Graco 312666R User Manual

Instructions - Parts

™

Fusion

Plural Component, Impingement Mix Air Purge Spray Gun with ClearShot Liquid
Technology. For professional use only.

For use with non-flammable foam and polyurea. Not for use in explosive atmospheres.

3500 psi (24.5 MPa, 245 bar) Maximum Fluid Working Pressure
80-130 psi (0.56-0.9 MPa, 5.6-9.0 bar) Air Inlet Pressure Range
200° F (94° C) Maximum Fluid Temperature

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

See page 4 for model information.

CS

312666R

EN

TI11323a

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models/Mix Chamber Selection Guide . . . . . . . . . 3

Round Pattern Guns . . . . . . . . . . . . . . . . . . . . . . 3

Flat Pattern Guns . . . . . . . . . . . . . . . . . . . . . . . . 4

Wide Round Pattern Gun . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overall View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ClearShot Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Moisture Sensitivity of Isocyanates . . . . . . . . . . . . 9

Keep Components A and B Separate . . . . . . . . . 10

Foam Resins with 245 fa Blowing Agents . . . . . . 10

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Piston Safety Lock . . . . . . . . . . . . . . . . . . . . . . . . 11

Remove Front Cover . . . . . . . . . . . . . . . . . . . . . . . 12

Loss of Air Pressure . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16

Optional Hose Position . . . . . . . . . . . . . . . . . . . . . 17

Flat Spray Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Variable Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Change Variable Flow Adjustment Knob . . . . . 19

ClearShot Liquid Cartridge Installation/Removal 22

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Supplied Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . 24

Keep Gun Clean . . . . . . . . . . . . . . . . . . . . . . . . 24

As Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Weekly to Monthly . . . . . . . . . . . . . . . . . . . . . . . 24

Flush Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Clean Outside of Gun . . . . . . . . . . . . . . . . . . . . 25

Clean or Replace Front Cover and Retainer . . . 25

Clean Breather Plug . . . . . . . . . . . . . . . . . . . . . 25

Clean Fluid Manifold . . . . . . . . . . . . . . . . . . . . . 26

Adjust Fluid Valve Packings . . . . . . . . . . . . . . . 26

Clean Mix Chamber Nozzle . . . . . . . . . . . . . . . 27

Clean Passages . . . . . . . . . . . . . . . . . . . . . . . . 28

Clean Impingement Ports . . . . . . . . . . . . . . . . . 28

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . 33

Cutaway View . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . 35

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Remove Front End . . . . . . . . . . . . . . . . . . . . . . 35

Attach Front End . . . . . . . . . . . . . . . . . . . . . . . . 36

Mix Chamber and Side Seal Assemblies . . . . . 37

Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Mix Chamber Kits . . . . . . . . . . . . . . . . . . . . . . . 48

Flat Tip Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

O-ring Repair Kits . . . . . . . . . . . . . . . . . . . . . . . 50

Check Valve Filter Screen Kits . . . . . . . . . . . . . 51

Drill Bit Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Stainless Steel Side Seal Kit . . . . . . . . . . . . . . . 54

Polycarballoy Side Seal Kits . . . . . . . . . . . . . . . 54

Flat Pattern Stud Wall Kits . . . . . . . . . . . . . . . . . 54

Gun Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Lubricant for Gun Rebuild . . . . . . . . . . . . . . . . . 54

Grease Cartridge for Gun Shutdown . . . . . . . . . 54

Flushing Manifold . . . . . . . . . . . . . . . . . . . . . . . 54

Fluid Inlet Cover . . . . . . . . . . . . . . . . . . . . . . . . 54

Gun Cleaning Kit . . . . . . . . . . . . . . . . . . . . . . . . 54

ClearShot Liquid Cartridges . . . . . . . . . . . . . . . 54

Solvent Flush Canister Kit . . . . . . . . . . . . . . . . . 55

Solvent Flush Pail Kit . . . . . . . . . . . . . . . . . . . . . 55

Tip Cleanout Tool . . . . . . . . . . . . . . . . . . . . . . . 55

Circulation Manifold . . . . . . . . . . . . . . . . . . . . . . 55

Fusion AP Manifold Adapter . . . . . . . . . . . . . . . 55

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 57

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 57

2 312666R

Related Manuals

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used with the Fusion CS spray gun. Visit
www.graco.com for the most current manual
revisions.

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312666R 3

Models/Mix Chamber Selection Guide

Models/Mix Chamber Selection Guide

Round Pattern Guns

Mix Chamber

Impingement

Gun Part,

Series Part

CS20RD, B RD2020 0.020 (0.50) -000 SST

CS00RD, B RD0000 0.029 (0.70) -00 SST

CS01RD, B RD0101 0.042 (1.00) -01 SST

CS02RD, B RD0202 0.052 (1.30) -02 SST

CS03RD, B RD0303 0.060 (1.50) -03 SST

Port Size

in. (mm)

Equivalent

Size

Seal

Material

(18.9)

(15.1)

(11.4)

(7.6)

(3.8)

FLOW RATE in gpm (lpm)*

* To calculate flow in lb/min, multiply gpm rate by 10.

Example: 2 gpm x 10 = 20 lb/min.

*Accessory WD (wide pattern) mix chambers are available. See page 49.

5.0

4.0

3.0

2.0

1.0

0

500

(3.5, 35)

1000

(6.9, 69)

3

0

(

3

0

3

0

D

R

2

0

D

R

0

0

0

D

R

D

R

1500

(10.3, 103)

2000

(13.8, 138)

2500

(17.4, 172.4)

PRESSURE in psi (MPa, bar)

3

0

3

0

D

W

)

2

0

2

0

D

W

)

2

0

(

2

0

1*

0

1

0

D

W

)

01

(

01

1

0

D

R

*

0

0

0

0

D

W

)

0

0

(

0

*

2

2

2

2

D

W

)

0

0

0

(

0

2

0

2

3000

(20.7, 207)

3500

(24.1, 241)

4 312666R

Flat Pattern Guns

Models/Mix Chamber Selection Guide

Mix Chamber Flat Tip

Gun Part,

Series Part

CS20F1, B FL2020 0.020 (0.50) -000 FT0424 8-10 (203-254) 0.024 (0.61)

CS20F2, B FL2020 0.020 (0.50) -000 FT0438 8-10 (203-254) 0.038 (0.97)

CS00F1, B FL0000 0.029 (0.70) -00 FT0424 8-10 (203-254) 0.024 (0.61)

CS00F2, B FL0000 0.029 (0.70) -00 FT0438 8-10 (203-254) 0.038 (0.97)

CS00F3, B FL0000 0.029 (0.70) -00 FT0624 12-14 (305-356) 0.024 (0.61)

CS00F4, B FL0000 0.029 (0.70) -00 FT0638 12-14 (305-356) 0.038 (0.97)

CS00F5, B FL0000 0.029 (0.70) -00 FT0838 16-18 (406-457) 0.038 (0.97)

CS00F6, B FL0000 0.029 (0.70) -00 FT0848 16-18 (406-457) 0.048 (1.22)

CS01F1, B FL0101 0.042 (1.00) -01 FT0424 8-10 (203-254) 0.024 (0.61)

CS01F2, B FL0101 0.042 (1.00) -01 FT0438 8-10 (203-254) 0.038 (0.97)

CS01F3, B FL0101 0.042 (1.00) -01 FT0624 12-14 (305-356) 0.024 (0.61)

CS01F4, B FL0101 0.042 (1.00) -01 FT0638 12-14 (305-356) 0.038 (0.97)

CS01F5, B FL0101 0.042 (1.00) -01 FT0838 16-18 (406-457) 0.038 (0.97)

CS01F6, B FL0101 0.042 (1.00) -01 FT0848 16-18 (406-457) 0.048 (1.22)

CS02F1, B FL0202 0.052 (1.30) -02 FT0424 8-10 (203-254) 0.024 (0.61)

Impingement

Port Size in. (mm)

Equivalent

Size Part

Pattern Size

in. (mm)

Orifice Size

in. (mm)

CS02F2, B FL0202 0.052 (1.30) -02 FT0438 8-10 (203-254) 0.038 (0.97)

CS02F3, B FL0202 0.052 (1.30) -02 FT0624 12-14 (305-356) 0.024 (0.61)

CS02F4, B FL0202 0.052 (1.30) -02 FT0638 12-14 (305-356) 0.038 (0.97)

CS02F5, B FL0202 0.052 (1.30) -02 FT0838 16-18 (406-457) 0.038 (0.97)

CS02F6, B FL0202 0.052 (1.30) -02 FT0848 16-18 (406-457) 0.048 (1.22)

312666R 5

Models/Mix Chamber Selection Guide

3.0

(11.4)

2.25

(8.55)

1.5

(5.7)

0.75

(2.85)

FLOW RATE in gpm (lpm)*

* To calculate flow in lb/min, multiply gpm rate by 10.

Example: 2 gpm x 10 = 20 lb/min.

0

500

(3.5, 35)

(6.9, 69)

1000

L

F

L

F

F

1500

(10.3, 103)

2000

(13.8, 138)

2500

(17.4, 172.4)

PRESSURE in psi (MPa, bar)

2

0

L

F

0

0

2

L

i

w

2

0

1

0

1

0

w

0

0

w

0

2

0

(20.7, 207)

h

t

w

t

i

i

T

F

h

t

i

F

h

F

th

3000

X

T

F

X

T

8

4

X

X

T

3

X

X

X

p

i

t

i

t

8

3

X

p

i

t

8

p

ti

4

2

(24.1, 241)

p

3500

Wide Round Pattern Gun

Mix Chamber

Impingement

Gun Part,

Series Part

Port Size

in. (mm)

Equivalent

Size

CS22WD, B WD2222 0.022 (0.56) N/A 8-9 (203-229) 4.5 lb/min at 1000 psi

CS00WD, B WD0000 0.028 (0.71) -00 15 (381.0) RD0000

CS01WD, B WD0101 0.039 (0.99) -01 16 (406.4) RD0101

CS02WD, B WD0202 0.046 (1.17) -02 18 (457.2) RD0202

CS03WD, B WD0303 0.057 (1.45) -03 18 (457.2) RD0303

Pattern Diameter at

24 in. (610 mm) to

Target

in. (mm)

Equivalent Flow to

Mix Chamber Size

Reference Part No.

6 312666R

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equip­ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers
to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes
but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on
skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to appli­cable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get

immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To
avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has
cooled completely.

312666R 7

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric
lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when
flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not
use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest
rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-
nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn­ings. For complete information about your material, request MSDS forms from
distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with
genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon
solvents or fluids containing such solvents in pressurized aluminum equipment. Such
use can cause serious chemical reaction and equipment rupture, and result in death,
serious injury, and property damage.

8 312666R

Overall View

Overall View

C

N

M

U

Y

G

L

F

X

D

V

S

A

P

T

H

FIG. 1

Key:

A A Side Fluid Valve (ISO)
B B Side Fluid Valve (RESIN) (not shown)
C Front Cover Retainer
D Air Line Quick Coupler
E Breather Plug
F Fluid Housing (under cover)
G Grease Fitting (under cover)
H Handle
L Piston Safety Lock/Flow Selector Knob
M Gun Fluid Manifold
N Mix Chamber Nozzle
P Optional Fluid Inlets (A Side Shown)

W

E

TI11324a

R

R ClearShot Liquid Cartridge
S Fluid Inlet Swivels (A Side Shown)
T Trigger
U Front Cover
V Gun Air Whip Hose
WAir Valve
X Variable Flow Adjustment Knob
Y Manifold Check Valve/Inlet Screen Housing

312666R 9

ClearShot Liquid

ClearShot Liquid

Read material MSDS to know specific haz­ards and precautions related to ClearShot
Liquid.

Isocyanate Hazard

Spraying materials containing isocyanates
creates potentially harmful mists, vapors,
and atomized particulates.

Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to isocyanates.

Prevent inhalation of isocyanate mists,
vapors, and atomized particulates by provid­ing sufficient ventilation in the work area. If
sufficient ventilation is not available, a sup­plied-air respirator is required for everyone in
the work area.

To prevent contact with isocyanates, appro­priate personal protective equipment, includ­ing chemically impermeable gloves, boots,
aprons, and goggles, is also required for
everyone in the work area.

begin to gel, increasing in viscosity. If used,
this partially cured ISO will reduce perfor­mance and the life of all wetted parts.

The amount of film formation and rate of
crystallization varies depending on the
blend of ISO, the humidity, and the tem­perature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a des­iccant dryer in the vent, or a nitrogen atmo­sphere. Never store ISO in an open
container.

• Keep the ISO lube pump reservoir filled
with Graco Throat Seal Liquid (TSL), Part

206995. The lubricant creates a barrier
between the ISO and the atmosphere.

• Use moisture-proof hoses specifically
designed for ISO, such as those supplied
with your system.

• Never use reclaimed solvents, which may
contain moisture. Always keep solvent con­tainers closed when not in use.

• Never use solvent on one side if it has
been contaminated from the other side.

• Always park pumps when you shutdown.

• Always lubricate threaded parts with Part
217374 ISO pump oil or grease when reas­sembling.

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two
component foam and polyurea coatings. ISO
will react with moisture (such as humidity) to
form small, hard, abrasive crystals, which
become suspended in the fluid. Eventually a
film will form on the surface and the ISO will

10 312666R

Keep Components A and B Separate

Keep Components A
and B Separate

CAUTION

To prevent cross-contamination of the equip­ment’s wetted parts, never interchange com-
ponent A (isocyanate) and component B
(resin) parts. The gun is shipped with the A
side on the left. The fluid manifold, fluid
housing, side seal assembly, check valve
cartridge, and mix chamber are marked on
the A side.

Foam Resins with 245 fa Blowing Agents

New foam blowing agents will froth at tempera­tures above 90°F (33°C) when not under pres­sure, especially if agitated. To reduce frothing,
minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equip­ment multiple times to ensure it is thor­oughly clean.

• Always clean the fluid inlet strainers after
flushing.

• Check with your material manufacturer for
chemical compatibility.

• Most materials use ISO on the A side, but
some use ISO on the B side.

• Epoxies often have amines on the B (hard­ener) side. Polyureas often have amines on
the B (resin) side.

312666R 11

Grounding

Grounding

Check your local electrical code and propor­tioner manual for detailed grounding instruc­tions.

Ground the spray gun through connection to a
Graco-approved grounded fluid supply hose.

Piston Safety Lock

Engage piston safety lock whenever you stop
spraying to avoid accidental triggering.

Disengage

To disengage piston safety lock, push knob in
and turn counterclockwise until it pops out.
There will be a gap between knob and gun
body.

Disengaged

TI12240a

FIG. 3

Engage

To engage piston safety lock, push knob in
and turn clockwise. If engaged, gun will not
actuate.

Engaged

TI11326a

FIG. 2

12 312666R

Remove Front Cover

Remove Front Cover

1. Follow Pressure Relief Procedure, page

17.

2. Ensure fluid valves A and B are closed
before turning front cover retainer (C).

C

A

Loss of Air Pressure

In event of loss of air pressure, gun will con­tinue to spray. To shut off gun, do one of the
following:

• Push in piston safety lock, see page 12.

• Close fluid valves A and B.

A

TI11327a

FIG. 4

TI11327a

FIG. 5

312666R 13

Setup

Setup

1. Close fluid valves A and B.

TI11328a

FIG. 6

2. Connect A (ISO) and B (RESIN) fluid hoses
to fluid manifold.

TI11329a

FIG. 7

3. Purge air from fluid lines using feed pump
pressure only (less than 500 psi (3.5 MPa,
35 bar)).

a. Ensure fluid valves are closed. Open

fluid manifold check valves 2 to 2-1/2
turns.

c. Close fluid valves and retighten fluid

manifold check valves.

TI11337a

FIG. 8

4. Engage piston safety lock, page 12.

5. Install ClearShot Liquid cartridge. See

ClearShot Liquid Cartridge Installa­tion/Removal , page 23.

6. Connect gun air whip hose (V) air valve (W)
to main air hose. Assemble fluid manifold
(M) to gun by hand, and then tighten bolt.

7. Connect air line to quick coupler (D). Turn
on air. Open air valve (W). Air should flow
from nozzle (N).

b. Open fluid valves and wait for all air to

bleed from fluid hoses.

N

M

D

V

W

TI11331a

FIG. 9

8. Apply layer of lubricant over front cover of
gun and front cover retainer, or use gun
cover to prevent overspray buildup and
ease disassembly.

14 312666R

Setup

9. Disengage piston safety lock, page 12.

TI12240a

FIG. 10

10.Trigger gun to check for full mix chamber
travel and to prime ClearShot Liquid dosing
pump. See ClearShot Liquid Cartridge
Installation/Removal, page 23.

11.Engage piston safety lock, page 12.

14.Disengage piston safety lock, page 12.

TI12240a

FIG. 13

15.Test spray onto cardboard. Adjust pressure
and temperature to get desired results.

TI11326a

FIG. 11

12.Turn on proportioner.

13. Open B (RESIN) fluid valve. Then open A
(ISO) fluid valve.

TI11333a

FIG. 12

TI11334a

FIG. 14

16.The gun is now ready to spray.

CAUTION

Air supply is required for gun actuation. Do
not disconnect gun air supply until fluid pres­sure is relieved, page 17.

312666R 15

Shutdown

Shutdown

Overnight Shutdown

1. Follow Pressure Relief Procedure, page

17.

2. Leave air turned on and gun detriggered.

Grease gun daily to prevent two-compo­nent curing and keep fluid passages clean.
Purge air carries grease mist through air
chamber (AC), impingement ports (IP),
and out mix chamber nozzle (N), coating
all surfaces. Use Graco 117773 grease.

N

IP

AC

14

3. Unscrew and remove front cover retainer
(C). Remove front cover (U).

4. Using grease gun, dispense a half shot of
grease into fitting (G). Do not over-grease;
use a half shot maximum.

G

N

U

W

C

TI11335a

FIG. 16

5. Replace front cover (U) and front cover
retainer (C).

FIG. 15

Always leave a ClearShot Liquid cartridge
in gun handle to prevent cartridge bore
contamination.

!IR
#3,
#3,!IR
&LUID
'REASE

TI12124a

16 312666R

Pressure Relief Procedure

1. Engage piston safety lock, page 12.

FIG. 19

4. Trigger gun onto cardboard or into waste

TI11326a

FIG. 17

Pressure Relief Procedure

TI12240a

container to relieve pressure.

CAUTION

Air supply is required for gun actuation. Do
not disconnect gun air supply until fluid pres­sure is relieved.

2. Close fluid valves A and B. Leave air valve
(W) open.

W

A

TI11327a

IG

. 18

F

3. Disengage piston safety lock, page 12.

TI11336a

FIG. 20

5. Engage piston safety lock, page 12.

Fluid in the hose and proportioner is still under
pressure. Follow the Pressure Relief Procedure
in the proportioner manual.

To relieve pressure in the hose manifold after the
gun is removed, place the fluid manifold over
containers, facing away from you. Ensure fluid
valves are closed. Very slowly open fluid mani­fold check valves 2 to 2-1/2 turn. Under high
pressure, fluid will spray sideways from the fluid
ports.

TI11337a

312666R 17

Optional Hose Position

Optional Hose Position

Fluid inlet swivel fittings point to rear. If
desired, these positions can be changed so
hoses point downward.

CAUTION

To prevent cross-contamination of gun’s wet­ted parts, do not interchange A component
(isocyanate) and B component (resin) parts.

1. Follow Pressure Relief Procedure, page

17. Also relieve system pressure, see pro­portioner manual.

2. Disconnect air (D) and remove fluid mani­fold (M).

4. Apply thread sealant to plugs (1e), elbows
(35), and male threads of fluid valve
assemblies. Install elbows (35) in optional
inlets, facing down. Install fluid valve
assemblies in elbows. Be sure to install A
fluid assembly in A side. Install plugs where
swivels had been. Torque all parts to
235-245 in-lb (26.6-27.7 N•m).

1e

TI12085a

FIG. 23

5. Connect A and B hoses to A and B swivels.

M

D

TI11330a

IG

. 21

F

3. Disconnect fluid hoses from inlet swivels
(A, B). Remove fluid valve assemblies.
Remove plugs from optional inlets (P).

B

P

A

TI11329a

FIG. 22

6. Attach fluid manifold. Connect air. Return
gun to service.

18 312666R

Flat Spray Tips

Flat Spray Tips

1. Follow Pressure Relief Procedure, page

17.

2. Unscrew and remove front cover retainer
(C).

3. Remove front cover (U) and o-ring (2b).
Inspect o-ring.

4. Remove tip retainer (46) and tip (21).
Inspect o-ring (47).

5. Remove fluid housing (F). Loosen A and B
side seals. Slide flat mix chamber (14) out
rear of fluid housing.

47

21

14

c. Assemble o-ring (47), tip (21), and tip

retainer (46) to front of mix chamber
(14).

8. Reposition tip horizontally or vertically, or
install different tip size.

TI12088a

46

U

C

F

TI12087a

FIG. 24

If tip is stuck, pry off with small screwdriver
or pull off with pliers. Tip is hardened to
resist damage.

6. To clean, soak tip in compatible solvent.
Clean gently with tip cleanout tool 15D234;
page 56 for details of tool.

7. Reassemble in reverse order.

a. Insert mix chamber (14) from rear of

fluid housing.

b. Tighten A and B side seals on fluid

housing.

TI2648a

FIG. 25

Tips marked on back with last three digits
of part number. See Flat Tip Kits, page

50.

9. Reinstall fluid housing (F) to handle.

10.Reinstall front cover (U) and front cover
retainer (C).

312666R 19

Variable Flow

Variable Flow

Operation

The variable flow feature is designed to
provide immediate adjustment between a
full flow pattern (determined by mix cham­ber size) and a user defined reduced flow
pattern.

Variable

Flow

Adjustment

Knob

FIG. 26

TI12240a

Safety
Stop/Flow
Selector
Knob

Change Variable Flow Adjustment Knob

1. Turn air valve (W) OFF.

2. Turn flow selector knob to variable flow
position. See FIG. 27.

OFF

Full Flow

Variable

Flow

FIG. 27

Safety
Stop/Flow
Selector
Knob

Variable
Flow
Adjustment
Knob

TI11345a

Reduced Flow

To spray a reduced flow pattern, push in and
turn flow selector knob to variable flow posi­tion. See FIG. 27.

Full Flow

To return to a full flow pattern, push in and turn
flow selector knob to full flow position. See FIG.

27.

20 312666R

3.

To increase variable flow

: push in and turn

variable flow knob counterclockwise.

To decrease variable flow

: push in and turn

variable flow knob clockwise.

Variable
Flow
Adjustment
Knob

TI11344a

FIG. 28

The variable flow adjustment knob cannot
be adjusted when the flow selector knob is
in the safety stop position. See FIG. 27.

Variable Flow

4. Turn air valve ON, and open fluid valves.
Verify that flow selector knob is set to the
variable flow position. See FIG. 27.

5. Test spray pattern on cardboard. Repeat
steps 1 through 6 until desired spray pat­tern is reached.

TI11334a

FIG. 29

The variable flow adjustment knob locks
into detents every 15°. Ensure knob is
locked into a detent before proceeding to
step 5.

312666R 21

Variable Flow

22 312666R

ClearShot Liquid Cartridge Installation/Removal

ClearShot Liquid Cartridge Installation/Removal

If ClearShot Liquid cartridge removal or
installation is difficult, lubricate cartridge
o-rings and/or cartridge bore with a few
drops of ClearShot Liquid. Water-based
lubricants can be used as well.

Do not use Fusion grease or other petro­leum- or vegetable-based lubricants. They
will cause cartridge o-rings to swell and
stick inside gun handle.

Installation

1. Follow Pressure Relief Procedure, page

17.

2. Remove plastic cap from new ClearShot
Liquid cartridge.

3. Insert cartridge into gun handle. Ensure
cartridge tabs are aligned correctly with
cartridge tab recesses in gun handle.

TI113341a

FIG. 31

4. After cartridge is fully inserted, turn car­tridge 1/4 turn clockwise to lock it into gun
handle.

TI113342a

FIG. 32

TI113340a

IG

. 30

F

5. Turn air valve ON and prime ClearShot Liq­uid dosing pump.

a. Trigger gun 20 times to prime dosing

pump.

b. Trigger gun onto cardboard to see

dosed ClearShot Liquid.

6. Resume spraying.

312666R 23

ClearShot Liquid Cartridge Installation/Removal

Removal

1. Follow Pressure Relief Procedure, page

17.

2. Turn air valve (W) OFF.

3. Push in and turn cartridge 1/4 turn counter­clockwise (viewed from bottom).

TI11338a

FIG. 33

Troubleshooting

For ClearShot Liquid cartridge troubleshooting,
see Troubleshooting on page 31.

4. Pull cartridge out of gun handle.

TI11339a

FIG. 34

24 312666R

Maintenance

Maintenance

Supplied Tool Kit

• Hex Nut Driver; 5/16

• Screwdriver; 1/8 blade

• Nozzle Drill Bit; various sizes depending on
nozzle size. See Table 1.

• Impingement Port Drill Bit; various sizes
depending on port size. See Table 3.

• 117661 Pin Vise; dual reversible chucks

Reversible

Reversible

TI3684a

FIG. 35

As Needed

1. Clean Outside of Gun, page 26.

2. Clean Mix Chamber Nozzle, page 28, a
minimum of once a day.

3. Clean Breather Plug, page 26.

4. Clean Fluid Manifold, page 27.

5. Clean Passages, page 29.

6. Clean Impingement Ports, page 29.

7. Adjust Fluid Valve Packings, page 27.

Daily

Follow Shutdown, page 16.

Weekly to Monthly

• 117792 Grease Gun; with 3 oz grease

• 15B817 Flush Manifold

Keep Gun Clean

Keep gun clean with accessory gun cover,
page 55.

Applying a light coat of lubricant will make
cleaning easier.

1. Clean Mix Chamber and Side Seal
Assemblies, page 38. Check o-rings.

2. Clean Check Valves, page 41. Check
o-rings and filters.

312666R 25

Maintenance

Flush Gun

1. Follow Pressure Relief Procedure, page

17.

2. Flush with compatible solvent into a
grounded metal pail, holding a metal part of
fluid manifold firmly to side of pail. Use low­est possible fluid pressure when flushing.

3. Follow Pressure Relief Procedure, page

17.

For a more thorough flush, a solvent flush
kit (256510 248229) is available as an
accessory.

Clean Outside of Gun

Wipe off outside of gun with compatible sol­vent. Use N-Methylpyrrolidone (NMP), Dyna­solve CU-6, Dzolv, or an equivalent to soften
cured material.

CAUTION

These solvents are not recommended for
flushing; use only for cleaning.

Clean or Replace Front Cover and Retainer

Soak front cover retainer (C) and front cover
(U) in compatible solvent. Brush or wipe clean.
Replace as needed.

Clean Breather Plug

Remove and clean breather plug with compati­ble solvent.

26 312666R

Maintenance

Clean Fluid Manifold

Clean fluid manifold fluid ports with compatible
solvent and brush whenever removed from
gun. Do not damage the internal sealing sur­faces. Fill fluid ports with grease if left
exposed, to seal out moisture.

Fluid Ports

TI12089a

FIG. 36:

Clean or Replace Fluid Screens

1. Follow Pressure Relief Procedure, page

17.

3. Remove fluid screens by unthreading them
from fluid manifold.

CAUTION

To prevent cross-contamination of the check
valves, do not interchange A component and
B component parts. The A component check
valve is marked with an A.

4. Clean or replace fluid screens. See Acces-
sories, page 55.

5. Carefully inspect o-rings and fluid screen
surfaces. Replace if worn or damaged.

6. Liberally lubricate o-rings and reassemble.
Use a hex nut driver to tighten.

Adjust Fluid Valve Packings

Periodic adjustment may be necessary to stop
fluid leakage. If fluid valve is leaking, adjust the
packings:

2. Relieve pressure in hose manifold after gun
is removed.

a. Place the fluid manifold over containers,

facing away from you.

b. Ensure fluid valves are closed.

c. Very slowly open fluid manifold check

valves 2 to 2-1/2 turn. Under high pres­sure, fluid will spray sideways from the
fluid ports.

TI11337a

IG

. 37

F

1. Follow Pressure Relief Procedure, page

17.

2. Loosen set screw and remove valve han­dle.

3. Turn valve packing nut clockwise in
1/8-turn increments until leak is corrected.

4. Re-pressurize system then check for leaks.
Repeat procedure as necessary.

1/8

TI19008a

FIG. 38

312666R 27

Maintenance

Clean Mix Chamber Nozzle

1. Engage piston safety lock, page 12.

TI11326a

FIG. 39

2. Refer to Table 1. Also see identification
chart under Drill Bit Kits, page 53. Use
appropriate size drill bit to clean mix cham­ber nozzle (N).

N

TI12090a

FIG. 40

Table 1: Nozzle Drill Bit Sizes

Round Spray Flat Spray

Mix

Chamber

Drill Size

in. (mm)

Mix

Chamber

Drill Size

in. (mm)

RD2020 #58, .042

(1.00)

RD0000 #55, .052

(1.30)

RD0101 #53, .060

(1.50)

RD0202 #50, .070

(1.75)

RD0303 #44, .086

(2.15)

FL2020 3/32, .094

(2.35)

FL0000 3/32, .094

(2.35)

FL0101 3/32, .094

(2.35)

FL0202 3/32, .094

(2.35)

28 312666R

Maintenance

Clean Passages

If necessary, clean out passages in fluid hous­ing and handle with drill bits. All drill bits are
available in an accessory kit. Order kit 256526
for ClearShot Handle Drill Kit; see Accesso-

ries, page 55.

Clean Impingement Ports

1. Follow Pressure Relief Procedure, page

17.

2. Disconnect air (D) and remove fluid mani­fold (M).

M

D

TI11330a

FIG. 41

3. Flush Gun, page 26. If gun will not flush,
see Mix Chamber and Side Seal Assem-
blies, page 38.

4. Remove Front End, page 36.

312666R 29

Maintenance

5. Loosen A and B side seals two turns.

6. Pull out mix chamber from back of fluid
housing. See Table 2 for appropriate size
drill to clean ports. Also see identification
chart under Drill Bit Kits, page 53.

Some mix chambers have counter bored
holes and require two drill sizes to clean
impingement ports completely.

Impingement Port

TI12097a

Table 2: Impingement Port Drill Bit Sizes

Mix

Chamber

RD2020 #76, .020 (0.50) #53, .060 (1.50)

RD0000 #69, .029 (0.70) #53, .060 (1.50)

RD0101 #58, .042 (1.00) N/A

RD0202 #55, .052 (1.30) N/A

RD0303 #53, .060 (1.50) N/A

FL2020 #76, .020 (0.50) #53, .060 (1.50)

FL0000 #69, .029 (0.70) #53, .060 (1.50)

FL0101 #58, .042 (1.00) N/A

FL0202 #55, .052 (1.30) N/A

Impingement

Port (IP) Drill

Bit Size in.

(mm)

Counter-bore

(CB) Drill Bit

Size in. (mm)

7. Push mix chamber back into position.

IP

CB

Mix Chambers RD and

FL, 2020 and 2929

IG

. 42

F

CB

Mix Chambers RD and FL,

4242 or larger

IP

8. Tighten A and B side seals.

9. Attach Front End, page 37.

10.Attach fluid manifold (M). Connect air (D).
Return gun to service.

TI3533a

30 312666R

Troubleshooting

Troubleshooting

1. Follow Pressure Relief Procedure, page

CAUTION

17, before checking or repairing gun.

To prevent cross-contamination of gun’s wet-

2. Check all possible problems and causes
before disassembling gun.

PROBLEM CAUSE SOLUTION

Gun does not fully actuate when
triggered.

Fluid does not spray when gun is
fully actuated.

Gun actuates slowly. Plugged breather plug (9). Clean Breather Plug, page 26.

Gun delays, then actuates
abruptly.

Loss of round pattern. Dirty mix chamber (14) nozzle. Clean Mix Chamber Nozzle,

Loss of flat pattern. Plugged spray tip. Clean in compatible solvent.

Safety lock engaged. Disengage piston safety lock. See

Plugged breather plug (9). Clean Breather Plug, page 26.
Damaged air valve o-rings (15). Replace. See Air Valve, page 43.
Closed fluid valves (1b). Open.

Plugged impingement ports. Clean Impingement Ports, page

Plugged check valves (44,45). Clean. See Check Valves, page

Damaged piston o-rings (4a, 4c). Replace. See Piston, page 42.
Dirty air valve, or damaged

o-rings (15).
Cured material around side seals

(42, 43).

Empty ClearShot Liquid cartridge. Replace. See ClearShot Liquid

ClearShot Liquid dosing pump is
not primed.

Worn tip. Replace. See Flat Spray Tips,

Empty ClearShot Liquid cartridge. Replace. See ClearShot Liquid

Dirty mix chamber (14) nozzle. Clean Mix Chamber Nozzle,

ted parts, do not interchange A component
(isocyanate) and B component (resin) parts.

Piston Safety Lock, page 12.

29.

41.

Clean air valve or replace o-rings.
See Air Valve, page 43.

Inspect side seals (42c) and mix
chamber (14) for scratches.
Replace; see Mix Chamber and
Side Seal Assemblies, page 38.

page 28.

Cartridge Installation/Removal ,
page 23.

Prime dosing pump. See Clear-

Shot Liquid Cartridge Installa­tion/Removal , page 23.

page 19.

Cartridge Installation/Removal ,
page 23.

page 28.

312666R 31

Troubleshooting

PROBLEM CAUSE SOLUTION

Leakage between flat tip and mix
chamber.

Tip not seated properly. Reassemble. See Flat Spray

Tips, page 19.

Damaged/missing o-ring (47). Replace. See Flat Spray Tips,

page 19.

Pressure imbalance. Plugged impingement ports. Clean Impingement Ports, page

29.

Plugged check valves (44, 45). Clean. See Check Valves, page

41.

Viscosities not equal. Adjust temperature to compen-

sate.

Plugged fluid screens. Clean. See Clean or Replace

Fluid Screens, page 27.

A and/or B fluid in gun air section. Damaged side seals (42, 43). Replace. See Mix Chamber and

Side Seal Assemblies, page 38.

Damaged mix chamber (14). Replace. See Mix Chamber and

Side Seal Assemblies, page 38.

Damaged side seal o-rings (42d,
42e).

Tightened flat tip retainer with

Replace. See Mix Chamber and
Side Seal Assemblies, page 38.

Close valves first.

fluid valves (1b) open.

Fluid mist from mix chamber. Damaged side seals (42, 43). Replace. See Mix Chamber and

Side Seal Assemblies, page 38.

Damaged side seal o-rings (42d,
42e).

Replace. See Mix Chamber and
Side Seal Assemblies, page 38.

Damaged mix chamber (14). Replace. See Mix Chamber and

Side Seal Assemblies, page 38.

Dosed ClearShot Liquid normal. No action required.

Rapid buildup of material on air
cap.

Plugged front cover holes. Clean or Replace Front Cover

and Retainer, page 26.

Damaged/missing fluid housing

Replace. See Parts, page 44.

o-ring (2b or 2c).
Damaged front o-ring (2b). Replace. See Parts, page 44.

Reduced cleanoff air. Damaged fluid housing o-ring

Replace. See Parts, page 44.

(2d).

Excessive purge air when fluid
valves are closed and gun is

Damaged/missing fluid housing
o-ring (2c).

Replace. See Parts, page 44.

de-triggered.
Fluid does not shut off when fluid

Damaged fluid valves (1b). Replace. See Parts, page 44.

valves are closed.
Burst of air from muffler when gun

Normal. No action required.

is triggered.

32 312666R

Troubleshooting

PROBLEM CAUSE SOLUTION

Steady air leakage from muffler. Damaged air valve o-rings (4d). Replace. See Air Valve, page 43.

Damaged piston o-rings (4a, 4c). Replace. See Piston, page 42.
Air leakage from front air valve. Damaged air valve o-rings (4d). Replace. See Air Valve, page 43.
Air leak between handle and fluid

Damaged o-ring (2c or 2d). Replace. See Parts, page 44.
housing

Cannot tighten front cover retainer
(20) until it bottoms out.

Installing round mix chamber front

cover on a flat tip gun.

Inspect front cover for flat tips
256416 and for round tips

256414.

Gun does not dose ClearShot Liq­uid.

Empty ClearShot Liquid cartridge. Replace. See ClearShot Liquid

Cartridge Installation/Removal ,
page 23.

ClearShot Liquid dosing pump is

not primed.

Prime dosing pump. See Clear-

Shot Liquid Cartridge Installa­tion/Removal , page 23.

Damaged cartridge o-rings. Replace. See ClearShot Liquid

Cartridge Installation/Removal ,

page 23.

Damaged or cracked cartridge. Replace. See ClearShot Liquid

Cartridge Installation/Removal ,
page 23.

Damaged dosing piston. Repair. See Piston, page 42.
Excessive ClearShot Liquid dos-

ing; producing less than 1000
doses per cartridge.

ClearShot Liquid cartridge instal­lation or removal is difficult.

Non-regulated air supply to gun. Regulate air supply to gun.

Excessive air pressure at gun. Regulate air supply to 80 psi (0.56

MPa, 5.6 bar).

Damaged or dirty o-rings on air

piston and/or dosing piston.

Friction between cartridge o-rings

and cartridge bore.

Repair or clean o-rings. See Pis-
ton, page 42.

Lubricate cartridge o-rings and/or
cartridge bore with a few drops of
ClearShot Liquid. See , page 22.

ClearShot Liquid cartridge is
pressure locked in cartridge bore.

Cartridge is empty. Temporary

cartridge pressure lock.

Engage piston safety lock and
trigger gun 20 times to bleed
pressure in cartridge. See Clear-

Shot Liquid Cartridge Installa­tion/Removal , page 23.

312666R 33

Theory of Operation

Theory of Operation

Gun Triggered (Fluid Spraying)

Mix chamber (14) moves back, shutting off
purge air flow. Impingement ports (IP) align
with fluid ports of side seals (42, 43), allowing
fluid to flow through mix chamber nozzle (N).

Flow paths are not shown to scale, for
clarity.

CSL is dosed into purge air.

ACIPN

14

Gun Detriggered (Air Purging)

Mix chamber (14) moves forward, shutting off
fluid flow. Impingement ports (IP) open to air
chamber (AC), allowing purge air to flow
through mix chamber nozzle (N).

See Shutdown (page 16) for use of grease fit­ting (G).

Flow paths are not shown to scale, for
clarity.

CSL is dosed into purge air.

N

IP

AC

AC

14

!IR
#3,
&LUID
'REASE

TI12123a_1

34 312666R

!IR
#3,
#3,!IR
&LUID
'REASE

TI12124a

Cutaway View

2 (Fluid Housing Assy.; see page 44)

Theory of Operation

3

4 (Piston Assy.; see page 44)

14

19

20

45

44

42

6

15

15

5

23

17

13

16

9

1 (Hose Manifold Assy.; see page 48)

TI12091a

312666R 35

Repair

Repair

Tools Required

Tools required to complete gun repair proce­dures:

• adjustable wrench

• flat head screwdriver (included)

• 5/16 hex nut driver (included)

Lubrication

See page 55 to order lubricant. Liberally lubri­cate all o-rings, seals, and threads.

Do not lubricate o-ring, seals, and threads
on ClearShot Liquid cartridge.

Remove Front End

4. Unscrew and remove front cover retainer
(C).

5. Remove front cover (U).

U

C

FIG. 43

6. Turn fluid housing (F) 1/4 turn counter­clockwise to disengage slots. Remove fluid
housing.

2b

TI12092a

Proper attachment of front end is critical. Do
not operate gun if front end is loose or not
snug against handle.

1. Follow Pressure Relief Procedure, page
page 17.

2. Flush Gun, page 26.

CAUTION

If front cover retainer (C) and front cover (U)
are stuck due to material buildup, do not
force it by turning entire front end. Soak front
of gun in solvent to soften cured material and
free front cover and front cover retainer.

3. Use hex nut driver to remove fluid manifold
(M).

F

TI12093a

FIG. 44

7. Inspect fluid housing o-rings for wear or
damage. Replace if necessary.

36 312666R

Repair

Attach Front End

Proper attachment of front end is critical. Do
not operate gun if front end is loose or not
snug against handle.

1. Engage piston safety lock, page 12.

TI11326a

F

IG

. 45

4. Turn fluid housing 1/4 turn clockwise to
engage slots.

TI12094a

FIG. 47

5. Replace front cover (U).

6. Screw on front cover retainer (C).

F

U

2b

2. Liberally lubricate o-rings (2c, 2d) and reas­semble on fluid housing. Insert keyed end
of mix chamber (14) in socket of piston
assembly (4).

2d

2c

14

IG

. 46

F

4

TI12129a

3. Push fluid housing (F) flush to handle.

C

TI12092a

IG

. 48

F

312666R 37

Repair

Mix Chamber and Side Seal Assemblies

See Models/Mix Chamber Selection Guide,
page 4, for available mix chamber sizes.

1. Follow Pressure Relief Procedure, page

17.

2. Remove fluid manifold (M). Leave air con­nected.

M

5. Remove Front End, page 36.

CAUTION

To prevent cross-contamination of side seal
assemblies, do not interchange A compo­nent and B component parts. The A compo­nent assembly is marked with an A.

6. Use hex nut driver to remove side seal
assemblies (42, 43).

2a

B

43

FIG. 51

F

42

A

TI12096b

TI12095a

FIG. 49

3. Flush gun to remove residual A and B com­ponents. See Flush Gun, page 26. Follow
Pressure Relief Procedure, page 17.

4. Disconnect air (D).

D

TI12086a

FIG. 50

7. Push on front of mix chamber (14) to
loosen. Pull mix chamber out rear of fluid
housing (F). Inspect for damage and Clean

Impingement Ports, page 29.

CAUTION

To prevent cross-contamination of the gun’s
wetted parts, mix chamber is marked with an
A and a notch on back edge. Be sure the A
side of mix chamber is on the A side of gun.

38 312666R

Repair

8. Apply thin coat of lubricant to mix chamber
(14). Install mix chamber. Etched A and
notch must be on same side as A on fluid
housing. Mix chamber is keyed to fit in fluid
housing.

14

B

A

TI12097b

IG

. 52

F

CAUTION

To prevent cross-contamination of side seal
assemblies, do not interchange A compo­nent and B component parts. The A compo­nent assembly is marked with an A.

11.Line up tabs on seal (42c) and seal housing
(42a); insert seal into housing. Push down
on seal and turn to lock in place.

Line up tabs

42d

42c

42b

42e

{

42a

TI12098b

FIG. 53

9. Push down on seal housing (42a) and turn
so side seal detents unlock and remove.

10.Carefully inspect side seal assembly
o-rings and surfaces. Replace worn or
damaged parts. Liberally lubricate o-rings
(42d, 42e) and reassemble.

312666R 39

Repair

12.Check for proper spring (42b) operation,
and that the seal (42c) rotates slightly in the
seal housing (42a) detents.

When the seal is installed correctly the
spring will be flexible and all four cross
holes of the seal will be completely visible.
See FIG. 54 for an example of the correct
and incorrect seal installation.

Correct Seal Installation

Cross Hole

TI12639a

Incorrect Seal Installation

Cross Hole

13.Liberally lubricate and reinstall side seal
assemblies (42, 43). Use hex nut driver to
tighten.

B

2a

A

43

F

FIG. 55

14.Attach Front End, page 37.

15.Connect air, and trigger the gun a few
times to check for leaks. If purge air leaks
from mix chamber nozzle when gun is trig­gered, inspect mix chamber and side seals.
Correct the problem before attaching fluid
manifold.

16.Attach fluid manifold (F). Connect air.
Return gun to service.

42

TI12096b

TI12640a

IG

. 54

F

40 312666R

Repair

Check Valves

1. Follow Pressure Relief Procedure, page

17.

2. Remove fluid manifold (M). Leave air con­nected. Clean Fluid Manifold, page 27.

M

TI12095a

FIG. 56

3. Flush gun to remove residual A and B com­ponents. See Flush Gun, page 26. Follow
Pressure Relief Procedure, page 17.

4. Disconnect air (D).

D

5. Use hex nut driver to remove check valves
(44, 45).

6. Disassemble check valves using a flat
head screwdriver.

44e

FIG. 58

.

CAUTION

Damaged check valve o-rings (44e, 44f) may
result in external leakage. Replace o-rings if
they are damaged.

7. Clean and inspect all parts. Thoroughly
inspect o-rings (44e, 44f). Press on ball
(44b) to test check valve for proper move­ment and spring action. Replace individual
check valve parts as needed.

F

TI12086a

IG

. 57

F

45

CAUTION

44e

44d

44c

44b

44a

44f

To prevent cross-contamination of the check
valves, do not interchange A component and
B component parts. The A component check

FIG. 59

TI12099a

valve is marked with an A.

312666R 41

Repair

8. Liberally lubricate o-rings (44e, 44f) and
carefully reinstall in fluid housing (F). Use
hex nut driver to tighten.

9. Attach fluid manifold (M). Connect air (D).
Return gun to service.

Piston

1. Follow Pressure Relief Procedure, page
17

2. Disconnect air (D) and remove fluid mani­fold (M).

5. Push piston shaft to remove piston (4b).
Inspect piston o-ring (4c) and shaft o-rings
(4a).

4b

4c

4a

TI12101a

FIG. 62

6. Remove dosing piston.

a. Use supplied screw driver to remove

spiral retaining ring (4g).

M

D

TI11330a

FIG. 60

3. Remove Front End, page 36.

4. Unscrew variable flow adjustment knob (X)
and inspect o-ring (3a).

X

3a

b. Use screw driver to push dosing piston

(4e) out back of piston (4b) through
access hole on front side.

7. Clean and inspect o-rings on dosing piston
(4e). Clean dosing bore in piston (4b) with
a nylon brush and compatible solvent.

8. Lubricate dosing piston (4e) o-rings with
ClearShot Liquid prior to reassembly.

9. Liberally lubricate piston o-ring (4c) and
lightly lubricate shaft o-rings (4a).

10.Reinstall retaining ring (4g). Press it into
groove of dosing piston (4e).

TI12100a

FIG. 61

42 312666R

Repair

11.Reinstall piston. Shaft is keyed for proper
assembly. Push firmly to seat piston.

TI12102a

FIG. 63

12. Install variable flow adjustment knob (X).

2. Disconnect air (D) and remove fluid mani­fold (M).

M

D

TI11330a

FIG. 65

3. Unscrew air valve plug (13) and remove
spring (16). Using a small diameter tool,
push spool (17) out from front. Inspect all
five o-rings (15).

X

TI12100a

FIG. 64

13. Attach Front End, page 37.

14. Attach fluid manifold (M).

15. Install ClearShot Liquid cartridge. See

ClearShot Liquid Cartridge Installa­tion/Removal , page 23.

16.Connect air. Return gun to service.

Air Valve

1. Follow Pressure Relief Procedure, page
17

}

}

15

17

15

TI12103a

FIG. 66

4. Liberally lubricate o-rings and reassemble.
Torque plug (13) to 25-135 in-lb (14-15
N•m).

5. Attach fluid manifold (M). Connect air (D).
Return gun to service.

13

16

312666R 43

Parts

Parts

Seal Assembly (42) Detail

42d

42c

42b

42e

42a

43

2f

4a

TI12098b

1

1

2a

4

1

4d, 4e, 4f

4b

4c

14

1

Apply light coating of
Fusion grease (31).

2

Apply sealant to threads.

1

3

3a

1

4g

1

1

3

4

17, 15

Torque to 20-30 in-lb (2.3-3.4 N•m).

Torque to 35-40 in-lb (4.0-4.5 N•m).

13

1

16

1

20

1

2b

42

45

19

44

1 (see page 48 for details)

Variable-Flow Adjuster (3) Detail

2d

TI12104a

2c

32

1

34

1

7

2

8

5

1

6

3

11

1

4

9

23

33

Check Valve (44) Detail

44e

2

44d

44c

44b

3c

44a

3b

44f

3a

r_256366_312666

44 312666R

TI12105a

Parts

Parts

Ref. Part Description Qty.

1 256466 MANIFOLD, hose, assy. 1

1a MANIFOLD 1

1b✓ 256462 KIT, valve, check, a side;

includes 1c and 256469
(o-ring)

1c† 256462 KIT, valve, check, b side;

includes 1b and 256469

(o-ring)
1d 15B221 BOLT; 5/16-24 3
1e 100139 PLUG, pipe 1

1f 117634 SWIVEL, union; #6 JIC 1

1g 117635 SWIVEL, union 1

1h‡ 256460 VALVE, ball, resin 1

1j‡ 256459 VALVE, ball, iso 1

1k 15U395 ADAPTER, male x female;

1/8 npt

2 256457 HOUSING, fluid, assy;

includes 2a-2f and 42-45
2a 100846 FITTING, lubrication 1

2b✓ 248648 O-RING (pack of 6) 1
2c✓ 256773 O-RING (pack of 6) 1
2d✓ 248132 O-RING (pack of 6) 1

2f HOUSING 1

3 256456 ADJUSTER, variable-flow 1

3a✓ 256774 O-RING (pack of 6) 1

3b 257426 O-RING (pack of 6) 1
3c 257425 O-RING (pack of 6) 1

4 256454 PISTON, assy. 1

4a✓ 256772 O-RING (pack of 6) 2

4b PISTON 1

4c✓ 256775 O-RING (pack of 6) 1

4d O-RING 3
4e 257424 PISTON, dosing, assy;

includes 4d and 4f

4f 257426 O-RING (pack of 6) 1

4g 121642 RING, retaining, internal

spiral

Ref. Part Description Qty.

5 15B209 TRIGGER 1
6 192272 PIN, pivot 1
7 203953 SCREW; 10-24 x 3/8 in.

1

8 15C480 WASHER, wave 1

(10 mm)

9 121540 PLUG, breather 1
11 256458 HANDLE, kit; includes ref. 12 1

1

13 15T897 PLUG, air valve 1
14❖ CHAMBER, mix 1
15 O-RING 5
16 117485 SPRING, compression 1
17 256455 VALVE, spool; includes 15 1
19 256414 RETAINER, cover (pack of 5) 1
20 ✖256415 COVER, front, round, tip

(pack of 5)

✠ 256416 COVER, front, flat, tip

2

(pack of 5)

21✠ * TIP, spray 1

1

23★ 256385 KIT, clearshot cartridge

(pack of 25)
25❖ TOOL, cleanout 1
26❖ TOOL, cleanout 1
27❖ TOOL, cleanout, #69
28 117661 PIN, vise 1
29† 117773 LUBRICANT 1
30† 117792 GUN, grease 1
31† 118665 GREASE, Fusion; 4 oz 1
32 117510 COUPLER, line, air;1/4 npt 1
33 15B565 VALVE, ball 1
34 15B772 HOSE, air; 18 in. 1
35 112307 ELBOW, street 2
36 117642 NUT DRIVER 1
37 118575 SCREW DRIVER, 1/8 blade 1
38

▲

1

39

172479 TAG, instruction 1

▲

222385 TAG, warning 1

1

1

1

1

1

312666R 45

Parts

Ref. Part Description Qty.

40 256641 MANIFOLD, flush; includes

1d, 49, and 50.
41 256642 KIT, inlet cap; includes 1d 1
42 256463 KIT, seal, a side, assy;

includes 42a-42e and 43

42a HOUSING, seal, side 1
42b 256923 SPRING, compression

(pack of 10)

42c❄ 256464 SEAL, side; includes 42d 1
42d
42e

43† 256463 KIT, seal, b side, assy;

43c❄ 256464 SEAL, side; includes 43d 1
43d
43e

44

44e

44f

45

45e

45f

46✠ 256567 RETAINER, tip 1
47✠✿ 246360 O-RING; PTFE (pack of 3) 1
49 100721 PLUG, pipe 1
50 117509 FITTING, air line; 1/4 npt 1

256467 O-RING (pack of 6) 1

✓

256468 O-RING (pack of 6) 1

✓

includes 42 and 43a-43e
43a HOUSING, seal, side 1
43b 256923 SPRING, compression 1

256467 O-RING (pack of 6) 1

✓

256468 O-RING (pack of 6) 1

✓

257422 KIT, valve, check, a side;

◆

includes 44a-44f
44a 257427 HOUSING, check valve, a

side (pack of 10)
44b 257420 BALL; carbide (pack of 10) 1
44c 257419 SPRING, compression

(pack of 10)
44d 257421 RETAINER, ball (pack of 10) 1

246354 O-RING (pack of 6) 1

✓

256771 O-RING (pack of 6) 1

✓

257423 KIT, valve, check, b side;

◆

†

includes 45a-45f
45a 257428 HOUSING, check valve, b

side (pack of 10)
45b 257420 BALL; carbide (pack of 10) 1
45c 257419 SPRING, compression

(pack of 10)
45d 257421 RETAINER, ball (pack of 10) 1

246354 O-RING (pack of 6) 1

✓

256771 O-RING (pack of 6) 1

✓

▲

Replacement Danger and Warning labels,

1

tags, and cards are available at no cost.

† Not shown.

1

✖

Wide and round pattern models only.

✠

Flat pattern models only.

1

❖

See tables on page 47 for kit number.

✓

Also included in o-ring repair kit(s); see
page 51.

1

★

ClearShot Liquid cartridges also available in
packages of 50 and 100. See Accessories,
page 55.

❄

Side seals also available in packages of 2
and 20. See Accessories, page 55.

✿

1

Also included in Kits FL0000, FL0101,
FL0202, and FL2020.

1

◆

Parts included in kit 256461.

*See Flat Tip Kits, page 50, for part number.

1

‡ Replacement handles are available in Kit

24W375.

1

1

1

46 312666R

Parts

Wide and Round Pattern Models Varying
Parts Table

Reference Number

Model 14 25 26 27

CS00WD Order Kit WD0000
CS01WD Order Kit WD0101
CS02WD Order Kit WD0202
CS03WD Order Kit WD0303
CS22WD Order Kit WD2222
CS01RD Order Kit RD0101
CS02RD Order Kit RD0202
CS03RD Order Kit RD0303
CS20RD Order Kit RD2020
CS00RD Order Kit RD0000

Flat Pattern Models Varying Parts Table

Reference Number

Model 14 25 26 27

CS00F1 Order Kit FL0000
CS00F2 Order Kit FL0000
CS00F3 Order Kit FL0000
CS00F4 Order Kit FL0000
CS00F5 Order Kit FL0000
CS00F6 Order Kit FL0000
CS01F1 Order Kit FL0101
CS01F2 Order Kit FL0101
CS01F3 Order Kit FL0101
CS01F4 Order Kit FL0101
CS01F5 Order Kit FL0101
CS01F6 Order Kit FL0101
CS02F1 Order Kit FL0202
CS02F2 Order Kit FL0202
CS02F3 Order Kit FL0202
CS02F4 Order Kit FL0202
CS02F5 Order Kit FL0202
CS02F6 Order Kit FL0202
CS20F1 Order Kit FL2020
CS20F2 Order Kit FL2020

Convert Round Pattern to Flat Pattern

To convert a round pattern gun to a flat pattern
gun, order the following parts.

Ref. Part Description Qty.
14 FLxxxx CHAMBER, mix; see Flat

Pattern Mix Chamber Kits,

page 50

20 256416 COVER, front, flat, tip

(pack of 5)

21 FTxxxx TIP, spray; see Flat Tip Part

Reference Guide, page 50

46 256567 RETAINER, tip 1

Convert Flat Pattern to Round Pattern

To convert a flat pattern gun to a round pattern
gun, order the following parts.

Ref. Part Description Qty.
14 RDxxxx CHAMBER, mix; see Round

Pattern Mix Chamber Kits,

page 49

WDxxxx CHAMBER, mix; see Wide

Pattern Mix Chamber Kits,
page 49

20 256415 COVER, front, round, tip

(pack of 5)

1

1

1

1

1

312666R 47

Parts

Detail Views

Flat Pattern Detail

Supplied Tools

36

25-27

37

46

21

47

14

TI12106a

TI3870a

2-Hose Fluid Manifold (1) Detail

‡

1h

1a

1

1b

1e

1d

Flush Manifold Detail

49

3

1k

1f

3

1g

3

3

‡

1j

3

TI12107a

Fluid Inlet Cover Detail

41

1d

TI12197a

40

1d

1

Apply lubricant to seals.

3

Apply sealant to threads.

50

TI12108a

3

48 312666R

Mix Chamber Kits

Round Pattern Mix Chamber
Kits

Parts

Mix
Chamber
Kit
(includes
drill bits)

RD2020 5 (127) 0.042 #58

RD0000 8 (203) 0.052 #55

RD0101 11 (279) 0.060 #53

RD0202 12 (305) 0.070 #50

RD0303 14 (356) 0.086 #44

Pattern

Diameter at 24

in. (609.6 mm)

to target in

(mm)

Nozzle
Orifice
Size

Nozzle
Drill Bit
Size,
in. (mm)

(1.00)

(1.30)

(1.50)

(1.75)

(2.15)

Impinge-

ment Port
Impinge­ment Port
Size

0.020 #76 (0.50) 0.060 #53 (1.50)

0.029 #69 (0.70) 0.060 #53 (1.50)

0.042 #58 (1.00) N/A N/A

0.052 #55 (1.30) N/A N/A

0.060 #53 (1.50) N/A N/A

Drill Bit

Size, in.

(mm)

Counter­bore Size

Counter­bore Drill Bit
Size,
in. (mm)

Wide Pattern Mix Chamber Kits

Kits include mix chamber and cleanout drills. To spray larger diameter patterns than standard mix
chambers.

Pattern Diameter at

24 in. (609.6 mm)

Kit Part

WD2222 8 (203.2) N/A 0.047 (1.20) #74, 0.022 (0.56)

WD0000 15 (381.0) Ref. RD0000 1/16, 0.062 (1.59) #70, 0.028 (0.71)

WD0101 16 (406.4) Ref. RD0101 #50, 0.070 (1.78) #61, 0.039 (0.99)

WD0202 18 (457.2) Ref. RD0202 0.085 (2.15) #56, 0.046 (1.17)

WD0303 18 (457.2) Ref. RD0303 #42, 0.089 (2.26) 1.45 mm, 0.057 (1.45)

312666R 49

to target in (mm)

Equivalent flow to

mix chamber size

Nozzle Drill Bit Size

in (mm) *

Impingement Drill Bit Size

in. (mm) *

Parts

Flat Pattern Mix Chamber Kits

Mix
Chamber Kit
(includes
drill bits and
o-ring)

FL2020 246360 0.094 3/32

FL0000 246360 0.094 3/32

FL0101 246360 0.094 3/32

FL0202 246360 0.094 3/32

Ref.
47†,
O-ring

Nozzle
Orifice
Size

Nozzle
Drill Bit
Size,
in. (mm)

(2.35)

(2.35)

(2.35)

(2.35)

Impinge­ment Port
Size

0.020 #76 (0.50) 0.060 #53 (1.50)

0.029 #69 (0.70) 0.060 #53 (1.50)

0.042 #58 (1.00) N/A N/A

0.052 #55 (1.30) N/A N/A

Impinge­ment Port
Drill Bit
Size, in.
(mm)

† Available only in flat mix chamber kits or in 246360 multi-pack kit.

Mix Chamber Part Reference

Flat Tip Kits

Guide

Sample part RD0101:

Flat
Pattern
Model

Ref. 21,
Spray
Tip Pattern Size, in. (mm)

Counter­bore Size

Counter­bore Drill
Bit Size,
in. (mm)

RD 01 01

RD= round pattern

FL= flat pattern

WD = wide pattern

A orifice
size (0.042
in.)

B orifice
size (0.042
in.)

CSxxF1 FT0424 low flow, 8-10 (203-254)

CSxxF2 FT0438 medium flow, 8-10 (203-254)

CSxxF3 FT0624 low flow, 12-14 (305-356)

CSxxF4 FT0638 medium flow, 12-14

(305-356)

CSxxF5 FT0838 medium flow, 16-18

(406-457)

CSxxF6 FT0848 high flow, 16-18 (406-457)

Flat Tip Part Reference Guide

Sample part FT0848:

FT 08 48

FT=Flat tip x2=pattern

length
(8x2=16 in.)

Equivalent orifice
diameter size
(.048 in.)

50 312666R

O-ring Repair Kits

The following table indicates the specific o-ring(s) reference number and quantity included in
each o-ring kit.

Reference Number

Parts

Kit

256490
Complete Kit

256467
Side Seal

256468
Side Seal
Housing

256640
Fluid Head
Check Valves

256471
Fluid Head

256470
Air Piston

256472
Back Cap

256469
Hose
Manifold
Check Valves

1b 2b 2c 2d 3a 4a 4c 42d,

43d

21111212222

6

111

21

1

6

42e,

43e

6

44e,

45e

66

44f,

45f

Bulk O-ring Kits

The following table indicates the specific o-ring(s) reference number and corresponding kit num­ber. Each kit includes a quantity of six o-rings.

Reference Number

1b 2b 2c 2d 3a 4a 4c 42d,

43d

256469 248648 256773 248132 256774 256772 256775 *256467 256468 246354 256771

Kit

* Includes installation tools and side seal springs.

312666R 51

42e,

43e

44e,

45e

44f,

45f

Parts

Complete O-ring Kit Placement
Guide

Each o-ring in kit 256490 is labeled by the reference number. See the table entry for 256490 in
O-ring Repair Kits on page 51 for the quantity of each.

42d, 44e
43d, 45e

3a

2d

4c

1b

2c

Check Valve Filter Screen Kits

Kits include 10 filter screens.
The 80 mesh filter screen is standard with gun.

Part Description

246357 40 mesh (0.015 in., 375 micron)
246358 60 mesh (0.010 in., 238 micron)
246359 80 mesh (0.007 in., 175 micron)

4a

42e, 43e

44f, 45f

2b

52 312666R

Drill Bit Kits

For cleaning gun ports and orifices. Illustrations are actual size for comparison.

Not all sizes are used with every gun
model.

Parts

Kit Part

249115 6 1/8 0.125 3.18

246623 3 #32 0.116 2.90

246810 3 7/64 0.109 2.77

246813 3 #39 0.099 2.51

246624 3 3/32 0.094 2.39

246812 3 #43 0.089 2.26

246625 3 #44 0.086 2.18

248639 6 2.15 mm 0.085 2.15

249114 6 #45 0.082 2.08

246811 3 2 mm 0.079 2.00

Qty in
Kit

Drill Bit Size

nominal in. mm

Illustration

246626 6 #50 0.070 1.78

249113 6 #52 0.64 1.63

248893 6 1/16 0.062 1.59

246627 6 #53 0.060 1.52

249112 6 1.45 mm 0.057 1.45

246809 6 #54 0.055 1.40

246628 6 #55 0.052 1.32

249764 6 1.20 mm 0.047 1.20

246814 6 #56 0.046 1.18

312666R 53

Parts

Kit Part

246629 6 #58 0.042 1.07

246808 6 #60 0.040 1.02

248640 6 #61 0.039 0.99

248618 6 #63 0.037 0.94

248891 6 #66 0.033 0.84

246807 6 #67 0.032 0.81

246630 6 #69 0.029 0.74

248892 6 #70 0.028 0.71

246815 6 #73 0.024 0.61

276984 6 #74 0.023 0.57

Qty in
Kit

Drill Bit Size

nominal in. mm

Illustration

246631 6 #76 0.020 0.51

246816 6 #77 0.018 0.46

246817 6 #81 0.013 0.33

ClearShot Handle Cleanout Drill Kit

256526

Kit includes all 7 drill bits of extra length
needed to clean out all air passages in the
Fusion CS gun handle and fluid housing. See
Clean Passages, page 29.

54 312666R

Accessories

Accessories

Stainless Steel Side Seal Kit

Kit 256464 includes 2 stainless steel side
seals and 2 o-rings.

Polycarballoy Side Seal Kits

Kits include a packing o-ring for each polycar­balloy side seal. The optional high wear,
non-metallic polycarballoy seals are for alter­nate fluids.

Kit Description

256465

256489

SEAL KIT,
Polycarballoy

SEAL KIT,
Polycarballoy

Number of
Seals Per Kit

2

20

Grease Cartridge for Gun Shutdown

248280 Cartridge, 3 oz [10]

Specially formulated low viscosity grease flows
easily through gun passages, to prevent
two-component curing and keep fluid pas­sages clean.

Flushing Manifold

256641 Manifold Block

See page 48.

Fluid Inlet Cover

Kit 256642; includes 15R910 and 15B221. See
page 48.

Flat Pattern Stud Wall Kits

Use to spray wall insulation foam into stud
walls with a single pass.

Kit Description

256569 Includes TP100

256570 Includes FTM979

Gun Cover

244914 Covers

Keeps gun clean while spraying. Pack of 10.

Lubricant for Gun Rebuild

248279, 4 oz (113 gram) [10]

High adhesion, water resistant, lithium-based
lubricant. MSDS sheet available at
www.graco.com.

Gun Cleaning Kit

15D546

Kit includes 11 tools and brushes to clean the
gun.

ClearShot Liquid Cartridges

See MSD060.

Kit Description

256385 Package of 25 cartridges

256386 Package of 50 cartridges

256387 Package of 100 cartridges

312666R 55

Accessories

Solvent Flush Canister Kit

256510, 1 qt (0.95 liter) Solvent Cup

Includes flushing manifold to flush gun with
solvent. Portable for remote flushing. See
manual 309963.

TI12110a

Solvent Flush Pail Kit

248229 5.0 gal. (19 liter) Pail

Includes flush manifold with individual A and B
shutoff valves, and air regulator. See manual

309963.

Circulation Manifold

256566

Attach to gun fluid manifold to enable preheat­ing of hose. See manual 313058.

TI12109a

Fusion AP Manifold Adapter

258996

Allows Fusion CS gun to fit onto existing
Fusion manifold.

TI12111a

ti18633a

Tip Cleanout Tool

15D234

Designed to fit CeramTip internal dome and
flat tip slits.

End for

Mechanical
End for Air
Purge Tips

56 312666R

Purge Tips

TI4244a

Technical Data

Category Data

Maximum Fluid Working Pressure 3500 psi (24.5 MPa, 245 bar)
Minimum Air Inlet Pressure 80 psi (0.56 MPa, 5.6 bar)
Maximum Air Inlet Pressure 130 psi (0.9 MPa, 9 bar)
Air Flow Range See chart below
Maximum Fluid Temperature 200° F (94° C)
Air Inlet Size 1/4 npt Quick Disconnect Nipple
A Component (ISO) Inlet Size -5 JIC; 1/2-20 UNF
B Component (Resin) Inlet Size -6 JIC; 9/16-18 UNF

Sound Pressure

Sound Power, measured per ISO 9416-2

Dimensions 7.5 x 8.1 x 3.3 in. (191 x 206 x 84 mm)
Weight 2.6 lbs (1.18 kg)

Wetted Parts

75.27 dB(A), using RD0202 at 100 psi
(0.7 MPa, 7 bar)

73.45 dB(A), using RD0202 at 100 psi
(0.7 MPa, 7 bar)

Aluminum, stainless steel, carbon steel, car­bide, chemically resistant o-rings

Technical Data

All other brand names or marks are used for identification purposes and are trademarks of their
respective owners.

Air Flow Data

Air Pressure (detriggered)

psi (MPa, bar)

80 (0.56, 5.6)

100 (0.7, 7)

130 (0.9, 9)

Air Flow in scfm (m3/min)

for all mix chambers

2.1

(0.059)

3.1

(0.088)

5.2

(0.147)

312666R 57

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by
Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,
labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within
two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,

switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying
equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach
of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et
procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

International Offices: Belgium, China, Japan, Korea

This manual contains English. MM 312666

Graco Headquarters: Minneapolis

www.graco.com

Revised January 2015