current, Zone #3 7

A7C4-A-Fan Output Fault Z4 Unexpected Relay 2 Current, Zone #4 7

B10X-A-Small Shot Request Less Than Minimum Shot Requested 5

CAC1-A-Comm. Error FCM 1 Communication Error, FCM3 #1 2

CAC1-A-Comm. Error FCM2 Communication Error, FCM3 #2 3

CAC1-A-Comm. Error Heat Z1 Communication Error, Heat Zone #1 1

CAC1-A-Comm. Error Heat Z2 Communication Error, Heat Zone #2 1

CAC1-A-Comm. Error Heat Z3 Communication Error, Heat Zone #3 1

CAC1-A-Comm. Error Heat Z4 Communication Error, Heat Zone #4 1

DEFX-A-Piston Timeout Piston Stroke Timeout 5

DJ0X-D-Linear Sensor Fault Bad Linear Position Sensor 6

F2A-Low Flow A Side Low A Side Fluid Flow, relative to calibra-

tion and user-input allowable variance.

18 312760S

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

System

Behavior Ref

F2B-Low Flow B Side Low B Side Fluid Flow, relative to calibra-

tion and user-input allowable variance.

F2FX-D-Delta Velocity Minus Delta Velocity Minus 6

F3FX-D-Delta Velocity Plus Delta Velocity Plus 6

F6A-Flow Meter A Problem Flow Meter A Problem, or bad connection

between Fluid Control Module and Flow Meter A

F6B-Flow Meter B Problem Flow Meter B Problem, or bad connection

between Fluid Control Module and Flow Meter B

L2AX-D-Low Level Tank A Low Material Level, Tank A 6

L2BX-D-Low Level Tank B Low Material Level, Tank B 6

L2FX-D-Low Level Tank A/B Low Material Level, Both Tanks 6

L8AX-D-Refill Timeout A Auto Refill Failed, A Side 6

L8AX-D-Refill Timeout B Auto Refill Failed, B Side 6

P2AX-D-Low Pressure A A Side Low Pressure, relative to calibra-

tion and user-input allowable variance.

P2BX-D-Low Pressure B B Side Low Pressure, relative to calibra-

tion and user-input allowable variance.

P3AX-D-High Pressure A A Side High Pressure, relative to calibra-

tion and user-input allowable variance.

P3BX-D-High Pressure B B Side High Pressure, relative to calibra-

tion and user-input allowable variance.

P6AX-D-Pressure Fault A Problem with A Side Piston Pressure

Transducer or Transducer Connection

P6BX-D-Pressure Fault B Problem with B Side Piston Pressure

Transducer or Transducer Connection

P6DX-D-Pressure Fault A/B Problem with A and B Side Piston Pres-

sure Transducer or Transducer Connection

P7DX-D-Out of Phase Machine Out of Phase, relative to calibra-

tion and user-input allowable variance.

R2-A:B Ratio Low A:B Ratio is low, relative to calibration and

user-input allowable variance.

R3-A:B Ratio High A:B Ratio is high, relative to calibration

and user-input allowable variance.

T201-D-Low Material Temp Z1 Material Below Temperature, Zone #1 8

T202-D-Low Material Temp Z2 Material Below Temperature, Zone #2 8

312760S 19

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

System

Behavior Ref

T203-D-Low Material Temp Z3 Material Below Temperature, Zone #3 8

T204-D-Low Material Temp Z4 Material Below Temperature, Zone #4 8

T401-A-High Material Temp Z1 Material Over Temperature, Zone #1 7

T402-A-High Material Temp Z2 Material Over Temperature, Zone #2 7

T403-A-High Material Temp Z3 Material Over Temperature, Zone #3 7

T404-A-High Material Temp Z4 Material Over Temperature, Zone #4 7

T4C1-A-Blanket Over Temp Z1 Blanket Over Temperature, Zone #1 7

T4C2-A-Blanket Over Temp Z2 Blanket Over Temperature, Zone #2 7

T4C3-A-Blanket Over Temp Z3 Blanket Over Temperature, Zone #3 7

T4C4-A-Blanket Over Temp Z4 Blanket Over Temperature, Zone #4 7

T601-A-Material RTD Fault Z1 Material RTD Fault, Zone #1 7

T602-A-Material RTD Fault Z2 Material RTD Fault, Zone #2 7

T603-A-Material RTD Fault Z3 Material RTD Fault, Zone #3 7

T604-A-Material RTD Fault Z4 Material RTD Fault, Zone #4 7

T6C1-A-Blanket RTD Fault Z1 Blanket RTD Fault, Zone #1 7

T6C2-A-Blanket RTD Fault Z2 Blanket RTD Fault, Zone #2 7

T6C3-A-Blanket RTD Fault Z3 Blanket RTD Fault, Zone #3 7

T6C4-A-Blanket RTD Fault Z4 Blanket RTD Fault, Zone #4 7

T801-A-No Heat Z1 No Temperature Rise, Zone #1 7

T802-A-No Heat Z2 No Temperature Rise, Zone #2 7

T803-A-No Heat Z3 No Temperature Rise, Zone #3 7

T804-A-No Heat Z4 No Temperature Rise, Zone #4 7

T901-A-Temp Switch Cutoff Z1 Over Temp Switch Open, Zone #1 7

T902-A-Temp Switch Cutoff Z2 Over Temp Switch Open, Zone #2 7

T903-A-Temp Switch Cutoff Z3 Over Temp Switch Open, Zone #3 7

T904-A-Temp Switch Cutoff Z4 Over Temp Switch Open, Zone #4 7

T9C1-A-Control Shutdown Z1 PCB Over Temperature, Zone #1 7

T9C2-A-Control Shutdown Z2 PCB Over Temperature, Zone #2 7

T9C3-A-Control Shutdown Z3 PCB Over Temperature, Zone #3 7

T9C4-A-Control Shutdown Z4 PCB Over Temperature, Zone #4 7

WM01-A-Current Fault Z1 High Relay 1 Current, Zone #1 7

20 312760S

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

WM02-A-Current Fault Z2 High Relay 1 Current, Zone #2 7

WM03-A-Current Fault Z3 High Relay 1 Current, Zone #3 7

WM04-A-Current Fault Z4 High Relay 1 Current, Zone #4 7

WMC1-A-Control Fault Z1 Unexpected Relay 1 Current, Zone #1 7

WMC2-A-Control Fault Z2 Unexpected Relay 1 Current, Zone #2 7

WMC3-A-Control Fault Z3 Unexpected Relay 1 Current, Zone #3 7

WMC4-A-Control Fault Z4 Unexpected Relay 1 Current, Zone #4 7

System

Behavior Ref

System Behavior Descriptions

NOTE: System behavior descriptions apply only to

Advanced Display Module errors.

System

Behavior

Reference System Behavior Description

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). The heat control will be turned off, any auto-sequencing in progress

will be stopped, and the foot switch will be disabled until the error-code is acknowledged. When the error condition is cleared, the heat control may be turned back on from the Home screen. This error will not disable purge or recirculation operation.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All physical machine operation will be disabled until the error condition is corrected. The display module can still be used but all machine commands sent will be ignored.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). Any auto-sequencing in progress will be stopped and the foot switch will be disabled until the error-code is acknowledged. This error will not disable purge or recir-

culation operation. All features dependent on Fluid Control Module #2 will be disabled until the error condition is corrected.

When this error is generated, a pop-up with the error-code will be shown continuously until the error condition is corrected. The machine and display module are completely disabled until the error condition is corrected.

When this error is generated, a pop-up with the error-code will be shown. Any auto-sequencing, purge timer or recirculation timer operation in progress will be stopped and the foot switch will be disabled until the error-condition is cleared. The error-code pop-up will be shown until the error condition is cleared. When the error condition is cleared, all options may be turned back on.

312760S 21

Troubleshooting

System

Behavior

Reference System Behavior Description

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). Any auto-sequencing in progress will be stopped, and the foot

switch will be disabled until the error-code is acknowledged. Once the error-code pop-up is acknowledged, the machine will return to normal operation The error will be shown in the Errors screen until the condition is cleared. The error-code pop-up will not reappear unless the error condition is cleared and then reappears. This error will not disable purge or recirculation operation.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All heat options will be turned off, any auto-sequencing in progress

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All heat options will remain on, any auto-sequencing in progress will be stopped, and the foot switch will be disabled until the error-code is acknowledged. This error

will not disable purge or recirculation operation.

22 312760S

Troubleshooting

Error Codes (Standard Display Module)

When the machine is operating and a fault is detected, it will report the condition by generating an error code. Error codes are typically generated when the machine is idle after dispensing a shot.

When error codes are generated, a screen will be displayed which contains an animation sequence, the error code number and an ICON symbol representing the condition detected. The HMI will also output an error code tone sequence. The tone sequence cannot be disabled.

When errors are generated, the machine will automatically be disabled and remain in an idle state until the user acknowledges the condition. Any active purge timer present prior to error code generation will be suspended, and will need re-started by requesting a shot after the error is acknowledged.

The following typical screen is generated when an error code is generated:

Key:

A Error Code Animation Field B Error Code Number Field D Error Code ICON E Error Code Acknowledgement ICON

When an error code is generated, the user will need to acknowledge the condition by pressing the soft key

under the ICON.

After the user activates the key, the error number shown in F hand corner of the Run screen, while the condition is still

present.

FIG. 2: Typical Run Screen with Active Error Code

IG. 1, will be displayed on the bottom left

The example E12 number on the main run screen will remain on the run screen as long as the error condition exists. If the problem is corrected the example E12 number will be removed.

If more than 1 error code condition exists for the machine, the corresponding “EXX” numbers will be

IG. 1: Typical Error Code Screen

Error Code Title Cause, Details ICON

E11

E12

E13

E21

Stuck Key Error A key on membrane has been active (pressed) for > 30 seconds

continuously. Replace the HMI. This error code does not require user acknowledgment and will clear itself automatically if the condition is

removed. Communication Error

No or Invalid Run Token Error

Piston Stroke Time-out Error

The Display module has lost communication with the Fluid Control Module.

Material dispensing will be disabled if this condition exists. Check

communication cables between the 2 electronic components, or check the

HMI and/or the Fluid Control Module.

This error will be regenerated continuously while the condition exists.

The Run Token in the FCM is missing (not installed), or does not have the

correct data.

A piston stroke action has taken > 55 seconds. Typically caused by no/too

little air pressure to the machine or a mechanical interference with the

piston has occurred. Check machine input line pressure.

listed on the bottom left corner, separated by commas.

312760S 23

Troubleshooting

Error Code Title Cause, Details ICON

E23

Less than Minimum Shot

User has requested a shot < the minimum allowable size entered during calibration. (< 15% of stoke, N/A in Operator Mode).

Requested Error

E24

Improper Calibration Error

The calibration done on the machine is invalid, so the requested shot cannot be executed. For instance, a Large Stroke Calibration Shot mass which is less than the Short Stroke Calibration Shot mass (C4 screen) will create this error code. If the wiring to the linear position transducer is reversed this error will appear. If invalid piston positions are calibrated into the machine (C1 screen) this error will appear.

E25

Delta Velocity (“V”) Minus Error

The piston velocity is slower than the calibration velocity measured, by the percentage amount selected by the user (20%, 40% or 60%). If the user selects 0%, this monitoring or alarm feature is disabled.

If generated, shot size accuracy may be degraded. Typically the problem is created when the machine pressure regulator is adjusted to different value from when the machine was calibrated. Another less likely cause could be a mechanical failure with dispensing (worn piston, etc.). This error will not be generated for a purge shot or when the machine is in Operator mode.

E26

Delta Velocity (“V”) Plus Error

The piston velocity is faster than the calibration velocity measured, by the percentage amount selected by the user (20%, 40% or 60%). If the user selects 0%, this monitoring or alarm feature is disabled.

E27

E28

E29

E50

Low Material Level, Tank A Alarm or Error

Low Material Level, Tank B Alarm or Error

Low Material Level, Both Tanks Alarm or Error

Bad Linear Position Sensor

Tank level errors will be generated after every shot if the condition still exists. Tank B is low (only generated if tank sensing is enabled). Fill tank B with material.

Tank level errors will be generated after every shot if the condition still exists. Both tanks are low (only generated if tank sensing is enabled). Fill both tanks with material.

Tank level errors will be generated after every shot if the condition still exists. There is a fault with the linear position sensor. Check wiring or replace.

24 312760S

Electrical Schematics

NOTE: Fluid Control Module #2 sections apply only to models with Advanced Display module

See F

IG. 6

Electrical Schematics

A B C

D E F

FIG. 3: Electrical Schematic - Page 1

See F

J K L

IG. 6

N P R

S T U V

312760S 25

Electrical Schematics

A B C

D E F

G H

N P R

S T U V

FIG. 4: Electrical Schematic - Page 2

26 312760S

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