Graco 311211M User Manual

Instructions - Parts List

High-Flo

Designed for low pressure, medium volume circulation of finishing materials. Do not use with caustics, acids, abrasive line strippers, and other similar fluids. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 2 for Table of Contents and page 3 for List of Models.

See page 25 for Maximum Working Pressures.

Related Manuals

Part No. Description

311238 NXT Air Motor manual 308330 Viscount I Plus Hydraulic Motor manual 311690 High-Flo Lower manual 308048 Viscount II Hydraulic Motor manual

Pumps

311211M

ENG

Patent Pending

NXT Air-Powered Pump Shown

TI8354a

II 2 G

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

NXT Air-Powered Pumps . . . . . . . . . . . . . . . . . . 3

Viscount I Plus Hydraulic-Powered Pumps . . . . . 3

Viscount II Hydraulic Powered Pumps . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Air-Powered Pumps . . . . . . . . . . . . . . . . . . . 8

Hydraulic-Powered Pumps . . . . . . . . . . . . . . 8

All Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air-Powered Pumps Typical Installation . . . . . . 10

Hydraulic-Powered Pumps Typical Installation . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . 12

Flush Before Using Equipment . . . . . . . . . . . . . 12

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . 12

Stop the Pump at the Bottom of Its Stroke . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Preventive Maintenance Schedule . . . . . . . . . . 13

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Air Line Filter . . . . . . . . . . . . . . . . . . . . . . . 13

Hydraulic Power Supply Check . . . . . . . . . . 13

Mix Tank Volume . . . . . . . . . . . . . . . . . . . . . 13

Packing Nut Tightness . . . . . . . . . . . . . . . . 13

Excessive Leaking at Throat . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Disconnect the Lower . . . . . . . . . . . . . . . . . . . . 15

Reconnect the Lower . . . . . . . . . . . . . . . . . . . . . 15

Reassemble the Coupling Rod and Tie Rods

to the Motor . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

NXT Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Common Parts . . . . . . . . . . . . . . . . . . . . . . 18

Parts That Vary by Model . . . . . . . . . . . . . . 19

Viscount I Plus Pumps . . . . . . . . . . . . . . . . . . . . 21

Common Parts . . . . . . . . . . . . . . . . . . . . . . 21

Parts That Vary by Model . . . . . . . . . . . . . . 21

Viscount II 460 Pumps . . . . . . . . . . . . . . . . . . . . 22

Common Parts . . . . . . . . . . . . . . . . . . . . . . 22

Parts That Vary by Model . . . . . . . . . . . . . . 22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pump Mounting Hole Diagram . . . . . . . . . . . . . . . 24

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

NXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Viscount I Plus Pumps . . . . . . . . . . . . . . . . . . . . 25

Viscount II Pumps . . . . . . . . . . . . . . . . . . . . . . . 25

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 26

Air-Powered Pumps . . . . . . . . . . . . . . . . . . . . . . 26

Hydraulic Powered Pumps . . . . . . . . . . . . . . . . 28

Viscount II 460 Pumps . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

2 311211M

Models

NXT Air-Powered Pumps

Your model number is marked on the pump identification plate located toward the rear of the air motor. To determine the model number of your pump from the following matrix, select the six digits which describe your pump. The first digit is always J for circulation pumps. The remaining five digits define the construction. For example, a circulation pump with carbon steel construction, a 2.0:1 ratio, low noise exhaust, no communication option, npt fittings, and chrome rod and cylinder is model number JC20L1. To order replacement parts, see page 18.

J C20 L1

First Digit

(all

circulation

pumps)

Second Digit Third and Fourth Digit Fifth Digit Sixth Digit

Maximum

Fluid

Motor

Material

C Carbon Steel 20 2200 2000 200 (1.4, 14.0) L Low Noise none 1 npt Chromex/

S Stainless Steel 30 2200 1500 300 (2.1, 21.0) M Low Noise

Size

35 3400 2000 340 (2.3, 23.0) R Remote none 3 bspp* Chromex/

40 2200 1000 400 (2.8, 28.0) S Remote

45 3400 1500 460 (3.2, 32.0)

XX = X.X:1 ratio 7 npt Chromex/

Lower

Size

Pressure

psi (MPa, bar) Exhaust

Communi-

cation Fittings

™

DataTrak

2 npt Chromex/

™

4 bspp* Chromex/

5 tri-

clamp

6 tri-

clamp

Rod and Cylinder

Chrome

MaxLife

Chrome

MaxLife Chromex/

Chrome Chromex/ MaxLife

Nitride

311211M 3

Models

Viscount I Plus Hydraulic-Powered Pumps

Maximum Pump

Working Pressure

Model No. Series

253642 A 300 (2.1, 21) npt sst Chromex Chrome 253033 253643 A 225 (1.6, 16) npt sst Chromex Chrome 253034 24E787 A 300 (2.1, 21) npt sst Chromex Chrome 24E783 24E788 A 225 (1.6, 16) npt sst Chromex Chrome 24E784 253644 A 300 (2.1, 21) npt sst Chromex MaxLife 253568 253645 A 225 (1.6, 16) npt sst Chromex MaxLife 253569 253646 A 300 (2.1, 21) npt cst Chromex Nitride 253061 253647 A 225 (1.6, 16) npt cst Chromex Nitride 253062 253648 A 300 (2.1, 21) bspp* sst Chromex Chrome 253423 253649 A 225 (1.6, 16) bspp* sst Chromex Chrome 253085 253650 A 300 (2.1, 21) bspp* sst Chromex MaxLife 253398 253651 A 225 (1.6, 16) bspp* sst Chromex MaxLife 253397 253652 A 300 (2.1, 21) tri-clamp sst Chromex Chrome 253520 253653 A 225 (1.6, 16) tri-clamp sst Chromex Chrome 253521 253654 A 300 (2.1, 21) tri-clamp sst Chromex MaxLife 253523 253655 A 225 (1.6, 16) tri-clamp sst Chromex MaxLife 253524

psi (MPa, bar)

Connection

Style Material

Rod

Material

Cylinder

Material

High-Flo Lower

(see manual 311690)

*BSPP models require inlet and outlet seals to perform optimally. See Accessories, page 9.

Viscount II Hydraulic Powered Pumps

Maximum Pump

Working Pressure

Model No. Series

247355 A 460 (3.2, 32) npt sst Chromex Chrome 253035 24E786 A 460 (3.2, 32) npt sst Chromex Chrome 24E785 247356 A 460 (3.2, 32) npt cs Chromex Chrome 253063 247357 A 460 (3.2, 32) bspp* sst Chromex Chrome 253086 247358 A 460 (3.2, 32) bspp* sst Chromex MaxLife 253396 247359 A 460 (3.2, 32) tri-clamp sst Chromex Chrome 253522 247360 A 460 (3.2, 32) tri-clamp sst Chromex MaxLife 253525 247361 A 460 (3.2, 32) npt sst Chromex MaxLife 253570

*BSPP models require inlet and outlet seals to perform optimally. See Accessories, page 9.

psi (MPa, bar)

Connection

Style Material

Rod

Material

Cylinder

Material

High-Flo Lower

(see manual 311690)

4 311211M

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

311211M 5

Warnings

WARNING

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

6 311211M

Installation

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Pump: Use a ground screw (Z) and lockwasher on the motor to attach ground wire 244524 (Y). Tighten the screw securely. Connect the other end of the ground wire to a true earth ground. See F

IG. 1.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray gun

firmly to the side of a grounded metal pail, then trigger the gun.

Z Y

TI8250a

FIG. 1

Air and fluid hoses: use only electrically conductive

hoses with a maximum of 500 ft. (150 m) combined hose length to ensure grounding continuity. Check the electrical resistance of hoses. If total resistance to ground exceeds 29 megohms, replace hose immediately.

Air compressor: follow manufacturer’s recommendations.

Hydraulic power supply: follow manufacturer’s recommendations.

Surge tank: use a ground wire and clamp.

Spray gun: ground through a connection to a properly

grounded fluid hose and pump.

Fluid supply container: follow local code.

311211M 7

Installation

Accessories

Install the following accessories in the order shown in F

IG. 2 and FIG. 3, using adapters as necessary.

Air-Powered Pumps

For typical installation, see FIG. 2 on page 10.

Accessory Air Control Kits are available for the NXT Air Motor. The kits include a master air valve, air regulator, and filter. Order the kits separately. See manual 311239 for more information.

Air Line

• Bleed-type master air valve (M): required in your

system to relieve air trapped between it and the air motor when the valve is closed.

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.

Hydraulic-Powered Pumps

For typical installation, see FIG. 3 on page 11.

Hydraulic Power Supply

CAUTION

The hydraulic power supply must be kept clean at all to avoid damage to the motor and hydraulic power supply.

1. Blow out hydraulic lines with air and flush thoroughly before connection to the motor.

2. Plug hydraulic inlets, outlets, and line ends when disconnecting them for any reason.

Be sure the power supply can provide sufficient power to the motor. Be sure the power supply is equipped with a suction filter to the hydraulic pump.

Hydraulic Supply Line

• For Viscount I Plus motors, the hydraulic inlet

on the motor is 3/4 in., 37° flare. Use a minimum 1/2 in. (13 mm) ID hydraulic supply line (K).

Be sure the valve is easily accessible from the pump and located downstream from the air regulator. Be sure

the air bleed hole points away from the operator.

The air motor is rated to 100 psi (0.7 MPa, 7.0 bar). If you will apply more than 100 psi (0.7 MPa, 7.0 bar) to the system, install a safety relief valve between the bleed-type master air valve and the air motor.

• Pump air regulator (L): to control pump speed and

outlet pressure. Locate close to the pump.

• Air line filter (K): removes harmful dirt and mois-

ture from compressed air supply.

• Second bleed-type air valve (M): isolates air line

accessories for servicing. Locate upstream from all other air line accessories.

• For Viscount II motors, use a minimum 13 mm

(1/2 in.) ID supply line supply line (K). The motor has a 3/4 npt(f) hydraulic oil supply fitting.

• Supply line shutoff valve (S): isolates the motor

when servicing the system. See F

• Hydraulic fluid pressure gauge (P): monitors the

hydraulic oil pressure to the motor to avoid overpressurizing the motor or lower.

• Pressure- and temperature-compensated flow control valve (T): prevents the motor from running too fast, which can damage it.

• Pressure reducing valve (N), which has a drain line (M) running to the return line (K): controls the hydraulic pressure to the motor.

IG. 3.

8 311211M

Installation

Hydraulic Return Line

• For Viscount I Plus motors, the hydraulic outlet on the motor is 7/8 in., 37° flare. Use a minimum 5/8 in. (16 mm) ID hydraulic return line (J).

• For Viscount II motors, use a minimum 22 mm (7/8 in.) ID return line (J). The motor has a 1 in. npt(f) hydraulic oil return fitting.

• Return line shutoff valve (R): isolates the motor

when servicing the system.

CAUTION

To avoid damage to the pump, never use the return line shutoff valve to control the hydraulic flow. Do not install any flow control devices on the hydraulic return line.

• Return fluid filter (J): removes residue from the

hydraulic fluid to help keep the system running smoothly (10 micron size).

All Pumps

Fluid Line

• Fluid filter: with a 60 mesh (250 micron) stainless

steel element to filter particles from the fluid as it leaves the pump.

• Fluid drain valve (U): required in your system, to

relieve fluid pressure in the hose and gun.

• Fluid shutoff valve (D): shuts off fluid flow.

• Fluid pressure regulator: for more precise adjust-

ment of the fluid pressure.

• Gun or valve: to dispense fluid.

• Fluid line swivel: for easier gun movement.

• Suction kit: enables the pump to draw fluid from a

container.

• Inlet and outlet seals: prevent leakage in BSPP

models. Order 193423 for 1-1/2 in. inlet seal and 193422 for 1-1/4 in. outlet seal.

311211M 9

+ 21 hidden pages