For metered dispense of oils and antifreeze. For professional use only.
Not approved for use in European explosive atmosphere locations.
Models: See page 2
1000 psi (7 MPa, 69 bar) Maximum Working Pressure
5 gpm (19 lpm) Maximum Flow Rate
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
1
NOTICE
This dispense valve:
•must be calibrated upon installation (see pages 12
and 19). Dispense amounts will vary with fluid pressure, temperature, and type of fluid being dispensed.
•is designed to dispense petroleum-based lubricants and antifreeze only. Do not dispense windshield washer solvent with this dispense valve.
•is designed for indoor use only.
•is not designed for in-line installation.
•is designed for use with industrial grade batteries,
(see page 31).
312668W
EN
Page 2
Models
Models
MeterModel No.
LDM5255751
LDM5256215XXXX
LDM5258693
LDM524F881
LDM524F882XXXX
LDM524F885
LDM524F887
LDM524F888XXXX
LDM524F891
LDP5255277
LDP5256216XXXX
LDP5258694
LDP524F883
Extension
RigidFlexNPTBSPTBSPP
X
X
X
X
X
X
X
X
X
Impact
Guard
XXX
XXX
XXX
XXX
Swivel
Cover
X
X
Inlet
X
X
X
LDP524F884XXXX
LDP524F886
LDP524F889
LDP524F890XXXX
LDP524F892
LDP524X465XXX
X
X
X
XXX
XXX
X
2312668W
Page 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•Do not point dispense valve at anyone or at any part of the body.
•Do not put your hand over the end of the dispense nozzle.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources, such as cigarettes and portable electric lamps.
•Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
•Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
•Ground all equipment in the work area.
•Use only grounded hoses.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
312668W3
Page 4
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
•Protective eyewear, and hearing protection.
•Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
4312668W
Page 5
Installation
B
D
E
C
A
ti12081a
mounting
bracket
196471
ti0274
Installation
Typical Installations
FIG. 1 shows a typical hose reel installation. Dispense
valves can also be installed on a console as shown in
Fig. 2.
The typical installation shown in Fig. 1 is only a guide. It
is not a complete system design. Contact your Graco
distributor for assistance in designing a system to suit
your needs.
KEY DESCRIPTION
AMetered dispense valve
BFluid shut–off valve
CHose
DHose reel fluid inlet hose
EHose reel
A Thermal Relief Kit (not shown) is required. The kit
will vary by pump selected. See Parts, page 28 for a
list of available kits.
NOTICE
•Do not use this dispense valve on non-Graco consoles. The trigger could be inadvertently pressed
while the dispense valve is stowed.
•This dispense valve is not designed for in-line
installation. Do not install with a shut-off valve on
the outlet side of the meter which could damage
the meter housing cover.
Mounting Bracket
Mounting bracket 196471 is available for resting dispense valve on a console. See Fig. 2.
NOTICE
Do not obstruct the dispense valve trigger and do not
set the unit down resting on its trigger or it might not
stop dispensing.
F
IG. 1
F
IG. 2
312668W5
Page 6
Installation
B
ti12081a
Pressure Relief Procedure
The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from
pressurized fluid, accidental spray from the dispense
valve, or splashing fluid, follow this Pressure Relief Procedure when you:
•are instructed to relieve pressure.
•check, clean, or service any system equipment.
•install or clean fluid nozzles or filter.
1. Turn off the power supply to the pump.
2. Trigger the dispense valve into a waste container to
relieve pressure.
3. Open any bleed–type master air valves and fluid
drain valves in the system.
4. Leave the drain valve open until you are ready to
pressurize the system.
Grounding
Pre–Installation Procedure
1. Install the battery. See Replacing the Battery on
page 31.
2. Follow the Pressure Relief Procedure.
3. Close the shut–off valve (B, F
4. Ground the hose and reel or console. See
Grounding.
Leave a minimum of two engaged threads bare
when using PTFE tape. The bare threads ensure a
ground is maintained.
IG. 1, page 5).
Installation Procedure
NOTICE
If this is a new installation or if there is contaminated
fluid in the lines, flush the lines before you install the
metered valve. Contaminated lines could cause the
valve to leak.
If this is an existing installation, go to step 7. Steps 1 - 6
are the Flushing Procedure.
Proper grounding is an essential part of maintaining a
safe system. The movement of fluids through the dispensing system generates static electricity. Static electricity can cause fumes to ignite, resulting in explosion
and fire. To reduce the risk of static sparking, ground all
system components per local and national electrical
codes. Refer to user manuals for pump and other system components to ground the following:
•Pump: Follow manufacturer’s recommenda-
tions.
•Air and Fluid hoses: Use only grounded
hoses.
•Air compressor: Follow the manufacturer’s
recommendations.
•Fluid supply container: Follow the local code.
To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of valve
firmly to side of grounded metal pail, then trigger valve.
6312668W
F
IG. 3
1. Close the fluid shutoff valve (B, F
pense position.
2. Make sure:
•the main fluid outlet valve at the pump is closed,
•the air pressure to the pump motor is adjusted,
•the air valve is open.
3. Slowly open main fluid valve.
IG. 3) at each dis-
Page 7
Installation
B
ti12081a
2
1
4
hose
fitting
ti0269
34
4.
a. Place the hose end (with no dispense valve
connected) into a container for waste oil.
b. Secure the hose in the container so it will not
come out during flushing.
c. If you have multiple dispense positions, first
flush the dispense position farthest from the
pump, then work your way toward the pump.
Electronic Control Control (1) and Gasket
(2) Installation
Kits: 257350 and 257351
NOTICE
It is important to properly seat gasket (2) when installing electronic control (1) to fluid section. An improperly seated gasket could cause the meter to report
invalid dispense amounts because the glass reed
switches are broken.
F
IG. 5
F
IG. 4
5. Slowly open the shut–off valve (B, F
pense position. Flush out a sufficient amount of oil
to ensure that the entire system is clean. Close the
valve.
6. Repeat step 5 at all other dispense positions.
IG. 4) at the dis-
Connecting Hose to Meter
IG. 6
F
1. Follow the Pressure Relief Procedure, page 6.
2. Slide the swivel cover (34) onto the hose, small end
first, before connecting hose fitting to swivel (4)
(F
IG. 6).
3. Apply thread sealant to the male threads of the hose
fitting. Thread the hose fitting into the swivel (4) and
tighten firmly (F
Make sure you let sealant cure to the manufacturer’s recommendations before you let fluid into
the system.
IG. 6).
312668W7
Page 8
Installation
26c
26a
26b
B
ti12081a
Installing Extension and Nozzle on Meter
F
IG. 7
1. Thread the sealing nut (26c) onto the extension
(26a).
FIG. 8
4. Open all dispense position shut-off valves (B, F
8) and start the pump to pressurize the system. See
Operation, (LDM5 Meters - page 13; LDP5 Meters page 22), for proper operation of meter.
IG.
2. Thread extension into meter outlet at least three full
turns to tighten securely. (F
IG. 7). (Over torquing
may cause casting meter to split)
NOTICE
•Do not overtighten extension to sealing nut. Over
tightening may cause meter casting to split.
•Do not use a twist/lock or manual shut-off nozzle.
You must use an automatic nozzle on the meter or
the meter could be damaged.
3. Thread new nozzle (26b) onto extension. With an
open-end, adjustable wrench.Tighten it firmly.
Only tighten nozzle with the wrench on the flats of
the nozzle bushing. Do not disassemble the bushing from the nozzle. Disassembly will affect
the performance of the nozzle.
•To ensure dispensing accuracy, purge all air
from the fluid lines and dispense valve before
you use it.
•Set the system flow to the desired flow rate,
which is typically 1.5 gpm. Do not exceed a
5-gpm flow rate.
8312668W
Page 9
LDM5 Meter Setup and Operation Instructions
ti12043A
LDM5 Meter Setup and Operation Instructions
Setup
Terms
The following terms are shown on the display and/or
used often in this instruction manual.
•R-TOTAL: Resettable Total
Shows the cumulative amount that has been dispensed. Can be reset to zero.
•TOTAL: Non–Resettable Total
Shows the cumulative amount that has been dispensed for the life of the unit. Cannot be reset.
•Standard Dispense Mode
Dispense mode in which display counts up from
zero or from where it recently stopped.
•ASLEEP / AWAKE ModeAsleep is a battery–saving mode in which the display goes blank after 45 seconds of inactivity. The
display comes Awake from sleep mode when you
press any button on the keypad or squeeze the trigger to dispense fluid.
Keypad Buttons (FIG. 9)
QTSPTS
GAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
F
IG. 9
•TOTAL*
Displays the resettable total, non–resettable total,
and calibration factor.
•RESET*
Resets the displayed amount to zero or press to
enter the Standard Dispense Mode (see Terms).
LITERS
R-TOTAL
* Press the hold Reset and Total
buttons simultaneously to display Setup Menus(page 10).
All buttons are disabled while fluid is being
dispensed.
312668W9
Page 10
LDM5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12044a
Setup Menus (FIG. 10)
F
IG. 10
1. If the display is blank (asleep), wake it up by pressing any button on the keypad (F
IG. 10).
c. Press and hold Reset button again to display
Calibration Menu. When this menu is displayed
CAL blinks on the screen (F
IG. 13).
The total that is displayed when you leave each
menu is the total that is stored.
The following sections of this manual provide
instructions for using the Setup Menus.
2. Press and hold the Total and
Reset buttons simultaneously
for approximately six (6) seconds to enter the Setup
Menus (F
IG. 10).
During the first 4 seconds all segments display.
Then for 2 seconds the software version number
displays.
3.
There are three (3) Setup Menus available, stored in
a preset order.
a. The first screen displayed is the Resettable
Total Menu. When this menu is displayed,
R-TOTAL will blink on the screen (F
b. Press and hold Reset but-
ton to display Units of
Measure Menu. When
this menu is displayed the
last set Unit of Measurement blinks on the screen
(F
IG. 12).
IG. 11).
10312668W
Page 11
LDM5 Meter Setup and Operation Instructions
ti12047a
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12045a
Resettable Total (FIG. 11)
Resets dispensed total on screen to zero or stores displayed dispense total. The resettable total accumulates
until the next time it is manually reset.
QTSPTS
GAL
Auto
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
F
IG. 11
1. If Resettable Total Menu is not already displayed,
complete steps 1 and 2 of Setup Menus section.
2. R-TOTAL blinks indicating you are on the Resettable Total Menu. The currently stored total and unit of
measurement is displayed (F
3. Do ONE of the following.
LITERS
R-TOTAL
IG. 11).
Units of Measurement (FIG. 12)
Sets unit of measurement to quarts, gallons, pints, or
liters.
FIG. 12
1. If the Units of Measurement Menu is not already displayed, complete steps 1 - 3 of the Setup Menus
section, page 10.
2. The currently stored unit of measurement: GAL,
QTS, PTS orLITERS blinks indicating you are on
the Units of Measurement Menu screen.
3. To change the unit of measurement, do ONE of the
following.
a. Press and hold the Total
button. Resettable total is
set to zero (0).
0GAL/QTS/PTS or 0
LITERS is displayed.
b. Press and hold the Reset
button. The zero (0) total
is stored. Units of Measurement Menu displays.
OR
•Press and hold the Reset
button. The currently displayed total is stored. The
Units of Measurement
Menu displays.
a. Press and hold Total but-
ton to display next unit of
measurement in the
sequence.
b. When measurement unit
you want to use is displayed, press and hold
Reset button. Display
advances to Calibration
Menu.
OR
•Press and hold Reset button. The currently displayed measurement unit
is stored. The Calibration
Menu displays.
312668W11
Page 12
LDM5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
CAL
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12046a
Calibration (FIG. 13)
Recalibrates the meter for dispensing different fluids.
F
IG. 13
1. If the Calibration Menu is not already displayed,
complete steps 1 - 4 of the Setup Menus section,
page 10.
b. Press and hold Total
button until CAL stops
blinking and the display shows 1.00.
c. When CAL starts to
blink again, the display
should show 1.00. The
new calibration is complete.
If an error was made during meter recalibration,
repeat Steps a - c of the recalibration process to
recalibrate the meter again.
3. Press and hold the Reset button. The unit returns to Standard Dispense Mode.
2. CAL blinks indicating you are on the Calibration
Menu screen. Do ONE of the following.
Use the current calibration.
•Press and hold Reset but-
ton to lock in amount. Display returns to the
Standard Mode.
OR
Recalibrate meter as follows:
a. If the unit of measurement is gallons, pints,
or quarts, dispense exactly one quart of fluid
into a calibrated 1–quart container.
If the unit of measurement is liters, dispense
exactly one liter of fluid into a calibrated
1–liter container.
For proper calibration, you must dispense the exact amount.
12312668W
Page 13
Operation
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12043a
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12048a
ti12043a
Dispensing Fluid in Standard Mode
LDM5 Meter Setup and Operation Instructions
All buttons are disabled while fluid is being dispensed.
F
IG. 14
1. If the display was blank (in
sleep mode), press and hold
the Total or Reset button. The
amount of the last dispense
appears on the display (F
IG.
14).
3. Squeeze the trigger.
Fluid begins to flow, and the amount shown on the
display counts up from zero.
QTSPTS
GAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
LITERS
R-TOTAL
FIG. 16
4. Release the trigger when you have dispensed the
desired amount of fluid.
Fluid flow stops, and the amount you have dispensed is shown on the display (F
IG. 16).
IG. 15
F
2. Press and hold Reset button.
0.00 is shown on the display
as shown in F
When you release the trigger, the nozzle should
prevent fluid from running out of the extension. If
fluid does run out, see Replacing the Nozzle on
page 31.
IG. 15.
312668W13
Page 14
LDM5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12049a
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
ti12050a
Viewing Totals
This is the procedure for viewing the non–resettable and
resettable totals in gallons or liters. To change the resettable total, see Resettable Total, page 11.
1. If display is blank (in sleep
mode), press and hold either
the Total or Rest button.
FIG. 18
3. Press and hold the Total button again to display the
non-resettable total (F
IG. 18).
F
IG. 17
2. Press and hold Total button.
The resettable total amount is
displayed (F
IG. 17).
If the unit of measurement is gallons, quarts, or
pints, the resettable total is displayed in gallons,
(F
IG. 17). If the unit of measurement is liters, the
resettable total is displayed in liters.
Each time you press and hold the Total button the
display toggles between the non–resettable and
resettable totals.
4. Press and hold the Reset button. The unit returns to Standard Dispense Mode.
14312668W
Page 15
Error Code
ti12051a
If an error code is shown on the
display, as shown in F
can press the Reset button to
clear the error code and view the
dispensed amount. Even in an
error condition, the unit keeps
track of the amount dispensed.
IG. 19, you
FIG. 19
LDM5 Meter Setup and Operation Instructions
QTSPTS
GAL
AUTO
Min. Dispense Volume 0.5 liter (0.13 gal)
Minimum Flow Rate 1.0 l/min. (0.26 gpm)
Maximum Flow Rate 19.0 l/min. (5.00 gpm)
Maximum Working Pressure: 70 bar (1000 PSI)
LITERS
R-TOTAL
Error CodeCause Solution
Flow rate is higher than 5 gpm.Adjust the flow rate so it is not higher
Err 1
than 5 gpm.
Air was pumped through the line.Purge air from the line.
312668W15
Page 16
LDP5 Meter Setup and Operation Instructions
ti11349a
Locked Position
ti11348a
Unlocked Position
LDP5 Meter Setup and Operation Instructions
Setup
Locking and Unlocking the Trigger
F
IG. 20
To lock the trigger (FIG. 20), press on the part of the
trigger that has the textured grip until you feel it click into
the locked position.
IG. 21
F
To unlock the trigger (F
part of the trigger until you feel it click out of the locked
position. When you release the trigger, fluid flow stops.
In Auto mode, the unit stops dispensing when the
entered amount has been dispensed.
IG. 21), press on the smooth
Terms
The following terms are shown on the display and/or
used often in this instruction manual.
•R-TOTAL: Resettable Total
Shows the cumulative amount that has been dispensed in all modes. Can be reset to zero.
•TOTAL: Non–resettable Total
Shows the cumulative amount that has been dispensed in all modes for the life of the unit. Cannot
be reset.
•Manual Mode
Dispense mode in which display counts up from
zero to show the dispensed amount. In this mode,
you may lock the trigger, but you must manually
unlock it when the desired amount is dispensed.
Memory setting also unlocks the trigger.
•Auto Mode
Dispense mode in which a preset, user–entered
amount is dispensed. When the preset amount is
dispensed, the trigger unlocks to stop the unit from
dispensing and the amount dispensed is displayed.
At this point, you may dispense more by pulling
back the trigger, and the display resumes counting
up.
•Asleep / Awake ModeAsleep is a battery–saving mode in which the display goes blank after 45 seconds of inactivity. The
display comes Awake from sleep mode when you
press any button or squeeze the trigger to dispense
fluid.
In Manual mode, the trigger does not automatically
unlock; you must unlock it manually.
16312668W
Page 17
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12052a
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12053a
Keypad Buttons (FIG. 22)
F
IG. 22
•Manual/ Reset*
Used to select Manual Mode dispensing (see
Terms). The first push selects the mode, and the
second push resets the display to zero.
•Auto / Reset*
Used to select Auto Mode dispensing (see Terms).
The first push selects the mode, and the second
push resets the display to zero.
* Press Manual / Reset and
Auto / Reset buttons simultaneously to display the
Setup Menus (page 17).
•Total
Used in any mode to see the
resettable total and the non–resettable total.
•10, 1.0, and 0.1
Used in Auto Mode and during setup to enter dispense amounts.
All buttons are disabled while fluid is being dispensed.
Setup Menus (FIG. 23)
FIG. 23
1. If the display is blank (asleep),
wake it up by pressing any
button on the keypad.
2. Press and hold the Man-ual/Reset and Auto/Reset
buttons simultaneously for
approximately 6 seconds to
enter the Setup Menus .
During the first 4 seconds all segments display.
Then for 2 seconds the software version number
displays.
3. There are five (5) Setup Menu screens available,
stored in a preset order.
a. The first screen displayed is the Resettable
Total Menu (F
is displayed, R-TOTAL (G) will blink in the lower
right corner on the screen.
IG. 24, page 18). When the menu
b. Press and hold the Auto /
Reset button to display
the Units of Measure
Menu (F
IG. 25, page 19).
When this menu is displayed the last set Unit of
Measurement blinks in
the lower right corner on the screen.
312668W17
Page 18
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12054a
c. Press and hold the Auto / Reset button again to
display the Calibration Menu (F
IG. 26, page 19).
When this menu is displayed CAL will blink on
the screen.
d. Press the Auto / Reset button again to display
the Auto Preset Amount Menu (F
IG. 27, page
20). When this menu is displayed, AUTO blinks
and the currently stored auto preset amount is
displayed.
e. Press the Auto / Reset button again to display
the Shut-off Default Amount Menu (F
IG. 28,
page 21). When the menu is displayed the
clockicon blinks and the stored shut–off
default amount is displayed.
The value that is displayed when you leave each menu
is the value that is stored.
Resettable Total (FIG. 24)
Resets the dispense total to zero or stores the displayed
dispense total. The resettable total accumulates until
the next time it is manually reset.
F
IG. 24
1. If the Resettable Total screen is not already displayed, complete steps 1 - 2 of the Setup Menus
section.
2. R-TOTAL blinks indicating you are on the Resettable Total Menu screen. The currently stored total
and unit of measurement are displayed.
3. Do ONE of the following.
a. Press and hold the Man-
ual / Reset button to reset
the total to zero (0).
b. Press and hold the Auto /
Reset button to store the
zero (0) measurement
unit. The Units of Measurement Menu displays.
OR
•Press and hold the Auto /
Reset button to store the
currently displayed total.
The Units of Measurement Menu displays.
18312668W
Page 19
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12055a
GAL
QTSPTS
LITERS
R-TOTAL
CAL
ti12056a
Units of Measurement (FIG. 25)
Sets the units of measurement to gallons, quarts, pints,
or liters.
F
IG. 25
1. If the Units of Measurement Menu is not already displayed, do steps 1- 3 in Setup Menus section, page
17.
2. GAL, QTS, PTS or LITERS blinks indicating you
are on the Units of Measurement Menu screen.
3. Do ONE of the following.
a. Press and hold Manual /
Reset button to display
next unit of measurement
in sequence. Each time
you press and hold the
button, the next unit of
measurement displays.
b. When measurement unit
you want to use is displayed, press and hold
Auto / Reset button to
lock in new measurement
unit. Calibration Menu displays.
OR
•Press and hold the Auto /
Reset button.
The currently displayed
measurement unit is
stored. Calibration Menu
displays.
Calibration (FIG. 26)
Recalibrates the meter for dispensing different fluids.
FIG. 26
1. If the Calibration Screen is not already displayed,
complete steps 1 - 4 of the Setup Menus section,
page 17.
2. CAL blinks indicating you are on the Calibration
Menu screen.
3. Do ONE of the following.
Use the current calibration.
•Press and hold the Auto /
Reset button to lock in the
displayed amount. The
display advances to the
Auto Preset Amount
Menu.
OR
Recalibrate the meter as follows.
a. If the unit of measurement is gallons, pints, or
quarts, dispense exactly one quart of fluid
into a calibrated 1–quart container.
If the unit of measurement is liters, dispense
exactly one liter of fluid into a calibrated
1–liter container.
For proper calibration, you must dispense
the exact amount.
312668W19
Page 20
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12082a
b. Press and hold the
Manual / Reset button
until CAL stops blinking.
c. When CAL starts to
blink again, the display
should show 1.00,
which indicates the new calibration is complete.
If an error was made during meter recalibration,
repeat Steps a - c of the recalibration process to
recalibrate the meter again.
d. Press and hold the
Auto / Reset button to
advance to the Auto
Preset Amount Menu.
3. Do ONE of the following.
a. To enter a new auto pre-
set amount press and
hold the 10 button to
change the 10’s digit,
the 1.0 button to change
the 1’s digit,
and the 0.1 button to
change the first decimal
digit. You cannot enter
zero.
Auto Preset Amount (FIG. 27)
Specifies an amount displayed when you enter the Auto
Dispense Mode. Typically, you would enter the amount
you most frequently dispense.
F
IG. 27
1. If the Auto Preset Amount screen is not already displayed, complete steps 1 - 5 of the Setup Menus
section, page 17.
2. AUTO blinks indicating you are in the Auto Preset
Amount Menu. The currently stored auto preset
amount is displayed. (This is the amount that is displayed when the Auto / Reset button is pressed
during normal operation.)
To reset the display to 0.00, press and hold the
Manual / Reset button.
b. Press and hold the Auto /
Reset button to lock in the
amount. The Shut-Off
Default Amount Menu displays.
OR
•Press and hold the Auto /
Reset button to lock in the
currently displayed auto
preset amount. The display advances to the
Shut–Off Default Amount
Menu.
20312668W
Page 21
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12058a
Shut–Off Default Amount (FIG. 28)
Prevents accidental overfills when dispensing with the
trigger locked in Manual mode. The shut–off default
amount is factory preset at 5 quarts.
F
IG. 28
1. If the Shut-Off Default Amount Menu is not already
displayed, complete steps 1 - 6 of the Setup Menus
section, page 17.
2. The clockicon blinks indicating you are in the
Shut–off Default Amount Menu. The stored shut–off
default amount is displayed.
3. Do ONE of the following.
a. To enter a new shut–off
default amount, press and
hold the 10 button to
change the 10’s digit,
the 1.0 button to change
the 1’s digit,
and the 0.1 button to
change the first decimal
digit. You cannot enter
zero.
To reset the display to 0.00, press and hold the
Manual/Reset button.
b. Press and hold the Auto /
Reset button to lock in the
new shut–off default
amount and return to the
unit to the Manual Dispense Mode.
OR
•Press and hold the
Auto/Reset button to
return to the unit to the
Manual Dispense Mode.
312668W21
Page 22
LDP5 Meter Setup and Operation Instructions
ti12053a
Operation
QTSPTS
GAL
AUTO
F
IG. 29
Dispensing Fluid in Manual Mode (FIG. 29)
1. Press and hold the Manual/Reset button.
LITERS
R-TOTAL
Fluid flows, and the amount displayed counts up from
zero or the previously dispensed amount.
4. Release/unlock the trigger when you have dispensed the desired amount of fluid.
Fluid flow stops. The amount you have dispensed is displayed.
You may press and hold the Manual/Reset button again to reset the
displayed amount to zero.
When the trigger is released, the automatic nozzle
prevents the fluid in the extension from running out.
•If the display was blank (asleep), it wakes up and
displays the amount that
was displayed before it
fell asleep.
•If the display was awake, and the meter is in
the Manual Dispense Mode, the display clears
to 0.00.
•If the display was awake, and the unit is in the
Viewing Totals mode or the Auto Dispense
Mode, the meter switches to the Manual Dispense Mode.
2. When the display is awake, you can dispense from
zero or from the displayed amount by doing one of
the following.
•Press and hold the Man-
ual/Reset button again to
clear the display to 0.00 if
it is not already at 0.00.
Then go to step 3.
OR
•Go straight to step 3 to dispense from the dis-
played amount.
3. Squeeze the trigger. You may lock it. See Locking and Unlocking the Trigger, page 16.
22312668W
Page 23
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
R-TOTAL
AUTO
ti12057a
Dispensing Fluid in Auto Mode (FIG. 30)
F
IG. 30
NOTICE
Before you begin a preset dispense cycle, make sure
AUTO is displayed. If you do not see AUTO on the
display, you are not in the Auto dispense mode, and
fluid flow will not stop when the auto preset amount is
dispensed.
a. Press and hold the
Auto/Reset button to
set the display to zero.
b. Press the10 button to
change the 10s digit,
press the 1.0 button to
change the 1s digit,
and the 0.1 button to
change the first decimal digit. You cannot
enter zero.
1. Press and hold the
Auto/Reset button.
The display wakes up if it was
asleep, and AUTO and the stored
preset dispense amount are displayed. The factory default is
5.00.
To change the stored preset dispense amount, see
Auto Preset Amount on page 20.
2. You can dispense or change the displayed preset
amount by doing one of the following.
•Go straight to step 3 to dispense the displayed
preset amount.
OR
•To change the displayed preset amount:
To reset the display to 0.00, press and hold the
Manual/Reset button.
3. Lock the trigger. See Locking and Unlocking the Trigger on page 16.
Fluid flows, and the displayed dispensed amount counts
up from zero. When the preset amount is dispensed,
the trigger unlocks, fluid flow stops, the dispensed
amount is displayed, and the meter switches to the
Manual Dispense Mode.
If you want to stop fluid flow before the preset amount is
dispensed, manually unlock the trigger. To continue the
dispense, lock the trigger, and the dispensed amount
resumes counting toward the preset amount.
If you want to continue dispensing after the trigger
unlocks at the preset dispense amount, squeeze the
trigger, and the dispensed amount resumes counting
until you release the trigger.
When the trigger unlocks, the automatic nozzle prevents the fluid in the extension from running out.
312668W23
Page 24
LDP5 Meter Setup and Operation Instructions
GAL
QTSPTS
LITERS
AUTO
R-TOTAL
ti12059a
GAL
QTSPTS
LITERS
AUTO
R-TOTAL
ti12060a
Viewing Totals
This is the procedure for viewing the non–resettable and
resettable totals. To change the resettable total, see
Resettable Total on page 18.
1. If the display is blank (asleep),
press and hold the Man-ual/Reset or Auto/Reset button to wake it up.
Resettable Totals
Non-Resettable Totals
FIG. 32
3. Press and hold the Total button again to view the
non-resettable, grand total
amount.
If the unit of measurement is
gallons, quarts, or pints, the
resettable total is displayed in
gallons, (F
IG. 32). If the unit of measurement is
liters, the resettable total is displayed in liters.
F
IG. 31
2. Press and hold the Total button to view the resettable total
amount (F
IG. 31).
Pressing and holding the Total button repeatedly
toggles between the non–resettable and resettable
total.
4. Press and hold the Manual/Reset or Auto/Reset but-
ton to return to the Manual or
Auto Dispensing Mode.
24312668W
Page 25
Error Codes
ti12061a
LDP5 Meter Setup and Operation Instructions
Error codes are listed below. Even in an error condition,
the unit keeps track of the amount dispensed. With any
error code displayed, as shown at right, you can:
AUTO
QTSPTS
GAL
LITERS
R-TOTAL
•Press the Manual/Reset
button. Error code is
cleared, unit switches into
Manual mode, and dispensed amount is displayed.
•Press the Auto/Reset button. Error code is cleared,
FIG. 33
unit switches into Auto
mode, and the preset
amount is displayed.
Error CodeCauseSolution
Err 1Flow rate is higher than 5 gpm.Adjust the flow rate so it is not higher
than 5 gpm.
Air was pumped through the line.Purge air from the line.
Err 4Flow has continued after it should
have shut off.
Check if unit is resting on the trigger if
an obstruction is pressing the trigger.
The unit checks for flow every second and repeats the error code until
the trigger is released and the error
code cleared.
Err 5The unit has dispensed the shut-off
default amount and has stopped fluid
flow.
Press the Manual/Reset button, and
dispense again. To change the
shut-off default amount, see Shut-off Default Amount, page 21.
Err 6A preset dispense amount of zero
was entered for the dispense or is
stored as the default, and a Preset
Enter an amount that is not zero. See
Dispensing Fluid in Auto Mode,
page 23.
dispense was attempted.
312668W25
Page 26
Troubleshooting
Troubleshooting
Relieve Pressure Relief Procedure, page 5, before
you check or repair the meter. Be sure all other valves
and controls and the pump are operating properly.
ProblemCauseSolution
Battery icon is displayed.Battery is low.Replace the battery. See Replacing the
Battery, page 31.
Battery icon is blinking, and bAtt
(BATT) is blinking.
Display does not activate or is
showing unintelligible character.
Slow or no fluid flowFilter is clogged.1.Relieve the pressure.
Battery is dead or is not suited for this
application (poor quality).
Battery is defective or dead.Replace the battery. See Replacing the
Electronic control is malfunctioning.Replace the electronic control (clam-
A dispense mode has not been
selected.
Replace the battery. See Replacing the
Battery page 31.
Battery page 31.
shell).
Select a dispense mode by pressing the
Manual/Reset button or the Auto/Reset
button.
Displayed dispensed amount is
not accurate.
Oil leaks from where fluid outlet
tube connects to housing.
2.Clean or replace the filter. See
Replacing the Filter, page 31.
3.If the problem remains, contact your
Graco distributor for repair or replacement.
Pump pressure is low.Turn up pump pressure.
Shut–off valve is not fully open.Fully open shut–off valve.
Foreign material is jammed in the
meter housing.
Unit needs to be calibrated for the fluid
that is being dispensed.
Outlet tube or sealing nut or street
elbow is loose or damaged.
Sealing nut is oriented the wrong way.Make sure the PTFE seal on the sealing
Contact your Graco distributor for repair
or replacement.
Calibrate the meter for the fluid that is
being dispensed. See Calibration on
page 19.
Check outlet tube, sealing nut, and
street elbow for looseness or damage
and tighten or replace.
nut is facing the surface against which it
is tightened.
26312668W
Page 27
Troubleshooting
ProblemCauseSolution
Meter leaks from Cover/ControlPoor swivel (3)/hose connection.Apply PTFE tape (leave minimum 2
engaged threads uncovered for electrical continuity) or sealant to threads of
hose and tighten the connection. See
step 9 in Installation Procedure.
Poor swivel (3)/meter housing
connection.
Torque the fitting to 20-25 ft-lb (27 to 34
N•m).
Damaged valve stem assembly.Replace or clean valve stem and
O-rings. Order Valve Repair Kit 240453.
Poor seal at meter housing plate.
Contact your Graco distributor for
repairs or replacement.
NOTE: Place a straight edge along
meter housing plate. If flat, plate and
seal are ok. If plate is not flat, meter is
damaged.
Meter leaks from
Automatic nozzle
NOTE: It is important to distinguish between the two causes of
Automatic nozzle has a damaged seal. Replace the nozzle. See Replacing the
Nozzle, page 31.
Valve has damaged or obstructed
seals.
Replace or clean valve stem and
o–rings. Order Valve Repair Kit 240453.
this problem. A new nozzle will
not correct a fluid leak caused
by a faulty valve.
LDP5 ONLY: Unit does not stop
dispensing when assumed auto
amount is dispensed.
Auto amount was not entered correctly. Enter a preset dispense amount in the
Auto dispense mode. AUTO must be
displayed below the amount.
Housing surface (3) must be clean to ensure
proper adhesive bonding of gasket (2)
6
Apply thread sealant when assembling
5
Torque to 20 to 25 ft-lb (27 to 34 N•m)
4
Apply lubricant when reassembling
3
Torque to 140 to 150 in.-lb (16 to 17 N•m)
2
Torque to 7 to 10 in.-lb (0.8 to 1.1 N•m)
1
30312668W
Page 31
Service
ti11362a
ti11362a
Tabs for tamper-evident
security seals, one on
each side of meter, prevent opening the cover.
ti11363a
d
o
w
n
s
t
r
e
a
m
8b
8a
4
ti8235
Service
Replacing the Battery
NOTICE
Do not change the battery while anything is shown on
the display. You must wait until the unit falls asleep
and the display is blank before you remove the battery. If you remove the battery while something is
shown on the display, that information will be lost from
memory.
Only replace the battery in a non-hazardous location, away from flammable fluids or fumes. Battery
required to meet safety approvals:
•Duracell
•Eveready
®
alkaline MN1604, PC1604 or
®
alkaline EN22, 522
Security Seal
FIG. 35
The security seal is used to prevent access to the inside
of the meter and tampering with the meter settings. See
F
IG. 35.
Replacing the Filter
1. Follow the Pressure Relief Procedure, page 6.
2. Unscrew the hose from the swivel (4).
3. Remove the o–ring (8b) and the filter (8a) from
inside of the swivel (4) with an o–ring pick.
4. Push the new filter (8a) into the swivel (4), and
make sure it is properly seated.
Orient the new filter (8a) so the concave side of the
screen faces downstream, as shown below
F
IG. 34
To change the battery, remove the battery cover, and
replace the old battery with a new battery (F
IG. 34).
Replacing the Nozzle
If the nozzle begins to leak, replace it. Refer to Installing Extension and Nozzle on Meter instructions, on
page 8
F
IG. 36
.
312668W31
5. Replace the o–ring (8b).
6. Thread the hose back into the swivel (4).
Page 32
Technical Data
Technical Data
Flow range*0.1 to 5 gpm (0.4 to 19 lpm)
Maximum Working Pressure1000 psi (69 bar)
Weight3 lbs (1.36 kg)
Dimensions without extension/nozzle
Length
Width
Height
Inlet1/2” npt, 1/2” BSPP, 1/2” BSPT
Outlet3/8” npt
Operating temperature range32°F to 120°F (0°C to 49°C)
Storage temperature range-30°F to 120°F (-34°C to 49°C)
Maximum totalizer amount
Maximum recorded dispensed volume
Maximum preset volume (LDP5 Meter only)
* Tested in No. 10W motor oil. Flow rates vary with fluid pressure, temperature and viscosity.
** Battery required to meet safety approvals: Duracell
† At 2.5 gpm (9.5 lpm), at 70°F (21°C), with 10W motor oil and 1 gallon (3.8 l) dispensed. May require calibration;
out-of-box accuracy is +/-1.25 percent.
Duracell
Eveready
®
is a registered trademark of Duracell Inc.
®
is a registered trademark of the Eveready Battery Co., Inc.
90 psi (1.2 bar) @ 5 GPM
+/- 0.5 percent
pints, quarts, gallons, liters (factory set in quarts)
99,999 units
999.99 units
999.9 units
®
MN1604 or Eveready® EN22, 522
32312668W
Page 33
Notes
Notes
312668W33
Page 34
Graco Extended Dispense Valve Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of two (2) years from the date of sale, repair
or replace any non-electronic part of the equipment determined by Graco to be defective. Graco will also for a period of one (1) years from the date
of sale, repair, or replace any meter electronic components determined by Graco to be defective. This warranty applies only when the equipment
is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 312668
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised February 2015
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