Graco 312760S User Manual

Page 1

Repair - Parts

PR70 and PR70v

312760S

Two Component Liquid Dispensing Systems

Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of two-component materials. For professional use only.

Not approved for use in European explosive atmosphere locations.

3000 psi (21 MPa, 207 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in all supplied manuals. Save these instructions.

PR70v Shown with Advanced Display Module

ti12385b

Page 2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 14

Models with Advanced Display Module . . . . . . . 14

Models with Standard Display Module . . . . . . . 14

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Error Codes

(Advanced Display Module) . . . . . . . . . . . . 18

Error Codes

(Standard Display Module) . . . . . . . . . . . . . 23

Electrical Schematics . . . . . . . . . . . . . . . . . . . . . . 25

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

HydraCheck Kit Installation . . . . . . . . . . . . . . . . 29

Air Cylinder Kit Installation . . . . . . . . . . . . . . . . 31

Rear Pump Rebuild Kit Installation . . . . . . . . . . 33

Piston/Cylinder Replacement Kit Installation . . 35

Check Valve Rebuild Kit Installation . . . . . . . . . 36

Piston Plug Installation . . . . . . . . . . . . . . . . . . . 37

Pressure Transducer Installation . . . . . . . . . . . . 37

Flow Meter Installation . . . . . . . . . . . . . . . . . . . 38

Fluid Control Module Replacement . . . . . . . . . . 39

Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . 40

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Fixed Ratio Base, LC0262, LC0263, LC0264,

LC0265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Fixed Ratio Frame Sub-Assembly, LC0290 . . . . 44

Fixed Ratio Drive Block Assembly, LC0107 . . . . 45

Variable Ratio Base, LC0242, LC0243, LC0244,

LC0245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Variable Ratio Frame Sub-Assembly, LC0232 . . 49 Air Cylinder, LC0110, LC0111, LC0230, LC0231 52

Pump Sub-Assembly, LC0112 . . . . . . . . . . . . . . 54

Control Bracket, LC0240, LC0261 . . . . . . . . . . . 56

Incoming Power Bracket, LC0239 . . . . . . . . . . . 58

Piston Package . . . . . . . . . . . . . . . . . . . . . . . . . 60

Nylon and UHMW Piston Replacement Kits . . . 63

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Applicator Mounting . . . . . . . . . . . . . . . . . . . . . . 65

Dispense Valve . . . . . . . . . . . . . . . . . . . . . . . . . 66

Mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Hose Packages . . . . . . . . . . . . . . . . . . . . . . . . . 69

Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Flow Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . 77

Tank Stands, Assemblies LC0247 and LC0103 79

Heat Zone Assemblies . . . . . . . . . . . . . . . . . . . 79

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Machine with On-Board Tanks . . . . . . . . . . . . . . 82

Machine with Off-Board Tanks . . . . . . . . . . . . . . 83

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 86

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 86

2 312760S

Page 3

Related Manuals

PR70 and PR70v Operation and Parts Manuals

Part Description

3A0429 PR70 with Standard Display Module Operation and

Maintenance Manual

312759 PR70 and PR70v with Advanced Display Module

Operation and Maintenance Manual

312760 PR70 and PR70v Repair and Parts Manual

312394 PR70 and PR70v Feed Systems Manual

312761 PR70v Integrated Heat Instructions - Parts Manual

MD2 Dispense Valve Manual

Part Description

312185 MD2 Dispense Valve Instructions and Parts Manual

Related Manuals

312760S 3

Page 4

Product Configurator

PR7F------------------

Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V

Air Motor

High Volume Side Piston

Low Volume Side Piston

Controls

High Volume Side Hose

Low Volume Side Hose

Dispense Valve

Mixer

Applicator Mounting

Power Cord

Flow Monitoring

High Volume Side Tank

High Volume Side Tank Cover

Low Volume Side Tank

Low Volume Side Tank Cover

Tank Level Sensors

Heat Zone Controller

An example of the product configurator would be the following configurator code.

PR7F-J-A5-A5-E-A6-A6-3-1-2 -A-N- 3 -N-H-N- 6 -N-N

Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V

Air Motor

High Volume Side Piston

Low Volume Side Piston

Controls

High Volume Side Hose

Low Volume Side Hose

Dispense Valve

Mixer

Applicator Mounting

Power Cord

Flow Monitoring

High Volume Side Tank

High Volume Side Tank Cover

Low Volume Side Tank

Low Volume Side Tank Cover

Tank Level Sensors

Heat Zone Controller

Off-Board Tank Stand

The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best delivery dates.

Code A Part Air Motor

A LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor B LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor C LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor

and Hydracheck

D LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor

and Hydracheck F LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor G LC0244 PR70v with 4.5 in. (10.26 mm) Air

Motor H LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor

and Hydracheck

J LC0245 PR70v with 4.5 in. (10.26 mm) Air

Motor and Hydracheck

4 312760S

Code B Part

A LC1___ Nylon Piston, Stainless Steel Metering

B LC2___ UHMWPE Piston, Stainless Steel

C LC3___ UHMWPE Piston, Ceramic Metering

Code C Part High Volume Piston Size (mm2)

1 80, Available in Nylon Only 2 100, Available in Nylon Only 3 120, Available in Nylon Only

High Volume Side Piston and

Metering Tube Material

Tube (last three digits of part number

is the mm

Metering Tube (last three digits of part

number is the mm

Tube (last three digits of part number

is the mm

piston size)

Page 5

Product Configurator

4 140, Available in Nylon Only 5 160 6 180 7 200 8 220 9 240 A 260

B 280 C 300 F 320 G 360 H 400

J 440

L 480 M 520 R 560 S 600 T 640 U 720

W 800

X 880 Y 960 Z Custom High Volume side, consult fac-

tory (stainless steel only)

High Volume Side Piston and

Code D Part

Metering Tube Material

A LC1___ Nylon Piston, Stainless Steel Metering

Tube (last three digits of part number

is the mm2 piston size)

B LC2___ UHMWPE Piston, Stainless Steel

Metering Tube (last three digits of part

number is the mm

piston size)

C LC3___ UHMWPE Piston, Ceramic Metering

Tube (last three digits of part number

is the mm

piston size)

Code E Part Low Volume Side Piston Size (mm2)

1 80, Available in Nylon Only

2 100, Available in Nylon Only

3 120, Available in Nylon Only

4 140, Available in Nylon Only

5 160

6 180

7 200

8 220

9 240 A 260 B 280 C 300 F 320 G 360 H 400

J440

L 480 M520 R560

S600

T 640 U720 W800

X880

Y 960

Z Custom Low Volume side, consult fac-

tory (stainless steel only)

Code F Par t Controls

B LC0272 Standard Display Module with 1 Fluid

Control Module

D LC0274 Advanced Display Module with 1 Fluid

Control Module

E LC0275 Advanced Display Module with 2 Fluid

Control Modules

Codes

G-H,

I-J

Part

High Volume Hose /

Low Volume Hose

A1 LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m) A2 LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m) A3 LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m) A4 LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) A5 LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m) A6 LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m) A7 LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) A8 LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)

A9 LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m) AA LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m) AB LC0811 1/2 in. (13 mm) - 10 ft (3.0 m) AC LC0812 1/2 in. (13 mm) - 15 ft (4.6 m) AG LC0813 3/4 in. (19 mm) - 10 ft (3.0 m) AH LC0814 3/4 in. (19 mm) - 15 ft (4.6 m) B4 LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) B5 LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m) B6 LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m) B7 LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) B8 LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m) B9 LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m) BA LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m) BB LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) BC LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) BG LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) BH LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) C1 LC0161 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 2.5 ft (0.6 m)

C2 LC0162 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 10 ft (3.0 m)

312760S 5

Page 6

Product Configurator

C3 LC0163 Recirculating, On-Board Tanks,

3/16 in. (4.8 mm) - 15 ft (4.6 m)

C4 LC0164 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

C5 LC0165 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 10 ft (3.0 m)

C6 LC0166 Recirculating, On-Board Tanks,

1/4 in. (6.5 mm) - 15 ft (4.6 m)

C7 LC0167 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

C8 LC0168 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 10 ft (3.0 m)

C9 LC0169 Recirculating, On-Board Tanks,

3/8 in. (9.5 mm) - 15 ft (4.6 m)

CA LC0170 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 2.5 ft (0.6 m)

CB LC0171 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 10 ft (3.0 m)

CC LC0172 Recirculating, On-Board Tanks,

1/2 in. (13 mm) - 15 ft (4.6 m)

CD LC0173 Recirculating, On-Board Tanks,

3/4 in. (19 mm) - 10 ft (3.0 m)

CE LC0174 Recirculating, On-Board Tanks,

3/4 in. (19 mm) - 15 ft (4.6 m)

D1 LC0175 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 2.5 ft (0.6 m)

D2 LC0176 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 10 ft (3.0 m)

D3 LC0177 Recirculating, Off-Board Tanks,

3/16 in. (4.8 mm) - 15 ft (4.6 m)

D4 LC0178 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

D5 LC0179 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 10 ft (3.0 m)

D6 LC0180 Recirculating, Off-Board Tanks,

1/4 in. (6.5 mm) - 15 ft (4.6 m)

D7 LC0181 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

D8 LC0182 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 10 ft (3.0 m)

D9 LC0183 Recirculating, Off-Board Tanks,

3/8 in. (9.5 mm) - 15 ft (4.6 m)

DA LC0184 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 2.5 ft (0.6 m)

DB LC0185 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 10 ft (3.0 m)

DC LC0186 Recirculating, Off-Board Tanks,

1/2 in. (13 mm) - 15 ft (4.6 m)

DD LC0187 Recirculating, Off-Board Tanks,

3/4 in. (19 mm) - 10 ft (3.0 m)

DE LC0188 Recirculating, Off-Board Tanks,

3/4 in. (19 mm) - 15 ft (4.6 m)

E1 LC0190 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

E2 LC0191 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)

E3 LC0192 Recirculating, Heated, On-Board

Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)

E4 LC0193 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

E5 LC0194 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

E6 LC0195 Recirculating, Heated, On-Board

Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

E7 LC0196 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

E8 LC0197 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

E9 LC0198 Recirculating, Heated, On-Board

Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

EA LC0199 Recirculating, Heated, On-Board

Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

EB LC0200 Recirculating, Heated, On-Board

Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

F1 LC0201 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)

F2 LC0202 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)

F3 LC0203 Recirculating, Heated, Off-Board

Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)

F4 LC0204 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

F5 LC0205 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

F6 LC0206 Recirculating, Heated, Off-Board

Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

F7 LC0207 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

F8 LC0208 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

F9 LC0209 Recirculating, Heated, Off-Board

Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

FA LC0210 Recirculating, Heated, Off-Board

Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

FB LC0211 Recirculating, Heated, Off-Board

Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

GA LC0400 High Pressure, 3/8 in. (9.5 mm) - 2.5 ft

(0.6 m)

GB LC0401 High Pressure, 3/8 in. (9.5 mm) - 10 ft

(3.0 m)

GC LC0402 High Pressure, 3/8 in. (9.5 mm) - 15 ft

(4.6 m)

GD LC0403 High Pressure, 1/2 in. (13 mm) - 2.5 ft

(0.6 m)

GE LC0404 High Pressure, 1/2 in. (13 mm) - 10 ft

(3.0 m)

GF LC0405 High Pressure, 1/2 in. (13 mm) - 15 ft

(4.6 m)

6 312760S

Page 7

Product Configurator

GH LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft

(3.0 m)

GJ LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft

(4.6 m)

GK LC0432 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

GL LC0433 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

GM LC0434 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

GQ LC0435 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

GR LC0436 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

GS LC0437 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

GT LC0438 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

GU LC0439 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

GW LC0440 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)

GX LC0441 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)

GY LC0442 High Pressure, Recirculating,

On-Board Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)

G1 LC0443 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)

G2 LC0444 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)

G3 LC0445 High Pressure, Recirculating,

On-Board Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)

G4 LC0446 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)

G5 LC0447 High Pressure, Recirculating,

On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)

HA LC0472 High Pressure, Heated, 3/8 in. (9.5

mm) - 2.5 ft (0.6 m)

HB LC0473 High Pressure, Heated, 3/8 in. (9.5

mm) - 10 ft (3.0 m)

HC LC0474 High Pressure, Heated, 3/8 in. (9.5

mm) - 15 ft (4.6 m)

HF LC0475 High Pressure, Heated, 1/2 in. (13

mm) - 2.5 ft (0.6 m)

HG LC0476 High Pressure, Heated, 1/2 in. (13

mm) - 10 ft (3.0 m)

HJ LC0477 High Pressure, Heated, 1/2 in. (13

mm) - 15 ft (4.6 m)

HL LC0478 High Pressure, Heated, 3/4 in. (19

mm) - 10 ft (3.0 m)

HM LC0479 High Pressure, Heated, 3/4 in. (19

mm) - 15 ft (4.6 m)

HQ LC0480 High Pressure, Heated, 3/8 in. (9.5

mm) - 2.5 ft (0.6 m)

HR LC0481 High Pressure, Heated, 3/8 in. (9.5

mm) - 10 ft (3.0 m)

HS LC0482 High Pressure, Heated, 3/8 in. (9.5

mm) - 15 ft (4.6 m)

HT LC0483 High Pressure, Heated, 1/2 in. (13

mm) - 2.5 ft (0.6 m)

HU LC0484 High Pressure, Heated, 1/2 in. (13

mm) - 10 ft (3.0 m)

HX LC0485 High Pressure, Heated, 1/2 in. (13

mm) - 15 ft (4.6 m)

HY LC0486 High Pressure, Heated, 3/4 in. (19

mm) - 10 ft (3.0 m)

H2 LC0487 High Pressure, Heated, 3/4 in. (19

mm) - 15 ft (4.6 m)

NN --- Not required

Code K Part Dispense Valve

NN/ANone

2 255179 MD2, Valve Only with 1:1 Nose 3 255181 MD2, Valve Only with 10:1 Nose 4 LC0120 MD2, Handheld with 1:1 Nose 5 LC0122 MD2, Handheld with 10:1 Nose 6 LC0121 MD2, Lever with 1:1 Nose 7 LC0123 MD2, Lever with 10:1 Nose

Code L Par t Mixer Type

NN/ANone

1 LC0063 3/16 in. (4.8 mm) x 32 2 LC0057 1/4 in. (6.4 mm) x 24 3 LC0058 3/8 in. (9.5 mm) x 24 4 LC0059 3/8 in. (9.5 mm) x 36 5 LC0060 3/8 in. (9.5 mm) Combo 6 LC0062 1/4 in. (6.4 mm) x 24 Luer Lock 7 LC0061 3/16 in. (4.8 mm) x 32 Luer Lock 8 LC0295 1/2 in. (12.7 mm) x 24 9 LC0296 1/2 in. (12.7 mm) x 36

312760S 7

Page 8

Product Configurator

Code M Part Applicator Mounting

N LC0294 None, Customer Mount Controls and

Applicator

1 LC0292 Mast Mount, Controls & MD2 Applica-

tor Machine Mounted 2 LC0293 Mast Mount, Controls Only 3 256439 Tank Stand Mount, Controls & MD2

Applicator Machine Mounted 4 256438 Tank Stand Mount, Controls Only

Code N Part Power Cord Option

1 121055 120VAC North American Cord Set 2 121054 10A, 250V US Cord Set 3 121056 10A, 250V Continental europe 4 121057 10A, 250V U.K./Ireland 5 121058 10A, 250V Israel 6 124864 10A, 250V Australia 7 124861 10A, 250V Italy 8 124863 10A, 250V Switzerland 9 124862 10A, 250V Denmark A 121060 10A, 250V India B N/A Heat Controller Option

Code O Part Flow Monitoring

N LC0041 None 1 257433 Pressure Transducer 2 LC0302 Two 0.5 gpm Flow Meters, No Pres-

sure Transducers 3 LC0305 Two 1.0 gpm Flow Meters, No Pres-

sure Transducers 4 LC0303 One 1.0 gpm Flow Meter, One

0.5 gpm Flow Meter, No Pressure

Transducers 5 LC0307 Two 2.0 gpm Flow Meters, No Pres-

sure Transducers 6 LC0306 One 2.0 gpm Flow Meter, One

1.0 gpm Flow Meter, No Pressure

Transducers 7 LC0304 One 2.0 gpm Flow Meter, One 0.5 gpm

Flow Meter, No Pressure Transducers A LC0312 Two 0.5 gpm Flow Meters, With Pres-

sure Transducers B LC0315 Two 1.0 gpm Flow Meters, With Pres-

sure Transducers C LC0313 One 1.0 gpm Flow Meter, One

0.5 gpm Flow Meter, With Pressure

Transducers D LC0317 Two 2.0 gpm Flow Meters, With Pres-

sure Transducers E LC0316 One 2.0 gpm Flow Meter, One

1.0 gpm Flow Meter, With Pressure

Transducers F LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm

Flow Meter, With Pressure Transduc-

ers

Code P Part High Volume Side Tank

NN/ANone 1 256896 No Tanks, 1 1/2 in. npt flange 2 255241 8 L, Twin Polyethylene Tanks and Lids 3 255250 8 L, Twin Polyethylene Tanks and Lids,

One 120V Agitator

4 255251 8 L, Twin Polyethylene Tanks and Lids,

Two 120V Agitators

5 255281 8 L, Twin Polyethylene Tanks and Lids,

with Shut-Off Valves

6 255282 8 L, Twin Polyethylene Tanks and Lids,

One 120V Agitator, with Shut-Off Valves

7 255283 8 L, Twin Polyethylene Tanks and Lids,

Two 120V Agitators, with Shut-Off Valves

8 LC0235★ 7.5 L, Stainless Steel, High Level Sen-

sors

9 LC0236★ 7.5 L, Stainless Steel, High Level Sen-

sors, with Shut-Off Valve A LC0013★ 3 L, Stainless Steel B LC0012★ 7.5 L, Stainless Steel C 255285★ 3 L, Stainless Steel, with Shut-Off

Valve D LC0156 8 L, Twin Polyethylene Tanks and Lids,

One Pneumatic Agitator E LC0157 8 L, Twin Polyethylene Tanks and Lids,

Two Pneumatic Agitator F 255284★ 7.5 L, Stainless Steel, with Shut-Off

Valve G LC0254★ 7.5 L, Stainless Steel, 240V Heat H LC0255★ 7.5 L, Stainless Steel, 240V Heat,

with Shut-Off Valve

J LC0054 30 L, Stainless Steel

K LC0158 8 L, Twin Polyethylene Tanks and Lids,

One Pneumatic Agitator, with Shut-Off

Valves L LC0259 30 L, Stainless Steel, 240V Heat

M LC0055 60 L, Stainless Steel

P LC0159 8 L, Twin Polyethylene Tanks and Lids,

Two Pneumatic Agitators, with

Shut-Off Valves

R LC0260 60 L, Stainless Steel, 240V Heat

S LC0126 8 L, Twin Polyethylene Tanks and Lids,

One 240V Agitator T LC0127 8 L, Twin Polyethylene Tanks and Lids,

Two 240V Agitators

U LC0128 8 L, Twin Polyethylene Tanks and Lids,

One 240V Agitator, with Shut-Off

Valves V LC0238★ 7.5 L, Stainless Steel, High Level Sen-

sors, 240V Heat, with Shut-Off Valve

8 312760S

Page 9

Product Configurator

W LC0129 8 L, Twin Polyethylene Tanks and Lids,

Two 240V Agitators, with Shut-Off

Val ves X LC0160 Accumulator, Fluoroelastomer Y LC0297 Accumulator, EP Z LC0237★ 7.5 L, Stainless Steel, High Level Sen-

sors, 240V Heat

--- ★ When ordering tanks for spare or replacement parts, refer to Parts section of the PR70 and PR70v Feed Systems manual.

Code Q Part High Volume Side Tank Cover

N N/A None

1 LC0018 On-Board Dust Cover 2 LC0019 On-Board Clamp Down 3 LC0020 On-Board Vacuum De-gas 4 LC0021 On-Board Agitate 120VAC 50/60 Hz 5 LC0022 On-Board Agitate 240VAC 50/60 Hz 6 LC0023 On-Board Agitate 120 VAC 50/60 Hz

and De-gas

7 LC0024 On-Board Agitate 240 VAC 50/60 Hz

and De-gas

8 LC0025 On-Board 120VAC 50/60 Hz, De-gas

and Fill-Port

9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas

and Fill-Port

A LC0142 Off-Board Clamp Down - 30L B LC0101 Off-Board Clamp Down - 60L C LC0043 Off-Board Vacuum De-gas - 30L F LC0102 Off-Board Vacuum De-gas - 60L G LC0047 Off-Board Electric Agitator - 30L H LC0048 Off-Board Electric Agitator - 60L K LC0147 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 60 L

M LC0051 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 30 L

R LC0052 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 60 L

S LC0130 On-Board, Pneumatic Agitate T LC0131 On-Board, Pneumatic Agitate, De-gas U LC0132 On-Board, Pneumatic Agitate, De-gas,

Fill Port

V LC0142 Off-Board Pneumatic Agitator - 30 L

W LC0143 Off-Board Pneumatic Agitator - 60 L

Z LC0146 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 30 L

Code R Part Low Volume Side Tank

N N/A None

1 256896 No Tanks, 1 1/2 in. npt flange 8 LC0235★ 7.5 L, Stainless Steel, High Level Sen-

sors

9 LC0236★ 7.5 L, Stainless Steel, High Level Sen-

sors,

with Shut-Off Valve A LC0013★ 3 L, Stainless Steel B LC0012★ 7.5 L, Stainless Steel

C 255285★ 3 L, Stainless Steel, with Shut-Off

Valve F 255284★ 7.5 L, Stainless Steel, with Shut-Off

Valve

G LC0254★ 7.5 L, Stainless Steel, 240V Heat H LC0255★ 7.5 L, Stainless Steel, 240V Heat,

with Shut-Off Valve

J LC0054 30 L, Stainless Steel

L LC0259 30 L, Stainless Steel, 240V Heat

M LC0055 60 L, Stainless Steel R LC0260 60 L, Stainless Steel, 240V Heat

V LC0238★ 7.5 L, Stainless Steel, High Level Sen-

sors,

240V Heat, with Shut-Off Valve X LC0160 Accumulator, Fluoroelastomer Y LC0297 Accumulator, EP Z LC0237★ 7.5 L, Stainless Steel, High Level Sen-

sors,

240V Heat

--- ★ When ordering tanks for spare or replacement parts, refer to Parts section of the PR70 and PR70v Feed Systems manual.

Code S Part Low Volume Side Tank Covers

NN/ANone

and De-gas

7 LC0024 On-Board Agitate 240 VAC 50/60 Hz

and De-gas

8 LC0025 On-Board 120VAC 50/60 Hz, De-gas

and Fill-Port

9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas

and Fill-Port

A LC0142 Off-Board Clamp Down - 30L B LC0101 Off-Board Clamp Down - 60L

C LC0043 Off-Board Vacuum De-gas - 30L

F LC0102 Off-Board Vacuum De-gas - 60L G LC0047 Off-Board Electric Agitator - 30L H LC0048 Off-Board Electric Agitator - 60L

K LC0147 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 60 L

M LC0051 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 30 L

312760S 9

Page 10

Product Configurator

R LC0052 Off-Board Vacuum De-gas, Electric

Agitator, Fill Port, Slinger - 60 L S LC0130 On-Board, Pneumatic Agitate T LC0131 On-Board, Pneumatic Agitate, De-gas U LC0132 On-Board, Pneumatic Agitate, De-gas,

Fill Port V LC0142 Off-Board Pneumatic Agitator - 30 L

W LC0143 Off-Board Pneumatic Agitator - 60 L

Z LC0146 Off-Board Vacuum De-gas, Pneu-

matic Agitator, Fill Port, Slinger - 30 L

Code T Part Tank Level Sensors

N N/A None 2 LC0278 Polyethylene Tanks - Low Level Sen-

sors Only 3 LC0279 Two 7.5 L Stainless Steel Tanks - Low

Level Sensors Only 4 LC0282 Two 30 L or 60 L Stainless Steel Tanks

- Low Level Sensors Only

5 LC0281 7.5 L Stainless Steel - Low Level Sen-

sors Only, and 30 L or 60 L Stainless

Steel - Low Level Sensors Only 6 LC0280 Accumulator Sensors, and 7.5 L Low

Level Sensors 7 LC0283 Accumulator Sensors, and 30 L or

60 L Low Level Sensors 9 LC0284 Two 7.5 L Stainless Steel Tanks - High

and Low Level Sensors with Refill

Logic A LC0287 Two 30 L or 60 L Stainless Steel Tanks

- High and Low Level Sensors with

Refill Logic B LC0286 7.5 L Stainless Steel - Low Level Sen-

sors, and

30 L or 60 L Stainless Steel - High and

Low Level Sensors with Refill Logic C LC0289 7.5 L Stainless Steel - High and Low

Level Sensors with Refill Logic, and

30 L or 60 L Stainless Steel - High and

Low Level Sensors with Refill Logic D LC0285 Accumulator Sensors, and 7.5 L High

and Low Level Sensors E LC0288 Accumulator Sensors, and 30 L or

60 L High and Low Level Sensors G N/A Two Sets of Accumulator Sensors

Code U Part Heat Zone Controller

NN/ANone C LC0250 1 Tank or 1 Hose D LC0251 2 Tanks, 1 Tank and 1 Hose, or 2

Hoses

E LC0252 2 Tanks and 1 Hose, or 1 Tank and 2

Hoses

F LC0253 2 Tanks and 2 Hoses

Code V Part Off-Board Tank Stands

NN/ANone

2 LC0103 PR70 Tank Stand 3 LC0247 PR70v Tank Stand

10 312760S

Page 11

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispense valve at anyone or at any part of the body.

• Do not put your hand over the end of the dispense nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

312760S 11

Page 12

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

12 312760S

Page 13

Warnings

312760S 13

Page 14

Grounding

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.

5. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible.

6. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled.

Models with Standard Display Module

With the machine in an idle state:

1. If the machine pistons are not fully retracted, retract

the pistons by pressing in the M1 screen. See manual 3A0429 for more information.

2. Manually open the dispense valve by pressing the

third M1 soft key until the “ ” ICON is shown in the Current DV field. See manual 3A0429 for more information.

Pressure Relief Procedure

Models with Advanced Display Module

1. Place a waste container below the dispense valve.

2. Navigate to the Manual screen.

3. Press the Open Dispense Valve button on the Manual screen to relieve chemical pressure.

4. Press the Machine Disable Mode button ( ).

3. Press the system air pressure relief switch down to stop air supply and to vent air pressure in the machine. It is the yellow tab at the left, rear of the machine. The hole in the tab should be visible.

4. If necessary, run a lock through the hole to lock the tab in place. This prevents the system air pressure from being inadvertently enabled.

Shutdown

If the machine is to remain idle for an extended period of time, perform the following steps.

1. Place a waste container below the dispense valve.

2. If installed, remove static mixer from the end of the dispense valve.

14 312760S

Page 15

3. Place a container below the dispense valve and activate a small shot to flush mixed material out of the valve.

4. Relieve pressure. See Pressure Relief Procedure.

5. With a clean rag and cotton swabs, clean the end of the dispense valve.

6. Install nightcap on the dispense valve.

Shutdown

312760S 15

Page 16

Troubleshooting

Before starting any troubleshooting procedures, perform the following procedure.

1. Relieve pressure. See Pressure Relief Procedure, page 14.

2. Disconnect AC power from the machine.

Problem Cause Solution

Display Module completely dark No power Verify rear AC Power switch is ON.

Fuse blown Replace machine fuses.

Loose connection Tighten 5-pin cable on Display Mod-

Bad display module Replace Display Module.

No or incorrect amount of material dispensed from either side.

Piston stalled Input air reduced or removed Reconnect input air line to machine.

Significant material leaking from pump rear seal

Ball valve closed (if installed) Open tank ball valve.

Tank empty Fill tank with material.

Tank clogged Verify no obstruction in the tank.

Air in material Prime the machine until the air is

Check valve malfunction Remove; clean or replace check

Piston worn or broken Remove and replace piston if worn.

Mixer blocked Replace static mixer.

Open Dispense Valve (ODV) adjustment too late

Blocked check valve Remove check valve; clean and

Air cylinder failure Remove air cylinder and reinstall air

Pump shaft worn Remove pump shaft assembly, and

3. Allow the machine to cool if the machine has a heat control option.

Try the recommended solutions in the order given for each problem to avoid unnecessary repairs. Verify all circuit breakers, switches, and controls are properly set and wiring is correct.

ule.

removed.

valve.

Increase air pressure regulator adjustment.

Incorporate purge timer or decrease purge timer delay to prevent mixer blockage.

Readjust the ODV setting to occur sooner.

replace.

cylinder parts as necessary.

reinstall rear pump rebuilt kit.

16 312760S

Page 17

Troubleshooting

Problem Cause Solution

Material dispensed not correct weight Specific gravity of one or more of the

Recalibrate machine. two materials has changed since calibration

Machine air pressure has changed since calibration.

Readjust air pressure regulator to

value used when machine was cali-

brated, or recalibrate machine.

Not enough material in one or more tanks

Check tank levels; fill and prime as

necessary.

Mixer has slight obstruction Replace static mixer. Prime machine.

Check valve malfunction Remove check valve; clean or

replace as necessary.

Piston worn or broken Replace piston.

Machine dispensing off ratio One tank is empty Check tank levels. Add material if

necessary.

Tank ball valve closed Open tank ball valve. Prime machine.

Machine out of phase Rephase machine.

Check valve malfunction Remove check valve; clean or

replace as necessary.

Piston worn or broken Replace piston.

Pumps drawing material back from valve hose

Check valve stuck open Remove check valve, clean or

replace as necessary.

312760S 17

Page 18

Troubleshooting

Error Codes (Advanced Display Module)

Code-Class-Event Shown on Errors Screen Description

050X-A-Improper System Cal Improper Calibration 5

06CX-A-Invalid Key Token No or Invalid Key Token 4

A401-A-Over Current Z1 Heater Over Current, Zone #1 7

A402-A-Over Current Z2 Heater Over Current, Zone #2 7

A403-A-Over Current Z3 Heater Over Current, Zone #3 7

A404-A-Over Current Z4 Heater Over Current, Zone #4 7

A4C1-A-Fan Over Current Z1 High Relay 2 Current, Zone #1 7

A4C2-A-Fan Over Current Z2 High Relay 2 Current, Zone #2 7

A4C3-A-Fan Over Current Z3 High Relay 2 Current, Zone #3 7

A4C4-A-Fan Over Current Z4 High Relay 2 Current, Zone #4 7

A701-A-Heater Fault Z1 Unexpected Heater Current, Zone #1 7

A702-A-Heater Fault Z2 Unexpected Heater Current, Zone #2 7

A703-A-Heater Fault Z3 Unexpected Heater Current, Zone #3 7

System

Behavior Ref

A704-A-Heater Fault Z4 Unexpected Heater Current, Zone #4 7

A7C1-A-Fan Output Fault Z1 Unexpected Relay 2 Current, Zone #1 7

A7C2-A-Fan Output Fault Z2 Unexpected Relay 2 Current, Zone #2 7

A7C3-A-Fan Output Fault Z3 Unexpected Relay 2 Current, Zone #3 7

A7C4-A-Fan Output Fault Z4 Unexpected Relay 2 Current, Zone #4 7

B10X-A-Small Shot Request Less Than Minimum Shot Requested 5

CAC1-A-Comm. Error FCM 1 Communication Error, FCM3 #1 2

CAC1-A-Comm. Error FCM2 Communication Error, FCM3 #2 3

CAC1-A-Comm. Error Heat Z1 Communication Error, Heat Zone #1 1

CAC1-A-Comm. Error Heat Z2 Communication Error, Heat Zone #2 1

CAC1-A-Comm. Error Heat Z3 Communication Error, Heat Zone #3 1

CAC1-A-Comm. Error Heat Z4 Communication Error, Heat Zone #4 1

DEFX-A-Piston Timeout Piston Stroke Timeout 5

DJ0X-D-Linear Sensor Fault Bad Linear Position Sensor 6

F2A-Low Flow A Side Low A Side Fluid Flow, relative to calibra-

tion and user-input allowable variance.

18 312760S

Page 19

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

System

Behavior Ref

F2B-Low Flow B Side Low B Side Fluid Flow, relative to calibra-

tion and user-input allowable variance.

F2FX-D-Delta Velocity Minus Delta Velocity Minus 6

F3FX-D-Delta Velocity Plus Delta Velocity Plus 6

F6A-Flow Meter A Problem Flow Meter A Problem, or bad connection

between Fluid Control Module and Flow Meter A

F6B-Flow Meter B Problem Flow Meter B Problem, or bad connection

between Fluid Control Module and Flow Meter B

L2AX-D-Low Level Tank A Low Material Level, Tank A 6

L2BX-D-Low Level Tank B Low Material Level, Tank B 6

L2FX-D-Low Level Tank A/B Low Material Level, Both Tanks 6

L8AX-D-Refill Timeout A Auto Refill Failed, A Side 6

L8AX-D-Refill Timeout B Auto Refill Failed, B Side 6

P2AX-D-Low Pressure A A Side Low Pressure, relative to calibra-

tion and user-input allowable variance.

P2BX-D-Low Pressure B B Side Low Pressure, relative to calibra-

tion and user-input allowable variance.

P3AX-D-High Pressure A A Side High Pressure, relative to calibra-

tion and user-input allowable variance.

P3BX-D-High Pressure B B Side High Pressure, relative to calibra-

tion and user-input allowable variance.

P6AX-D-Pressure Fault A Problem with A Side Piston Pressure

Transducer or Transducer Connection

P6BX-D-Pressure Fault B Problem with B Side Piston Pressure

Transducer or Transducer Connection

P6DX-D-Pressure Fault A/B Problem with A and B Side Piston Pres-

sure Transducer or Transducer Connection

P7DX-D-Out of Phase Machine Out of Phase, relative to calibra-

tion and user-input allowable variance.

R2-A:B Ratio Low A:B Ratio is low, relative to calibration and

user-input allowable variance.

R3-A:B Ratio High A:B Ratio is high, relative to calibration

and user-input allowable variance.

T201-D-Low Material Temp Z1 Material Below Temperature, Zone #1 8

T202-D-Low Material Temp Z2 Material Below Temperature, Zone #2 8

312760S 19

Page 20

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

System

Behavior Ref

T203-D-Low Material Temp Z3 Material Below Temperature, Zone #3 8

T204-D-Low Material Temp Z4 Material Below Temperature, Zone #4 8

T401-A-High Material Temp Z1 Material Over Temperature, Zone #1 7

T402-A-High Material Temp Z2 Material Over Temperature, Zone #2 7

T403-A-High Material Temp Z3 Material Over Temperature, Zone #3 7

T404-A-High Material Temp Z4 Material Over Temperature, Zone #4 7

T4C1-A-Blanket Over Temp Z1 Blanket Over Temperature, Zone #1 7

T4C2-A-Blanket Over Temp Z2 Blanket Over Temperature, Zone #2 7

T4C3-A-Blanket Over Temp Z3 Blanket Over Temperature, Zone #3 7

T4C4-A-Blanket Over Temp Z4 Blanket Over Temperature, Zone #4 7

T601-A-Material RTD Fault Z1 Material RTD Fault, Zone #1 7

T602-A-Material RTD Fault Z2 Material RTD Fault, Zone #2 7

T603-A-Material RTD Fault Z3 Material RTD Fault, Zone #3 7

T604-A-Material RTD Fault Z4 Material RTD Fault, Zone #4 7

T6C1-A-Blanket RTD Fault Z1 Blanket RTD Fault, Zone #1 7

T6C2-A-Blanket RTD Fault Z2 Blanket RTD Fault, Zone #2 7

T6C3-A-Blanket RTD Fault Z3 Blanket RTD Fault, Zone #3 7

T6C4-A-Blanket RTD Fault Z4 Blanket RTD Fault, Zone #4 7

T801-A-No Heat Z1 No Temperature Rise, Zone #1 7

T802-A-No Heat Z2 No Temperature Rise, Zone #2 7

T803-A-No Heat Z3 No Temperature Rise, Zone #3 7

T804-A-No Heat Z4 No Temperature Rise, Zone #4 7

T901-A-Temp Switch Cutoff Z1 Over Temp Switch Open, Zone #1 7

T902-A-Temp Switch Cutoff Z2 Over Temp Switch Open, Zone #2 7

T903-A-Temp Switch Cutoff Z3 Over Temp Switch Open, Zone #3 7

T904-A-Temp Switch Cutoff Z4 Over Temp Switch Open, Zone #4 7

T9C1-A-Control Shutdown Z1 PCB Over Temperature, Zone #1 7

T9C2-A-Control Shutdown Z2 PCB Over Temperature, Zone #2 7

T9C3-A-Control Shutdown Z3 PCB Over Temperature, Zone #3 7

T9C4-A-Control Shutdown Z4 PCB Over Temperature, Zone #4 7

WM01-A-Current Fault Z1 High Relay 1 Current, Zone #1 7

20 312760S

Page 21

Troubleshooting

Code-Class-Event Shown on Errors Screen Description

WM02-A-Current Fault Z2 High Relay 1 Current, Zone #2 7

WM03-A-Current Fault Z3 High Relay 1 Current, Zone #3 7

WM04-A-Current Fault Z4 High Relay 1 Current, Zone #4 7

WMC1-A-Control Fault Z1 Unexpected Relay 1 Current, Zone #1 7

WMC2-A-Control Fault Z2 Unexpected Relay 1 Current, Zone #2 7

WMC3-A-Control Fault Z3 Unexpected Relay 1 Current, Zone #3 7

WMC4-A-Control Fault Z4 Unexpected Relay 1 Current, Zone #4 7

System

Behavior Ref

System Behavior Descriptions

NOTE: System behavior descriptions apply only to

Advanced Display Module errors.

System

Behavior

Reference System Behavior Description

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). The heat control will be turned off, any auto-sequencing in progress

will be stopped, and the foot switch will be disabled until the error-code is acknowledged. When the error condition is cleared, the heat control may be turned back on from the Home screen. This error will not disable purge or recirculation operation.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All physical machine operation will be disabled until the error condition is corrected. The display module can still be used but all machine commands sent will be ignored.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). Any auto-sequencing in progress will be stopped and the foot switch will be disabled until the error-code is acknowledged. This error will not disable purge or recir-

culation operation. All features dependent on Fluid Control Module #2 will be disabled until the error condition is corrected.

When this error is generated, a pop-up with the error-code will be shown continuously until the error condition is corrected. The machine and display module are completely disabled until the error condition is corrected.

When this error is generated, a pop-up with the error-code will be shown. Any auto-sequencing, purge timer or recirculation timer operation in progress will be stopped and the foot switch will be disabled until the error-condition is cleared. The error-code pop-up will be shown until the error condition is cleared. When the error condition is cleared, all options may be turned back on.

312760S 21

Page 22

Troubleshooting

System

Behavior

Reference System Behavior Description

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). Any auto-sequencing in progress will be stopped, and the foot

switch will be disabled until the error-code is acknowledged. Once the error-code pop-up is acknowledged, the machine will return to normal operation The error will be shown in the Errors screen until the condition is cleared. The error-code pop-up will not reappear unless the error condition is cleared and then reappears. This error will not disable purge or recirculation operation.

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All heat options will be turned off, any auto-sequencing in progress

When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by

pressing the Enter button ( ). All heat options will remain on, any auto-sequencing in progress will be stopped, and the foot switch will be disabled until the error-code is acknowledged. This error

will not disable purge or recirculation operation.

22 312760S

Page 23

Troubleshooting

Error Codes (Standard Display Module)

When the machine is operating and a fault is detected, it will report the condition by generating an error code. Error codes are typically generated when the machine is idle after dispensing a shot.

When error codes are generated, a screen will be displayed which contains an animation sequence, the error code number and an ICON symbol representing the condition detected. The HMI will also output an error code tone sequence. The tone sequence cannot be disabled.

When errors are generated, the machine will automatically be disabled and remain in an idle state until the user acknowledges the condition. Any active purge timer present prior to error code generation will be suspended, and will need re-started by requesting a shot after the error is acknowledged.

The following typical screen is generated when an error code is generated:

Key:

A Error Code Animation Field B Error Code Number Field D Error Code ICON E Error Code Acknowledgement ICON

When an error code is generated, the user will need to acknowledge the condition by pressing the soft key

under the ICON.

After the user activates the key, the error number shown in F hand corner of the Run screen, while the condition is still

present.

FIG. 2: Typical Run Screen with Active Error Code

IG. 1, will be displayed on the bottom left

The example E12 number on the main run screen will remain on the run screen as long as the error condition exists. If the problem is corrected the example E12 number will be removed.

If more than 1 error code condition exists for the machine, the corresponding “EXX” numbers will be

IG. 1: Typical Error Code Screen

Error Code Title Cause, Details ICON

E11

E12

E13

E21

Stuck Key Error A key on membrane has been active (pressed) for > 30 seconds

continuously. Replace the HMI. This error code does not require user acknowledgment and will clear itself automatically if the condition is

removed. Communication Error

No or Invalid Run Token Error

Piston Stroke Time-out Error

The Display module has lost communication with the Fluid Control Module.

Material dispensing will be disabled if this condition exists. Check

communication cables between the 2 electronic components, or check the

HMI and/or the Fluid Control Module.

This error will be regenerated continuously while the condition exists.

The Run Token in the FCM is missing (not installed), or does not have the

correct data.

A piston stroke action has taken > 55 seconds. Typically caused by no/too

little air pressure to the machine or a mechanical interference with the

piston has occurred. Check machine input line pressure.

listed on the bottom left corner, separated by commas.

312760S 23

Page 24

Troubleshooting

Error Code Title Cause, Details ICON

E23

Less than Minimum Shot

User has requested a shot < the minimum allowable size entered during calibration. (< 15% of stoke, N/A in Operator Mode).

Requested Error

E24

Improper Calibration Error

The calibration done on the machine is invalid, so the requested shot cannot be executed. For instance, a Large Stroke Calibration Shot mass which is less than the Short Stroke Calibration Shot mass (C4 screen) will create this error code. If the wiring to the linear position transducer is reversed this error will appear. If invalid piston positions are calibrated into the machine (C1 screen) this error will appear.

E25

Delta Velocity (“V”) Minus Error

The piston velocity is slower than the calibration velocity measured, by the percentage amount selected by the user (20%, 40% or 60%). If the user selects 0%, this monitoring or alarm feature is disabled.

If generated, shot size accuracy may be degraded. Typically the problem is created when the machine pressure regulator is adjusted to different value from when the machine was calibrated. Another less likely cause could be a mechanical failure with dispensing (worn piston, etc.). This error will not be generated for a purge shot or when the machine is in Operator mode.

E26

Delta Velocity (“V”) Plus Error

The piston velocity is faster than the calibration velocity measured, by the percentage amount selected by the user (20%, 40% or 60%). If the user selects 0%, this monitoring or alarm feature is disabled.

E27

E28

E29

E50

Low Material Level, Tank A Alarm or Error

Low Material Level, Tank B Alarm or Error

Low Material Level, Both Tanks Alarm or Error

Bad Linear Position Sensor

Tank level errors will be generated after every shot if the condition still exists. Tank B is low (only generated if tank sensing is enabled). Fill tank B with material.

Tank level errors will be generated after every shot if the condition still exists. Both tanks are low (only generated if tank sensing is enabled). Fill both tanks with material.

Tank level errors will be generated after every shot if the condition still exists. There is a fault with the linear position sensor. Check wiring or replace.

24 312760S

Page 25

Electrical Schematics

NOTE: Fluid Control Module #2 sections apply only to models with Advanced Display module

See F

IG. 6

Electrical Schematics

A B C

D E F

FIG. 3: Electrical Schematic - Page 1

See F

J K L

IG. 6

N P R

S T U V

312760S 25

Page 26

Electrical Schematics

A B C

D E F

G H

N P R

S T U V

FIG. 4: Electrical Schematic - Page 2

26 312760S

Page 27

Electrical Schematics

FIG. 6

IG. 6

FIG. 5: Electrical Schematic - Page 3

312760S 27

Page 28

Electrical Schematics

NOTE: See PR70 operation manual for Optional External Control Interface instructions.

Customer Supplied Dry Contact/Relay

NOTE: Connector #2 is for use with systems with an Advanced Display Module only.

NOTE: View shown is looking at pins on end of cable.

NOTE: Connector #1 is for use with all systems.

NOTE: View shown is looking at pins on end of cable.

5 4

Brown Gray

Black

Blue White

Brown Gray

Black

Blue White

SHOT REQUEST - INPUT

INTERRUPT - CAN - REQ - INPUT

SHOT SEL - BIT 0 SHOT SEL - BIT 3

Not Used

COMMON

SHOT SEL - BIT 1

FAULT OUTPUT

COMMON

READY - OUTPUT

Customer Supplied Dry Contact/Relay

+24 VDC

IG. 6: Electrical Schematic - Page 4

28 312760S

Page 29

Repair

HydraCheck Kit Installation

200b

203

200a

Repair

200d

200c

Torque to 85 in-lb (9.6 N•m).

FIG. 7: HydraCheck Installation - Variable Ratio Base

420

ti12437a

100d

100b

103

104

ti12436a

IG. 8: HydraCheck Installation - Fixed Ratio Base

312760S 29

Page 30

Repair

The following procedure is the same for Fixed and Variable Ratio bases, except where noted. See F 7 and F

IG. 8 for part references. See Kits on

IG.

page 80 for kit numbers.

NOTE: The HydraCheck kit is intended to be used with low viscosity materials to minimize splashing. It is not intended to be used as a timer or flow control device.

Prepare Machine for Kit Installation

1. Navigate to the Manual screen.

2. Press the Retract Piston Command button.

Install Adjustment Screw/Cap

9. On Variable Ratio models, loosely install hex

nut (200d) and adjustment screw (200c) onto the variable ratio drive block (AA). On Fixed Ratio models, loosely install hex nut (100b) and adjustment cap (100d) onto the air cylinder shaft (420).

3. Relieve system pressure. See Pressure Relief Pro- cedure on page 14.

4. Remove shroud screws (2202, 2409). See F on page 44 and F

IG. 21 on page 49.

5. Remove the shroud (117, 214). See F page 42 and F

IG. 21 on page 49.

IG. 17

IG. 16 on

Install HydraCheck Shock

Be sure that system pressure is relieved and disabled before proceeding.

6. Install shock absorber (200a) through the opening in the pump sub-assembly (203) with the groove for the snap ring on the back of the pump assembly. The shock absorber can be inserted through the front or the back of the pump sub-assembly.

7. Install shock snap ring (included with shock, not shown) onto the shock absorber (200a) in the groove farthest from the pump sub-assembly.

Adjust the Adjustment Screw/Cap

10. Push the drive block (104, AA) forward until resistance is felt when it engages the cylinder. Make sure the resistance is not due to shock absorber (200a) contact with the adjustment screw (200c) or adjustment cap (100d).

11. Adjust the adjustment screw or adjustment cap until it contacts the shock absorber.

12. On Variable Ratio models, hold the adjustment screw (200c) in place and tighten the hex nut (200d) against the drive block (AA). On Fixed Ratio models, hold the adjustment cap (100d) in place and tighten the hex nut (100b) against the adjustment cap.

Prepare Machine for Operation

13. Lift the system air pressure relief switch to enable system pressure. It is the yellow tab at the left, rear of the machine.

8. Install set screw (200b) and torque to 85 in-lb (9.6 N•m).

Adjust Shock Resistance

14. Execute a shot to see how the shock absorber affects the speed of the drive block (104, AA).

15. The shock absorber has a numeric scale on one side. Rotate the knob with the scale to a higher value for more resistance. Rotate the knob to a lower value for less resistance.

16. Repeat these steps until the desired resistance is achieved.

30 312760S

Page 31

Air Cylinder Kit Installation

Repair

420

412

411

403

417

405

401

419

406

412

413

415

416

422

411

412

407

404

402

408

418

414

409

415

ti12490a

412

410

Torque to 41 in-lb (4.6 N•m).

Torque to 350 in-lb (39.5 N•m).

Torque to 100 ft-lb (135 N•m).

Coat all sliding surfaces with lubricant, part 115982.

Apply sealant tape to npt fittings.

See Kits on page 80 for kit numbers.

Prepare Machine for Kit Installation

1. Relieve pressure. See Pressure Relief Procedure, page 14.

2. Shut down the machine. See Shutdown, page 14.

3. Disconnect the pressurized air input hose.

4. Remove shroud screws (2202, 2409). See F on page 44 and F

IG. 21 on page 49.

5. Remove the shroud (117, 214). See F page 42 and F

IG. 21 on page 49.

IG. 17

IG. 16 on

Disassemble the Air Cylinder

6. Remove the incoming power bracket (110) from the machine by removing the two attachment screws (109). See F

IG. 15 on page 41.

7. Remove the two solenoid valves (407, 408) from the cylinder blind end block (418) by removing the three socket head cap screws (402).

8. Use an open-end wrench to remove all hex nuts (103, 100b, 100d) connecting the piston rod to the drive block. See F

IG. 15 on page 41.

9. Remove the four screws (108) that attach the cylinder rod end block (417) to the frame. See F

IG. 15 on

page 41. Access the screws through the four holes

312760S 31

Page 32

Repair

in the blind end block (418) using a long allen wrench.

10. Partially remove the air cylinder by pulling on the cylinder from the back of the machine until the air lines at the elbow fittings can be seen.

11. With the cylinder partially removed, disconnect the airlines at the air cylinder elbow fittings.

12. Finish removing air cylinder.

13. On a bench, disassemble the air cylinder by removing the four long screws (404) that connect the two cylinder blocks.

Clean and Inspect the Parts

14. Inspect the cylinder tube (416) and piston (419) for scratches. Replace if necessary.

15. Using a clean dry cloth, remove any grease from the inside of the tube (416), the outside of the piston (419), and the cylinder rod (420).

16. Remove the two cylinder block o-rings (411) from the blocks (417, 418) and replace.

17. Remove the piston o-ring (403) and replace.

18. Remove the cylinder rod (420) from the rod end block (417).

them. Then torque the bolts to 350 in-lb (39.5 N•m) in a crisscross pattern.

22. Insert the cylinder rod (420) through the hole in the rod end cylinder block (417) and base frame.

23. Before the cylinder is completely in place, reconnect the airlines to the cylinder block elbows fittings. Verify the correct airlines are connected.

24. Reinstall the four screws (108) that attach the cylinder rod end block (417) to the frame. See F

IG. 15 on

page 41.

25. Reinstall the hex nuts (103, 100b, 100d) to the cylinder rod (420) and torque to 100 ft-lb (135 N•m). See F

IG. 15 on page 41.

26. Install the three screws (402) that attach the solenoid valves (407, 408) to the blind end block (418). Torque to 41 in-lb (4.6 N•m).

19. Remove the rod o-ring (401) from the rod end block (417) and replace.

20. Liberally apply high temperature lubricant grease (part 115982) to the inside of the tube (416), the outside of the piston (419), all the o-rings, and the cylinder rod (420).

Re-Assemble the Air Cylinder

NOTICE

In the following step, the long screws must be tightened in a crisscross pattern. Failure to do so may result in air cylinder damage.

21. Reinstall the four long screws (404) that attach the two drive blocks (417, 418) by finger-tightening

Prepare Machine for Operation

27. Reattach the incoming power bracket (110) by reinstalling the two attachment screws (109). See F

IG.

15 on page 41.

28. Reconnect pressurized air input hose.

29. Operate the machine and ensure there are no air leaks are found.

30. Install the shroud (117, 214). See F 47 and F

IG. 21 on page 49.

31. Install shroud screws (2202, 2409). See F page 44 and F

IG. 21 on page 49.

IG. 20 on page

IG. 17 on

32. Calibrate the machine. See the appropriate operation manual referenced at the beginning of this manual for procedure.

32 312760S

Page 33

Rear Pump Rebuild Kit Installation

The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request.

Repair

See Kits on page 80 for kit numbers.

505

513

506

514

507

511

508

501

504

512

503

510

502

ti12491a

Torque to 350 in-lb (39.5 N•m).

Lube shaft with krytox grease prior to insertion into bearing.

Shaft seal (503) must be installed with open side facing the washer (512).

IG. 9

Prepare Machine for Kit Installation

1. Drain the pump.

• If ball valves are installed, close the ball valves then take several shots.

• If ball valves are not installed, empty the

509

2. Relieve pressure. See Pressure Relief Procedure, page 14.

3. Shut down the machine. See Shutdown, page 14.

4. Disconnect the pressurized air input hose.

tanks. Perform shots repeatedly until no material comes out of the dispense valve.

312760S 33

5. Remove shroud screws (2202, 2409). See F on page 44 and F

IG. 21 on page 49.

IG. 17

Page 34

Repair

6. Remove the shroud (117, 214). See FIG. 16 on page 42 and F

IG. 21 on page 49.

Disassemble the Rear Pump Assembly

7. Disconnect the pump shaft (511) from the drive block.

a. Loosen the shaft locking nut (502).

b. Hold the drive block alignment rod (2302, 2419)

stationary with a wrench. See F 45 and F

IG. 22 on page 50.

IG. 18 on page

c. Turn the pump shaft (511) with a wrench.

d. Manually push the pump shaft (511) forward to

to separate the shaft from the drive block.

8. Remove the shaft lock nut (502).

9. Remove the two screws (505) that hold the pump collar in place.

10. Remove the pump collar (509) from the pump housing (507).

11. Slide the pump bearing housing (510) away from the pump housing (507) to remove.

block. This will prevent the threads from damaging the seal (503).

17. Slide the pump shaft through the hole in the bearing housing.

18. Align the bearing housing in position next to the pump housing.

19. Install the pump collar over the bearing housing.

20. Attach the pump housing using the two screws (505) and torque to 350 in-lb (39.5 N•m).

21. Remove the masking tape from pump shaft (511).

22. Install the pump shaft lock nut (502) onto the pump shaft (511).

23. Connect the pump shaft to the drive block alignment rod (2302, 2419). See F

IG. 18 on page 45 and FIG.

22 on page 50. Screw the shaft completely into the drive block.

24. Tighten the lock nut (502)

Prepare for Operation

25. Open the tank ball valves if installed.

26. Fill tanks.

12. Remove rear pump components from the pump bearing housing (510).

Clean and Inspect the Parts

13. Using a clean dry cloth, remove any existing grease from the bearing housing.

14. Apply new high temperature grease lubricant (part 115982) to the inside of the pump bearing housing (510), and the new rebuild components.

Assemble the Rear Pump Assembly

15. Install the new rebuild kit components into the bearing housing.

NOTICE

Be careful when installing the seal (503). Ensure there is masking tape on the threads of the piston rod and that the open side of the seal faces the piston rod when it slides onto the rod.

16. Apply one layer of thin masking tape over the male threads of the pump shaft that mates with the drive

27. Perform several shots to fill the pump with new material.

28. Calibrate and phase the machine. See the appropriate operation manual referenced at the beginning of this manual for procedure.

34 312760S

Page 35

Repair

Piston/Cylinder Replacement Kit Installation

See Piston Package on page 60 and Nylon and UHMW Piston Replacement Kits on page 63 for

kit numbers.

606

601

606

605

603

602

604

ti12438a

The arrow imprinted on the cylinder points toward the pump outlet.

7. Push the drive block (104, AA) forward until pistons are fully extended. See F

IG. 7 and FIG. 8 on

page 29.

8. Use a wrench to prevent the pump shaft (511) from rotating and remove the piston screw (605). See F

IG. 9 on page 33.

9. Remove the piston (602) and any front or rear washers (603) from the pump shaft (511). See F

IG.

9 on page 33.

10. Clean the washers.

Install Cylinder

11. Install the new piston and any front or rear washers.

12. Install the piston screw (605).

Tighten the piston screw until the piston stops rotating, then turn the screw an additional 1/4 turn.

13. Fully retract the piston.

Prepare Machine for Kit Installation

1. Drain the pump.

• If ball valves are installed, close the ball valves then take several shots.

• If ball valves are not installed, empty the tanks. Perform shots repeatedly until no material comes out of the dispense valve.

2. Relieve pressure. See Pressure Relief Procedure, page 14.

3. Models with ADM: To prevent machine movement,

press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement,

press the Red button

Disassemble Cylinder

4. Remove the four end cap screws (506). See F

IG. 9

on page 33.

5. Remove the pump end caps (508). See F

IG. 9 on

page 33. Allow the cap to hang by the hose.

14. Lubricate the new o-rings with high temperature grease (part 115982).

15. Insert the lubricated o-rings (606) into the grooves of the pump housing (507) and end caps (508). See F

IG. 9 on page 33.

16. Install the cylinder between the pump housing (507) and end cap (508). See F

IG. 9 on page 33.

17. Secure cylinder in place with the four end cap screws (506). See F

IG. 9 on page 33.

Prepare Machine for Operation

18. Open the tank ball valves if installed.

19. Fill tanks.

20. Perform several shots to fill the pump housing (507) with new material.

21. Calibrate and phase the machine. See the operation manual referenced at the beginning of this manual for procedure.

6. Remove the cylinder (601) and o-rings (606) from the pump housing (507). See F

312760S 35

IG. 9 on page 33.

Page 36

Repair

Check Valve Rebuild Kit Installation

See Pump Sub-Assembly, LC0112, page 54 for pump sub-assembly part references. See Kits on page 80 for kit numbers.

Inner Radius

2101

2102

ti12565a

Side of seat with outside chamfer must face away from ball. Side of seat with inner radius must face the ball.

IG. 10: Check Valve Rebuild Kit

2103

Prepare Machine for Kit Installation

1. Relieve pressure. See Pressure Relief Procedure, page 14.

2. Models with ADM: To prevent machine movement,

press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement,

press the Red button

3. Place a waste container below the dispense valve to catch any dispensed material.

4. Push the drive block (104, AA) forward until pistons are fully extended. See F

IG. 7 and FIG. 8 on

page 29.

Outside Chamfer

2104

the female threaded end of the check valve housing (513).

9. Place the new check valve ball guide (2103) on a bench with the open end up. Install the check valve spring (2102) into the guide.

10. Install the check valve ball (2101) on top of the spring (2101).

11. Place the seat (2104) on top of the check valve ball (2101) with the outside chamfered side of the seat facing away from the check valve ball.

12. Hold both ends of the assembled check valve assembly and install the check valve into the unthreaded end of the check valve housing (513) with the ball end facing out. See F

IG. 9 on page 33.

13. Apply pressure to the valve to snugly fit the assembled check valve (514) into the check valve housing (513). Fit the check valve seat (2104) into the valve guide. See F

IG. 9 on page 33.

Verify when the assembled check valve (514) and housing (513) are turned up-side down that the contents of the check valve stay in place.

14. Use a wrench to insert the new valve and valve housing into the pump end cap (508).

15. Install the material male hose fitting into the check valve housing using a wrench.

16. Before operating the machine, activate a few shots to purge any air present in the material hose lines.

17. Calibrate the machine if necessary. See the appropriate operation manual referenced at the beginning of this manual for procedure.

5. Move the waste container to below the check valve (514).

6. Disconnect the male hose fitting from the check valve housing (513) by loosening the hose from the housing. See Pump Sub-Assembly, LC0112, page 54.

7. Remove the check valve housing (513) from the pump endcap (508) by loosening the housing with a wrench.

8. Remove the existing check valve (514) from the housing by inserting a screwdriver or dowel rod into

36 312760S

Page 37

Repair

Piston Plug Installation

508

1802

1801

ti12562a

1. Drain the pump.

• If ball valves are installed, close the ball valves then take several shots.

• If ball valves are not installed, empty the tanks. Perform shots repeatedly until no material comes out of the dispense valve.

2. Relieve pressure. See Pressure Relief Procedure, page 14.

Pressure Transducer Installation

NOTE: The pressure transducers are designed to work

with the hoses available in the PR70 configurator. If they are used with other hoses, unexpected alarms may occur.

1. Follow steps 1 through 6 of Piston Plug Installa- tion on this page.

2. Remove shield locking screws (2202, 2409) then remove shield (117, 214).

3. Install hex end of pressure transducer into end cap (508).

4. For A side pressure transducers, install data cable end of pressure transducer into port #6 of Fluid Control Module #1. See F For B side pressure transducers, install data cable end of pressure transducer into port #7 of Fluid Control Module #1. See F

5. Install shield and shield locking screws.

6. Follow steps 8 through 10 of Piston Plug Installa- tion on this page.

IG. 5, page 27.

3. Models with ADM: To prevent machine movement,

press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement,

press the Red button

4. Use a wrench to remove the existing piston plug (1801) from the pump end cap (508).

5. Remove the existing o-ring (1802).

6. Lubricate the new o-ring with a high temperature grease (part 115982) and install the lubricated o-ring into the end cap.

7. Install pump plug (1801) into end cap.

8. Open the tank ball valves if installed.

9. Fill tanks.

10. Perform several shots to fill the pump with new material.

312760S 37

Page 38

Repair

Flow Meter Installation

1. Drain the pump.

• If ball valves are installed, close the ball valves then take several shots.

• If ball valves are not installed, empty the tanks. Perform shots repeatedly until no material comes out of the dispense valve.

2. Relieve pressure. See Pressure Relief Procedure, page 14.

3. Models with ADM: To prevent machine movement,

press the Machine Disable Mode key ( ). Models with SDM: To prevent machine movement,

press the Red button

4. Remove shield locking screws (2202, 2409) then remove shield (117, 214).

5. Use a wrench to remove fluid lines from top of pump end cap (508).

6. Use fittings (2004, 2005) to install flow meter body (2001) onto end cap (508). See following image.

2003

9. Install fluid lines into fitting (2003) on top of flow meter.

10. For side A flow meters, plug flow meter sensor cable into port #1 on Fluid Control Module #2. For side B flow meters, plug flow meter sensor cable into port #2 on Fluid Control Module #2.

11. Open the tank ball valves if installed.

12. Install shield and shield locking screws.

13. Fill tanks.

14. Perform several shots to fill the pump with new material and to prime the flow meters.

2002

2001

2004

2005

508

ti13898a

7. Install remaining fitting (2003) onto top of flow meter. See preceding image.

8. Install flow meter sensor (2002) onto flow meter body (2001).

38 312760S

Page 39

Repair

Fluid Control Module Replacement

1. Remove access cover (D).

Not visible from current angle.

FIG. 11

If there is only one fluid control module on the machine, the module number is 1. If there are two fluid control modules, the mod-

ule closest to the air regulator is module number 1 and the other module is number 2.

ti12334a

Connection

Reference

(FIG. 12)

1 1 Footswitch or

2 1 Footswitch or

3 1 Tank Low Level Sensor A 4 1 Tank Low Level Sensor B 1 2 Flow Meter A 2 2 Flow Meter B 3 2 Tank High Level Sensor A 4 2 Tank High Level Sensor B

Module

Number Connects To

PLC Interface

6. Connect cables to rear of fluid control module. See F

IG. 13 and the following table.

2. Remove two screws (C) and FCM (A) from base (B).

3. Mount base (B) to system with four screws. Insert screws through top of base and tighten to system.

4. Mount FCM (A) on base (B) with two screws (C).

5. Connect cables to front of fluid control module. See F

IG. 12 and the following table.

ti12337a

IG. 12: Fluid Control Module Front Connections

ti12336a

FIG. 13: Fluid Control Module Rear Connections

If there is only one fluid control module on the machine, the module number is 1. If there are two fluid control modules, the mod-

ule closest to the air regulator is module number 1 and the other module is number 2.

Connection

Reference

IG. 13)

5 1 Dispense Valve and

6 1 Pressure Transducer A 7 1 Pressure Transducer B 5 2 Auto-Fill Valve 6 2 Not Used 7 2 Not Used

Module

Number Connects To

Linear Position Sensor

312760S 39

Page 40

Repair

7. If there is only one fluid control module on the machine, set the rotary switch (S) to 1. See F

IG. 14.

If there are two fluid control modules, set the rotary switch (S) to 1 on the module closest to the air regulator and set the rotary switch (S) to 2 on the other module. See F

IG. 14.

The rotary switch setting must only be adjusted on new fluid control modules after installation. The rotary switch setting indicates the fluid control module number being replaced. The fluid control module uses a 16-position rotary switch.

ti12335a

IG. 14

8. Install access cover (D).

Fuse Replacement

Fuse Holder

Fuse holder is located between the power connector and power switch.

1. Remove incoming power cord from machine.

2. Insert a flat-head screw-driver between the fuse holder and the back of the incoming power bracket remove machine fuse holder.

ti12563a

3. Remove the blown fuse from the machine fuse holder.

4. Install new fuse with same rating into the fuse holder.

5. Install the fuse holder into the Incoming Power Bracket.

40 312760S

Page 41

Parts

See Feed Systems manual for feed system parts. See Related Manuals on page 3.

Fixed Ratio Base, LC0262, LC0263, LC0264, LC0265

105

Parts

100d

106

108

Torque to 85 in-lb (9.6 N•m).

Torque to 350 in-lb (39.5 N•m).

Torque to air cylinder shaft to100 ft-lb (135 N•m).

111

109

ti12436a

100b

103

104

107

110

118

119

109

IG. 15

312760S 41

ti12486a

Page 42

Parts

Fixed Ratio Base, continued

102

100c

101

Torque to 85 in-lb (9.6 N•m).

Torque to 350 in-lb (39.5 N•m).

Retaining ring must rest against pump body.

117a

100a

ti12487a

117

120

112

ti12476b

FIG. 16

42 312760S

Page 43

Ref Part Description Qty

100a 120920 SHOCK ABSORB, adjustable

(models LC0263 and LC0265 only)

100b 120919 NUT, hex

(models LC0263 and LC0265 only)

100c 111260 SCREW, set, cup point

(models LC0263 and LC0265 only)

100d 15K816 CAP, adjustment, Hydracheck

(models LC0263 and LC0265 only) 101 LC0112 PUMP, sub-assembly 1 102 120913 SCREW 4 103 120919 NUT, hex 1 104 LC0107 BLOCK, assembly, drive 1 105 121166 SCREW 4 106 LC0110 CYLINDER, air, sub-assembly, 3.0 in.

(models LC0262 and LC0263 only)

LC0111 CYLINDER, air, sub-assembly, 4.5 in.

(models LC0264 and LC0265 only.) 107 LC0290 FRAME, sub, assembly 1 108 121167 SCREW 4 109 120885 SCREW 6 110 LC0239 BRACKET, incoming power, sub-assy 1 111 LC0261 BRACKET, controls, assembly 1 112 255235 BRACKET, mounting, assembly 1 114 * 121597 CABLE, CAN, 90 female / 90 female 1 115 * 61/2906-BK/11 TUBE, air, 3/8 in. OD 2 116 * 61/2904-BK/11 TUBE, air, 1/4 in. OD 2 117 LC0308 SHIELD, assembly 1 117a ▲15M511 LABEL, shield 1 118 84/0001-6/11 TAG, ID 1 119 96/0235/98 SCREW, drive, type U, #2 X 3/16 stainless

steel 120 255244 SWITCH, foot, assembly 1 127 * LC0135 MODULE, TOKEN, PR70 1

Parts

*Not shown.

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

312760S 43

Page 44

Parts

Fixed Ratio Frame Sub-Assembly, LC0290

2204

2202

2205

2206

2202

ti12572a

2201

2203

2207

Apply anti-seize compound (part 073025) to screws.

FIG. 17

Ref Part Description Qty

2201 120599 PIN, dowel 2 2202 120913 SCREW 2 2203 15K788 FRAME, base, machined 1 2204 LC0234 SENSOR, assembly 1 2205 120918 BEARING, linear, slide 1 2206 120886 SCREW 4 2207 96/0507/11 BUMPER, rubber, 3/8-16 x 0.63 4

44 312760S

Page 45

Fixed Ratio Drive Block Assembly, LC0107

2302

2305

2303

2305

Parts

2306

2301

2308

2307

2309

2304

ti12573a

Apply grease (part 115982) to all internal parts.

Tighten retaining nut until alignment rod (2302) cannot be moved. Loosen retaining nut until alignment rod can move side-to-side with no in-and-out movement.

Torque to 64 in-lb (7.2 N•m).

IG. 18

Ref Part Description Qty

2301 120891 SCREW, set, socket, cone point 2 2302 15K801 ROD, alignment 2 2303 15K802 RETAINER, nut 2 2304 15K805 BLOCK, drive 1 2305 15K868 WASHER, female, male modified, assembly 2 2306 ▲ 84/0130-27/11 LABEL, warning, pinch point 1 2307 15T389 BRACKET, mounting, magnet 1 2308 120885 SCREW 2 2309 15G747 MAGNET, linear sensor 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

312760S 45

Page 46

Parts

Variable Ratio Base, LC0242, LC0243, LC0244, LC0245

200b

208

200a

200c

200d

203

209

202

201

ti12437a

Torque to 85 in-lb (9.6 N•m).

Torque to 350 in-lb (39.5 N•m).

Torque to air cylinder shaft to100 ft-lb (135 N•m).

FIG. 19

207

205

204

207

ti12488b

Torque to 85 in-lb (9.6 N•m).

210

46 312760S

Page 47

Variable Ratio Base continued

214a

206

Parts

214

IG. 20

Ref Part Description Qty

200a 120920 SHOCK ABSORB, adjustable

(models LC0243 and LC0245 only)

200b 111260 SCREW, set, cup point

(models LC0243 and LC0245 only)

200c 121589 SCREW, hex head cap, M12 x

1.75, 80 mm long (models LC0243 and LC0245 only)

200d 107539 NUT, hex

(models LC0243 and LC0245 only) 201 LC0232 FRAME, sub-assembly 1 202 LC0230 CYLINDER, air, 3.0 in. diameter

(models LC0242 and LC0243 only)

LC0231 CYLINDER, air, 4.5 in. diameter

(models LC0244 and LC0245 only) 203 LC0112 PUMP, sub-assembly 1 204 LC0239 BRACKET, incoming power,

sub-assy 205 LC0240 BRACKET, control, sub-assembly 1 206 255244 SWITCH, foot, assembly 1 207 120885 SCREW 5 208 120913 SCREW 4 209 121167 SCREW 4 210 16D782 LABEL 1 212 61/2904-BK/11 HOSE, 0.160 ID x 0.250 OD, PU,

95 DUR

ti12475b

Ref Part Description Qty

213 61/2906-BK/11 HOSE, 0.245ID x 0.375 OD, PU, 95

214 LC0246 SHIELD, assembly 1

214a ▲15M511 LABEL, shield 1 215 * 124002 PROTECTOR, wire, corrugated,

* 124002 PROTECTOR, wire, corrugated,

DUR

5/8 in. ID

*Not shown.

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

312760S 47

Page 48

Parts

48 312760S

Page 49

Variable Ratio Frame Sub-Assembly, LC0232

2406

2409

2404

2409

2430

ti12568a

2404

2409

2416

2406

Parts

2417

2436

Torque screws to 140 in-lb (15.8 N•m).

Torque screws to 350 in-lb (39.5 N•m).

Torque stud to 780 in-lb (88.1 N•m).

Ref 2414 and 2428 must be oriented as shown.

Lubricate bearing and threaded surfaces with 115982.

Torque to 35 in-lb (3.9 N•m).

2427

2405

Drive Block Rear Parts

Torque to 8 in-lb (0.9 N•m).

Tighten retaining nut until alignment rod (2419) cannot be moved. Then loosen retaining nut until alignment rod can move side to side with no in-and-out movement.

Torque to 19 in-lb (2.1 N•m).

Bond 2418 into 2427 using adhesive, part 071023.

Press fit 2403 into 2424.

2418

2432

2401

2426

ti12569a

2415

IG. 21

312760S 49

Page 50

Parts

Variable Ratio Frame Sub-Assembly continued

2407

2424

2410

2403

2413

2421

2420

2419

2421

2413

2425

2435

2414

4 5

2412

2425

2429

2434

2402

IG. 22

2403

2424

2407

Drive Block Front/Side Parts

Torque screws to 140 in-lb (15.8 N•m).

Torque screws to 350 in-lb (39.5 N•m).

Torque stud to 780 in-lb (88.1 N•m).

Ref 2414 and 2428 must be oriented as shown.

Lubricate bearing and threaded surfaces with 115982.

Torque to 35 in-lb (3.9 N•m).

2428

2435

2425

2414

Torque to 8 in-lb (0.9 N•m).

Tighten retaining nut until alignment rod (2419) cannot be moved. Then loosen retaining nut until alignment rod can move side to side with no in-and-out movement.

Torque to 19 in-lb (2.1 N•m).

Bond 2418 into 2427 using adhesive, part 071023.

Press fit 2403 into 2424.

2425

2411

2423

2411

2422

2412

ti12571a

50 312760S

Page 51

Ref Part Description Qty

2401 119912 SCREW, machined, phillips

pan head 2402 107596 SCREW, cap, hex head 1 2403 116193 PIN, dowel, 1/4 x 3/4 4 2404 120599 PIN, dowel 4 2405 120885 SCREW 2 2406 120886 SCREW 6 2407 120913 SCREW 6 2408 120918 BEARING, linear, slide 1 2409 121167 SCREW 6 2410 121518 SCREW, socket head cap 4 2411 121524 RING, retaining 2 2412 121529 RING, retaining,1-1/8 in., snap 2 2413 121530 SCREW, set, socket head cap,

M4 x 5, cone point 2414 256264 BLOCK, assembly, slide,

beam, ratio 2415 256268 CARRIAGE, assembly, slide,

beam, ratio 2416 256280 ARM, assembly, adjustment 1 2417 256288 KNOB, ratio adjustment 1 2418 15G747 MAGNET, linear sensor 1 2419 15K801 ROD, alignment 2 2420 15K802 RETAINER, nut 2

Ref Part Description Qty

2421 15K868 WASHER, female, male modi-

fied, assembly

2422 15T377 BAR, ratio, beam 1 2423 15T383 PIN, pivot, beam, ratio 1 2424 15T384 PLATE, guide, ratio 2 2425 15T385 STUD, clevis, beam 4 2426 15T388 RETAINER, knob, adjust 1 2427 15T389 BRACKET, mounting, magnet 1 2428 15T448 CLEVIS, moving, machined 1 2429 15T449 CLEVIS, fixed, machined 1 2430 15T463 BRACKET, bar, pivot 1 2431 15T626 FRAME, base, machined 1 2432 15T715 NUT, locking, ratio adjustment 1 2433 LC0234 SENSOR, assembly 1 2434 119438 WASHER, flat 1

2435 15U196 BEARING, strip 4 2436 121573 BUMPER, urethane, 3/8-16 4

2499 ▲ * 84/0130-

LABEL, warning, pinch point 1

27/11

*Not shown.

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

Parts

312760S 51

Page 52

Parts

Air Cylinder, LC0110, LC0111, LC0230, LC0231

NOTICE

The four long screws (404) that attach the two drive blocks (417, 418) must be tightened in a crisscross pattern. Failure to do so may result in air cylinder damage.

420

412

411

403

417

405

401

419

406

412

413

415

416

422

411

412

407

404

402

408

418

ti12490a

414

409†

415

412

52 312760S

410

Torque to 41 in-lb (4.6 N•m).

Torque to 350 in-lb (39.5 N•m).

Torque to 100 ft-lb (135 N•m).

Coat all sliding surfaces with lubricant, part 115982.

Apply sealant tape to npt fittings.

Page 53

Ref Part Description Qty

401 107571 PACKING, o-ring 1 402 114100 SCREW, cap, socket hd 3 403 120875 O-RING, 3 in. (assemblies LC0110

and LC0230)

104131 O-RING, 4.5 in. (assemblies

LC0111 and LC0231) 404 120880 SCREW 4 405 120881 BEARING 1 406 120884 SCREW 1 407 120899 VALVE, solenoid, 3 way 1 408 120900 VALVE, solenoid, 3 way 1 409 † 120922 MUFFLER, w/ integral flow control 1 410 120923 FITTING, elbow, male, swivel 1 411 120932 O-RING (assemblies LC0110 and

LC0230 only)

104271 PACKING, o-ring (assemblies

LC0111 and LC0231 only) 412 121018 FITTING, elbow, male, swivel,

1/4 npt 413 121020 FITTING, elbow, male, swivel,

1/4 npt 414 121021 MUFFLER, 1/4 npt 3 415 121022 FITTING, elbow, male, 1/4 npt 2 416 15K790 TUBE, air, cylinder, 3.0 (assem-

blies LC0110 and LC0230 only)

15K789 TUBE, air, cylinder, 4.5 (assem-

blies LC0111 and LC0231 only) 417 15K791 BLOCK, air cylinder, rod end 1 418 15K792 BLOCK, air cylinder, blind end 1 419 15K793 PISTON (assemblies LC0110 and

LC0230 only)

15K794 PISTON (assemblies LC0111 and

LC0231 only) 420 15K795 ROD, piston, air cylinder (assem-

blies LC0110 and LC0111 only)

15T714 ROD, piston, air cylinder (assem-

blies LC0230 and LC0231 only) 422 121643 FITTING, elbow, 1/4 x 1/4 npt,

swivel, ext (assemblies LC0230

and LC0231 only)

Parts

† When replacing the muffler, adjust the muffler setting

so that the pistons take approximately 1/2 to 1 second to retract.

312760S 53

Page 54

Parts

Pump Sub-Assembly, LC0112

The pump shaft is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon request.

513

506

514

507

511

508

501

504

512

503

502

510

ti12491a

509

505

Torque to 350 in-lb (39.5 N•m).

Lube shaft with krytox grease prior to insertion into bearing.

Shaft seal (503) must be installed with open side facing the washer (512).

Ref Part Description Qty

501 106258 PACKING, o-ring 2 502 108712 NUT, hex 2 503 120887 SEAL, posipak, 3/8 x 5/8, uhmwpe 2 504 120890 RING, retaining 2 505 120913 SCREW 4 506 120982 SCREW 8 507 15K786 HOUSING, pump 1

54 312760S

Ref Part Description Qty

508 15K787 CAP, end, pump, machined 2 509 15K803 COLLAR 2 510 15K804 HOUSING, bearing, seal 2 511 15K824 ROD, piston 2 512 15K828 WASHER, housing, seal 2 513 15K895 HOUSING, check valve 2 514 LC0093 KIT, rebuild, valve, check 2

Page 55

Check Valve, Assembly LC0093

Parts

2104

2101

2102

2103

ti12565a

Chamfer

The side of the seat with an outside diameter chamfer must point away from the ball.

Ref Part Description Qty

2101 105445 BALL, 0.5000 1 2102 121084 SPRING 1 2103 15D312 BUSHING, ball guide 1 2104 196832 SEAT, lapped 1

312760S 55

Page 56

Parts

Control Bracket, LC0240, LC0261

2513b

2513a

2508

2506

2509

2502

2503

Assembly LC0240 Shown

2512

2504

Apply thread sealant tape to male npt threads.

2511

2510

2507

2505

2501

ti12568a

Ref Part Description Qty

2501 15T735 BRACKET, control mounting

(assembly LC0240 only)

15U737 BRACKET, control mounting

(assembly LC0261 only)

2502 120897 REGULATOR, air, with integral

gage 2503 120954 MANIFOLD, inlet, banjo 1 2504 121018 FITTING, elbow, male, swivel,1/4

NPT 2505 LC0291 CABLE, power

(assembly LC0240 only) 2506 113003 SCREW, socket head cap,10-32 x

Ref Part Description Qty

2507 289697 BASE, Fluid Control Module 1

2508 121583 HARNESS, I/O, M12 x M8 x sub-

micro x mini 2509 277674 ENCLOSURE, cube door 1 2510 121685 CABLE, CAN, M12 x M12, 5P,

female-female, straight x right 2511 121860 SCREW, M4 x 0.7, 30 mm long,

2512 84/0153-

1/89

stainless steel

CLAMP, harness, nylon 1

2513 289696 MODULE, Fluid Control, assembly 1

0.62, stainless steel

*Not shown.

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

 When purchasing a replacement fluid control module, software token 15W046 is required to install software

before first use.

56 312760S

Page 57

Parts

312760S 57

Page 58

Parts

Incoming Power Bracket, LC0239

333

303

Par t of

331

309

334

336

338

302

335

326

307

326

333

307

301

325

337

311

Ground from 306

308

305

330

312

308

Ground from 319

Ground from 303

308

310

306, 318

329

301

313

314

316

Apply thread sealant tape if applicable.

Vent direction must point toward machine.

58 312760S

317

314

304

ti17531b

Page 59

Ref Part Description Qty

301 119912 SCREW, mach. phillips pan

hd.

302 121018 FITTING, elbow, male,

swivel, 1/4 npt 303 120876 POWER SUPPLY 1 304 120882 FILTER 1 305 120883 NUT 1 306 120910 SOCKET, electrical, with EMI

filter 307 120916 SCREW 6 308 120993 NUT, hex, M5, with tooth

washer 309 15U738 BRACKET, incoming power 1 310 15K800 FITTING, bulkhead 1 311 * 84/0130-26/11 LABEL, symbol, pe 1 312 121581 HARNESS, I/O, M12 x M12 2 313 121178 VALVE, 1/4 in. OSHA lockout 1 314 121179 CLAMP 2 315 * 121180 MANIFOLD 1 316 94/0762/99 VALVE, safety, blow-off,

100 psi 317 94/0430/99 PLUG, pipe, 1/4 npt 2

Ref Part Description Qty

318 81/1054-4/11 FUSE, type f, 4 amp, 250v,

fast

319 LC0291 CABLE, power, assembly 1 325 * 84/2725-1/11 LABEL, symbol, CE 1

326 121558 CONNECTOR, power, panel

mount

329 15V092 LABEL, bracket, incoming,

power

330 104395 WASHER, lock, tooth, exter-

nal 331 24F228 HARNESS, wire 1 332 --- SEALANT, pipe 1

333 122664 WASHER, back-up 8 334 100068 WASHER, lock, spring 4 335 125609 FASTENER, screw, shcs, M3

x 0.5 x 10, stainless steel 336 125104 NUT, hex, M3 4 337 114225 TRIM, edge protection 0.5 338 24J864 PARTITION, power 1

*Not shown.

--- Not for sale.

Parts

312760S 59

Page 60

Parts

Piston Package

605

606

601

603

602

604

Arrow on cylinder must point to the o-ring (606) on the right.

Nylon Piston, Stainless Steel Metering Tube Assemblies

Reference Number and Description

601 602 603† 604 605 606

Piston Package

LC1080 LCC080 LCB080 LC1100 LCC100 LCB100 LC1120 LCC120 LCB120 LC1140 LCC140 LCB140 LC1160 LCC160 LCB160 LC1180 LCC180 LCB180 LC1200 LCC200 LCB200 LC1220 LCC220 LCB220 LC1240 LCC240 LCB240 LC1260 LCC260 LCB260 LC1280 LCC280 LCB280 LC1300 LCC300 LCB300 LC1320 LCC320 LCB320 LC1340 LCC340 LCB340 LC1360 LCC360 LCB360 LC1400 LCC400 LCB400 LC1440 LCC440 LCB440 LC1480 LCC480 LCB480 LC1520 LCC520 LCB520 LC1560 LCC560 LCB560 LC1600 LCC600 LCB600 LC1640 LCC640 LCB640 LC1720 LCC720 LCB720 LC1800 LCC800 LCB800 LC1880 LCC880 LCB880 LC1960 LCC960 LCB960

Quantity 11 1 1 12

Tube,

pump

Nylon

Piston Washer

15M089

15M099

15M100

15M101

Ring, support,

piston Screw O-ring

15K887

120933 120874

15K888

15K890

ti12438a

60 312760S

Page 61

UHMW Piston, Stainless Steel Metering Tube Assemblies

Reference Number and Description

601 602 603† 604 605 606

Piston Package

LC2160 LCC160 LCA160 LC2180 LCC180 LCA180 LC2200 LCC200 LCA200 LC2220 LCC220 LCA220 LC2240 LCC240 LCA240 LC2260 LCC260 LCA260 LC2280 LCC280 LCA280 LC2300 LCC300 LCA300 LC2320 LCC320 LCA320 LC2340 LCC340 LCA340 LC2360 LCC360 LCA360 LC2400 LCC400 LCA400 LC2440 LCC440 LCA440 LC2480 LCC480 LCA480 LC2520 LCC520 LCA520 LC2560 LCC560 LCA560 LC2600 LCC600 LCA600 LC2640 LCC640 LCA640 LC2720 LCC720 LCA720 LC2800 LCC800 LCA800 LC2880 LCC880 LCA880 LC2960 LCC960 LCA960

Quantity 11 1 1 12

Tube, pump

UHMW

Piston Washer

15M099

15M100

15M101

Ring, support,

piston Screw O-ring

15K887

120933 120874

15K888

15K890

Parts

312760S 61

Page 62

Parts

UHMW Piston, Ceramic Metering Tube Assemblies

NOTE: The UHMW piston, ceramic metering tube

assemblies contain a carbide ball. This ball replaces the standard check valve ball in pump assembly LC0112. If a UHMW piston, ceramic metering tube assembly needs to be installed, replace the original ball in pump assembly LC0112 with the ball included with the pump package. See Check Valve Rebuild Kit Installation on page 36 for installation instructions.

Reference Number and Description

601 602 603† 604 605 606 607

Piston Package

LC3160 LCG160 LCA160 LC3180 LCG180 LCA180 LC3200 LCG200 LCA200 LC3220 LCG220 LCA220 LC3240 LCG240 LCA240 LC3260 LCG260 LCA260 LC3280 LCG280 LCA280 LC3300 LCG300 LCA300 LC3320 LCG320 LCA320 LC3340 LCG340 LCA340 LC3360 LCG360 LCA360 LC3400 LCG400 LCA400 LC3440 LCG440 LCA440 LC3480 LCG480 LCA480 LC3520 LCG520 LCA520 LC3560 LCG560 LCA560 LC3600 LCG600 LCA600 LC3640 LCG640 LCA640 LC3720 LCG720 LCA720 LC3800 LCG800 LCA800 LC3880 LCG880 LCA880 LC3960 LCG960 LCA960

Quantity 11 1 1 121

Tube,

pump

UHMW Piston Washer

15M099

15M100

15M101

Ring, support,

piston Screw O-ring

15K887

120933 120874 116166

15K888

15K890

Carbide

Ball

† For custom piston packages, washer (603) part number will change by piston size as follows:

For piston sizes 80-100cc: 15M089 For piston sizes 101-159cc: Washer not used. For piston sizes 160-285cc: 15M099 For piston sizes 286-646cc: 15M100 For piston sizes 647-960cc: 15M101

62 312760S

Page 63

Nylon and UHMW Piston Replacement Kits

653

Parts

653

652

651

Piston Sizes 080-119

653

652

651

653

652

651

653

Piston Sizes 160-960

Piston Sizes 120-159

Ref Part Description Qty

651 PISTON 1 652 SCREW 1 653 O-RING 2

When ordering a piston replacement kit, the following intelligent part numbering system applies for Nylon based pistons.

LCF - 160

Code: A

Piston Size (mm

)

When ordering a UHMW replacement kit, the following numbering applies:

LCE - 160

Code: A

The items indicated above will be supplied with the kit. See the Product Configurator section beginning on page 4 for available standard piston sizes.

Piston Size (mm

)

312760S 63

Page 64

Parts

Controls

There are three options for controls.

• Advanced Display Module with one Fluid Control Module, LC0274★

• Advanced Display Module with two Fluid Control Modules, LC0275★

• Standard Display Module with one Fluid Control Module, LC0272

Fluid Control Module

705b

705a

704

702

703

ti12711a

ti12362a

IG. 23: Advanced Display Module, 24E451

★ A protective, membrane shield 15V551 is available

for the screen and softkeys of the Advanced Display Module.

Ref Part Description Qty

701 289697 MODULE, base 1 702 277674 ENCLOSURE, door 1 703 121597 CABLE, CAN, 90 female / 90

female

704 113003 SCREW, socket head cap,

10-32 x 0.62, stainless steel

705 289696 MODULE, assembly,

Fluid Control Module

 When purchasing a replacement fluid control mod-

ule, software token 15W046 is required to install software before first use.

64 312760S

Page 65

Applicator Mounting

Parts

805

Assemblies with Base Clamp



801

802

804

803

806

808

813

807

816

810

816

809

805

Assemblies with Upper Clamp

803

802

803

808

ti21830a

816

802

817 808

804

810

809

806

807

816

811

812

814

Ref Part Description Qty

801 16P082 BASE, arm, mounting 1 802 16P409 BLOCK, mounting, front 2 803 16P550 BLOCK, mounting, rear 2 804 121194 SCREW 1 805 15K832 ARM, mounting, display 1 806 120913 SCREW 2 807 15M658 CLAMP 1 808 121013 SCREW, socket head cap,

M5-0.8 x 25, mild steel

809 121046 TUBE, 1/4 x 1/4 twin, polyure-

thane

810 94/0705-1/96 FITTING, elbow, swivel, 1/4

tube x 1/8 npt

811 15U176 CLAMP, base (assemblies

256438 and LC0293 only)

812 120908 WASHER, plain M8 (assem-

blies 256438 and LC0293 only)

/&

Ref Part Description Qty

813 96/0045/98 WASHER, lock, split, 5/16 in.,

stainless steel (assemblies 256438 and LC0293 only)

814 120913 SCREW (assemblies 256438

and LC0293 only)

815 * 121003 CABLE, CAN, female / female

3.0 m (assemblies 256438

816 126510 PLUG, round, finishing, 7/8 in. 2 817 121273 SCREW, socket head cap, 0.8

*Not shown.

and LC0293 only)

x 35, mild steel

312760S 65

Page 66

Parts

Dispense Valve

Standard Dispense Valves, 255179 and 255181

See MD2 manual for parts information. See Related Manuals on page 3.

Gun Mounted MD2 Valves, LC0120 and LC0122

901a

903

901b

Assembly LC0120 Shown

Ref Part Description Qty

901 LC0006 VALVE, assembly, 10:1, gun, electric

(assembly LC0122 only)

LC0004 VALVE, assembly, 1:1, gun, electric

(assembly LC0120 only)

901a † 255181 VALVE, dispense, 10:1, soft seats

(assembly LC0122 only)

† 255179 VALVE, dispense, 1:1, soft seats

(assembly LC0120 only) 901b 255208 HANDLE, 2K dispense valve, electric 1 902 121198 CORD, euro, male, 4 pin, 3 wire, 6 m

(Series A Handles only)

123660 CORD, euro, male/female, 6 m

(Series B Handles only) 903 120953 CONNECTOR, splitter 1

ti12440a

902

† See MD2 manual for dispense valve and dispense valve handle parts information. See Related Manuals on

page 3.

66 312760S

Page 67

Lever Actuated MD2 Valves, LC0121 and LC0123

Parts

1101a

1101b

Assembly LC0121 Shown

Ref Part Description Qty

1101 LC0005 VALVE, assembly, 1:1, lever, electric

(assembly LC0121 only)

LC0007 VALVE, assembly, 10:1, lever, electric

(assembly LC0123 only) 1101a 255249 LEVER, 2K dispense valve 1 1101b † 255181 VALVE, dispense, 10:1, soft seats

(assembly LC0123 only)

† 255179 VALVE, dispense, 1:1, soft seats

(assembly LC0121 only) 1102 121198 CORD, euro, male, 4 pin, 3 wire, 6 m

(Series A Handles only)

123660 CORD, euro, male/female, 6 m

(Series B Handles only) 1103 120953 CONNECTOR, splitter 1

1103

1102

ti12441a

† See MD2 manual for dispense valve and dispense valve lever parts information. See Related Manuals on

page 3.

312760S 67

Page 68

Parts

Mixers

1301

1303

1302

ti12442a

Reference Number and Description

Mixer Package Description

LC0057 1/4 in. X 24 60/0204/50 94/0883-C/98

LC0058 3/8 in. x 24 60/0200/50 94/0883-D/98

LC0059 3/8 in. x 36 60/0201/50 94/0883-E/98

LC0060 3/8 in. combo 60/0202/50 94/0883-E/98

LC0061 3/16 in. x 32 Luer Lock 60/0212/50 94/0883-L/98 60/0313/97

LC0062 1/4 in. x 24 Luer Lock 60/0209/50 94/0883-M/98 60/0305/97

LC0063 3/16 in. x 32 60/0206/50 94/0884-1/98

LC0295 1/2 in. x 24 60/0111-1/50 94/0885-36/98

LC0296 12 in. x 36 60/0117-1/50 94/0885-24/98

Quantity 10 1 1

1301 1302 1303

Mixer Shroud Sleeve

Assembly LC0061 Shown

68 312760S

Page 69

Hose Packages

Unheated, Non-Recirculating Hoses

1402

Parts

1404

1403

1401

ti12446a

Apply thread sealant tape to male npt threads before assembly.

Assembly LC0801 Shown

Reference Number and Description

1401 1402 1403 1404

Hose Package Description

Hose Assembly 90 Deg Elbow Adapter Bushing

LC0801 3/16 in. x 30 in. 16C501 94/0144-S/25 94/1000/98 94/0488/98 LC0802 3/16 in. x 120 in. 16C506 94/0144-S/25 94/1000/98 94/0488/98 LC0803 3/16 in. x 180 in. 16C507 94/0144-S/25 94/1000/98 94/0488/98 LC0804 1/4 in. x 30 in. 16C510 94/0148-S/25 J6900040 LC0805 1/4 in. x 120 in. 16C515 94/0148-S/25 J6900040 LC0806 1/4 in. x 180 in. 16C516 94/0148-S/25 J6900040 LC0807 3/8 in. x 30 in. 16C519 94/0149-S/25 94/1007/98 LC0808 3/8 in. x 120 in. 16C524 94/0149-S/25 94/1007/98 LC0809 3/8 in. x 180 in. 16C525 94/0149-S/25 94/1007/98 LC0400 3/8 in. x 30 in. 16D261 94/0149-S/25 94/1007/98 LC401 3/8 in. x 120 in. 16D266 94/0149-S/25 94/1007/98 LC402 3/8 in. x 180 in. 16D267 94/0149-S/25 94/1007/98 LC0810 1/2 in. x 30 in. 16C529 94/0150-S/25 94/1009/98 LC0811 1/2 in. x 120 in. 16C534 94/0150-S/25 94/1009/98 LC0812 1/2 in. x 180 in. 16C535 94/0150-S/25 94/1009/98 LC0403 1/2 in. x 30 in. 16D271 94/0150-S/25 16C399 LC0404 1/2 in. x 120 in. 16D276 94/0150-S/25 16C399 LC0405 1/2 in. x 180 in. 16D277 94/0150-S/25 16C399 LC0813 3/4 in. x 120 in. 16C544 94/0153-S/25 94/1083/98 LC0814 3/4 in. x 180 in. 16C545 94/0153-S/25 94/1083/98 LC0406 3/4 in. x 120 in. 16D286 94/0153-S/25 94/1083/98 LC0407 3/4 in. x 180 in. 16D287 94/0153-S/25 94/1083/98

Quantity 1111

312760S 69

Page 70

Parts

Unheated, Recirculating Hose Packages

1601

1603

1602

1603

1602

Assembly LC0161 shown installed as the Low Volume and High Volume Side Hose Package

1601

ti12444a

Apply thread sealant tape to male npt threads before assembly.

Dispense valve shown for reference only.

Reference Number and Description

1601 1602 1603 1604 1605

Hose Package Description

Val ve

Assembly

Supply Hose

Assembly

Return Hose

Assembly

Pressure

Sensor O-Ring

LC0161 3/16 in. x 30 in., on-board 255977 255983 255997 16A093 111457 LC0162 3/16 in. x 120 in.,

255977 255984 255998 16A093 111457

on-board

LC0163 3/16 in. x 180 in.,

255977 255985 255999 16A093 111457

on-board LC0164 1/4 in. x 30 in., on-board 255976 255986 258058 16A093 111457 LC0165 1/4 in. x 120 in., on-board 255976 255987 258059 16A093 111457 LC0166 1/4 in. x 180 in., on-board 255976 255988 258060 16A093 111457 LC0167 3/8 in. x 30 in., on-board 255975 255989 258061 16A093 111457 LC0168 3/8 in. x 120 in., on-board 255975 255990 258062 16A093 111457 LC0169 3/8 in. x 180 in., on-board 255975 255991 258063 16A093 111457 LC0432 3/8 in. x 30 in., on-board,

255975 LC0408 LC0416 16A093 111457

high pressure

Quantity 11 1 11

70 312760S

Page 71

Reference Number and Description

1601 1602 1603 1604 1605

Hose Package Description

LC0433 3/8 in. x 120 in., on-board,

Val ve

Assembly

255975 LC0409 LC0417 16A093 111457

Supply Hose

Assembly

Return Hose

Assembly

Pressure

Sensor O-Ring

high pressure

LC0434 3/8 in. x 180 in., on-board,

255975 LC0410 LC0418 16A093 111457

high pressure LC0170 1/2 in. x 30 in., on-board 255974 255992 258064 16A093 111457 LC0171 1/2 in. x 120 in., on-board 255974 255993 258065 16A093 111457 LC0172 1/2 in. x 180 in., on-board 255974 255994 258066 16A093 111457 LC0435 1/2 in. x 30 in., on-board,

255974 LC0411 LC0419 16A093 111457

high pressure LC0436 1/2 in. x 120 in., on-board,

255974 LC0412 LC0420 16A093 111457

high pressure LC0437 1/2 in. x 180 in., on-board,

255974 LC0413 LC0421 16A093 111457

high pressure LC0173 3/4 in. x 120 in., on-board 255974 255995 258067 16A093 111457 LC0174 3/4 in. x 180 in., on-board 255974 255996 258068 16A093 111457 LC0438 3/4 in. x 120 in., on-board,

255974 LC0414 LC0422 16A093 111457

high pressure LC0439 3/4 in. x 180 in., on-board,

255974 LC0415 LC0423 16A093 111457

high pressure LC0175 3/16 in. x 30 in., off-board 255977 255983 258069 16A093 111457 LC0176 3/16 in. x 120 in.,

255977 255984 258070 16A093 111457

off-board LC0177 3/16 in. x 180 in.,

255977 255985 258071 16A093 111457

off-board LC0178 1/4 in. x 30 in., off-board 255976 255986 258072 16A093 111457 LC0179 1/4 in. x 120 in., off-board 255976 255987 258073 16A093 111457 LC0180 1/4 in. x 180 in., off-board 255976 255988 258074 16A093 111457 LC0181 3/8 in. x 30 in., off-board 255975 255989 258075 16A093 111457 LC0182 3/8 in. x 120 in., off-board 255975 255990 258076 16A093 111457 LC0183 3/8 in. x 180 in., off-board 255975 255991 258077 16A093 111457 LC0440 3/8 in. x 30 in., off-board,

255975 LC0408 LC0424 16A093 111457

high pressure LC0441 3/8 in. x 120 in., off-board,

255975 LC0409 LC0425 16A093 111457

high pressure LC0442 3/8 in. x 180 in., off-board,

255975 LC0410 LC0426 16A093 111457

high pressure LC0184 1/2 in. x 30 in., off-board 255974 255992 258078 16A093 111457 LC0185 1/2 in. x 120 in., off-board 255974 255993 258079 16A093 111457 LC0186 1/2 in. x 180 in., off-board 255974 255994 258080 16A093 111457 LC0443 1/2 in. x 30 in., off-board,

255974 LC0411 LC0427 16A093 111457

high pressure LC0444 1/2 in. x 120 in., off-board,

255974 LC0412 LC0428 16A093 111457

high pressure

Quantity 11 1 11

Parts

312760S 71

Page 72

Parts

Reference Number and Description

1601 1602 1603 1604 1605

Hose Package Description

LC0445 1/2 in. x 180 in., off-board,

Val ve

Assembly

255974 LC0413 LC0429 16A093 111457

Supply Hose

Assembly

Return Hose

Assembly

Pressure

Sensor O-Ring

high pressure LC0187 3/4 in. x 120 in., off-board 255974 255995 258081 16A093 111457 LC0188 3/4 in. x 180 in., off-board 255974 255996 258082 16A093 111457 LC0446 3/4 in. x 120 in., off-board,

255974 LC0414 LC0430 16A093 111457

high pressure LC0447 3/4 in. x 180 in., off-board,

255974 LC4015 LC0431 16A093 111457

high pressure

Quantity 11 1 11

72 312760S

Page 73

Heated, Recirculating Hose Packages

Parts

1701

1703

1702

1704

1702

1703

1705

1701

Assembly LC0190 shown installed as the Low Volume and High Volume Side Hose Package

ti12443b

Apply thread sealant tape to male npt threads before assembly.

Dispense valve shown for reference only.

Reference Number and Description

1701 1702 1703 1704 1705

Hose Package Description

Val ve

Assembly

Heated

Supply Hose

Assembly

Insulated

Return Hose

Assembly

Pressure

Sensor O-Ring

LC0190 1/4 in. x 30 in., on-board 255976 258084 258095 16A093 111457 LC0191 1/4 in. x 120 in., on-board 255976 258085 258096 16A093 111457 LC0192 1/4 in. x 180 in., on-board 255976 258086 258097 16A093 111457 LC0193 3/8 in. x 30 in., on-board 255975 258087 258098 16A093 111457 LC0194 3/8 in. x 120 in., on-board 255975 258088 258099 16A093 111457 LC0195 3/8 in. x 180 in., on-board 255975 258089 258121 16A093 111457 LC0472 3/8 in. x 30 in., on-board,

255975 258087 LC0456 16A093 111457

high pressure

LC0473 3/8 in. x 120 in., on-board,

255975 258088 LC0457 16A093 111457

high pressure

Quantity 11 111

312760S 73

Page 74

Parts

Reference Number and Description

1701 1702 1703 1704 1705

Hose Package Description

LC0474 3/8 in. x 180 in., on-board,

Heated

Val ve

Assembly

Supply Hose

Assembly

255975 258089 LC0458 16A093 111457

Insulated

Return Hose

Assembly

Pressure

Sensor O-Ring

high pressure LC0196 1/2 in. x 30 in., on-board 255974 258090 258122 16A093 111457 LC0197 1/2 in. x 120 in., on-board 255974 258091 258123 16A093 111457 LC0198 1/2 in. x 180 in., on-board 255974 258092 258124 16A093 111457 LC0475 1/2 in. x 30 in., on-board,

255974 258090 LC0459 16A093 111457

high pressure LC0476 1/2 in. x 120 in., on-board,

255974 258091 LC0460 16A093 111457

high pressure LC0477 1/2 in. x 180 in., on-board,

255974 258092 LC0461 16A093 111457

high pressure LC0199 3/4 in. x 120 in., on-board 255974 258093 258125 16A093 111457 LC0200 3/4 in. x 180 in., on-board 255974 258094 258126 16A093 111457 LC0478 3/4 in. x 120 in., on-board,

255974 258093 LC0462 16A093 111457

high pressure LC0479 3/4 in. x 180 in., on-board,

255974 258094 LC0463 16A093 111457

high pressure LC0201 1/4 in. x 30 in., off-board 255976 258084 258127 16A093 111457 LC0202 1/4 in. x 120 in., off-board 255976 258085 258128 16A093 111457 LC0203 1/4 in. x 180 in., off-board 255976 258086 258129 16A093 111457 LC0204 3/8 in. x 30 in., off-board 255975 258087 258130 16A093 111457 LC0205 3/8 in. x 120 in., off-board 255975 258088 258131 16A093 111457 LC0206 3/8 in. x 180 in., off-board 255975 258089 258132 16A093 111457 LC0480 3/8 in. x 30 in., off-board,

255975 258087 LC0464 16A093 111457

high pressure LC0481 3/8 in. x 120 in., off-board,

255975 258088 LC0465 16A093 111457

high pressure LC0482 3/8 in. x 180 in., off-board,

255975 258089 LC0466 16A093 111457

high pressure LC0207 1/2 in. x 30 in., off-board 255974 258090 258133 16A093 111457 LC0208 1/2 in. x 120 in., off-board 255974 258091 258134 16A093 111457 LC0209 1/2 in. x 180 in., off-board 255974 258092 258135 16A093 111457 LC0483 1/2 in. x 30 in., off-board,

255974 258090 LC0467 16A093 111457

high pressure LC0484 1/2 in. x 120 in., off-board,

255974 258091 LC0468 16A093 111457

high pressure LC0485 1/2 in. x 180 in., off-board,

255974 258092 LC0469 16A093 111457

high pressure LC0210 3/4 in. x 120 in., off-board 255974 258093 258136 16A093 111457 LC0211 3/4 in. x 180 in., off-board 255974 258094 258137 16A093 111457 LC0486 3/4 in. x 120 in., off-board,

255974 258093 LC0470 16A093 111457

high pressure LC0487 3/4 in. x 180 in., off-board,

255974 258094 LC0471 16A093 111457

high pressure

Quantity 11 111

74 312760S

Page 75

Heated, Non-Recirculating Hoses

1502

ti12445a

Parts

1503

1504

1501

Part LC0881 Shown

Apply thread sealant tape to male npt threads before assembly.

Reference Number and Description

1501 1502 1503 1504 * 1505 * 1506

Heated

Hose Package Description

Hose

Assembly

90 Degree

Elbow Adapter

45 Degree

Elbow

Circuit

Breaker

Extension

Cord

LC0881 1/4 in. x 30 in. 16C554 94/0148-S/25 J6900040 121041 121630 121683 LC0882 1/4 in. x 120 in. 16C558 94/0148-S/25 J6900040 121041 121632 121683 LC0883 1/4 in. x 180 in. 16C559 94/0148-S/25 J6900040 121041 121633 121683 LC0884 3/8 in. x 30 in. 16C562 94/0149-S/25 94/1007/98 121042 121630 121683 LC0885 3/8 in. x 120 in. 16C566 94/0149-S/25 94/1007/98 121042 121632 121683 LC0886 3/8 in. x 180 in. 16C567 94/0149-S/25 94/1007/98 121042 16E546 121683 LC0887 1/2 in. x 30 in. 16C570 94/0150-S/25 16C399 121043 121630 121683 LC0888 1/2 in. x 120 in. 16C574 94/0150-S/25 16C399 121043 121632 121683 LC0889 1/2 in. x 180 in. 16C575 94/0150-S/25 16C399 121043 16E546 121683 LC0890 3/4 in. x 120 in. 16C582 94/0153-S/25 94/0103/98 121044 121632 121683 LC0891 3/4 in. x 180 in. 16C583 94/0153-S/25 94/0103/98 121044 16E546 121683

Quantity 111111

*Not shown.

312760S 75

Page 76

Parts

Power Cords

ti12447a

Part 121054 Shown

Power Cord Package Description

121054 CORD SET, 250V, 10A, United States 121055 CORD SET, 250V, 10A, North America 121056 CORD SET, 250V, 10A, Continental Europe 121057 CORD SET, 250V, 10A, United Kingdom/Ire-

land 121058 CORD SET, 250V, 10A, Israel 121060 CORD SET, 250V, 10A, India 124861 CORD SET, 250V, 10A, Italy 124862 CORD SET, 250V, 10A, Denmark 124863 CORD SET, 250V, 10A, Switzerland 124864 CORD SET, 250V, 10A, Australia

76 312760S

Page 77

Flow Monitoring

Part Number and Quantity

Flow Monitoring Package

LC0302 2 LC0303 1 1 LC0304 1 1 LC0305 2 LC0306 11 LC0307 2 LC0312 2 LC0313 1 1 LC0314 1 1 LC0315 2 LC0316 11 LC0317 2

0.5 gpm, LC0299

Flow Meters

1.0 gpm, LC0300

2.0 gpm, LC0301

Pressure

Transducer,

257433

Parts

Pump Plug,

LC0041

Pump Plug, Assembly LC0041

1802

1801

ti12448a

Ref Part Description Qty

1801 15K815 PLUG, dummy, transducer 2 1802 111457 PACKING, o-ring 2

Pressure Transducer, Assembly 257433

1902

1901

ti13391b

Ref Part Description Qty

1901 16A093 SENSOR, pressure 2 1902 111457 O-RING 2

312760S 77

Page 78

Parts

Flow Meters

2005

2004

2001

2003

ti13390a

2002

Ref Description

0.5 gpm Flow Meter Assy,

LC0299

1.0 gpm Flow Meter Assy,

LC0300

2.0 gpm Flow Meter Assy,

LC0301 Qty

2001 METER, flow 121932 121933 121934 1 2002 SENSOR, meter, flow 121909 1 2003 ADAPTER, reducer 94/0745/98 1 2004 FITTING, nipple, hex 121907 1 2005 FITTING, adapter 121908 1

78 312760S

Page 79

Parts

Tank Stands, Assemblies LC0247 and LC0103

2001

2002

ti12473a

Assembly LC0247 Shown

Ref Part Description Qty

2001 121097 FASTENER, u-bolt with mounting

plate

2002 15U373 SUPPORT, tank stand, variable

ratio (assembly LC0247 only)

15M478 SUPPORT, off-board tank stand

(assembly LC0103 only)

Heat Zone Assemblies

See Integrated Heat manual referenced at the beginning of this manual for Heat Zone Assemblies parts information.

312760S 79

Page 80

Kits

Mixer and Shroud Options

Part Description

LC0063 Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers

with shroud

LC0057 Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers

with shroud

LC0058 Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers

with shroud

LC0059 Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers

with shroud

LC0060 Mixer, 3/8 in. (9.8 mm) Combo, 10 Mixers

with shroud

LC0061 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 10

Mixers with shroud

LC0062 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 10

Mixers with shroud LC0077 Mixer, 3/16 in. (4.8 mm) x 32, 50 Mixers LC0078 Mixer, 1/4 in. (6.5 mm) x 24, 50 Mixers LC0079 Mixer, 3/8 in. (9.8 mm) x 24, 50 Mixers LC0080 Mixer, 3/8 in. (9.8 mm) x 36, 50 Mixers LC0081 Mixer, 3/8 in. (9.8 mm) combo, 50 Mixers LC0083 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 50

Mixers LC0082 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 50

Mixers LC0084 Mixer, 3/16 in. (4.8 mm) x 32, 250 Mixers LC0085 Mixer, 1/4 in. (6.5 mm) x 24, 250 Mixers LC0086 Mixer, 3/8 in. (9.8 mm) x 24, 250 Mixers LC0087 Mixer, 3/8 in. (9.8 mm) x 36, 250 Mixers LC0088 Mixer, 3/8 in. (9.8 mm) combo, 250 Mixers LC0089 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock,

250 Mixers LC0090 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 250

Mixers

Machine Rebuild Kits

Part Description

LC0091 3.0 in. Air Cylinder rebuild kit LC0092 4.5 in. Air Cylinder rebuild kit LC0093 Check Valve rebuild kit, Stainless Steel Ball LC0318 Check Valve rebuild kit, Carbide Ball LC0094 Rear Pump Seal rebuild kit

Tank Accessories

Part Description

LC0097 Desiccant Dryer, 3/8 in. NPT with adapter

and cartridge

LC0098 Desiccant Dryer refill cartridge LC0095 Nitrogen Harness Kit for 30 L and 60 L

tank, 1 tank

LC0096 Nitrogen Harness Kit for 30 L and 60 L

tank, 2 tanks

†LC0099 Vacuum Transfer Pump, 120V, down to 25

To rr

†LC0100 Vacuum Transfer Pump, 240V, down to 25

To rr

† Item includes only the pump. A vacuum kit must be pur-

chased to install the pump onto the tank.

 Kit includes all parts needed to connect a nitrogen tank

to the material tank.

MD2 Valve Kits

See MD2 Dispense Valve instruction manual referenced at the beginning of this manual for installation instructions or for more information.

Part Description

255217 MD2, kit rebuild, air cylinder 255218 MD2, kit rebuild, back-end of wet section

(no needle or seat) 255219 MD2, Soft Seat rebuild, needle and nose 255220 MD2, convert Soft Seat nose to Hard Seat

(Hard Seat rebuild), needle and nose

80 312760S

Page 81

Kits

Vacuum Kits

These vacuum kits contain the parts necessary to attach a vacuum pump to the tanks.

On-Board

Vac u um Kits

ti12588a

Assembly 256206

Shown

Part Description

256205 Vacuum Kit, Single On-Board Tank 256206 Vacuum Kit, Two On-Board Tanks 256207 Vacuum Kit, Single Off-Board Tank 256208 Vacuum Kit, Two Off-Board Tanks

Off-Board

Vac u um Kits

ti12589a

Assembly 256207

Shown

Refill Kits

Refill Kits 256659 and 256660 are designed to turn on and off a transfer pump as needed to keep the tanks at the proper fluid level. Tank Refill Kit 256577 is designed to open and close a valve to allow fluid to flow into the tank from an always-on transfer pump. Tank Refill Kit 256577 includes the parts necessary to install on the base or lid of a 7.5 L, 30 L, or 60 L tank.

ti12590a

Assembly 256659

Shown

Assembly 256577 shown

installed on tank for reference

Part Description

256659 Refill Kit, 1/4 npt, solenoid, 24V 256660 Refill Kit, 1/2 npt, solenoid, 24V 256577 Tank Refill Kit

ti12591a

External Control Interface Connection Kit

Part Description

LC0008 Cord, I/O interface and splitter

312760S 81

Page 82

Dimensions

Machine with On-Board Tanks

ti12621b

ti12622b

PR70

† Assembly Dimensions, in. (mm)

Polyethylene Tanks  Stainless Steel Tanks

No Agitators With Agitators 3 L

Ref

7.5 L, No

Agitators

7.5 L, with Agitators

A 26.4 (670) 38.6 (980) 28.2 (716) 38.2 (970) 39.9 (1013) B 18.5 (470) 18.5 (470) 15.5 (394) 15.5 (394) 15.5 (394) C 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778) D 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340)

PR70v

† Assembly Dimensions, in. (mm)

Polyethylene Tanks  Stainless Steel Tanks

No Agitators With Agitators

Ref

3L, No

Agitators

A 30.0 (762) 39.4 (1001) 29.0 (737) 39.0 (991) 40.6 (1031) B 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531) C 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980) D 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363)

7.5 L, No

Agitators

7.5 L, with Agitators

† Assembly dimensions listed are maximum for all assemblies under the given title.

 On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation.

82 312760S

Page 83

Machine with Off-Board Tanks

ti12623c

ti12624c

PR70

† Assembly Dimensions, in. (mm)

30 L Tank 60 L Tank

Ref

A 75.7 (1923) 83.4 (2118) 64.9 (1648) 89.5 (2273) B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815) C 29.3 (236) 29.3 (236) 29.3 (236) 29.3 (236) D 16.0 (406) 16.0 (406) 16.0 (406) 16.0 (406)

No Agitators With Agitators No Agitators With Agitators

PR70v

† Assembly Dimensions, in. (mm)

30 L Tank 60 L Tank

Ref

A 75.7 (1923) 83.4 (2118) 64.9 (1648) 89.5 (2273) B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815) C 40.1 (1019) 40.1 (1019) 40.1 (1019) 40.1 (1019) D 17.0 (432) 17.0 (432) 17.0 (432) 17.0 (432)

No Agitators With Agitators No Agitators With Agitators

† Assembly dimensions listed are maximum for all assemblies under the given title.

Page 84

Technical Data

Metering Pump Effective Area . . . . . . . . . . . . . . . . . . . . .

Small Air Cylinder Effective Area . . . . . . . . . . . . . . . . . .

Large Air Cylinder Effective Area . . . . . . . . . . . . . . . . . .

80 to 960 mm

4560 mm

10260 mm

(0.124 to 1.49 in.2) per side

(7.07 in.2)

(15.9 in.2)

Maximum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 38.1 mm (1.50 in.)

Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 mm (0.23 in.)

Volume per Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 to 70 cc (0.12 to 4.3 in.

)

Pump Cycles per 1 L (0.26 gal) . . . . . . . . . . . . . . . . . . . . 14.3 to 500 cycles (varies by piston size)

Ratios (fixed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 to 12:1 (depending upon cylinders selected)

Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . 3000 psi (20.7 MPa, 207 bar)

Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)

Maximum Cycle Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 cycles per minute

Maximum Operating Temperature . . . . . . . . . . . . . . . . . . 70°C (160°F), nylon pistons 50°C (120°F) UHMWPE pis-

tons or PE Tanks

Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 NPT female

Pump Fluid Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . -03, -04, -06, -08 or –12 JIC fittings for 3/16 in. (4.8 mm),

1/4 in. (6.4 mm), 3/8 in. (9.5 mm), 1/2 in. (12.7 mm), 3/4 in. (19.1 mm) hoses

Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

303/304, 17-4 PH, hard chrome, Chromex

™

, carbide,

Chemical Resistant O-rings, PTFE, nylon, UHMWPE

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 kg (120 lb) typical with two 7.5 L tanks

150 kg (330 lb) typical with two 60 L tanks

Sound Pressure Level (at typical operator station for

machine mounted Dispense Valve) . . . . . . . . . . . . . . . . . 82 dBA

Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 10 scfm typical (varies with cycle times)

Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • 100-240V 50/60Hz, 1 phase for machine – 80 Watts

• 208-240V 50/60Hz, 1 phase for heat – 11 kW max

• 120 or 240 VAC 50/60Hz 1 phase for on-board agitators, 80 Watts

• 240 VAC 50/60Hz 1 phase for off-board agitators, 600 Watts

84 312760S

Page 85

Technical Data

312760S 85

Page 86

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Toll Free: 1-800-746-1334 or Fax: 330-966-3006.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 312760

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised February 2014

Graco 312760S User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Manuals

Product Configurator

Warnings

Grounding

Models with Standard Display Module

Pressure Relief Procedure

Models with Advanced Display Module

Shutdown

Troubleshooting

Error Codes (Advanced Display Module)

Error Codes (Standard Display Module)

Electrical Schematics

Repair

HydraCheck Kit Installation

Air Cylinder Kit Installation

Rear Pump Rebuild Kit Installation

Piston/Cylinder Replacement Kit Installation

Check Valve Rebuild Kit Installation

Piston Plug Installation

Pressure Transducer Installation

Flow Meter Installation

Fluid Control Module Replacement

Fuse Replacement

Parts

Fixed Ratio Base, LC0262, LC0263, LC0264, LC0265

Fixed Ratio Frame Sub-Assembly, LC0290

Fixed Ratio Drive Block Assembly, LC0107

Variable Ratio Base, LC0242, LC0243, LC0244, LC0245

Variable Ratio Frame Sub-Assembly, LC0232

Air Cylinder, LC0110, LC0111, LC0230, LC0231

Pump Sub-Assembly, LC0112

Control Bracket, LC0240, LC0261

Incoming Power Bracket, LC0239

Piston Package

Nylon and UHMW Piston Replacement Kits

Controls

Applicator Mounting

Dispense Valve

Mixers

Hose Packages

Power Cords

Flow Monitoring

Tank Stands, Assemblies LC0247 and LC0103

Heat Zone Assemblies

Kits

Dimensions

Machine with On-Board Tanks

Machine with Off-Board Tanks

Technical Data

Graco Standard Warranty

Graco Information