Graco 312497G User Manual

Page 1
Instructions
Trabon Divider Valves
312497G
For series progressive, oil and grease lubrication. For Professional Use Only.
Important Safety Instructions
Read all warnings and instructions in this manual. Keep these instructions.

Models/Maximum Pressure

Table 1: Maximum Pressure Lube Points Table 2: MGO Series-Flo Divider Maximum
Operating Pressures
Maximum Operating
Pressure kPSI (MPa, bar)
6.0 (41.4, 414)
5.5 (37.9, 379)
4.0 (27.6, 276)
4.5 (31.0, 310)
4.0 (27.6, 276)
Number of Sections
MD
MJ/MJSS
MSP MHH
MX
MXP
MGO
Maximum Operating
Pressure kPSI
(MPa, bar)
3.0 (20.7, 207) 2
2.0 (13.8, 138) 8
3.5 (24.1, 241) 8
7.5 (51.7, 517) 8
3.0 (20.7, 207) 10
3.0 (20.7, 207) 10 See Table 2 11
Maximum
Sections
EN
3 to 7
8
9 10 11
Page 2

Warnings

Warnings
The following Warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and hazard symbols refer to procedure-specific risks. Refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where appli­cable.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
Do not point dispense valve at anyone or at any part of the body.
Do not put your hand over the end of the dispense nozzle.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

Pressure Relief Procedure

Follow this Pressure Relief Procedure whenever you are instructed to relieve pressure or check or service equipment.
1. Verify pump feeding valve is stopped and discon­nected from, or locked out of it’s driver.
2. Using a wrench, slowly loosen inlet nut.
3. Then, using a wrench, slowly loosen each port nut.
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Page 3

Setup

Setup
The divider valve is shipped ready to install in your sys­tem. It has been factory-tested and should not require any additional modification.
NOTICE
Do not install a divider valve into a system rated for more than the valve’s maximum operating pressure. This type of installation could result in o-ring damage and cause the divider valve to leak.
To install the divider valve in your system:
1. Determine an appropriate, remote mounting loca­tion.
2. Install a rupture to atmosphere fitting with a blow-out disk that is rated for 7,500 psi or less between the force feed lubricator pump and master divider valve inlet.
3. Install an analog pressure gauge at the inlet to the divider valve.
4. Install a slow or no cycle shutdown in one of the pis­ton enclosure plugs. Program it to shut down after no more than 180 seconds without a complete cycle.
5. Torque. See Table 4 on page 15.
As long as lubricant is supplied under pressure to the inlet section of the divider assembly, valves sections will continue to operate in a progressive manner. Divider assemblies always follow a constant discharge pattern. Whenever lubricant flow ceases, the valving pistons will stop. When flow resumes, it will start again at the same point in the discharge cycle.
Component Identification
Inlet
Valve
Section
TI11117
Section
Indicator/ Port Plug
Crossport Plate
End Plug
Subplates with Output Ports
End Section
Tie Rod Nut
FIG. 1
Table 3: Typical Divider Valve Combinations
TYPE OF
MASTER SECONDARY
MJ MD Machine tools, Printing,
MSP MJ, MSP Machine tools, Textile,
MX, MXP MX, MXP, MSP Cranes, Presses, Steel
MGO MX Levellers, Shears,
APPLICATION
Wire Forging & Packaging Machinery
Glass & Can Machinery, Mobile Equipment
Mills, etc.
Conveyors, etc.
Divider Valves
A Series-Flo type divider valve is a manifold proportion­ing device consisting of an inlet and end section plus a minimum of three valve sections. The divider valve is manifolded together with tie rods and nuts. A master divider valve is the first divider valve downstream from the lube pump. A secondary divider valve is any divider valve receiving lubricant from the master divider valve.
312497G 3
Page 4
Setup
Valve Sections (MSP, MHH and MXP modular-type, divider valves, only)
Valve sections (three or more required per manifold) contain a piston specially fitted to that section, built in outlet check valves and various passageways that, working with the piston, meters and valves the flow of lubricant (F
Piston
Enclosure/End Plug
Indicator
FIG. 2
Valve sections may be manufactured to require one or two lube outlets. Stamping located on the face of each section indicates:
IG. 2).
Enclosure Plug Gasket
Piston
Port
O-Rings
Indicator Port Plug
Check Valve
TI11102
Prefilling Lubricant Distributor Lines
Follow the following procedure exactly as written, in the order written.
NOTICE
The initial startup and operation is the most critical operating period for a newly installed machine in terms of potential for being damaged by unre­moved/unfiltered lubricant contaminants and lack of adequate lubrication. Proper prefilling of lubrication system ensures that lubricant is immediately avail­able to every lube point during machine startup, protecting them from damage.
Use only clean oil filtered to the SAE -recom­mended cleanliness level of ISO 18/14 (ISO Stan­dard 4406) when prefilling a system. The manufacturers of the machine tool and its compo­nent bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate.
Filling Secondary-to-Lube Point Lines
Refer to FIG. 3. when performing this procedure
.
the style of divider valve section, i.e., MSP, MX, etc.,
the discharge per piston stroke expressed in thousandths of cubic inches (35 = .035 in
3
)
and,
the number of lube outlets required (S = single, one outlet only; T = twin, two lube outlets required).
LUBE POINT
BLEED HOSE
HERE
TI11098
MASTER
REMOVE INDICATOR
OR PORT PLUG
SECONDARY
HAND PUMP
FIG. 3
1. Remove port plugs or performance indicators from all of the indicator ports on front of secondary divider valves.
2. Connect a hand pump filled with clean, filtered lubri­cant to the indicator port closest to the first line to be filled that corresponds to the output port that is feed­ing the line to be filled.
4 312497G
Page 5
Setup
3. In order to verify when lubricant is flowing and has reached the end of the lube line, loosen the connec­tor at the lube point of the line that is to be filled.
4. Stroke the hand pump until air-free lubricant is observed flowing from the end of the lube line.
5. Tighten the lube line connector at the lube point, but do not replace the port plugs or performance indica­tors into the ports on the front of the working sec­tion.
6. Repeat steps 1-5 for each of the other lube lines connected to the other outlet ports in the secondary divider valve assembly and for any other secondary divider assemblies in the system.
NOTE: Do not replace any of the performance indicators or port plugs removed in Step 1 until the line-filling pro­cedure described in Section 2 (Filling Master -to-Sec­ondary Lube Lines) has been completed.
Filling Master-to-Secondary Lube Lines
Refer to FIG. 4. when performing this procedure.
4. Continue to stroke the pump until the lubricant purges all the air out of the internal passages of the secondary divider valve and lubricant flows freely from all indicator ports with no evidence of included air.
5. Reinstall the port plugs or performance indicators in their respective positions in the secondary divider valve. Do not replace the port plugs or performance indicators in the master divider valve yet.
6. Repeat Steps 1-5 for each of the other lube lines between the master divider valve and all other sec­ondary divider valves.
NOTE: Do not replace any of the performance indicators or port plugs removed in Step 1 from the master divider valve assembly until the air-purging procedure described in Section 3 (Filling Master Divider Valve) has been completed.
LUBE POINT
SECONDARY
MASTER
REMOVE INDICATOR
OR PORT PLUG
HAND PUMP
BLEED
THROUGH
ALL PORTS
TI11099
FIG. 4
1. Remove the port plugs or performance indicators from all the indicator ports on the front of the master divider valve.
2. Connect a hand pump filled with clean, filtered lubri­cant to the indicator port closest to the lube output port that is feeding the line to the secondary divider valve.
3. Stroke the hand pump to fill the line between the master divider valve and secondary divider valve.
312497G 5
Page 6
Setup
Filling Master Divider Valve
Refer to FIG. 5. when performing this procedure.
LUBE POINT
SECONDARY
MASTER
BLEED
HERE
CYCLE PUMP
TI11000
FIG. 5
1. Verify that all port plugs or performance indicators have been removed from all indicator ports in the master divider valve.
2. Verify that the system pump is properly connected to the inlet port of the master divider valve.
3. Cycle the system pump sufficiently to fill the main feeder line between the pump and the master divider valve and the lubricant is observed being discharged from all of the indicator ports on the front of the master divider valve with no evidence of included air.
4. Reinstall the master divider valve port plugs or per­formance indicators into their respective positions.
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Page 7

Repair

Repair

General Repair Instructions

Before performing any repair procedures, relieve pressure, page 2.
Pressure test distribution blocks yearly or every 8000 hours. Replace seals and divider valves as necessary.
Page Section Air purging after:
8 1 Replacing line between a secondary divider valve and lube point. 9 2 Replacing a line between the master divider valve and a secondary
divider valve. 10 3 Replacing a line between pump and master divider valve. 11 4 Adding or replacing any component in a master divider valve assembly. 12 5 Adding or replacing any component in module in a secondary divider
valve assembly.

Purging Air From the System

Before machine operation is resumed following mainte­nance or repair, manual system air purging must be per­formed.
There are several air purging procedures available depending upon the maintenance or repair procedure.
NOTE: Use only clean oil filtered to the SAE -recom­mended cleanliness level of ISO 18/14 (ISO Standard
4406) when prefilling a system. The manufacturers of the machine tool and its component bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate.
312497G 7
Page 8
Repair
Section 1: Purging Air from Secondary Divider Valve Lube-to-Lube Point Lines
LUBE POINT
SECONDARY
MASTER
REMOVE INDICATOR
OR PORT PLUG
BLEED HOSE
HERE
HAND PUMP
FIG. 6
Steps 1-6, refer to FIG. 6.
1. Install the line from the secondary divider valve to the lube point, but do not completely tighten the connection at the lube point.
2. Remove the performance indicator port plug or the performance indicator from the working valve sec­tion on the secondary divider valve assembly corre­sponding to the outlet port and the line connected to the lube point.
3. Attach a hand pump filled with clean, filtered lubri­cant to the port on the secondary divider valve that was opened in Step 2.
4. Operate the hand pump until air-free lubricant is observed flowing from the line at the lubrication point.
5. Tighten the fitting at the lubrication point while lubri­cant is still flowing.
TI11098
6. Remove the hand pump and reinstall the perfor­mance indicator or indicator port plug removed in Step 2.
NOTE: If check valves were not installed at the lubrica­tion point, lubricant may continually drain out of the line when the secondary port is open. Therefore, when check valves are not used, the method for bleeding this line is to tighten the line at both ends and repeatedly cycle the secondary divider valve via hand pump opera­tion until lubricant, free of air, flows from the lubrication point
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Page 9
Section 2: Purging Air from Master to Secondary Divider Valve Lube Lines
Repair
SECONDARY
MASTER
REMOVE INDICATOR
OR PORT PLUG
HAND PUMP
FIG. 7
Steps 1- 9, refer to FIG. 7.
1. Install the lines from the master divider valve to the secondary divider valve, but do not completely tighten the connection at the secondary divider valve’s inlet.
2. Remove the performance indicator port plug or the performance indicator from the working valve sec­tion on the master divider valve assembly corre­sponding to the outlet port and the line connected to the secondary valve.
3. Attach a hand pump filled with clean, filtered lubri­cant on the master divider valve that was opened in Step 2.
4. Operate the hand pump until air-free lubricant is observed flowing freely from the secondary valve’s lube inlet connector.
LUBE POINT
AFTER BLEEDING INLET, REMOVE ALL INDICATORS OR PORT PLUGS AND BLEED ALL PORTS
BLEED HERE
FIRST
TI11113
5. Tighten the fitting at the secondary valve’s inlet while lubricant is still flowing.
6. Remove all of the indicators or indicator port plugs from the secondary divider valve’s working sections.
7. Operate the hand pump again until air-free lubricant is observed flowing out of all the secondary divider valve’s indicator ports.
8. Reinstall all of the performance indicators or port plugs in the secondary divider valve while lubricant is still flowing from the ports.
9. Remove the hand pump and reinstall the perfor­mance indicator or indicator plug removed in Step 2 into the master divider working valve’s open port.
The system is now ready for operation.
312497G 9
Page 10
Repair
Section 3: Purging Air from Pump to Master Divider Valve Lines
LUBE POINT
SECONDARY
MASTER
BLEED THROUGH ALL PORTS
SYSTEM PUMP
FIG. 8
Steps 1-3, refer to FIG. 8.
1. Install the line from the system pump to the master divider valve, but do not completely tighten the con­nection at the master valve’s lube inlet.
2. Cycle the system pump until air-free lubricant is observed flowing from the line at the master divider valve’s lube inlet.
3. Tighten the fitting at the lube inlet port while lubri­cant is still flowing.
The system is now ready for operation.
TI11114
10 312497G
Page 11
Section 4: Purging Air After Adding or Replacing a Master Divider Valve Module
LUBE POINT
SECONDARY
BLEED HERE
TI11116
FIG. 9
MASTER
NEW VALVE BLOCK
DISCONNECT
LINE
HAND PUMP
Repair
Steps 1-7, refer to FIG. 9.
1. Install the new or replacement module into the mas­ter divider valve assembly. Also connect the tubing or hoses to the appropriate secondary divider valve(s) or lubrication point(s) if the new/replace­ment module is a base section.
2. Do not completely tighten the connection(s) at the secondary divider valve’s inlet or at lubrication points.
3. Disconnect and remove the line from the pump at the inlet of the master divider valve.
4. Attach a hand pump filled with clean, filtered lubri­cant to the inlet port on the master divider valve.
5. Operate the hand pump until air-free lubricant is observed flowing from each secondary valve’s lube inlet connector and/or each lubrication point’s con­nector.
6. Tighten the fitting at the secondary valve inlet or at the lubrication port while lubricant is still flowing.
7. Remove the hand pump and reconnect the system pump to the inlet of the master divider valve.
The system is now ready for operation.
312497G 11
Page 12
Repair
Section 5: Purging Air After Adding or Replacing a Secondary Divider Valve Module
BLEED HOSE
HERE
LUBE POINT
SECONDARY
REMOVE INDICATOR OR PORT PLUG
MASTER
NEW VALVE BLOCK
BLEED HERE
HAND PUMP
FIG. 10
Steps 1-8, refer to FIG. 10.
1. Install the new or replacement module to the sec­ondary divider valve assembly. Also connect the tubing or hoses to the appropriate lubrication point if the new/replacement module is a base section.
2. Do not completely tighten the connection(s) at the lubrication point.
3. Remove the performance indicator or indicator port plug from the working valve section on the second­ary divider valve assembly corresponding to the out­let port and line connected to a particular lube point.
4. Attach a hand pump filled with clean, filtered lubri­cant to the port on the secondary divider valve that was opened in Step 3.
TI11115
5. Operate the hand pump until air-free lubricant is observed flowing from the loosened connector at the lube point.
6. Tighten the fitting at the lube point while lubricant is still flowing.
7. Repeat Steps 3 - 6 for any additional lubrication points connected to the new module.
8. Remove the hand pump and reinstall the perfor­mance indicator or port plug removed in Step 3 into the secondary divider valve’s open port.
The system is now ready for operation.
12 312497G
Page 13
Repair

Locating and Repairing Blockages

Blocks will cause a higher than normal pumping pres­sure. Depending on the application or system design, this blockage will usually result in a complete loss of lubricant flow into the total system and no bearing will be receiving lubrication.
The loss of flow due to a blockage is first indicated with the higher than normal system pressure that is devel­oped by the pump as it attempts to overcome this block­age. Higher pressure is limited, isolated and signaled through the use of various performance indicators, reset and relief, incorporated into the system design.
Performance Indicators
Performance indicators are pressure-sensitive devices that pinpoint excessive pressure in the lubricating sys­tem.
These devices are installed in the indicator ports of divider valves, signal a fault either by causing an indica­tor pin to protrude or by releasing lubricant into the atmosphere.
NOTE: Never block a lube outlet that is designed to dis­charge lubricant.
Reset Indicator with Memory
Reset indicators stop lube system operation when a fault occurs. These devices can be used in either master or secondary divider valves.
When a lube line becomes blocked, the resultant high pressure pushes the indicator pin through the opening in the cap. The high pressure prevents the affected divider valve piston from completing its cycle, causing a pres­sure backup through the divider valve which trips a pres­sure switch upstream from the valve and shuts off the pump.
The indicator pin remains extended until it is reset man­ually. This helps locate the lube line that is blocked.
Rupture Indicator
Rupture indicators are used on MSP/MH divider valve applications where lube system pressure exceed 2500 psi. The high pressure from the lube line blockage causes a disc to rupture. The lubricant then forces an indicator to protrude, locating the blockage. The high pressure backs up through the system and trips a switch to shut the system off. When the fault is corrected, the disc must be replaced and the pin reset manually.
Automatic Relief Indicator
An automatic relief indicator pinpoints lube line blockage but allows the lube system to continue supplying lubri­cant to points that are not blocked. They are used pri­marily in secondary divider valves. The excessive pressure created by line blockage moves a piston, enabling the lubricant to escape through a vent. When the pressure is relieved, the spring resets the piston. Because these devices permit the lube system to keep operating when a lube point is blocked, a separate pres­sure switch connected to an audible alarm should be used to warn of high pressure.
Locating and Repairing Blockages
1. Make a visual inspection of the system. Check for crushed lines or improper divider valve installation.
2. Verify that each divider valve outlet required to dis­charge lubricant can do so and that no pipe plugs have been installed in an outlet designed to serve a bearing or another divider valve.
3. Use a manual pump with a gauge. Fill the pump with clean, filtered lubricant. Connect the manual pump to the inlet of the master divider valve and slowly operate pump. If system will not cycle freely, below 1500 psi, see Master Divider Valve Equipped with Performance Indicator [Step 4a (below)].
NOTE: Use only clean oil filtered to the SAE -recom­mended cleanliness level of ISO 18/14 (ISO Standard
4406) when prefilling a system. The manufacturers of
the machine tool and its component bearings should be consulted to ensure that the ISO 18/14 cleanliness level is adequate.
312497G 13
Page 14
Repair
4a. Master Divider Valve Equipped With Performance
Indicator
With manual pump connected to the master divider valve as outlined in Locating Blockages, Step 3, raise pressure to 2000 psi. The indicators in the indicator ports will signal the location of the block­age. An indicator in the up position indicates pres­sure is in that outgoing line and signals the blockage is in the area being served from this outlet (F
IG. 11).
If no indicator pins are protruding, the blockage is in the master divider valve.
HAND PUMP
LUBE
INDICATOR PIN UP
MASTER DIVDER VALVE
SECONDARY DIVIDER VALVE
OUTLETS
TI11103
FIG. 11
4b. Master Divider Valve Equipped Without Performance
Indicator
1) With manual pump connected to the master divider valve as outlined in Locating Blockages, Step 3, raise pressure to 2000 psi.
2) Remove, one at a time, each indicator port plug and attempt to operate manual pump after each plug is removed. Do not exceed 2000 psi.
NOTE:
If all indicator port plugs are removed, the master will not cycle. Blockage is in this divider valve.
When indicator port plug of a blocked area is removed, a small shot of trapped lubricant will usu­ally surge out of this outlet as the inlet pressure on the divider valve drops.
If testing (Step 4) indicates a blockage in the master divider valve, this divider valve must be disassem­bled and cleaned. See Clean Divider Valve, Step 7, page 15.
HAND PUMP
MASTER DIVDER VALVE
SECONDARY DIVIDER VALVE
SYSTEM PUMP
LUBE OUTLETS
INDICATOR PORT PLUGS REMOVED
TI11104
FIG. 12
5. If in Step 4, a blockage has been indicated downstream of the master divider valve, install a manual pump in the indicator port of the master divider valve that is common to the blocked area. (See F
IG. 12).
a. Proceed to downstream secondary divider valve
and remove all indicator port plugs.
3) If pressure drops and the master cycles freely after an indicator port plug is removed, then blockage is downstream in the area that is being served from that outlet. See Locating Block-
b. Slowly operate manual pump. If lubricant can be
discharged freely through each of the indicator ports of this divider valve, the blockage is not in the supply line or the divider valve. Go to step 6.
ages, Step 3.
If lubricant is not freely discharged through open indicator ports of the second divider valve, the blockage is in this divider valve or its supply line. Disconnect supply line at secondary inlet
14 312497G
Page 15
Repair
T
fitting and slowly operate manual pump to verify location. If blockage is in this divider valve, go to step 7.
LUBE OUTLE
SYSTEM PUMP
MASTER DIVDER VALVE
LUBE OUTLETS
INDICATOR PORT
PLUGS REMOVED
SECONDARY DIVIDER VALVE
HAND PUMP
BEARING
FIG. 13
6. Install manual pump into each indicator port of sec­ondary divider valve in turn and slowly operate pump (F
IG. 13). If high pressure exists, blockage
has been located. Look for crushed line, tight
bearing, improperly drilled fittings and/or lube inlet port. Correct as necessary.
NOTE: Dirt and foreign material will damage lubricating equipment. Perform all service and disassembly under the cleanest possible conditions.
a. Before disassembling any divider valve, make a
sketch noting the arrangement of Valve Sec­tions. For example: INLET 10T - 20S - 10T ­30S - END (F
IG. 14). Also remove end plugs
only and try to move each piston back and forth without removing the piston from the valve sec­tion.
Inlet
10T
20S
10T 30S End
FIG. 14
NOTICE
Do not insert hard metal objects into piston bore (i.e., punches, screwdrivers, etc.). Hard metal objects can damage the surface and cause divider valves to leak fluid. Use a brass rod and hand pressure only.
b. If all pistons move freely and there is no indica-
tion of a more serious problem, replace end plugs.
c. Using a new gasket, tighten and torque as indi-
cated in Table 1 (page 11).
7. Clean Divider Valve
Table 4: Torque Values (*see FIG. 1, page 3)
Assembly Torque (ft-lbs)
MJ MD MSP/MH MX MXP MGO
Tie Rod Nuts 12 5-8 23 6-9 12
Indicator Plugs* 6-7 15 8-9 18 12-15 6-8
End Plugs* 11-13 12-15 46 46-50 15
Valve Section Mounting Screw
312497G 15
--8-9-12-13-
Page 16
Repair
d. Clean sections and pistons in suitable clean sol-
vent until all lubricant has been removed.
e. Use compressed air to dry and blow out all
ports thoroughly.
A small metal probe should be used to make sure all passages are clean and open.
Inspect cylinder bore and piston carefully for scratches, score marks or other damage.
NOTE: If either piston or cylinder bore is damaged, a new section must be installed. All pistons are selectively fitted to the bore for proper clearance. Be sure to rein­stall piston only into the valve section from which it was removed.
f. If divider valve section and piston both appear in
good condition, reassemble section making cer­tain piston slides smoothly but snugly in cylinder bore.
Separation Blockage
If a hard wax or soap-like material is found in the Valve Section, grease separation is occurring. This means that the oil is being squeezed from the grease at normal sys­tem operating pressure and the grease thickener is being deposited in the divider valve. Cleaning the divider valve will only temporarily solve the problem. Consult your lubricant supplier for recommendations on alter­nate lubricants and your local Graco/Trabon distributor to verify compatibility with centralized lubricating sys­tems.
If all indictor port plugs are removed, master will not cycle. Blockage is in this divider valve.(F
IG. 11).
g. Repeat cleaning and inspection of each section.
After all sections have been cleaned, blown out, inspected and found to be in good condition, reassemble divider valve using notes and sketches (Step 7) as a reference.
NOTE:
Always use new gaskets.
Test operation of divider valve using manual pump.
Contamination Blockage
If dirt, foreign material or any other form of contamina­tion is found in a divider valve, cleaning that divider valve will only temporarily solve contamination blockage prob­lems. The source of the contamination must be elimi­nated for satisfactory service.
The system filtering method must be investigated, filter elements should be inspected and cleaned if necessary.
The reservoir filling method should be reviewed to elimi­nate any chance of foreign material entering the reser­voir during filling.
16 312497G
Page 17

MD Series

MD Series
Technical Data
Material Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Net Weight (approx.) 1-lb. 8 oz (0.68 kg) Volume (Lubricant to cycle
divider valve one complete cycle)
MD-2, MD-3, MD-4
MD-6
0.080 in.3 (1.31 ccm)
0.060 in.3 (0.98 ccm)
Torque Ratings
Assembly Bolts Enclosure Plugs Indicator Plug Outlet Plugs
8-9 ft. lbs 11-13 ft. lbs 15 ft. lbs 6-7 ft. lbs.
Parts
Ref Part No. Description
1 562656 VALVE, feeder, MD 2
562657 VALVE, feeder, MD 3 562658 VALVE, feeder, MD 4 562659 VALVE, feeder, MD 6 562653 VALVE, feeder, MD 2, IND 562654 VALVE, feeder, MD 3, IND 562655 VALVE, feeder, MD 4, IND 563270 VALVE, feeder, MD 2, IND/Switch 563271 VALVE, feeder, MD 3, IND/Switch 564356 VALVE, feeder, MD 4, IND/Switch
Dimensions
CYCLE INDICATOR PIN (OPTIONAL)
OUTLET
0.40 (10.7)
,5"%).,%4
LUBE INLET
1.19 (30.2)
2.12 (53.9)
3.00 (76.2)
3.12 (79.3)
1.19 (30.2
1/8”OUTLET
1.19 (30.2
1.46 (37.0)
0.87 (22.0)
0.87 (22.0)
0.87 (22.0)
0.28 (7.11) Dia.2-Mtg. Holes
1.25 (31.7)
Assembly Bolts
0.28 (7.11)
1.75 (44.4)
0.25 (6.3)
0.28 (7.11)
0.28 (7.11)
1.21 (30.9)
1.21 (30.9)
1/8” OUTLET
v/54,%4-$/NLY
ti11472
312497G 17
Page 18

MJ Series

MJ Series
Technical Data Dimensions
Material Plated or Stainless Steel Pressure (max) 2,000 psi (138 bar) Lubricant Oil or grease up to NLGI
Grade 1
Max Operating Temperature
Max Cycle Rate With
200°F (93°C) 60 CPM
Cycle Pin Net Weight (approx.)
3 section divider valve 4 section divider valve 5 section divider valve 6 section divider valve 7 section divider valve 8 section divider valve
1-lb. 15 oz (0.88 kg) 2 lbs. 5 oz (1.04 kg) 2 lbs. 11 oz (1.21 kg) 3 lbs. 1 oz (1.38 kg) 3 lbs. 7 oz (1.55 kg) 3 lbs. 13 oz (1.72 kg)
Torque Ratings
Tie Rod Nut Enclosure Plug Outlet Port Plugs
12 ft. lbs 11-13 ft. lbs 6-7 ft. lbs.
1.06
(26.9)
UBE INLET
.750
(19.0)
3.23
(82.2)
INDICATOR OUTLET
.687
(17.4)
2.12
(53.9)
2.54
(64.5)
.750
(19.0)
4 MTG. HOLES
.270 (6.8)
(21.79)
A
CYCLE INDICATOR PIN (OPTIONAL)
1.37
(34.9)
1.09
(27.7)
.858
LUBE
OUTLET
.582 TYPICAL
(14.7)
.250 (6.3)
B
ti11474
18 312497G
Page 19
Parts
Ref Part No. Description
1 562500 VALVE, assembly, MJ 5S
562501 VALVE, assembly, MJ 10S 562502 VALVE, assembly, MJ 15S 562503 VALVE, assembly, MJ 5T 562504 VALVE, assembly, MJ 10T 562505 VALVE, assembly, MJ 15T 562508 VALVE, assembly, IND MJ 10S 562512 VALVE, assembly, IND MJ 10S Left 562510 VALVE, assembly, IND MJ 10 T 562513 VALVE, assembly, IND MJ 10T Left 562509 VALVE, assembly, IND MJ 15S 562511 VALVE, assembly, IND MJ 15T 564205 VALVE, assembly, IND MJ 15T Left 562506 VALVE, assembly, SST MJ 5S SST 562507 VALVE, assembly, SST MJ 10S SST 564203 VALVE, assembly, SST MJ 5T SST 564204 VALVE, assembly, SST MJ 10T SST
2 560643 INLET, CRS, MJ
560644 INLET, SST, MJ
3 560645 END, CRS, MJ
561405 END, SST, MJ
4 557515 ROD, tie, MJ 3 (3 required)
557516 ROD, tie, MJ 4 (3 required) 557517 ROD, tie, MJ 5 (3 required) 557518 ROD, tie, MJ 6 (3 required) 557519 ROD, tie, MJ 7 (3 required) 557520 ROD, tie, MJ 8 (3 required) 560649 ROD, tie, MJ 9 (3 required) 558917 ROD, tie, MJ 3 SST(3 required) 124028 ROD, tie, MJ 4 SST(3 required) 124029 ROD, tie, MJ 5 SST (3 required) 124030 ROD, tie, MJ 6 SST (3 required) 124031 ROD, tie, MJ 7 SST (3 required) 124032 ROD, tie, MJ 8 SST (3 required) 124033 ROD, tie, MJ 9 SST (3 required)
5 556371 NUT, tie rod, 1/4-28 (3 required)
558633 NUT, tie rod, 1/4-28 SST (3 required)
MJ Series
312497G 19
Page 20

MSP Series

MSP Series
Technical Data
Material Corrosion Protected Steel (optional: Type 316 Stainless
Steel)
Pressure (max)
Zero Leak Inlet Shunt/Shutoff Inlet
Ambient Temperature (max) 140°F (60°C) Lubricant
Zero Leak Inlet
Shunt/Shutoff Inlet
New Weight (approx.)
3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly
Torque Ratings
Mounting Screw Enclosure Plugs Indicator Port Plug Bleed Screws Tie Rod Nut
1500 psi (104 bar) 3000 psi (207 bar)
Oil Only - up to 5000 SUS, requires 25 micron (min) filtra­tion
Oil and fluid grease - filter oil through 25 micron filter and grease through 100 micron mesh strainer
5.9 lbs (2.7 kg)
7.3 lbs (3.3 kg)
8.7 lbs (4.0 kg)
10.2 lbs (4.6 kg)
11.6 lbs (5.6 kg)
13.0 lbs (5.9 kg)
8-9 ft. lbs 6-8 ft. lbs 5-7 ft. lbs 1-2 ft. lbs. 5-8 ft. lbs.
20 312497G
Page 21
Dimensions
MSP Series
CROSSPORT PLATE (OPTIONAL)
ti11478
312497G 21
Page 22
MSP Series
Parts
Ref Part No. Description
1 562711 VALVE, assembly MSP 05S
562712 VALVE, assembly MSP 10S 562713 VALVE, assembly MSP 15S 562714 VALVE, assembly MSP 20S 562715 VALVE, assembly MSP 25S 562716 VALVE, assembly MSP 30S 562717 VALVE, assembly MSP 35S 562718 VALVE, assembly MSP 40S 562720 VALVE, assembly MSP 05T 562721 VALVE, assembly MSP 10T 562722 VALVE, assembly MSP 15T 562723 VALVE, assembly MSP 20T 562724 VALVE, assembly MSP 25T 562725 VALVE, assembly MSP 30T 562726 VALVE, assembly MSP 35T 562727 VALVE, assembly MSP 40T 562729 VALVE, assembly IND MSP 20S 562730 VALVE, assembly IND MSP 25S 562731 VALVE, assembly IND MSP 30S 562732 VALVE, assembly IND MSP 35S 562733 VALVE, assembly IND MSP 40S 562734 VALVE, assembly IND left MSP 20S 562735 VALVE, assembly IND left MSP 25S 562736 VALVE, assembly IND left MSP 30S 562737 VALVE, assembly IND left MSP 35S 562738 VALVE, assembly IND left MSP 40S 562739 VALVE, assembly IND MSP 20T 562740 VALVE, assembly IND MSP 25T 562741 VALVE, assembly IND MSP 30T 562742 VALVE, assembly IND MSP 35T 562743 VALVE, assembly IND MSP 40T 562744 VALVE, assembly IND left MSP 20T 562745 VALVE, assembly IND left MSP 25T 562746 VALVE, assembly IND left MSP 30T 562747 VALVE, assembly IND left MSP 35T 562748 VALVE, assembly IND left MSP 40T 24B474 VALVE, single, 303 MSP .005 562755 VALVE, single, 303 MSP .010 24B475 VALVE, single, 303 MSP .015 562756 VALVE, single, 303 MSP .020 24B476 VALVE, single, 303 MSP .025 24B477 VALVE, single, 303 MSP .030 24B478 VALVE, single, 303 MSP .035 562757 VALVE, single, 303 MSP .040 24B479 VALVE, twin, 303 MSP .005 562758 VALVE, twin, 303 MSP .010 24B480 VALVE, twin, 303 MSP .015 562759 VALVE, twin, 303 MSP .020 24B481 VALVE, twin, 303 MSP .025 24B482 VALVE, twin, 303 MSP .030 24B483 VALVE, twin, 303 MSP .035 562760 VALVE, twin, 303 MSP .040 24B484 VALVE, single, 303 MSP .020 w/indicator 24B485 VALVE, single, 303 MSP .025 w/indicator 24B486 VALVE, single, 303 MSP .030 w/indicator 24B487 VALVE, single, 303 MSP .035 w/indicator
Ref Part No. Description
24B488 VALVE, single, 303 MSP .040 w/indicator 24B489 VALVE, twin, 303 MSP .020 w/indicator 24B490 VALVE, twin, 303 MSP .025 w/indicator 24B491 VALVE, twin, 303 MSP .030 w/indicator 24B492 VALVE, twin, 303 MSP .035 w/indicator 24B493 VALVE, twin, 303 MSP .040 w/indicator
2 24B497 BLOCK, base, 303 MSP
563425 BLOCK, base, MSP NPSF 563447 BLOCK, base, MSP, BSPP 563451 BLOCK, base, MSP, SAE 563479 BLOCK, base, MSP w/No outlets
3 560919 BLOCK, inlet, MSP, NPSF
560936 BLOCK, inlet, MSP, BSPP 560943 BLOCK, inlet, MSP, SAE 560976 BLOCK, inlet, MSP, ISO 6149 563421 BLOCK, inlet, MSP, NPSF, w/bleed 563422 BLOCK, inlet, MSP SAE w/bleed
4 563279 BLOCK, MSP end w/alt inlet
563424 BLOCK, end, MSP
5 563469 KIT, crossport bar, right
563470 KIT, crossport bar, left
563471 KIT, crossport bar, both 6 563472 KIT, singling bar 7 562660 VALVE, assembly bypass, standard MSP 8 557731 ROD, tie, 3 section, MSP (3 required)
557732 ROD, tie, 4 section, MSP (3 required)
557733 ROD, tie, 5 section, MSP (3 required)
557734 ROD, tie, 6 section, MSP (3 required)
557735 ROD, tie, 7 section, MSP (3 required)
557736 ROD, tie, 8 section, MSP (3 required)
557738 ROD, tie, 9 section, MSP (3 required)
557739 ROD, tie, 10 section, MSP (3 required)
557740 ROD, tie, 11 section, MSP (3 required) 9 556371 NUT, 1/4 - 28 (3 required)
22 312497G
Page 23
MSP Series
312497G 23
Page 24

MHH Series

MHH Series
Technical Data
Material Steel Body (corrosion protected) Steel Piston (honed fit) Pressure (max) 7,500 psi (517 bar) for Petroleum or Synthetic Oil - fluo-
roelastomer O-rings Lubricant Petroleum or synthetic oil only Maximum Operating Temperature
Fluoroelastomer O-rings (557722) 350°F (163°C) Maximum Cycle Rate Without Cycle Pin 200 CPM Net Weight (approx.)
3 section divider valve assembly
4 section divider valve assembly
5 section divider valve assembly
6 section divider valve assembly
7 section divider valve assembly
8 section divider valve assembly
Torque Ratings
Mounting Screw
Enclosure Plugs
Indicator Port Plug
Bleed Screws
Tie Rod Nut
5.9 lbs (2.7 kg)
7.3 lbs (3.3 kg)
8.7 lbs (4.0 kg)
10.2 lbs (4.6 kg)
11.6 lbs (5.6 kg)
13.0 lbs (5.9 kg)
8-9 ft. lbs 6-8 ft. lbs 5-7 ft. lbs 1-2 ft. lbs. 5-8 ft. lbs
24 312497G
Page 25
Dimensions
MHH Series
1.656
(42.06)
2.188
(55.56)
1.125
(28.58)
.406
(10.31)
.734
(18.85)
.922 (TYP)
(23.41)
OUTLET IS PLUGGED ON ONE SIDE WHEN WORKING SECTION IS SINGLED
",%%$3#2%73
1.500
(38.1)
.781
(19.9)
LUBE OUTLET
LUBE
INLET
(TYPICAL)
PISTON ENCLOSURE PLUG (TYPICAL)
3.000
(76.2)
1.750
.625
(15.9)
(44.4)
.484
(12.3)
MOUNTING SCREW (TYPICAL)
INDICATOR PORT (TYPICAL)
,
.281 (7.137) DIA
(4) MTG HOLES
.28
(7.1)
TIE ROD AND NUT (TYPICAL)
"A"
(12.3)
.484
ti11480
312497G 25
Page 26
MHH Series
Parts
Ref Part No. Description
1 562679 VALVE, assembly MHH 06S
562680 VALVE, assembly MHH 09S 562681 VALVE, assembly MHH 12S 562682 VALVE, assembly MHH 18S 562683 VALVE, assembly MHH 24S 562684 VALVE, assembly MHH 30S 562685 VALVE, assembly MHH 06T 562686 VALVE, assembly MHH 09T 562687 VALVE, assembly MHH 12T 562688 VALVE, assembly MHH 18T 562689 VALVE, assembly MHH 24T 562690 VALVE, assembly MHH 30T
2 563425 BLOCK, base, MHH, NPSF
563447 BLOCK, base, MHH, BSPP 563451 BLOCK, base, MHH, SAE 563479 BLOCK, base, MHH w/no outlets
3 560919 BLOCK, inlet, MHH, NPSF
560936 BLOCK, inlet, MHH, BSPP 560943 BLOCK, inlet, MHH, SAE 560976 BLOCK, inlet, MHH, ISO 6149 563421 BLOCK, inlet, MHH, NPSF, w/bleed
Ref Part No. Description
563422 BLOCK, inlet, MHH SAE w/bleed 563451 BLOCK, base, MHH, SAE
4 563279 BLOCK, MHH end w/alt inlet
563424 BLOCK, end, MHH
5 563469 KIT, crossport bar, right
563470 KIT, crossport bar, left
563471 KIT, crossport bar, both 6 563472 KIT, singling bar 7 562660 VALVE, assembly bypass 8 557731 ROD, tie, 3 section (3 required)
557732 ROD, tie, 4 section (3 required)
557733 ROD, tie, 5 section (3 required)
557734 ROD, tie, 6 section (3 required)
557735 ROD, tie, 7 section, (3 required)
557736 ROD, tie, 8 section (3 required)
557738 ROD, tie, 9 section (3 required)
557739 ROD, tie, 10 section (3 required)
557740 ROD, tie, 11 section (3 required) 9 556371 NUT, 1/4 - 28 (3 required)
26 312497G
Page 27

MXP Series

Technical Data
Material Zinc Plated Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Maximum Operating Temperature 350°F (177°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin or With Prox
Cycle Switch Net Weight (approx.)
3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly 9 section divider valve assembly 10 section divider valve assembly
Torque Ratings
Tie Rod Nut Enclosure Plugs Indicator Plug Valve Section Mounting Screw
200 CPM
18-lb. 2 oz (8.3 kg) 22 lbs. 6 oz (10.2 kg) 26 lbs. 9 oz (12.2 kg) 31 lbs. 3 oz (14.2 kg) 35 lbs. 6 oz (16.2 kg) 39 lbs. 9 oz (18.1 kg) 44 lbs. 3 oz (20.1 kg) 48 lbs. 6 oz (22.1 kg)
6-9 ft. lbs 48 +/- 2 ft. lbs 12 -15 ft. lbs 12-13 ft. lbs.
MXP Series
312497G 27
Page 28
MXP Series
Dimensions
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ti11477
28 312497G
Page 29
Parts
MXP Series
Ref Part No. Description
1 562813 VALVE, twin, .025 MXP
562814 VALVE, twin, .050 MXP 562815 VALVE, twin, .075 MXP 562816 VALVE, twin, .100 MXP 562817 VALVE, twin, .125 MXP 562818 VALVE, twin, .150 MXP 562819 VALVE, single, .025 MXP 562820 VALVE, single, .050 MXP 562821 VALVE, single, .075 MXP 562822 VALVE, single, .100 MXP 562823 VALVE, single, .125 MXP 562824 VALVE, single, .150 MXP 562825 VALVE, twin, .050 MXP w/indicator 562826 VALVE, twin, .075 MXP w/indicator 562827 VALVE, twin, .100 MXP w/indicator 562828 VALVE, twin, .125 MXP w/indicator 562829 VALVE, twin, .150 MXP w/indicator 562830 VALVE, single, .050 MXP w/indicator 562831 VALVE, single, .075 MXP w/indicator 562832 VALVE, single, .100 MXP w/indicator 562833 VALVE, single, .125 MXP w/indicator
Ref Part No. Description
562834 VALVE, single, .150 MXP w/indicator
2 563519 BLOCK, BSPLT interm MXP 1/4 NPSF
563521 BLOCK, BSPLT interm MXP SAE 563522 BLOCK, BSPLT interm MXP 1/4 BSPP
563479 BLOCK, base, MSP/MHH w/no outlets 3 56R994 BLOCK, inlet, MXP 4 563518 BLOCK, end, machine MX 5 563524 KIT, MXP, crossport bar, left
563525 KIT, MXP, crossport bar, right
563526 KIT, MXP, crossport bar, both 6 15R997 BLOCK, bypass, MXP 7 557766 ROD, tie, 3 section, MXP (3 required)
557767 ROD, tie, 4 section, MXP (3 required)
557768 ROD, tie, 5 section, MXP (3 required)
557769 ROD, tie, 6 section, MXP (3 required)
557770 ROD, tie, 7 section, MXP (3 required)
557771 ROD, tie, 8 section, MXP (3 required)
557772 ROD, tie, 9 section, MXP (3 required)
563520 ROD, tie, 10 section, MXP (3 required) 8 555406 NUT, 5/16 - 24 light hex (3 required)
312497G 29
Page 30

MGO Series

MGO Series
Technical Data
Material Zinc Plated Steel and Phosphate Coated Cast Iron Pressure (max)
3-7 section divider valve assembly 6000 psi (414 bar) 8 section divider valve assembly 5500 psi (380 bar) 9 section divider valve assembly 5000 psi (345 bar) 10 section divider valve assembly 4500 psi (311 bar)
11 section divider valve assembly 4000 psi (276 bar) Lubricant Oil or grease Maximum Operating Temperature 200°F (93°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin or With Prox
Cycle Switch Net Weight (approx.)
3 section divider valve assembly 45-lb. (20.41 kg)
4 section divider valve assembly 53 lbs. 5 oz (24.18 kg)
5 section divider valve assembly 61 lbs. 10 oz (27.95 kg)
6 section divider valve assembly 70 lbs. 15 oz (32.17 kg)
7 section divider valve assembly 80 lbs. 4 oz (36.40 kg)
8 section divider valve assembly 89 lbs. 9 oz (40.62 kg)
9 section divider valve assembly 98 lbs. 14 oz (44.84 kg)
10 section divider valve assembly 108 lbs. 3 oz (49.07 kg)
11 section divider valve assembly 117 lbs. 8 oz (53.40 kg) Torque Ratings
Tie Rod Nut 12 ft. lbs
Enclosure Plug 15 ft. lbs
Outlet Port Plug 6-8 ft. lbs
Valve Section Mounting Screw 12-13 ft. lbs.
200 CPM
30 312497G
Page 31
Dimensions
MGO Series
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/54,%43
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312497G 31
Page 32
MGO Series
Parts
Ref Part No. Description
1 562570 VALVE, MGO, assembly 150S SAE
562571 VALVE, MGO, assembly 300S SAE
562572 VALVE, MGO, assembly 450S SAE
562573 VALVE, MGO, assembly 600S SAE
562574 VALVE, MGO, assembly 150T SAE
562575 VALVE, MGO, assembly 300TS SAE
562576 VALVE, MGO, assembly 450T SAE
562577 VALVE, MGO, assembly 600T SAE
562578 VALVE, MGO, assembly 150S SAE IND
562579 VALVE, MGO, assembly 300S SAE IND
562580 VALVE, MGO, assembly 450S SAE IND
562581 VALVE, MGO, assembly 6000S SAE IND
562582 VALVE, MGO, assembly 150T SAE IND
562583 VALVE, MGO, assembly 300T SAE IND
562584 VALVE, MGO, assembly 450T SAE IND
562585 VALVE, MGO, assembly 600T SAE IND
2 563277 INLET, 3 563278 END 4 560591 ROD, tie, short MGO 3 (2 required)
560592 ROD, tie, short MGO 4 (2 required)
560593 ROD, tie, short MGO 5 (2 required)
560594 ROD, tie, short MGO 6 (2 required)
560595 ROD, tie, short MGO 7 (2 required)
560596 ROD, tie, short MGO 8 (2 required)
560597 ROD, tie, short MGO 9 (2 required)
560598 ROD, tie, short MGO 10 (2 required)
560599 ROD, tie, short MGO 11 (2 required)
5 560600 ROD, tie, long MGO 3 (2 required)
560601 ROD, tie, long MGO 4 (2 required)
560602 ROD, tie, long MGO 5 (2 required)
560603 ROD, tie, long MGO 6 (2 required)
15U857 ROD, tie, long MGO 7 (2 required)
560604 ROD, tie, long MGO 8 (2 required)
560605 ROD, tie, long MGO 9 (2 required)
560606 ROD, tie, long MGO 10 (2 required)
560607 ROD, tie, long MGO 11 (2 required)
6 555406 NUT, tie rod 3/8 - 24 lock (8 required)
32 312497G
Page 33

MX Series

Technical Data
Material Plated Steel Pressure (max) 3,000 psi (207 bar) Lubricant Oil or grease Maximum Operating Temperature 200°F (93°C) Maximum Cycle Rate With Cycle Pin 60 CPM Maximum Cycle Rate Without Cycle Pin 200 CPM Net Weight (approx.)
3 section divider valve assembly 4 section divider valve assembly 5 section divider valve assembly 6 section divider valve assembly 7 section divider valve assembly 8 section divider valve assembly 9 section divider valve assembly 10 section divider valve assembly
Torque Ratings
Tie Rod Nut Enclosure Plug Outlet Port Plugs
21-lb. 6 oz (9.69 kg) 25 lbs. 10 oz (11.62 kg) 29 lbs. 14 oz (13.55 kg) 34 lbs. 2 oz (15.47 kg) 38 lbs. 6 oz (17.40 kg) 42 lbs. 12 oz (19.39 kg) 47 lbs. 2 oz (21.37 kg) 51 lbs. 8 oz (23.26 kg)
30 ft. lbs 48 ft. lbs 18 ft. lbs.
MX Series
312497G 33
Page 34
MX Series
Dimensions
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ti11476
34 312497G
Page 35
Parts
Ref Part No. Description
1 562514 VALVE, MX assembly 25S
562515 VALVE, MX assembly 25T 562516 VALVE, MX assembly 50S 562517 VALVE, MX assembly 50T 562538 VALVE, MX assembly 75S 562539 VALVE, MX assembly 75T 562540 VALVE, MX assembly 100S 562541 VALVE, MX assembly 100T 562542 VALVE, MX assembly 125S 562543 VALVE, MX assembly 125T 562545 VALVE, MX assembly 150S 562546 VALVE, MX assembly 150T 562528 VALVE, MX assembly 50S IND LH 562518 VALVE, MX assembly 50S IND RH 562533 VALVE, MX assembly 50T IND LH 562523 VALVE, MX assembly 50T IND RH 562529 VALVE, MX assembly 75S IND LH 562519 VALVE, MX assembly 75S IND RH 562534 VALVE, MX assembly 75T IND LH 562524 VALVE, MX assembly 75T IND RH 562530 VALVE, MX assembly 100S IND LH 562520 VALVE, MX assembly 100S IND RH 562569 VALVE, MX assembly 100T IND LH 562525 VALVE, MX assembly 100T IND RH 562531 VALVE, MX assembly 125S IND LH 562521 VALVE, MX assembly 125S IND RH 562535 VALVE, MX assembly 125T IND LH 562526 VALVE, MX assembly 125T IND RH 562532 VALVE, MX assembly 150S IND LH 562522 VALVE, MX assembly 150S IND RH 562536 VALVE, MX assembly 150T IND LH
562527 VALVE, MX assembly 150T IND RH 2 560620 BLOCK, inlet 3 563287 BLOCK, end 4 557488 ROD, tie, MX 3 (4 required)
557489 ROD, tie, MX 4 (4 required)
557490 ROD, tie, MX 5 (4 required)
557491 ROD, tie, MX 6 (4 required)
557492 ROD, MX 7 (4 required)
557493 ROD, tie, MX 8 (4 required)
560576 ROD, tie, MX 9 (4 required)
560577 ROD, tie, MX 10 (4 required) 5 557494 NUT, tie rod 3/8 - 24 lock (8 required)
MX Series
312497G 35
Page 36
MX Series
36 312497G
Page 37

Accessories

Accessories

Tube Clips

Clips are plated and provided with 17/64” (6.75 mm) mounting holes.
Part No. Description
557324 Holds 1 - 1/4” (6.35 mm) OD tube 558711 Holds 1 - 3/8” (9.52 mm) OD tube 558710 Holds 3 - 1/4” (6.35 mm) OD tube

Mounting Bars

Part No. Description
560920 MSP, 1/2” (12.7 mm) thick, 1/4-20 thread 561101 MJ, 1/2” (12.7 mm) thick, 10-24 thread 561102 MX and MXP, 1/2” (12.7 mm) thick, 5/16-18
threads, two sets of mounting holes
563465 KIT, mounting bar, includes 2 mounting bars,
4 screws, washers and lock washers

Mounting Brackets

All mounting brackets include screws, lock washers and nuts.
Part No. Description
563435 MSP and MH, M-3 and M-4, 1/8” (3.175 mm)
thick, top mounting.
563436 MSP and MH, M5 and M-6, 1/8” (3.175 mm)
thick, top mounting
563437 MSP and MH, M7 and M-8, 1/8” (3.175 mm)
thick, top mounting
563438 MSP and MH, M-3 and M-4, 1/8” (3.175 mm)
thick, side mounting.
563439 MSP and MH, M5 and M-6, 1/8” (3.175 mm)
thick, side mounting
563440 MSP and MH, M7 and M-8, 1/8” (3.175 mm)
thick, side mounting

Performance Indicators

Performance indicators are pressure sensitive devices that signals a fault when there is excessive build up of pres­sure in a series progressive lubricating system. A fault is identified by either causing a pin to protrude or by releasing lubricant to the atmosphere.
Reset Indicator with Memory
Reset Indicators stop lube system operation when a fault occurs. They can be used in either master or secondary divider valves. Fault is indicated when a pin protrudes through the opening in the cap and is manually reset.
Description
Pressure PSI
250 563231 563252 NA 563239 NA 500 563232 563253 563246 563240 NA
750 563233 563254 NA 563241 NA 1000 563234 563255 563247 563242 NA 1500 563235 563256 563248 563243 564200 2000 563236 563257 NA 563244 NA 2500 563237 563258 563249 563245 NA 3000 NA 563261 NA NA NA 5000 NA 563262 NA NA NA
312497G 37
1/8” NPTF
MJ, MH, MS, MXP
1/8” NPSF
w/O-Ring
MH, MS, MXP
Nickel Plated
1/8” NPTF
MJ, MH, MS, MXP
1/4” NPTF
MX Only
7/8” SAE w/O-Ring
MGO
Page 38
Accessories
Automatic Relief Indicator
Automatic Relief Indicators pinpoint lube line blockage but allow the lube system to continue to supply lubrication to points that are not blocked. They are used primarily in secondary divider valves. When needed, pressure is relieved through a vent. When pressure is relieved the spring resets the piston. Because these indicators permit the lube sys­tem to continue operating when a lube point is blocked, a separate pressure switch connected to an audible or visual alarm should be used to warn of high pressure.
Description
Pressure PSI Color*
1/8” NPTF
MJ, MH, MS, MXP
750 + 20% Blue 563163 563170 563156 1000 + 1250 + 1500 + 2000 + 2500 + 3000 +
* Color provided for reference only to aid in selection of replacement indicator. Indicators used to be identified by the color of the spring retainer located in the end of the indicator.
20% Green 563164 563171 563157 20% Yellow 563165 563172 NA 20% Red 563166 563173 563158 20% Orange 563167 563174 563159 20% Aluminum 563168 563175 563160 24% Purple 563169 563176 563161
1/8” NPSF
w/O-Ring
MH, MS, MXP
1/4” NPTF
MX Only
Rupture Indicator - MH Divider Valves Only
Rupture Indicators are only used on MH divider valve applications where lube system pressures exceed 2500 psi. The high pressure from a lube line blockage causes a disc to rupture. The lubricant then forces an indicator pin to protrude, locating the blockage. The high pressure backs up through the system and trips a switch to shut the system off. When the fault is corrected, the disc must be replaced the pin reset manually.
Description
Pressure PSI
1/8” - 27 NPTF
1/8” - 27 NPSF
w/O-Ring
Disc Color
2800 + 20% 563228 563229 Green 557422 3700 + 4600 + 5500 + 6400 + 7300 + 8200 +
20% 563220 563221 Yellow 557423 20% 564355 563222 Red 557424 20% 563223 563224 Orange 557425 20% 563225 563226 Pink 557427 20% 563227 NA Blue 557428 20% NA NA Purple 557429
Replacement Disc
3/8” Diameter
38 312497G
Page 39
Accessories
Rupture-to-Atmosphere Indicator
Rupture-to-Atmosphere Indicators are standard on all Graco pumps. When the pressure reaches a predetermined pressure setting, the pressure disc ruptures, venting lubricant into the atmosphere and relieving pressure.
Description
Pressure PSI*
900 NA 557431 Black NA 1450 563179 557433 Yellow 563962 1750 563182 557434 Red 563963 2050 563183 557435 Orange 563964 2350 563184 557436 Aluminum 563965 2650 NA 557467 Pink NA 2950 563185 557438 Blue 563966 3250 NA 557439 Purple NA
900 NA 555788 Black 563952 1450 NA 557423 Yellow 563954 1750 564059 557424 Red 563955 2050 NA 557425 Orange 563956 2350 563191 557426 Aluminum 563957 2650 NA 557427 Pink 563958 2950 563192 557428 Blue 563959 3250 563193 557429 Purple 563960 5000 563194 557430 Brown 563961
3700 564479 557423 Yellow 563954 4600 563216 557424 Red 563955 5500 563217 557425 Orange 563956 6400 563218 557427 Pink 563958 7300 563219 557428 Blue 563959 8200 NA 557429 Purple 563960 9500 NA NA Gray NA
Complete Assembly Replacement Disc Color Blowout Disc
1/4” NPTF Fittings 11/16” Diameter Quantity = 6
1/8” NPTF Fittings 3/8” Diameter Quantity = 25
High Pressure
1/8” NPTF Fittings
3/8” Diameter
Quantity = 25
Rupture-to-Atmosphere Indicator with Spud Assembly
A Spud Assembly is available to return vented lubricant to the reservoir by way of a tube. A high pressure switch is recommended to provide an audible or visual warning alarm that height system pressure has occurred.
Description
Pressure PSI*
1450 563186 557433 Yellow 1750 563187 557434 Red 2350 563188 557436 Aluminum
*All pressures have a tolerance of + 500 psi.
312497G 39
Complete Assembly Replacement Disc Color
Page 40
Accessories
Rupture Discs
All discs are 11/16” diameter.
Description
Pressure PSI*
Single Disc Disc Color Quantity 6/package
900 557431 Black NA 1175 557432 Green NA 1450 557433 Yellow 563962 1750 557434 Red 563963 2050 557435 Orange 563964 2350 557436 Aluminum 563965 2650 557437 Pink NA 2950 557438 Blue 563966 3250 557439 Purple NA
*All pressures have a tolerance of + 500 psi.
Singling and Crossporting Bar Assemblies
Singling Kits externally convert a “T” (Twin Outlet) section to an “S” (Single Outlet) section. Crossporting Kits externally combine the output of two (2) adjacent sections.
Part Numbers
Divider Single Kit
MJ 562915 562914 562914 NA 557359 557403 NA NA
MJ-SS NA NA NA NA NA NA NA NA
MSP 563469 563469 563470 563471 NA NA 557722 556514
MS (Nickel) NA NA NA NA NA NA NA NA
MX 52916 52917 52917 NA 55711 55712 NA NA
MXP NA 563525 563524 56e526 NA NA 557773 555601
MXP (Nickel) NA NA NA NA NA NA NA NA
MGO NA NA NA NA NA NA NA NA
Right Side Left Side O-Ring
Gasket
Upper Seal
(Bar Type)
Gasket
Lower Seal
(Bar Type)
90 Duro
Fluoroelastomer
O-Ring (plate
Type)
Valve Block
Mounting
Screw-Long
Cycle Indicators
Cycle Indicators provide a means of visually monitoring lube flow thru the system.
The pin type cycles in and out when lubricant is flowing. Movement of the pin is caused by the piston (the two are attached) so that when the piston moves the indicator pin in and out once, the entire divider valve has cycled.
Valve Series O-Ring Sealed
MS/MH 563251
MX/MXP 563260
MGO NA
40 312497G
Page 41
Accessories
Cycle Counters - Part No.: 563444
The purpose of a cycle counter is to give assurance that the lubricant is flowing thru the system. Every “count” indi­cates one complete cycle of the divider valve. Visual inspection and/or recording of counts provides a constant check on the performance of your lubricant system and the pump. The Cycle Counter can be used on any MJ, MS, MH, MX and MXP divider valve assembly.
Cycle Switches
The function of a Cycle Switch is to electrically give assurance that the lubricant is flowing through the system. Actu­ated by a cycle pin, the switch can be wired to various controls.
NOTE: The cycle switch MUST be attached to a section that is equipped with a cycle indicator pin.
Part Numbers
Series Flo Divider Valves MJ MS/MH MS (Nickel) MX MXP MGO
Cycle Switch and Bracket Assembly SPDT
Replacement Switch 557781 557781 557781 557781 557781 557781
Cycle Switch and Bracket Assembly DPDT
Replacement Switch NA NA NA NA NA NA Replacement Bracket for either SPDT or DPDT Switch Assembly Moisture Resistant Cycle Switch
with 6-foot Cable and Bracket Assembly SPDT
Replacement Switch with 6-foot Cable
563272 563272 563272 563272 563272 563269
Electrical Ratings: 15 amps at 125, 250 and 480 VAC; 1/2 amp at 125 VDC, 1/4 amp at 250 VDC, 6.0 amp at 24 VDC Non-Inductive
564357 564357 564537 564357 564537 NA
Electrical Ratings: 10 amps at 125 or 250 VAC; 0.3 amp at 125 VDC or 0.15 amp at 250 VDC
557546 557546 557546 557546 557546 560573
563273 563273 563273 563273 563273 NA
Electrical Ratings: 5 amps at 125 or 250 VAC; Wire Code for Moisture Resistant Switch: BK (Com), Red (N.C), WH (N.O.), GN (Ground)
557782 557782 557782 557782 557782 NA
312497G 41
Page 42
Accessories
Proximity Cycle Switches
The Proximity Cycle Switches are magnetically operated single throw switches that sense the movement of the divider valve piston when it is cycling. Each proximity cycle switch provides a signal that is used to monitor the sys­tem. There are 3 different types of switches available.
Reed Type Proximity Switch: Can be used with oil applications only for MS, MH and MGO divider valves at pres­sures up to 518 bar (7500 psi) at cycle rates under 60 cycles per minute.
Field Sensitive Magnetic Proximity Switch: Dry contact, ceramic magnet operated switch. Used at pressures that do not exceed 242 bar (3500 psi) at cycle rates up to 200 cycles per minute. Used in MS/MH, MX/MXP and MGO divider valves. An explosion proof version for MS/MH divider valves is available.
Magnetic Operated Proximity Switch: Not limited to valve size. Miniature snap-action switch is tripped by attraction of internal magnet to the moving divider piston. Can be used at pressures up to 518 bar (7500 psi) at cycle rates that do not exceed 150 cycles per minute.
Description
Unattached Reed Type (oil only)
10mA @ 120VAC 24 mA @ 24VDC 10,000,000 Cycle Life
Field Sensitive Magnetic Type 3-pin and 5-pin (AC only)
2A @ 120/240 VAC 4-pin (DC only) 0.1A @ 28VDC 150,000,000 Cycle Life
Magnetic Type with LED’s
5A @ 24 VDC 10,000,000 Cycle Life
Magnetic Type
5A @ 24VDC 5A @ 120/240 VAC 10,000,000 Cycle Life
Field Sensitive Magnetic Type
No.
of Pins
1/2 NPT with
Leads
(Explosion
Proof)
3
5
4 O-Ring 557747 557747 558939 558939 563495
Pigtail Lead
(Explosion
Proof)
3 O-Ring 563478 563478 NA NA NA
5 O-Ring 563477 563477 NA NA NA
3 Gasket* NA NA 563486 563486 NA 5 O-Ring 563484 563484 564400 564400 NA
Pigtail Lead
(Explosion
Proof)
Type
Seal
O-Ring 563427 563427 NA NA NA
O-Ring 557741 557741 563476 563476 563970
Gasket*NANANANANA
O-Ring 557746 557746 564399 564399 NA
Gasket*NANANANANA
O-Ring 557745 557745 564401 564401 NA
O-Ring 563485 563485 NA NA NA
MS MH MX MXP MGO
Part Number
25 mA @ 24VDC M12 x 1, 4-pin (DC only) 10,000,000, cycle life
*Consult your distributor for availability.
42 312497G
4 O-Ring 563500 563501 NA NA NA
Page 43
Proximity Switch Connection Cables
Connection Cables for:
3-Pin Proximity Switch 5-Pin Proximity Switch
Connector Length - ft (m) Part No. Connector Length - ft (m) Part No.
Straight 6 (1.83) 558021 Straight 6 (1.83) 558023 Straight 12 (3.66) 558022 Straight 12 (3.66) 558024
NA NA NA 90° 6 (1.83) 558965
4-Pin Proximity Switch
Straight 7 (2.13) 568738 NA NA NA
Accessories
312497G 43
Page 44

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312497
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised 1/2012
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