Graco 311163ZAC User Manual

Download

Page 1

Instructions-Parts List

Model BESE1A Shown

ti16236a

™

SaniForce

311163ZAC

Bin Evacuation System

For use with 300 gallon (1135 liter) bags in bin containers. For professional use only. Not approved to European Explosive Atmosphere requirements.

See page 3 for model information, including maximum working pressure and approvals.

Important Safety Instructions Read all warnings and instructions in this

manual. Save these instructions.

Page 2

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operation Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Basic Operation of SaniForce BES . . . . . . . . . . . . . . . . 7

System Components (Manual Control) . . . . . . . . . . . . . 8

System Components (Electronic Control) . . . . . . . . . . . 9

Before Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Anchoring Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installing Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connecting Pump Output Hoses . . . . . . . . . . . . . . . .13

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Checking Resistance . . . . . . . . . . . . . . . . . . . . . . . . . 14

Prepare the Operator . . . . . . . . . . . . . . . . . . . . . . . . .14

Manual Stop (all models) . . . . . . . . . . . . . . . . . . . . . . . . . 15

Engaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lockout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Disengaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Manual Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Part No. 15E523 Manual Control . . . . . . . . . . . . . . . . 16

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . 17

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setting Air Pressures . . . . . . . . . . . . . . . . . . . . . . . . . 17

Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Electronic Control System . . . . . . . . . . . . . . . . . . . . . . . 19

Connecting Pneumatic Control Panel Air Lines . . . . . 19

Installing Electronic Control Panel . . . . . . . . . . . . . . . 20

Part No. 15H145 and 15J902

Electronic Control Panel . . . . . . . . . . . . . . . . . . .21

Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Setting Air Pressures . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . 24

Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Standard Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Air Motor Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 28

Flushing the System . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cleaning Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Cleaning Ram Plate and Seal . . . . . . . . . . . . . . . . . . .29

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Replacing Cylinder Bearing (All Models) . . . . . . . . . . 31

Replacing Ram Plate Seal or Corner Seals

(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Replacing Proximity Switch

(Electronic Control Models Only) . . . . . . . . . . . . . 33

Electronic Control Panel Service

(Electronic Control Models Only) . . . . . . . . . . . . . 33

SaniForce BES Pump Matrices . . . . . . . . . . . . . . . . . . . . 34

3150 AODD Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Available Configurations* . . . . . . . . . . . . . . . . . . . . . . 34

Piston Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Available Configurations* . . . . . . . . . . . . . . . . . . . . . . 35

SaniForce BES Common Parts . . . . . . . . . . . . . . . . . . . . 36

SaniForce BES Common Parts (BESA7A shown) . . . 37

Pump Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Models 24G560 and 24G968, 5:1 SaniForce

Double Ball Pump Module (2 Pumps) . . . . . . . . . 38

Model 24P829, 5:1 SaniForce Priming Piston

Pump Module (2 Pumps) . . . . . . . . . . . . . . . . . . . 39

Model 24G561, 5:1 SaniForce Double Ball

Pump Module (4 Pumps) . . . . . . . . . . . . . . . . . . . 40

Model 24P815, 6:1 SaniForce Priming Piston

Pump Module (2 Pumps) . . . . . . . . . . . . . . . . . . . 41

Model 249488, 24E441, and 24C125 3150 SaniForce

Ball Check Pump Module (2 Pumps) . . . . . . . . . . 42

Model 249489 3150 SaniForce Flapper Check Pump

Module (2 Pumps) . . . . . . . . . . . . . . . . . . . . . . . . 43

Model 24G564 and 24G969 12:1 SaniForce Priming

Piston Pump Module (2 Pumps). . . . . . . . . . . . . . 44

Part No. 24G566 and 24G970 12:1 SaniForce Priming

Piston Pump Module (4 Pumps) . . . . . . . . . . . . . 45

Inflatable Seal, Plate, Frames, and Controls . . . . . . . . . 46

Part No. 15E523, 2 Pump Manual Control Panel . . . . 47

Part No. 15E523, 2 Pump Manual Control Panel,

Pneumatic Diagram . . . . . . . . . . . . . . . . . . . . . . . 48

Part No. 15M343, 4 Pump Manual Control Panel . . . . 49

Part No. 15M343, 4 Pump Manual Control Panel,

Pneumatic Diagram . . . . . . . . . . . . . . . . . . . . . . . 50

Part No. 949949, 2 Pump Pneumatic Control Panel . . 51 Part No. 949949, 2 Pump Pneumatic Control Panel . . 52 Part No. 570193, 4 Pump Pneumatic Control Panel . . 53 Part No. 570193, 4 Pump Pneumatic Control Panel . . 54 Common Parts for 570193 and 949949 Pneumatic

Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Common Parts for 570193 and 949949 Pneumatic

Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Part No. 949949 Pneumatic Control Panel,

Pneumatic Diagram . . . . . . . . . . . . . . . . . . . . . . . 57

Part No. 570193 Pneumatic Control Panel,

Pneumatic Diagram . . . . . . . . . . . . . . . . . . . . . . . 58

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

BES3xx, BES4xx, and BES8xx . . . . . . . . . . . . . . . . . 62

BESAxx, BESBxx, BESCxx, BESDxx, BESExx, and

BESFxx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 64

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

2 311163ZAC

Page 3

Models

Maximum Working

Fluid Pressure, BES Part No.,

BESA7A, 410 (2.8, 28.3) 24G742 2 5:1 SaniForce Pump Electronic, Micrologix (2) BESA7F 410 (2.8, 28.3) 24G742 2 5:1 SaniForce Pump Electronic Contrologix (2) BESB7B 410 (2.8, 28.3) 24G742 4 5:1 SaniForce Pump Electronic, Micrologix (4)

BES3A1 120 (0.84, 8.4) 248273 2

BES3P1 120 (0.84, 8.4) 248273 2

BES4A1 120 (0.84, 8.4) 248274 2 BESE1A 1450 (10.1, 100.4) 24F625 2 12:1 SaniForce Pump Electronic, Micrologix (2) BESF6B 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Electronic, Micrologix (4) BESF7B 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Electronic, Micrologix (4) BESF9B 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Electronic, Micrologix (4) BESA4C 410 (2.8, 28.3) 24G742 2 5:1 SaniForce Pump Manual (2) BESA7C 410 (2.8, 28.3) 24G742 2 5:1 SaniForce Pump Manual (2) BESAAC 410 (2.8, 28.3) 24G742 2 5:1 SaniForce Pump Manual (2) BESB7D 410 (2.8, 28.3) 24G742 4 5:1 SaniForce Pump Manual (4) BESCCC 410 (2.8, 28.3) 24P829 2 5:1 SaniForce Pump Manual (2)

BES3F3 120 (0.84, 8.4) 24E440 2

BES3P3 120 (0.84, 8.4) 248273 2

BES4P3 120 (0.84, 8.4) 248274 2

BES8B3 120 (0.84, 8.4) 24C124 2 BESDBC 650 (4.5, 44.8) 24F942 2 6:1 SaniForce Pump Manual (2) BESE1C 1450 (10.1, 100.4) 24F625 2 12:1 SaniForce Pump Manual (2) BESE5C 1450 (10.1, 100.4) 24F625 2 12:1 SaniForce Pump Manual (2) BESE7C 1450 (10.1, 100.4) 24F625 2 12:1 SaniForce Pump Manual (2) BESEAC 1450 (10.1, 100.4) 24D658 2 12:1 SaniForce Pump Manual (2) BESF6D 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Manual (4) BESF7D 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Manual (4) BESF9D 1450 (10.1, 100.4) 24F625 4 12:1 SaniForce Pump Manual (4)

per pump

psi (MPa, bar)

Pump Part No.

Qty. Pump Controls Approvals

3150 SaniForce Pump, Ball Check Electronic, Micrologix (2)

3150 SaniForce Pump, Flapper Check Electronic, Micrologix (2)

3150 SaniForce Pump, 3A Ball Check Manual (2)

3150 SaniForcePump, Ball Check Manual (2)

3150 SaniForce Pump, Flapper Check Manual (2)

3150 SaniForce Pump, 3A Ball Check Manual (2)

Models

311163ZAC 3

Page 4

Models

Material Certification

Reference: SaniForce Product Family

Issue Date: September 14, 2011

All fluid contact materials in the SaniForce product family are FDA-Compliant and meet the United States Code of Federal Regulations (CFR) Title 21, Section 177 or are of a corrosion resistant grade Stainless Steel. This includes the below product groups:

1. SaniForce 1040, 1590, 2150 Air-Operated Double Diaphragm Pumps

2. SaniForce 1590, 3150 HS Air-0perated Double Diaphragm Pumps

3. SaniForce 1590, 3150 HS 3-A Certified Air-Operated Double Diaphragm Pumps

4. SaniForce 5:1, 6:1 and 12:1 Air-Operated Piston Pumps

5. SaniForce Diaphragm Pump and Piston Pump Drum Unloaders

6. SaniForce Diaphragm Pump and Piston Pump Bin Evacuation Systems

Bradley A. Byron Quality Manager Graco Inc.

4 311163ZAC

Page 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

Warning

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

311163ZAC 5

Page 6

Warnings

Warning

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

6 311163ZAC

Page 7

Overview

Operation Overview

The SaniForce BES evacuates fluids from a 300 gallon (1135 liter) bag in a plywood box, IBC, or collapsible bin.

The SaniForce BES consists of a frame, two or four Graco pumps, ram plate with an inflatable seal, ram air cylinder, and a manual or electronic control panel.

Basic Operation of SaniForce BES

1. The operator places the bin inside the frame.

2. Using the control panel, the operator lowers the ram plate on top of the material.

3. The operator aligns and centers the bin with the ram plate.

4. The operator inflates the ram plate seal, applies down pressure to the ram plate, and turns on the pumps.

5. The pumps evacuate the material out of the bin.

6. The operator stops the pumps, deflates the seal, and raises the ram plate out of the bin.

7. The empty bin is removed, another bin is put in place, and the SaniForce BES is ready to repeat the process.

311163ZAC 7

Page 8

Overview

AIR IN

PUMP 1

PUMP 2

RAM UP

RAM DOWN

Bottom View of Manual Control Panel (B)

Seal

Ram Up

Ram Down

Pump 2

Pump 1

Air In

System Components (Manual Control)

See FIG. 1.

A Stainless Steel Frame: supports the cardboard or

collapsible bin.

B Manual Control Panel: contains pneumatic

controls to regulate the air pressure to pump air motors, ram, and ram plate seal in order to control:

• pump air motor pressure

• pump speed control

• ram up and down pressure

• seal pressure

• turn the pumps on or off

• inflate or deflate the ram plate seal

• raise or lower the ram plate

C Air Shutoff Valve: shuts off air to the pneumatic

control panel (B).

D Sanitary Pumps: pump material from the bin to the

target application.

E Air Cylinder: raises and lowers the pumps and the

ram plate in and out of the material container.

F Ram Plate: applies an even amount of pressure to

the material in the bin. When the ram plate seal is inflated, it creates a seal. The ram plate presses down on the material in the bin to assist the pumps in delivering the material.

FIG. 1: Typical Installation (Manual Control; BES3P3 shown)

8 311163ZAC

Page 9

System Components (Electronic Control)

"%3#/.42/,"%3#/.42/,



0RESET0RESET





 

0RESET0RESET





0RESET0RESET









023

456456







'()



*+,



3HIFT3HIFT

%SC%SC

%NTER%NTER

3YSTEM3YSTEM

789789

-./-./

!#45!,6!,5%!#45!,6!,5%

4!2'%46!,5%4!2'%46!,5%

02%3%4'!,,/.302%3%4'!,,/.3

0RESET0RESET



0RESET0RESET



1:1: !"#!"# $%&$%&

3TROKE3TROKE

3ET5P3ET5P

&ACTOR&ACTOR

5-5-

4OTALIZER4OTALIZER

-ETER-ETER

3CREEN3CREEN

0UMPS0UMPS %NABLE%NABLE

3,/73,/7

3%!,3%!,

/&&/&& /./.

2!-502!-50

34!2434!24

34/034/0

!54/!54/

05-005-0

-!.-!.&!34&!34 "!4#("!4#(

2!-02%332!-02%33

2!-*/'2!-*/'

%34/0%34/0

0/7%20/7%2

'2!#/'2!#/

TOP VIEW

Seal

Ram Up

Ram Down

Pump 2

Pump 1

TI16216a TI16217a TI16218a

Overview

See FIG. 2.

A Stainless Steel Frame: supports the cardboard or

collapsible bin.

B Pneumatic Control Panel: contains pneumatic

controls to regulate the air pressure to pump air motors, ram, and ram plate seal in order to control:

• pump air motor pressure

• pump speed control

• ram up and down pressure

• seal pressure

C Electronic Control Panel: is connected to the

pneumatic control panel with the 24 VDC cable supplied. The panel uses 110 VAC input (20 amp circuit). If a flow meter is used, it must also be connected. The electronic control panel sends signals to:

• turn the pumps on or off

• inflate or deflate the ram plate seal

• raise or lower the ram plate

• turn off the air supply to the ram plate so the

ram can slowly lower into the bin

D Sanitary Pumps: pump material from the bin to the

target application.

E Air Cylinder: raises and lowers the pumps and the

ram plate in and out of the material container.

F Ram Plate: applies an even amount of pressure to

the material in the bin. When the ram plate seal is inflated, it creates a seal. The ram plate presses down on the material in the bin to assist the pumps in delivering the material.

FIG. 2: Typical Installation (Electronic Control; BESA7A shown)

311163ZAC 9

Page 10

Before Installing

Uncrating Equipment

NOTICE

Moving the SaniForce BES off the pallet without following this uncrating procedure will damage equipment.

Uncrate the SaniForce BES as follows:

1. Inspect the crate for shipping damage. Contact the carrier if damaged.

2. Remove plywood sides and top of crate.

3. Check the contents for loose or damaged parts.

4. Compare the packing slip against items inside the crate. Immediately call your Graco distributor about any shortages or damage.

5. Remove the band strap holding the cylinder bin to the frame.

6. Remove and unpack the air cylinder bin and pumps (if applicable).

NOTE: See your system component manuals to become familiar with system components and general operation.

• Provides easy and safe access to the air supply shutoff valves and the pneumatic control panel. Graco recommends a minimum of 3 ft (0.91 m) of open space in front of the panel.

• Provides enough overhead clearance (11 ft, 3.4 m recommended) for installing and servicing the air cylinder and connecting air supply lines to the pneumatic control panel.

• Has a flat, level floor.

Moving Frame to Location

The frame is shipped with several major components attached and weighs about 2500 lb. (1134 kg). To avoid injury and equipment damage, follow instructions below. Never have one person move or lift the frame.

• Do not remove the frame from the pallet at this time.

• Use a forklift or hand truck and support devices, such as a hoist, and have an adequate number of personnel to move the frame to the installation site.

Location

When selecting a location, make sure the location:

• Is close to where the fluid is being delivered to minimize back pressure and maximize flow rate.

• Provides enough room around the equipment for maintenance.

• Does not interfere with opening the pneumatic control panel door or frame door (on one or both sides). If the frame is rotated 180°, the frame door will open from left to right or from right to left.

• Provides enough room on the right and/or left side of the SaniForce BES to easily load and unload fluid bins with a forklift or pallet-jack hand truck.

10 311163ZAC

• Avoid jarring or tilting the frame while moving it.

NOTE:

• Ensure there is an adequate compressed air supply. Refer to air motor/pump manual for your pump air consumption. About 250-300 scfm at 100 psi (0.7 MPa, 7 bar) is required to operate the pumps at the maximum rate.

• Have all component manuals available for specific component requirements.

• Ensure that all hoses are properly sized and pressure rated for the system.

Page 11

Installation

602

TI3116A

Installation

Anchoring Frame

1. Remove bolts holding the frame (602) to the shipping pallet.

The overall system weighs about 2400-3400 lb. (1089-1542 kg). To avoid injury and equipment damage, follow instructions below. Never have one person move or lift the frame.

2. To lift the system, use the top joists on the frame with a forklift. Have an adequate number of personnel to lift or move the unit; avoid jarring or tilting it.

3. Remove the pallet and all remaining shipping supports from underneath the frame.

The four base footings of the frame and the bottom of the bin must be level on the same surface in order for the SaniForce BES to operate properly. If necessary, level the SaniForce BES using sanitary metal shims. Make sure the frame does not wobble.

3. Secure the air cylinder (4) to the frame (602) with the screws (20) and washers (19). See F

4. Install the air motor mounting plate (402), slipping plate over the top and down the length of air cylinder (4).

5. Using tubing (6), connect the cylinder upper air supply line to the upper 1/2 in. elbow (26).

6. Using tubing (6), connect the cylinder lower air supply line to the 1/2 in. lower elbow (26).

IG. 4.

Anchor the four foot pads to the floor. To prevent the frame from being pushed off the floor, the anchor bolts must be long enough to withstand the 5027 lb. (22.36 kN) of downward force that the air cylinder can exert.

Use the holes in the four base footings as a guide and drill holes for 1/2 in. (13 mm) bolts. Bolt the frame to the floor with anchors.

Installing Air Cylinder

The air cylinder weighs about 130 lb. (59 kg). To avoid injury and equipment damage, follow instructions below. Never have one person move or lift the frame.

NOTE: All models do not use the same parts. Refer to parts lists for your model, pages 35-45.

1. Using a hoist, lift the air cylinder (4) into position on top of the frame (602). See F

IG. 3.

FIG. 3: Air Cylinder Shaft

7. Loosen but do not remove the screws (18) from the frame (602).

8. Supply air to main air inlet on pneumatic control box.

9. Remove the two band straps that hold the ram plate (502) to the shipping pallet. Do not remove the pallet.

10. Apply sanitary grease (36, supplied) to the cylinder shaft threads to avoid damaging them. Align and screw the air cylinder shaft (A) into the ram plate (502). See F erly, do not force it. Re-check alignment of plate (502).

IG. 3. If the shaft does not thread prop-

2. Lower the air cylinder shaft (A) through the center hole in the frame.

311163ZAC 11

Page 12

Installation

405, 411

602

408, 409, 410

402

502

404

TI16216a TI16234a

FIG. 4: Air Motor Mounting Plate (BESA7A shown)

11. Uncrate and mount pumps to the ram plate (502), with outlets facing away from pneumatic control panel. Secure pumps to plate using the following gaskets and hardware:

• Part No. BESFxx and BESExx: gasket (415),

screws (406), and washers (407)

• Part No. BESAxx, BESBxx, BESCxx, and

BESDxx: gasket (407), tri-clamp (406)

• Part No. BES3xx and BES4xx: gasket (407),

tri-clamp (406)

• Part No. BES7xx: screws (406), clamps (407),

and gasket (415)

12. For part numbers BES3xx, BES8xx, and BES4xx install the two connecting rods (404) to the ram plates. Secure with screws (405) and washers (411).

13. Install cylinder guide bearings (408) on top of the air motor mounting plate (402), using screws (409) and washers (410).

NOTE: The open arch in the cylinder guide bearings (408) fits around tie rods on the air cylinder (4).

16. On the control panel, switch to the RAM UP position. Raise the ram and set the manual stop latch to Engage position. See page 15. Remove the pallet and any other shipping material.

14. Tighten lock nuts (7).

15. Using tubing (6), connect pneumatic control panel to air motor air inlets.

12 311163ZAC

Page 13

Connecting Pump Output Hoses

406, 407

TI16216a TI16233a

Installation

NOTE:

• The output hose(s) (supplied by others) should already be installed, with riggings and supports, and ready for connection to the 2 in. tri-clamp (412, supplied on some systems). See F

• Make sure the output hose(s) are sized and pressure-rated for the system. Use only electrically conductive hoses with spring guards on both ends.

• The fluid hoses must move freely, without kinking, when the pumps move up and down.

• The two pump AODD systems do not include a hose, clamps, or gaskets on the outlet side.

IG. 5.

Two Pump System Includes:

BESAxx, BESBxx, BESCxx, BESExx, BESFxx

2 in. (51 mm) tri-clamp sanitary clamps (412) 4 or 6 2 in. (51 mm) tri-clamp sanitary gaskets (413) 4 or 6

BESDxx

1.5 in (38 mm) tri-clamp sanitary clamps (412) 4

1.5 in (38 mm) tri-clamp sanitary gaskets (413) 4

Qty

Four Pump System Includes:

Description Qty

2 in. (51 mm) tri-clamp sanitary clamps (412) 8 or 12 2 in. (51 mm) tri-clamp sanitary gaskets (413) 8 or 12

FIG. 5: Connect pump outlet hoses (BESA7A shown)

311163ZAC 13

Page 14

Installation

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Pump: use the ground wire and clamp (supplied). There are two styles of grounding connections on pump air motors.

If you have ground screw shown in F

to order part no. 222011 ground wire, ring terminal, and clamp assembly (Y). To install 222011, remove the ground screw (Z) and insert it through the eye of ring terminal (X), then tighten ground screw back into air motor as shown in F a true earth ground.

If you have ground screw shown in F

grounding lug locknut (W) and washer (X). Insert one end of the ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground. Order 237569 ground wire and clamp assembly.

IG. 6. Connect the other end of the wire to

IG. 6, you need

IG. 7, loosen the

Air and fluid hoses: use only electrically conductive

hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding continuity. Check the electrical resistance of your air and fluid hoses. If the total resistance to ground exceeds 29 megohms, replace the hose immediately.

Air compressor: follow manufacturer’s recommendations.

Dispense valve: ground through connection to a properly grounded fluid hose and pump.

Fluid supply container: follow your local code.

Solvent pails used when flushing: follow your local

code. Use only conductive, metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

To maintain grounding continuity when flushing or relieving pressure: hold a metal part of the dispense

valve firmly to the side of a grounded metal pail, then trigger the gun/valve.

Checking Resistance

FIG. 6: Ground Screw

FIG. 7: Ground Screw

Have a qualified electrician check the resistance between each pump and true earth ground. Resistance must be less than 0.25 ohms. If the resistance is greater, a different ground site may be required. Do not operate the system until you correct the problem.

Prepare the Operator

Anyone operating the equipment must be trained to safely operate all system components and properly handle fluids used. Operators must read all instruction manuals, tags, and labels before operating equipment.

14 311163ZAC

Page 15

Manual Stop (all models)

Engage Position

Disengage Position

Lock Position Move latch until tab snaps into roller grab mounted under frame.

TI16236a

TI17829a

TI17828a

TI15702a

The overall system weighs about 2400-3400 lb. (1089-1542 kg). To avoid injury, always set manual stop latch to Engage position when working under the plate.

Engaging

1. Raise plate until it stops at the top.

Manual Stop (all models)

Lockout

A lockout has been provided to lock the plate in the raised position.

1. Engage the manual stop. See Engaging.

2. Insert a padlock through the hole in the handle and the mating piece on the frame.

NOTE: Follow any national and state lockout/tagout codes and local regulations.

2. Set latch to Engage position. See F

IG. 8.

Disengaging

1. Make sure plate is raised all the way up (not resting on stop).

2. Move latch to Disengage position. See F

IG. 8.

FIG. 8. Manual Stop (BESA7A shown)

311163ZAC 15

Page 16

Manual Control System

Tee is used on four pump systems only

ti22760

Manual Control System

Part No. 15E523 Manual Control

See FIG. 9.

Ref. Key Switch/Button Name Operation

A Seal Inflate On/Off Switch to ON to inflate ram plate seal.

Switch to OFF to deflate ram plate seal. B Ram Plate Seal Pressure Gauge Displays Ram plate seal pressure. C Ram Plate Seal Regulator Adjust to raise or lower ram plate seal pressure. D Pump On/Off Switch to ON to run the pumps.

Switch to OFF to stop the pumps. E Pump Pressure Gauge Displays current pump pressure. F Pump Pressure Regulator Adjust to raise or lower pump inlet air pressure. G Ram Directional Switch Switch to UP to raise the ram plate.

Switch to DOWN to apply ram pressure to the material.

Switch to NEUTRAL to hold the position of the ram plate. H Ram Up Pressure Gauge Displays Ram Up operation pressure.

J Ram Up Regulator Adjust to raise or lower ram up pressure. K Ram Down Pressure Gauge Displays Ram Down operation pressure. L Ram Down Regulator Adjust to raise or lower ram down pressure.

FIG. 9: Part No. 15E523 Manual Control

16 311163ZAC

Page 17

Manual Control System

Pressure Relief Procedure

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from injection, splashing or moving parts. Relieve pressure when you stop pumping and before cleaning, checking, or servicing equipment.

1. To turn off the pumps move pump switch to OFF.

2. Shut off the air to the pumps by closing the bleed-type air shutoff valve on the pumps’ air supply line, or disconnect the air line.

3. Open all system fluid drain valves that are downstream of the pumps.

Initial Startup

NOTE: Pump cavitation occurs when the pump cylinder

does not fully load with material on the up stroke and an air pocket forms in the material after the pump changeover. If pump cavitation occurs, increase the ram down air pressure.

10. Adjust the seal vacuum pump air regulator to 15 psi (103 kPa, 1.0 bar).

11. Deflate the seal.

12. Press the RAM UP button. If the ram does not raise, increase the ram up air regulator pressure.

13. Verify the seal is completely deflated after the ram plate exits the bin. If it is not, deflate the seal.

14. When adjustments are complete, close the pneumatic control panel door.

15. Follow Unloading the Bin procedure, page 18.

16. The system is now ready for standard operation. See page 17.

When raising or lowering the ram plate, keep hands and body away from ram plate and bin lip.

This procedure takes you through the settings, adjustments, and other steps that must be completed before the system is ready for daily operation.

1. Fill all the pumps packing nut/wet cups 1/3 full with a compatible lubricant if applicable. Refer to your pump manual for details. Do not use Graco Throat Seal Lubricant with a sanitary application.

2. Turn on the air to the pneumatic control panel.

3. Turn SEAL INFLATE to OFF.

4. Open the air shutoff valves for the pneumatic controls and pumps.

5. Open the pneumatic control panel door. Check for air leaks.

6. The equipment was tested with water. Flush the system before loading material. See page 28.

Setting Air Pressures

Each system function has an associated air pressure. Air pressure regulators are located on the pneumatic control panel. Set initial air pressures as shown in the table below. Make adjustments as needed during operation. See F

Ref.

Key

B* SEAL INFLATE 7 (48, 0.5)

H RAM UP 30 (207, 2.1) K RAM DOWN 30 (207, 2.1) E PUMP 50 (345, 3.4)

*A pressure relief regulator is required when a control system other than a Graco control panel is used.

IG. 9.

Function Regulator Setting

psi (kPa, bar)

Max: 15 (103, 1.0)

7. Follow Loading the Bin procedure, page 18.

8. Set the ram down air regulator to 30 psi (207 kPa,

2.1 bar). Adjust as needed.

9. Adjust the pump regulator as needed.

311163ZAC 17

Page 18

Manual Control System

38*

37*

TI16235a

* Not used with BESCCC.

Standard Operation

Loading the Bin

When raising or lowering the ram plate, keep hands and body away from ram plate and bin lip.

NOTE: When raising and lowering the ram plate, make sure there are no objects obstructing the unit.

1. Open the air shutoff valves for the air controls and pumps.

2. On the control panel, switch to the RAM UP position. If the ram does not elevate, increase the ram up air regulator pressure on the pneumatic control panel.

3. Move the bin in front of the frame.

4. Remove the lid from the fluid bin to expose the fluid bag. If present, open the outer plastic bag and pull it up over the sides of the bin, exposing the aseptic inner bag.

12. Use the ram plate handles to center the ram plate inside the bin. Be careful not to pinch the inflatable seal when it enters the bin.

5. Make sure the bag is taut and secure it in place.

6. Secure the bag sides by using clamps (37) and tubes (38). See F

7. Load the bin of material into the center of the frame. Center the bin with the ram plate.

8. Initial Startup Only: The frame has spring-loaded guides to stabilize the bin. Adjust the guides equally with the screws on all four sides of the bin. Leave enough space between guides and bin to allow for removal of the bin.

9. Make sure the corner seals (21) are in place.

10. Use corners (39) to help guide the plate. See F

10.

11. Switch to the Ram Down position

IG. 10.

FIG. 10

Unloading the Bin

NOTE: When raising and lowering the ram plate, make

sure there are no objects obstructing the unit.

1. Follow the Pressure Relief Procedure, page 17.

2. Ensure seal is deflated and ram is raised.

IG.

3. Unload the bin from the frame.

System Shutdown

Follow the Pressure Relief Procedure, page 17.

Depending on the type of material, it may be best to deflate the seal and raise the ram plate out of the material or keep the ram plate lowered in the bin. Some materials dry and harden when exposed to air. Cover materials when they are not being used.

18 311163ZAC

Page 19

Electronic Control System

Key:

A Pumps 1-4 Air Supply B Control Box Air Supply C Seal Air DRam Down Air ERam Up Air F Pump 1 Air G Pump 2 Air H Pump 3 Air J Pump 4 Air K Exhaust Muffler

CDEFGHJ

ti19841a

Electronic Control System

Connecting Pneumatic Control Panel Air Lines

Air supply to panel must be filtered, dry and capable of delivering a minimum of 100 scfm at 100 psi (0.7 MPa, 7 bar). Refer to the table below and the Pneumatic Diagrams, pages 57 and 58, to make the top and bottom panel connections.

Origin Destination

Ref. Key

C Seal Air Supply Ram Plate Seal Inflates ram plate seal. D Cylinder Upper Air Supply Upper Port On Air Cylinder Applies down force on ram plate when

E Cylinder Lower Air Supply Lower Port On Air Cylinder Applies up force on ram plate when

F Pump 1 Air Supply Pump 1 Supplies air to pump 1.* G Pump 2 Air Supply Pump 2 Supplies air to pump 2.* H Pump 3 Air Supply Pump 3 Supplies air to pump 3.*

J Pump 4 Air Supply Pump 4 Supplies air to pump 4.*

Top Panel Connections Component Connections Function

RAM PRESS is selected.

RAM UP is selected.

Bottom Panel Connections Pneumatic Source Connections

B Air Controls Air Inlet —

1/2 in. npt(f) A Pumps Air Inlet — 1 in. npt(f) Pumps Air Supply Line Supplies input air pressure to pumps. K Exhaust (no air line connection is

needed)

* Pump air valves open when PUMP SLOW or PUMP FAST (SV1 or SV2) are activated.

Air Controls Air Supply Line Supplies air to open and close air

valves.

Air Controls Exhaust Line Connects to a muffler that expels pres-

surized air from system when ram plate is raised or seal deflated.

FIG. 11: Air Control Panel (570193, 4 pump shown)

311163ZAC 19

Page 20

Electronic Control System

Installing Electronic Control Panel

• Locate the electronic control panel so the operator has an unobstructed view of the SaniForce BES to avoid starting equipment when other personnel could be injured.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

Mount the electronic control panel in a level, vertical position on a sturdy surface. Make sure there is enough room to open the enclosure door.

Connect 110 VAC (20 amp) power to the POWER IN cable connector. The 110 VAC line must be rigidly piped.

Connect 24 VDC cable between the electronic and pneumatic control panels.

If a flow meter is used, its cable must also be connected to the electronic control panel. Contact the flow meter supplier for installation information.

Discrete Devices 110 VAC Manual Push Buttons

Emergency Stop Power

Manual Selector Switches

Seal Inflate Pump Slow Pump Fast

Digital Inputs 24 VDC

Ram Jog Ram Up Start Stop

High Speed Counter. . . . . Flow meter sensor

Ram Low . . . . . . . . . . . . . Proximity switch 1

Seal Inflate . . . . . . . . . . . . PSI switch 1

Standard Functions

Start . . . . . . . . . . . . . . . . . Initiates pumping cycle*

Stop . . . . . . . . . . . . . . . . . Activates seal deflate**

Seal Inflate . . . . . . . . . . . . Activates seal deflate*

Seal Deflate . . . . . . . . . . . Activates seal deflate*

Ram Up . . . . . . . . . . . . . . Initiates ram up*

Ram Jog. . . . . . . . . . . . . . Activates ram jog*

Ram Press . . . . . . . . . . . . Initiates ram press*

Pump Slow . . . . . . . . . . . . Activates pumps in slow

mode*

Pump Fast . . . . . . . . . . . . Initiates pumps in fast

mode*

Digital Outputs 24 VDC

Pumps 1 and 2 On Slow. . Solenoid 1

Pumps 1 and 2 Fast . . . . . Solenoid 2

Ram Press . . . . . . . . . . . . Solenoid 3

Ram Up Solenoid 4 Ram Jog Solenoid 5 Seal Off (vacuum

pump on) . . . . . . . . . . . . . Solenoid 6

Seal On . . . . . . . . . . . . . . Solenoid 7

Optional Remote Output . Energized during a pump

cycle

* Normally open ** Normally closed

20 311163ZAC

Page 21

Part No. 15H145 and 15J902 Electronic Control Panel

"%3#/.42/,"%3#/.42/,



0RESET0RESET





 

0RESET0RESET





0RESET0RESET









023

456456







'()



*+,



3HIFT3HIFT

%SC%SC

%NTER%NTER

3YSTEM3YSTEM

789789

-./-./

!#45!,6!,5%!#45!,6!,5%

4!2'%46!,5%4!2'%46!,5%

02%3%4'!,,/.302%3%4'!,,/.3

0RESET0RESET



0RESET0RESET



1:1: !"#!"# $%&$%&

3TROKE3TROKE

3ET5P3ET5P

&ACTOR&ACTOR

5-5-

4OTALIZER4OTALIZER

-ETER-ETER

3CREEN3CREEN

0UMPS0UMPS %NABLE%NABLE

3,/73,/7

3%!,3%!,

/&&/&& /./.

2!-502!-50

34!2434!24

34/034/0

!54/!54/

05-005-0

-!.-!.&!34&!34 "!4#("!4#(

2!-02%332!-02%33

2!-*/'2!-*/'

%34/0%34/0

0/7%20/7%2

'2!#/'2!#/

EFG H

Ref. Key Switch/Button Name Operation

A SEAL INFLATE Press to inflate ram plate seal B RAM JOG Press button to slowly lower ram (by exhausting ram up

air pressure). Generally used when guiding ram plate into

bin or making system adjustments. C RAM UP Press button to raise ram. D RAM PRESS Press button to lower ram onto material using air pres-

sure. E STOP Press button to stop operation of the pumps, ram and

automatic cycle.* F PUMP SPEED SWITCH Turn switch to select the pump speed. G MODE SELECTOR SWITCH Turn switch to select the ram operation mode. H EMERGENCY STOP Press button to immediately shut off air to the system and

stop operation.*

J START Press button to begin operation.

K POWER Press button to enable power to the electronic control

panel.

*The air cylinder will stabilize in its current position.

Electronic Control System

FIG. 12: Part No. 15H145 and 15J902 Electronic Control

311163ZAC 21

Page 22

Electronic Control System

641

Proximity Switch

The low limit proximity switch (641) is located near the air cylinder (mounting plate (15) and can be adjusted to operate at different levels in the bin. See F

The pumps operate in fast mode until the ram plate reaches the low limit. The proximity switch changes the pumps to the slow mode operation for a user selected amount of time, after which the pumps stop, the seal deflates, and the ram raises.

IG. 13.

The system timer controls how long the pumps run at slow speed at the end of bin evacuation. After the time elapses, the controller stops the pumps, deflates the seal, and raises the ram up.

NOTE: See Setting the Bin Empty Timer and Setting the Vacuum Pump Timer, page 24, for additional infor-

mation on adjusting the proximity switch and system timer.

FIG. 13: Proximity Switch

22 311163ZAC

Page 23

Electronic Control System

BCDEFGH

ti19841a

Setting Air Pressures

Each system function has an associated air pressure. Air pressure regulators are located in the pneumatic control bin. Set initial air pressures as shown in the table below. Make adjustments as needed during operation. See F

IG. 14.

Ref. Function Regulator Setting

psi (kPa, bar)

A SEAL INFLATE 15 (103, 1.0) (Max.) B RAM UP 30 (207, 2.1) C RAM DOWN 30 (207, 2.1) D PUMP 1 50 (345, 3.4) E PUMP 2 50 (345, 3.4)

F *PUMP 3 50 (345, 3.4) G *PUMP 4 50 (345, 3.4) H SEAL VACUUM 20 (138, 1.4)

* Four pump systems only.

FIG. 14: Part No 570193, 4 pump shown

311163ZAC 23

Page 24

Electronic Control System

Pressure Relief Procedure

1. Press the STOP button to turn off the pumps.

2. Shut off the air to the pumps by closing the bleed-type air shutoff valve on the pumps’ air supply line, or disconnect the air line.

3. Open all system fluid drain valves that are downstream of the pumps.

Initial Startup

This procedure takes you through the settings, adjustments and other steps that must be completed before the system is ready for daily operation.

NOTE: Press STOP button at any time to stop the system. See F

IG. 12.

Setting the Pump Slow Timer

The pump slow timer controls the amount of time that the pumps will operate at the slow speed for priming the pumps. This timer will be active when the plate is in the bin, the control is set to AUTO, the seal is inflated and the ram is pressurized down.

1. Press the Timer key to access the timer screens. Continue to toggle the key until the PUMP SLOW TIMER screen appears.

2. Press the Enter key to enable numerical entry.

3. Enter the desired set point - Minimum Value: 000, Maximum Value: 999. Example (300 = 30 sec).

4. Press the Enter key a second time to accept the value.

Setting the Bin Empty Timer

The bin empty timer controls the amount of time the pumps operate at the slow speed for emptying the bin. This timer will be activated when the ram is in AUTO mode and the proximity switch has been tripped.

1. Press the Timer key to access the timer screens. Continue to toggle the key until the BIN EMPTY TIMER screen appears.

1. If applicable, fill all the pumps packing nut/wet cups

1/3 full with a compatible lubricant. Refer to your pump manual for details. Do not use Graco Throat Seal Lubricant with a sanitary application.

2. Press POWER button to turn on power to electronic control panel.

3. Turn SEAL to OFF.

4. Open the air shutoff valves for the pneumatic controls and pumps.

5. Open the pneumatic control panel door. Check for air leaks.

6. The equipment was tested with fluid. Flush the system before loading material. See page 28.

7. Follow Loading the Bin procedure, page 26.

2. Press the Enter key to enable numerical entry.

3. Enter the desired set point - Minimum Value: 000, Maximum Value: 999. Example (300 = 30 sec).

4. Press the Enter key a second time to accept the value.

Setting the Vacuum Pump Timer

The vacuum pump timer controls the amount of time the vacuum pump operates to assist the deflation of the seal. This timer will be activated when the ram is in AUTO mode and the proximity switch has been tripped.

1. Press the Timer key to access the timer screens. Continue to toggle the key until the VACUUM PUMP TIMER screen appears.

2. Press the Enter key to enable numerical entry.

3. Enter the desired set point - Minimum Value: 000, Maximum Value: 999. Example (300 = 30 sec).

4. Press the Enter key a second time to accept the value.

24 311163ZAC

Page 25

Batch Mode Setup

The electrical control cabinet is designed to operate optional batching functions. The batch mode will allow the user to control the operation of the ram unit flow meter output or pump stroke monitors. Additional equipment is required to operate in either of the batch modes. The batch mode is factory set to “BATCHING DISABLED”. Refer to Electrical Control Box manual.

Electronic Control System

311163ZAC 25

Page 26

Electronic Control System

TI16235a

Standard Operation

NOTE: When raising and lowering the ram plate, make

sure there are no objects obstructing the unit.

Loading the Bin

1. Open the air shutoff valves for the air controls and pumps.

2. On the electronic control panel, press the RAM UP button. If the ram does not elevate, increase the ram up air regulator pressure in the pneumatic control panel.

3. Move the bin in front of the frame.

4. Remove the lid from the fluid bin to expose the fluid bag. If present, open the outer plastic bag and pull it up over the sides of the bin, exposing the aseptic inner bag.

5. Secure the bag sides by using clamps (37) and tubes (38). See F

IG. 15.

7. Initial Startup Only: The frame has spring-loaded

guides to stabilize the bin. Adjust the guides equally with the screws on all four sides of the bin. Leave enough space between guides and bin to allow for removal of the bin.

8. Make sure the corner seals (21) are in place.

9. Use corners (39) to help guide the plate. See F

IG.

15.

10. Press the RAM JOG button.

NOTE: It can take 5-15 seconds for the ram plate to start lowering.

When raising or lowering the ram plate, keep hands and body away from ram plate and bin lip.

11. Use the ram plate handles to center the ram plate inside the bin. Be careful not to pinch the inflatable seal when it enters the bin.

FIG. 15

6. Load the bin of material into the center of the frame.

NOTE: The ram plate stops when it contacts the material.

26 311163ZAC

Page 27

Automatic Evacuation of the Bin

TA RGET 1000 LBS RUN ACTUAL 0000 LBS EXIT

1. On the Operator Interface, select TARGET/ACTUAL RUN screen.

Press arrow ➜ to select RUN and press ENT.

2. Ram plate seal inflates.

3. Ram down air pressure is applied and pumps start in slow mode, then switches to fast mode.

4. When the low limit setting is reached, the pumps switch to slow mode for 2 minutes and then stop.

5. The ram plate seal deflates and the ram is raises.

Electronic Control System

Unloading the Bin

1. Follow the Pressure Relief Procedure, page 24.

2. Ensure seal is deflated and ram is raised.

3. Unload the bin from the frame.

System Shutdown

Follow the Pressure Relief Procedure, page 24.

311163ZAC 27

Page 28

Maintenance

Air Motor Icing

Air motor icing occurs when moisture in the compressed air collects in the air motor and freezes, causing the motor to stall. If icing occurs with any of the pumps, shut off the air supply to all pumps and allow the ice to thaw.

NOTICE

Operating the system without all the pumps functioning can damage the system

To minimize icing:

• Reduce the moisture in your compressed air by using an air dryer or filter, which traps water.

• Main air line should slope slightly downward so water collects and can be drained at the end of the line.

• Plumb a drop line from the top of each main air line. Install an automatic drain or drain valve at the bottom of each drop.

To flush the system:

1. Load a bin containing water, compatible solvent, or cleaning solution that can dissolve the material and clean the system. Follow the procedure for Loading

the Bin, page 18 or page 27.

NOTE: Use solvent that is compatible with the equip-

ment wetted parts and the material you will dispense. See Technical Data in your pump manual for wetted parts and consult your material supplier.

2. Operate the pumps and circulate the cleaning fluid through the system for about 1-2 minutes or until the equipment is clean.

3. Remove the bin of cleaning fluid from the frame. Follow the procedure for Unloading the Bin, page 18 or page 27.

4. Operate the pumps at low pressure to remove excess solvent.

5. Follow the Pressure Relief Procedure, page 17 or page 24.

• Ensure air motor exhaust tube is outside of a refrigerated area.

Preventive Maintenance

Your system operating conditions determine how often maintenance is required. Record when and what kind of maintenance is needed to create a maintenance schedule.

Flushing the System

• The equipment was tested with water. Flush the system before loading material.

• Flush regularly to avoid having material dry and build up and possibly contaminate new material or cause blockages.

Cleaning Pumps

1. Follow the Pressure Relief Procedure, page 17 or

page 24.

2. Remove pumps from plate and frame.

3. See the pump manual for maintenance and service procedures.

• Flush at the lowest pressure possible. Check connectors for leaks and tighten them if necessary.

28 311163ZAC

Page 29

Cleaning Ram Plate and Seal

1. Follow the Pressure Relief Procedure, page 17 or

page 24. Keep the air supply to the ram open.

2. Raise the ram plate.

To avoid injury, always set manual stop latch to Engage position when working under the plate.

3. Engage the manual stop.

4. Remove the inflatable seal and corner seals from the ram plate.

5. Clean the seals and ram plate with a compatible cleaning fluid.

6. Apply a generous amount of lubricant to the ram plate channel and seals.

Maintenance

7. Install the inflatable seal and corner seals on the ram plate. Position the inflatable seal so that the seal bottom is angled into the ram plate channel.

311163ZAC 29

Page 30

Troubleshooting

Problem Cause Solution

Ram plate will not raise or lower.

Pump(s) will not operate. Air pressure to the pump(s)

Pumps will not prime or are cavitating.

Premature seal wear. SEAL and RAM DOWN air

Material leaking past seal. RAM DOWN air pressure is

Too much material left in bottom of bin.

Air pressure to the ram is too low.

Ram plate is stuck in bin. 1. Deflate seal.

is too low. Ram plate is not in contact

with material.

Material bag was sucked into pump.

pressures are too high.

too high. Container bag is not pulled

taut or clamped for smooth bin walls.

Corner seals are not in place.

Container bag is bunched up at bottom of bin

Increase RAM UP air pressure.

Turn SEAL INFLATE to OFF.

2. Switch to RAM UP position. When it is raised, check for obstructions in bin or quality of seal.

Increase PUMP air pressure to a minimum of 30 psi (207 kPa, 2.1 bar). Refer to pump manual.

• Check SEAL and RAM DOWN pressures and adjust until you have a quality seal.

• Refer to troubleshooting in pump manual.

Shut off air to pumps, deflate seal, and raise ram to clear pump intake.

Adjust SEAL and RAM DOWN air pressures until you have proper seal and pump operation. Do not over-pressurize the seal.

Reduce RAM DOWN pressure while ensuring pumps are operating properly.

Pull bag tight and secure in place.

Install corner seals.

Reduce seal pressure while ensuring there is still a good seal.

30 311163ZAC

Page 31

Service

NOTE: See FIG. 16. All models do not use the same parts. Refer to parts drawing for your model.

Before Servicing

To avoid injury, always set manual stop latch to Engage position when working under the plate.

1. Remove the bin from the frame.

2. Follow the Pressure Relief Procedure, page 17 or

page 24.

3. Lower the ram plate and deflate the seal.

4. Shut off the air supply to the system.

Replacing Cylinder Bearing (All Models)

NOTICE

To avoid damaging equipment, replace each bearing individually. Do not remove all four bearings at the same time.

See FIG. 16.

1. Follow the Before Servicing procedure, page 31.

2. Remove screws (409) and washers (410), then take cylinder guide bearings (408) off the air motor mounting plate (402).

3. Install cylinder guide bearings (408) on top of the air motor mounting plate (402), using screws (409) and washers (410).

NOTE: The open arch in the cylinder guide bearings (408) fits around tie rods on the air cylinder (4).

4. Repeat steps 2-3 as needed to replace additional cylinder bearings.

5. Raise and lower the ram plate to check the bearings.

311163ZAC 31

Page 32

Service

TI16216a TI16218a

502

501

408, 409, 410

402

Replacing Ram Plate Seal or Corner Seals (All Models)

See FIG. 16.

1. Follow the Before Servicing procedure, page 31.

2. If you are only replacing the corner seals (21) and not the ram plate seal (501, remove the rivet (22) and replace each corner seal individually. Do not remove all 4 corner seals at the same time or the ram plate seal may move out of place. Be careful not to puncture the ram plate seal. Skip to step 8.

If you are replacing the ram plate seal (501), remove the rivets (22), then remove all 4 corner seals (21). Check the corner seals for damage and replace if necessary.

3. Disconnect the tube fitting (29) from the seal air supply tube (14).

4. Remove the ram plate seal (501), using a blunt-end tool to avoid damaging the seal. Carefully disengage the air stem from the hole in the ram plate (502).

5. Insert the air stem of the new seal (501) into the ram plate (502) hole. To avoid puncturing the new seal, carefully slide the seal in place around the ram plate.

6. Install the four corner seals (21) with rivets (22).

7. Connect the air supply tube (14) to the tube fitting (29).

8. Check operation by inflating and deflating the seal. Check for air leaks. After loading a bin of material into the frame, check whether material leaks around the ram plate and seals.

FIG. 16: Repair (BESA7A Shown)

32 311163ZAC

Page 33

Service

641

TI16238a

Replacing Proximity Switch (Electronic Control Models Only)

See FIG. 17.

1. Follow the Before Servicing procedure, page 31.

2. Mark the proximity switch (641) position on its bracket (B) to ensure the new switch is installed the same. Refer to F

NOTE: Graco recommends 1/4 in. (6.35 mm) space between switch and plate (15).

3. Disconnect the cable from the switch (641).

4. Remove the two screws, lock washers, and the switch.

5. Secure the new switch to the bracket (B) with the screws and lock washers.

6. Reconnect the cable.

7. Restart the system and verify the switch operates correctly.

IG. 17.

Electronic Control Panel Service (Electronic Control Models Only)

Follow the Before Servicing procedure, page 31. Consult a qualified electrician to service the control panel.

FIG. 17: Proximity Switch

311163ZAC 33

Page 34

SaniForce BES Pump Matrices

To determine the Model No. of your Bin Evacuation System from the following matrices, select the six digits which describe your system, working from left to right. The first three digits are always B E S, designating Bin Evacuation System. The remaining three digits designate pump, plate, and controls used. To order replacement parts, refer to the parts lists on pages 38-55.

3150 AODD Pumps

Bin Evacuation System

B E S 3

SaniForce 3150 Ball Check, 2 pumps

SaniForce 3150 Flapper Check, 2 pumps

SaniForce 3150, 3A, Ball Check, 2 pumps

Pump Module

(see pages 38-45)

Plate

(see page 46)

Arena

Pallecon

GoodPak

MB5

Plywood

Controls/Frame

(see pages 46-56)

Electronic Controls, Allen-Bradley

Micrologix, 2 Pumps

Manual Controls, 2 Pumps

Available Configurations*

Model Pump Plate Controls/Frame

BES3P1 3150 Ball Check Plywood Electronic BES3P3 3150 Ball Check Plywood Manual BES4P3 3150 Flapper Check Plywood Manual BES3A1 3150 Ball Check Arena Electronic BES4A1 3150 Flapper Check Arena Electronic BES8B3 3150 3A Ball Check Pallecon Manual BES3F3 3150 3A Ball Check GoodPak MB5 Manual

* Contact your Graco distributor if you require a configuration that is not listed.

34 311163ZAC

Page 35

Piston Pumps

Bin Evacuation System

B E S A

Pump Module

(see pages 38-45)

5:1 SaniForce,

Double Ball, 2 pumps

(see page 46)

330 Arena Bin

Plate

SaniForce BES Pump Matrices

Controls/Frame

(see pages 46-56)

Electronic Controls, Allen-Bradley

Micrologix, 2 Pumps

5:1 SaniForce

Double Ball, 4 pumps

5:1 SaniForce

Priming Piston, 2 pumps

6:1 SaniForce

Priming Piston, 2 pumps

12:1 SaniForce

Priming Piston, 2 pumps

12:1 SaniForce

Priming Piston, 4 pumps

Chep

Ceva Pallecon,

2 pumps, 5:1

Ceva Pallecon,

2 pumps, 12:1

Arena Bin, 4 pumps

Plywood

TNT

Caliber 315 Buckhorn

Bin, 2 pumps

Goodpack MB5 Bin, 2

pumps

KC Bin

Available Configurations*

Model Pump Plate Controls/Frame

BESA4C 5:1, 2 pumps Ceva Pallecon Manual BESAAC 5:1, 2 pumps Buckhorn Manual BESA7A 5:1, 2 pumps Plywood Electronic, Micrologix BESA7C 5:1, 2 pumps Plywood Manual BESA7F 5:1, 2 pumps Plywood Electronic, Contrologix BESB7B 5:1, 4 pumps Plywood Electronic, Micrologix BESB7D 5:1, 4 pumps Plywood Manual BESCCC 5:1, 2 pumps KC Bin Manual BESDBC 6:1, 2 pumps Goodpack MB5 Manual BESE1A 12:1, 2 pumps Arena Electronic, Micrologix BESE1C 12:1, 2 pumps Arena Manual BESE5C 12:1, 2 pumps Ceva Pallecon Manual BESE7C 12:1, 2 pumps Plywood Manual BESEAC 12:1, 2 pumps Buckhorn Manual BESF6B 12:1, 4 pumps Arena Electronic, Micrologix BESF6D 12:1, 4 pumps Arena Manual BESF7B 12:1, 4 pumps Plywood Electronic, Micrologix BESF7D 12:1, 4 pumps Plywood Manual BESF9B 12:1, 4 pumps TNT Electronic, Micrologix BESF9D 12:1, 4 pumps TNT Manual

Electronic Controls, Allen-Bradley

Micrologix, 4 Pumps

Manual Controls, 2 Pumps

Manual Controls, 4 Pumps

Electronic Controls, Allen-Bradley

Contrologix, 2 Pumps

* Contact your Graco distributor if you require a configuration that is not listed.

311163ZAC 35

Page 36

SaniForce BES Common Parts

Ref. No. Part No. Description Qty.

4 15K301 CYLINDER, air; sst 1 6 590570 TUBE, polyethylene; 1/2 in. (35 ft) OD*

7 514334 NUT; 3/4-10; Nylock 10 8 103473 STRAP, tie, wire (not shown) 12 9 103546 STRAP, tie, wire (not shown) 3 10 626520 GUIDE, box side 2 11 514819 SPRING, coil; sst 6 12 514332 WASHER; 3/4 in.; sst; 1.875 in. 12 13 551274 CASTER; sst; 125#; 1.75 in. 22 14 590385 TUBE, poly-flo (10 ft) * 16 625595 BEARING, thrust; PTFE 4 17 625596 WASHER, thrust; sst 4 18 514331 SCREW, cap, hex head 4 19 551363 WASHER, lock; 5/8 in.; sst 4 20 513386 SCREW, cap, hex head 4 21 15F205 SEAL, corner 4 22 551691 RIVET; 3/8 in. x 2-1/2 in.; sst 4 26 512684 FITTING, elbow, tube 2 28 107542 WASHER, lock, spring 4 29 112944 SCREW, cap 7 32 070303 LUBRICANT GREASE 1

Ref. No. Part No. Description Qty.

33 C78216 CLAMP, ty-rap 2 36 111265 LUBRICANT, tube (not shown) 2 37 949412 CLAMP, bag (not shown); not used

with BESCCC

38 625988 TUBE, wand (not shown); not used

with BESCCC

39 626046 BIN, corner (not shown) 4 40 249064 COUPLING 1 43 16D911 SUPPORT, stop 1 44 15G112 HANDLE, stop 1 45 15G113 LATCH, stop 1 46 15D008 BOLT; 3/8-16; sst 2 47 15F979 SCREW, pan hd, phillips 4 48 15F988 NUT, lock, hex 4 51▲ C14043 LABEL, warning 1 53 104034 WASHER 4 60 16D899 SUPPORT, stop handle 1 61 16D895 CATCH, grab 1 62 16D913 SCREW, panhead 2 63 16D914 SCREW, fillister head 2 64 16D912 SPACER, stop 2 65 113003 SCREW, sockethead 4

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

36 311163ZAC

Page 37

SaniForce BES Common Parts (BESA7A shown)

"%3#/.42/,"%3#/.42/,



0RESET0RESET





 

0RESET0RESET





0RESET0RESET









023

456456







'()



*+,



3HIFT3HIFT

%SC%SC

%NTER%NTER

3YSTEM3YSTEM

789789

-./-./

!#45!,6!,5%!#45!,6!,5%

4!2'%46!,5%4!2'%46!,5%

02%3%4'!,,/.302%3%4'!,,/.3

0RESET0RESET



0RESET0RESET



1:1: !"#!"# $%&$%&

3TROKE3TROKE

3ET5P3ET5P

&ACTOR&ACTOR

5-5-

4OTALIZER4OTALIZER

-ETER-ETER

3CREEN3CREEN

0UMPS0UMPS %NABLE%NABLE

3,/73,/7

3%!,3%!,

/&&/&& /./.

2!-502!-50

34!2434!24

34/034/0

!54/!54/

05-005-0

-!.-!.&!34&!34 "!4#("!4#(

2!-02%332!-02%33

2!-*/'2!-*/'

%34/0%34/0

0/7%20/7%2

'2!#/'2!#/

16 15

26 6

See pages 38-45

See page 46

See page 35

See page 47

Detail of Manual Stop

46 48

▲51

TI16216a TI16237a

TI16217a

65 43

4660 62 61

SaniForce BES Common Parts

311163ZAC 37

Page 38

Pump Modules

401

408

409, 410

402

412, 413

403

412, 413

405, 411

404

415 416

TI16539a

TI16538a

TI16540a

425

424

423

406, 407

Pump Modules

Models 24G560 and 24G968, 5:1 SaniForce Double Ball Pump Module (2 Pumps)

Ref. No. Part No. Description Qty.

401 24G742 PUMP, 5:1 SaniForce;

402 16E388 PLATE, motor mount 1 403 513490 ELBOW; 2 in.; sst 2 404

405 551365 SCREW, hex hd; 3/4-10 x 2 in. 2 406 16D246 GASKET, 6 in. 2 407 16D245 CLAMP, 6 in. 2 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

410 170772 WASHER, plain 8 411 551364 WASHER, lock; 3/4 in.; sst 2

38 311163ZAC

16G494 16G208

see manual 3A0734

ROD, motor mount

7/8 in. (22 mm); sst

Used on Model BESA4_ Used on Models BESA7_

Ref. No. Part No. Description Qty.

412 500984 CLAMP, 2 in. tri-clamp 4

413 512332 GASKET, S-clamp; buna-N 4 414 ----- CLAMP, for air motor drain hose

415 16F384 FITTING, air inlet, 1/2 np x 1/2

416 16A942 FITTING, exhaust hose 2 423 101818 CLAMP, hose 4 424 512914 MUFFLER, polyethylene, 1 in.

425 ----- HOSE, exhaust, 6 ft. 2 426 ----- HOSE, air motor drain, 6 ft.

(not shown)

ptc

npt

(not shown)

Page 39

Model 24P829, 5:1 SaniForce Priming Piston Pump Module

401

408

409, 410 402

412, 413

403

412, 413

405, 411

415

416

Ti20068b

Ti20069b

Ti20070b

425

424

423

406, 407

(2 Pumps)

Pump Modules

Ref. No. Part No. Description Qty.

401 24R233 PUMP, 5:1 SaniForce;

see manual 3A0734 402 16E388 PLATE, motor mount 1 403 513490 ELBOW; 2 in.; sst 2 405 551365 SCREW, hex hd; 3/4-10 x 2 in. 2 406 16D246 GASKET, 6 in. 2 407 16D245 CLAMP, 6 in. 2 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

7/8 in. (22 mm); sst 410 170772 WASHER, plain 8 411 551364 WASHER, lock; 3/4 in.; sst 2

Ref. No. Part No. Description Qty.

412 500984 CLAMP, 2 in. tri-clamp 4

413 512332 GASKET, S-clamp; buna-N 4 414 ----- CLAMP, for air motor drain hose

415 16F384 FITTING, air inlet, 1/2 np x 1/2 ptc 2 416 16A942 FITTING, exhaust hose 2 423 101818 CLAMP, hose 4 424 512914 MUFFLER, polyethylene, 1 in. npt 2 425 ----- HOSE, exhaust, 6 ft. 2

426 ----- HOSE, air motor drain, 6 ft.

(not shown)

311163ZAC 39

Page 40

Pump Modules

401

408

409, 410

402

412, 413

403

412, 413

405, 411

404

417

416

TI16541a

TI16542a

TI16543a

423

425

406, 407

401

424

423

Model 24G561, 5:1 SaniForce Double Ball Pump Module (4 Pumps)

Ref. Part No. Description Qty.

401 24G742 PUMP, 5:1 SaniForce;

402 16G201 PLATE, motor mount 1 403 513490 ELBOW; 2 in.; sst 4 404 16G208 ROD, motor mount 4 405 551365 SCREW, hex hd; 3/4-10 x 2 in. 4 406 16D246 GASKET, 6 in. 4 407 16D245 CLAMP, 6 in. 4 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

410 170772 WASHER, plain 8 411 551364 WASHER, lock; 3/4 in.; sst 4

see manual 3A0734

7/8 in. (22 mm); sst

Ref. Part No. Description Qty.

412 500984 CLAMP, 2 in. tri-clamp 8 413 512332 GASKET, S-clamp; buna-N 8 414 ----- CLAMP, for air motor drain hose

(not shown) 415 16F384 FITTING, air inlet, 1/2 np x 1/2 ptc 4 416 16A942 FITTING, exhaust hose 4 423 101818 CLAMP, hose 8 424 512914 MUFFLER, polyethylene, 1 in. npt 4 425 ----- HOSE, exhaust, 6 ft. 4 426 ----- HOSE, air motor drain, 6 ft.

(not shown)

40 311163ZAC

Page 41

Model 24P815, 6:1 SaniForce Priming Piston Pump Module

401

408

409, 410

402

412, 413

403

412, 413

405, 411

404

415

416

TI20996a

TI20997a

Ti20998a

425

424

423

406, 407

(2 Pumps)

Pump Modules

Ref. No. Part No. Description Qty.

401 24D659 PUMP, 6:1 SaniForce;

see manual 3A0733 402 16E388 PLATE, motor mount 1 403 51A796 ELBOW; 2 in.; sst 2 404 16T894 ROD, motor mount 2 405 551365 SCREW, hex hd; 3/4-10 x 2 in. 2 406 16D246 GASKET, 6 in. 2 407 16D245 CLAMP, 6 in. 2 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

410 170772 WASHER, plain 8 411 551364 WASHER, lock; 3/4 in.; sst 2

7/8 in. (22 mm); sst

Ref. No. Part No. Description Qty.

412 118598 CLAMP, 1.5 in. tri-clamp 4

413 16D169 GASKET, buna-N 4 414 ----- CLAMP, for air motor drain hose

(not shown)

415 16F384 FITTING, air inlet, 1/2 np x 1/2

ptc 416 16A942 FITTING, exhaust hose 2 423 101818 CLAMP, hose 4 424 512914 MUFFLER, polyethylene, 1 in. npt 2 425 ----- HOSE, exhaust, 6 ft. 2

426 ----- HOSE, air motor drain, 6 ft

(not shown)

311163ZAC 41

Page 42

Pump Modules

401

406, 407

408

409, 410 402

405, 411

404

403 403

412

Model 249488, 24E441, and 24C125 3150 SaniForce Ball Check Pump Module (2 Pumps)

Ref. Part No. Description

401 248273 PUMP, sanitary SaniForce, ball

24E440 PUMP, sanitary SaniForce, ball

24C124 PUMP, sanitary SaniForce, ball

402 15E473 PLATE, guide; for module 249488

16E157 PLATE, guide; for module 24E441 1 403 15E477 SUPPORT, pump 2 404 15K216 ROD, tie 2 405 551364 ELBOW; 1/2-14 npt(m) x 1/2 in.

406 510490 TRI-CLAMP, 4 in. 4 407 15H460 GASKET, tri-clamp 4 408 625752 BEARING, cylinder guide 4

42 311163ZAC

check; for module 249488, see manual 310622

check; for module 24E441, see manual 310622

check, for module 24C125, see manual 310662

and 24C125

(13 mm) OD; nylon

Qty.

Ref. Part No. Description

409 104119 SCREW, cap, hex head; 1/4-20 x

410 170772 WASHER, plain 8 411 514334 WASHER, lock; 3/4 in.; sst 2

412 512684 NUT, 3/4-10 Nylock 2

414 500263 ELBOW; 3/4-14 npt x 1.5 in.

415 171439 NIPPLE; 1-11.5 npt x 3/4-14 npt,

416 551298 COUPLING, hose, 1-1/4 in.

417 101818 CLAMP, hose 4 418 512914 MUFFLER, polyethylene, 1 in. npt 2 419 551297 HOSE, 1-1/4 in. (32 mm); 20 in. 2

7/8 in. (22 mm); sst

(38 mm), 304 stainless steel

303 stainless steel

(32 mm)

Qty.

Page 43

Model 249489 3150 SaniForce Flapper Check Pump Module

401

406, 407

408

409, 410 402

405, 411

404

403 403

412

(2 Pumps)

Pump Modules

Ref. Part No. Description Qty.

401 248274 PUMP, sanitary SaniForce, flapper

402 15E473 PLATE, guide 1 403 15E477 SUPPORT, pump 2 404 15K216 ROD, tie 2 405 514334 NUT, 3/4-10 Nylock 2 406 510490 TRI-CLAMP, 4 in. 4 407 15H460 GASKET, tri-clamp 4 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

410 170772 WASHER, plain 8

check; see manual 310622

7/8 in. (22 mm); sst

Ref. Part No. Description Qty.

411 551364 WASHER, lock; 3/4 in.; sst 2

412 512684 ELBOW; 1/2-14 npt(m) x 1/2 in.

414 500263 ELBOW; 3/4-14 npt x 1.5 in.

415 171439 NIPPLE; 1-11.5 npt x 3/4-14 npt,

416 551298 COUPLING, hose, 1-1/4 in.

417 101818 CLAMP, hose 4 418 512914 MUFFLER, polyethylene, 1 in. npt 2

419 551297 HOSE, 1-1/4 in. (32 mm); 20 in. 2

(13 mm) OD; nylon

(38 mm), 304 stainless steel

303 stainless steel

(32 mm)

311163ZAC 43

Page 44

Pump Modules

401

408 409, 410 402

412, 413

403

412, 413

405, 411

404

417

416

TI16240a

TI16239a

TI16241a

425

424

423

406, 407

Model 24G564 and 24G969 12:1 SaniForce Priming Piston Pump Module (2 Pumps)

Ref. Part No. Description Qty.

401 24F625 PUMP, 12:1 SaniForce; see

manual 3A0735 402 16E388 PLATE, motor mount 1 403 513490 ELBOW; 2 in.; sst 2 404 ROD, motor mount 2

16G208 Model 246564

16G494 Model 24G969 405 551365 SCREW, hex, 3/4-10; sst 2 406 16D246 GASKET, 6 in. Sanitary 2 407 16D245 CLAMP, 6 in. Sanitary 2 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

7/8 in. (22 mm); sst

Ref. Part No. Description Qty.

410 170772 WASHER, plain 8 411 551364 WASHER, lock; 3/4 in.; sst 2 412 500984 CLAMP, 2 in. tri-clamp 4 413 512332 GASKET, S-clamp; buna-N 4 414 ----- CLAMP, for air motor drain hose

(not shown) 415 16F384 FITTING, air inlet, 1/2 np x 1/2 ptc 2 416 16A942 FITTING, exhaust hose 2 423 101818 CLAMP, hose 4 424 512914 MUFFLER, polyethylene, 1 in. npt 2 425 ----- HOSE, exhaust, 6 ft. 2 426 ----- HOSE, air motor drain, 6 ft. (not

shown)

44 311163ZAC

Page 45

Part No. 24G566 and 24G970 12:1 SaniForce Priming Piston

401

408 409, 410 402

412, 413

403

412, 413

405, 411

404

417

416

TI16242a

TI16243a

TI16244a

423

424

425

406, 407

Pump Module (4 Pumps)

Pump Modules

Ref. Part No. Description Qty.

401 24F625 PUMP, 12:1 SaniForce; see

402 16G201 PLATE, motor mount 1 403 513490 ELBOW; 2 in.; sst 4 404 ROD, motor mount 4

16G208 Model 24G566

16G494 Model 24G970 405 551365 SCREW, hex, 3/4-10; sst 4 406 16D246 GASKET, 6 in. Sanitary 4 407 16D245 CLAMP, 6 in. Sanitary 4 408 625752 BEARING, cylinder guide 4 409 104119 SCREW, cap, hex head; 1/4-20 x

manual 3A0735

7/8 in. (22 mm); sst

Ref. Part No. Description Qty.

410 170772 WASHER, plain 8

411 551364 WASHER, lock; 3/4 in.; sst 4 412 500984 CLAMP, 2 in. tri-clamp 8 413 512332 GASKET, S-clamp; buna-N 8 414 ----- CLAMP, for air motor drain hose

415 16F384 FITTING, air inlet, 1/2 np x 1/2 ptc 4 416 16A942 FITTING, exhaust hose 4 423 101818 CLAMP, hose 4 424 512914 MUFFLER, polyethylene, 1 in. npt 4 425 ----- HOSE, exhaust, 6 ft. 4 426 ----- HOSE, air motor drain, 6 ft. (not

(not shown)

shown)

311163ZAC 45

Page 46

Inflatable Seal, Plate, Frames, and Controls

Electronic Inflatable Seal*

Model BESA7A 514984 16E391 15E339 949949 15H145 ----- 249493

BESA7F 514984 16E391 15E339 949949 15J902 ----- 249493 BESB7B 514984 16E397 570192 570193 15H145 ----- 249493 BES3A1 551413 15U256 15E339 949949 15H145 ----- 249493 BES3P1 514984 15E348 15E339 949949 15H145 ----- 249493 BES4A1 551413 15U256 15E339 949949 15H145 ----- 249493 BESE1A 551413 16E393 15E339 949949 15H145 ----- 249493 BESF6B 551413 16E395 570192 570193 15H145 ----- 249493 BESF9B 116464 16E396 570192 570193 15H145 ----- 249493 BESA4C 16A383 16E392 15E339 15E523 ----- ----- ----- BESA7C 514984 16E391 15E339 15E523 ----- ----- ----- BESAAC 514984 16M012 15E339 15E523 ----- ----- ----- BESB7D 514984 16E397 570192 15M343 ----- ----- ----- BESCCC 16X394 16U774 16U789 15E523 ----- ----- ----- BES3F3 16D785 16D808 16D826 15E523 ----- ----- ----- BES3P3 514984 15E348 15E339 15E523 ----- ----- ----- BES4P3 514984 15E348 15E339 15E523 ----- ----- ----- BES8B3 16A383 16A381 15E339 15E523 ----- ----- ----- BESDBC 16D785 16T895 16D826 15E523 ----- ----- ----- BESE1C 551413 16E393 15E339 15E523 ----- ----- ----- BESE5C 16A383 16E392 15E339 15E523 ----- ----- ----- BESE7C 514984 16E391 15E339 15E523 ----- ----- ----- BESEAC 514984 16M042 15E339 15E523 ----- ----- ----- BESF6D 551413 16E395 570192 15M343 ----- 513226 ----- BESF7D 514984 16E397 570192 15M343 ----- 513226 ----- BESF9D 116464 16E396 15E339 15M343 ----- 513226 -----

(Ref. 501)

Plate

(Ref. 502)

Frame

(Ref. 602)

Air Controls

(Ref. 603)

Controls

(Ref. 624

and 625))

Tee

(Ref. 631)

Proximity Switch

(Ref. 641)

* Indicates a recommended spare part.

46 311163ZAC

Page 47

Inflatable Seal, Plate, Frames, and Controls

AIR IN

PUMP 1

PUMP 2

RAM UP

RAM DOWN

Part No. 15E523, 2 Pump Manual Control Panel

Ref. No. Part No. Description Qty.

1 ----- ENCLOSURE, with back panel 1 2 16F637 LABEL 1 3 16F572 LABEL, instructions 1 4† 512896 REGULATOR 4 5† ----- GAUGE, 160 PSI 4 6† ----- VALVE, check 3/8 in. 2 7† ----- VALVE, air pilot, 3 position 1 8† ----- VALVE, air pilot operated 1 9† ----- SWITCH, 3 position 1 10† ----- REGULATOR 1

Ref. No. Part No. Description Qty.

12† ----- SWITCH, pneumatic, 2 position 2 13† ----- FITTING, bulkhead, 3/4 in. NPT 1 14† ----- FITTING, bulkhead, 3/8 in. tube 1 15† ----- FITTING, bulkhead, 1/2 in. tube 2 16† ----- MUFFLER, 1/2 in. NPT 2 17† ----- TUBE, 1/2 in. O.D. AR 18† ----- TIUBE, 3/8 in. O.D. AR 19† ----- TUBE, 5/32 in. O.D. AR 20 510073 FITTING, nipple, hex 1 21 512485 VALVE, ball; sst 1

11† ----- VALVE, air pilot operated 1

----- Not sold separately

†Not shown

311163ZAC 47

Page 48

Inflatable Seal, Plate, Frames, and Controls

AIR IN PUMP 1 PUMP 2 SEAL

RAM UP RAM DOWN

SCHEMATIC

S2S3

T3T3T3 T3

R5R6

G5 G2

R3R4

T1T1T1T1T1

F1 F2 F3 F4 F5 F6

M1 M2

Part No. 15E523, 2 Pump Manual Control Panel, Pneumatic Diagram

48 311163ZAC

Page 49

Inflatable Seal, Plate, Frames, and Controls

ti12839b

1 2 3 4

Part No. 15M343, 4 Pump Manual Control Panel

Ref. No. Part No. Description

1 ----- ENCLOSURE, control 2 ----- SUBPLATE 3† ----- REGULATOR, air 1/2 in. ports 4† ----- REGULATOR, air 0-25 psi 5† ----- GAUGE, 0-100 psi 6† ----- GAUGE, 0-30 psi 7† ----- SWITCH, 3 position 8† ----- SWITCH, 2 position 9† ----- PUSH BUTTON, momentary 10† ----- VALVE, air, 3-way 11† ----- BRACKET, switch

Ref. No. Part No. Description

12† ----- BULKHEAD, 1/2 npt FBE 13† ----- BULKHEAD, 1/2 npt(f) x 1/2 tod 14† ----- BULKHEAD, 1/4 npt fbe 15† ----- BULKHEAD, brass, 3/4 npt 16† ----- MUFFLER, 1/2 npt 17† ----- GAUGE 0-160 psi 18† ----- VALVE, 2 position, 3 port 19 16F637 LABEL 20 17B758 LABEL, instructions

----- Not sold separately.

†Not shown

311163ZAC 49

Page 50

Inflatable Seal, Plate, Frames, and Controls

Part No. 15M343, 4 Pump Manual Control Panel, Pneumatic Diagram

50 311163ZAC

Page 51

Inflatable Seal, Plate, Frames, and Controls

108,

Detail D

119, 120

Detail C

Detail E

Detail H

Detail F

Detail A

22, 51

11636386338421163656

Detail J

33 122

Detail A

25 26

Detail B

110, 111

Detail G

Detail C-E, page 55

Detail F-H, page 56

Detail K

949949_2

121

Detail J

Detail B

Detail K

ti10507b

ti10517b

71 34 34

6337

Part No. 949949, 2 Pump Pneumatic Control Panel

311163ZAC 51

Page 52

Inflatable Seal, Plate, Frames, and Controls

Part No. 949949, 2 Pump Pneumatic Control Panel

Ref. No. Part No. Description Qty.

9 598140 FITTING, elbow; 5/32 in. tube x

1/8 npt(m) 10 598095 TUBE, nylon; 5/32 in. OD * 11 590385 TUBE, poly-flo; 3/8 in. OD * 22 514019 CONNECTOR, terminal 4 24 514711 KIT, end plate 2 25 514676 VALVE, air; 24 VDC; 4-way stack 7 26 104765 PLUG, pipe 7 27 513937 SWITCH, pressure 2 28 110318 REGULATOR, air; 1/4 npt 1 29 110319 GAUGE, air pressure; 1/8 npt 1 30 104267 REGULATOR, air; 0-125 psi 3 31 108190 GAUGE, air pressure 5 32 503080 VALVE, air flow control 3 33 513795 CONNECTOR, cord 1 34 103475 TEE, pipe; 1/2 nptf 5 35 172124 NIPPLE, regulator; 3/8 x 1/2 npt 5 36 158491 FITTING, nipple;1/2 npt 6 37 512905 FITTING, bulkhead; 1/2 npt 9 38 100206 BUSHING, pipe; 1/2 x 1/4 npt 7 39 100730 BUSHING; 3/8 x 1/8 npt 5 40 114111 FITTING, connector; 1/2 in. tube x

1/2 nptf 42 C19391 FITTING, elbow; 1/4 in. tube x

1/4 nptm 46 598449 BULKHEAD, union 1 51 513420 WIRE, 18 AWG; blue * 52 626399 ENCLOSURE 1 55 104632 VALVE, piloted 5 56 114110 FITTING, elbow, swivel; 1/2 in.

tube x 1/2 nptf 59 162449 FITTING, reducing nipple 5 60 155541 UNION, swivel, 90°; 1/4 npt x

1/4 npsm 61 100840 ELBOW, street; 1/4 npt(m) x

1/4 npt(f) 62 599248 FITTING, tee; 1/2 in. tube x

1/2 nptm 63 599246 FITTING, tee; 1/4 in. tube x 1/4 npt 3 65 510220 VALVE, air, 4-way; 1/4 npt 3 66 501014 ACTUATOR, air; 1/8 npt 3 67 100721 PLUG, pipe; 1/4 nptf 11 68 156823 UNION, swivel; 1/4 npt 2

Ref. No. Part No. Description Qty.

69 598141 FITTING, tee, air; 5/32 x 1/8 npt 2

70 103831 SCREW; 10-32 UNF 4 71 512912 MUFFLER, polyethylene 3 72 158683 ELBOW, 90°; 1/2 x 1/2 npt 3 73 551143 PUMP, vacuum 1 74 100737 PLUG, pipe; 1/2 nptf 1 76 156971 NIPPLE, short 1 77 590570 TUBE, polyethylene; 1/2 in. OD * 78 590332 TUBE, poly-flo; 1/4 OD * 79 104984 PIPE, tee; 1/4 nptf 1 80 598447 FITTING, tube; 3/8 in. tube x 1/4

npt 81 206197 REGULATOR, air; 0-125 psi 2 82 106389 SCREW; 10-32 UNF 2 83 112445 COVER, end terminal 1 84 112446 BLOCK, clamp end 2 85 514014 RAIL, mounting 1 86 112444 BLOCK, terminal, 2 conductor 22 87 112443 BLOCK, terminal, ground 1 98 513884 SOCKET, 14-contact 1 108 105171 SCREW; 1/4-20 UNC-2A 10 110 100527 WASHER 10 111 626141 SPACER, pilot valve 10 112 100030 BUSHING; 1/8 x 1/4 npt 2 115 151519 NIPPLE, reducing; 1/8 x 1/4 npt 1 116 155470 UNION, swivel, 90°; 1/2 npt x

1/2 npsm 117 100055 SCREW, drive; #6 2 119 514023 SCREW; 4-40 UNC 4 120 514024 NUT; 4-40 UNC 4

121 512484 VALVE, ball; sst 2 122 114373 FITTING, nipple, hex 2 123 15H252 CONNECTOR, jumper, terminal

block 124 065161 WIRE, copper elect. 20

125 112512 FERRULE, wire, orange 20

126 15H255 MARKER, terminal block, blank 50 128 112513 FERRULE, wire, white 20

* Bulk tubing/wire

52 311163ZAC

Page 53

Inflatable Seal, Plate, Frames, and Controls

108, 110, 111

Detail C

51, 22

Detail K

119, 120

22, 51

Detail J

Detail E

Detail D

Detail H

Detail F

Detail G

Detail A

Detail B

38 37

Detail J

Detail K

Detail A

Detail B

Detail C-E, page 55

Detail F-H, page 56

570193_2 570193_3 570193_3-2

122

121

ti10506b

ti10560b

11636386338421163656 63

Part No. 570193, 4 Pump Pneumatic Control Panel

311163ZAC 53

Page 54

Inflatable Seal, Plate, Frames, and Controls

Part No. 570193, 4 Pump Pneumatic Control Panel

Ref. No. Part No. Description Qty.

9 598140 FITTING, elbow; 5/32 in. tube x

1/8 npt(m) 10 598095 TUBE, nylon; 5/32 in. OD * 11 590385 TUBE, poly-flo; 3/8 in. OD * 22 514019 CONNECTOR, terminal 4 24 514711 KIT, end plate 2 25 514676 VALVE, air; 24 VDC; 4-way stack 7 26 104765 PLUG, pipe 7 27 513937 SWITCH, pressure 2 28 110318 REGULATOR, air; 1/4 npt 1 29 110319 GAUGE, air pressure; 1/8 npt 1 30 104267 REGULATOR, air; 0-125 psi 3 31 108190 GAUGE, air pressure 7 32 503080 VALVE, air flow control 5 33 513795 CONNECTOR, cord 1 34 103475 TEE, pipe; 1/2 nptf 7 35 172124 NIPPLE, regulator; 3/8 x 1/2 npt 7 36 158491 FITTING, nipple;1/2 npt 8 37 512905 FITTING, bulkhead; 1/2 npt 11 38 100206 BUSHING, pipe; 1/2 x 1/4 npt 7 39 100730 BUSHING; 3/8 x 1/8 npt 7 40 114111 FITTING, connector; 1/2 in. tube x

1/2 nptf 42 C19391 FITTING, elbow; 1/4 in. tube x

1/4 nptm 46 598449 BULKHEAD, union 1 51 513420 WIRE, 18 AWG; blue * 52 626658 ENCLOSURE 1 55 104632 VALVE, piloted 7 56 114110 FITTING, elbow, swivel; 1/2 in.

tube x 1/2 nptf 59 162449 FITTING, reducing nipple 9 60 155541 UNION, swivel, 90°; 1/4 npt x

1/4 npsm 61 100840 ELBOW, street; 1/4 npt(m) x

1/4 npt(f) 62 599248 FITTING, tee; 1/2 in. tube x 1/2

nptm 63 599246 FITTING, tee; 1/4 in. tube x 1/4 npt 5 65 510220 VALVE, air, 4-way; 1/4 npt 5 66 501014 ACTUATOR, air; 1/8 npt 5 67 100721 PLUG, pipe; 1/4 nptf 15 68 156823 UNION, swivel; 1/4 npt 5

Ref. No. Part No. Description Qty.

69 598141 FITTING, tee, air; 5/32 x 1/8 npt 6 70 103831 SCREW; 10-32 UNF 4 71 512912 MUFFLER, polyethylene 3 72 158683 ELBOW, 90°; 1/2 x 1/2 npt 3 73 551143 PUMP, vacuum 1 74 100737 PLUG, pipe; 1/2 nptf 1 76 156971 NIPPLE, short 2 77 590570 TUBE, polyethylene; 1/2 in. OD * 78 590332 TUBE, poly-flo; 1/4 OD * 79 104984 PIPE, tee; 1/4 nptf 1 80 598447 FITTING, tube; 3/8 in. tube x

1/4 npt 81 206197 REGULATOR, air; 0-125 psi 4 83 112445 COVER, end terminal 1 84 112446 BLOCK, clamp end 2 85 514014 RAIL, mounting 1 86 112444 BLOCK, terminal, 2 conductor 22 87 112443 BLOCK, terminal, ground 1 89 551966 FITTING, tee; 1/2 tube x 1/2 npt 1 98 513884 SOCKET, 14-contact 1 108 105171 SCREW; 1/4-20 UNC-2A 14 110 100527 WASHER 14 111 626141 SPACER, pilot valve 14 112 100030 BUSHING; 1/8 x 1/4 npt 2 115 151519 NIPPLE, reducing; 1/8 x 1/4 npt 1 116 155470 UNION, swivel, 90°; 1/2 npt x

1/2 npsm 119 514023 SCREW; 4-40 UNC 4 120 514024 NUT; 4-40 UNC 4 121 512484 VALVE, ball; sst 2

122 114373 FITTING, nipple, hex 2 123 15H252 CONNECTOR, jumper block, blank 10 124 065161 WIRE, copper elect. 20

125 112512 FERRULE, wire, orange 20

126 15H255 MARKER, terminal block, blank 50 127 16F637 EMBLEM, logo 1

128 112513 FERRULE, wire, white 20

* Bulk tubing/wire

54 311163ZAC

Page 55

Inflatable Seal, Plate, Frames, and Controls

Detail C

Detail D

72 36

31 56

Detail E

112

59 61

ti10499a

ti10500a

ti10494a

ti10493a

ti10496a ti10505a

ti10497a

Common Parts for 570193 and 949949 Pneumatic Control Panels

311163ZAC 55

Page 56

Inflatable Seal, Plate, Frames, and Controls

Detail F

6669

Detail G

Detail H

115

112

ti10481a ti10483a ti10482a

ti10484a

ti10485a ti10486a

ti10488a

ti10489a

ti10491a

Common Parts for 570193 and 949949 Pneumatic Control Panels

56 311163ZAC

Page 57

Inflatable Seal, Plate, Frames, and Controls

94994902

4/3%!,

4/#9,4/0

36

36

36

36

06

06

.04&

!)23500,9

#/.42/,"/8

4/05-0/.%

06

36

4/05-047/

06

06

%8(

#/..%#44/

%8(

#/..%#44/

36

%8(

#/..%#44/

36

06

%8(

#/..%#44/

4/#9,"/44/-

06

45"%

05-0

6!#55-

%8(!534

#/..%#44/)3/,!4%$

!)23500,9

45"%

!)23500,9

45"%

3),%.#%2

.04&

!)23500,9

05-0g3AND

Part No. 949949 Pneumatic Control Panel, Pneumatic Diagram

311163ZAC 57

Page 58

Inflatable Seal, Plate, Frames, and Controls

FAST

PUMP

TO SEAL

TO CYL TOP

SV7

SV2

SV3

SV5

PV3

PV6

(1/2" NPT-F)

AIR SUPPLY

CONTROL BOX

TO PUMP ONE

PV2

SLOW

PUMP

SV1

TO PUMP TWO

PV2

PV1

1/4 EXH.

CONNECT TO

1/4 EXH.

CONNECT TO

SV6

1/4 EXH.

CONNECT TO

SV4

PV5

1/4 EXH.

CONNECT TO

TO CYL BOTTOM

PV4

5/32" TUBE

INFLATE

SEAL

PUMP

VACUUM

1/4 EXHAUST

CONNECT TO ISOLATED

AIR SUPPLY

1/2" TUBE

AIR SUPPLY

1/4" TUBE

SILENCER

(1" NPT-F)

AIR SUPPLY

PUMP'S 1 and 2

1/4 EXH.

CONNECT TO

TO PUMP THREE

PV2

TO PUM P

FOUR

PV1

1/4 EXH.

CONNECT TO

PV1

PV2

RAM

DOWN

RAM

CONNECT TUBING

PS2

PS1

570193_9

Part No. 570193 Pneumatic Control Panel, Pneumatic Diagram

58 311163ZAC

Page 59

Inflatable Seal, Plate, Frames, and Controls

Wiring Guide

Electrical Control Cabinet Pneumatic Control Cabinet

Wire

No.

2040 +24 Vdc Black Black A +24 Vdc 9 2042 Common White White B Common 10

12 Bin Empty Proximity Orange/red Orange/red D Bin Empty Proximity 12 13 Seal Power Supply White/red White/red E Seal Power Supply 13

14 Ram Set Power Supply Blue Blue F Ram Set Power Supply 14 Q1 Pump Slow Solenoid Red Red G Pump Slow Solenoid Q1 Q2 Pump Fast Solenoid Green Control Cable Green H Pump Fast Solenoid Q2 Q3 Ram Down Solenoid Orange Orange I Ram Press Solenoid Q3

Q4 Ram Up Solenoid Black/white Color Code Black/white J Ram Up Solenoid Q4 Q5 Ram Jog Solenoid White/black White/black K Ram Jog Solenoid Q5 Q6 Vacuum Pump Solenoid Green/white Green/white L Vacuum Pump Solenoid Q6 Q7 Seal Inflate solenoid Red/black Red/black M Seal Inflate Solenoid Q7

SP1 Spare Blue/white Blue/white C Spare SP1 SP2 Spare Red/white/black Red/white/black N Spare SP2

Description Wire Color Wire Color Amphenol

No.

Shield Shield

Description Wire

No.

311163ZAC 59

Page 60

Dimensions

"%3#/.42/,"%3#/.42/,



0RESET0RESET





 

0RESET0RESET





0RESET0RESET









023

456456







'()



*+,



3HIFT3HIFT

%SC%SC

%NTER%NTER

3YSTEM3YSTEM

789789

-./-./

!#45!,6!,5%!#45!,6!,5%

4!2'%46!,5%4!2'%46!,5%

02%3%4'!,,/.302%3%4'!,,/.3

0RESET0RESET



0RESET0RESET



1:1: !"#!"# $%&$%&

3TROKE3TROKE

3ET5P3ET5P

&ACTOR&ACTOR

5-5-

4OTALIZER4OTALIZER

-ETER-ETER

3CREEN3CREEN

0UMPS0UMPS %NABLE%NABLE

3,/73,/7

3%!,3%!,

/&&/&& /./.

2!-502!-50

34!2434!24

34/034/0

!54/!54/

05-005-0

-!.-!.&!34&!34 "!4#("!4#(

2!-02%332!-02%33

2!-*/'2!-*/'

%34/0%34/0

0/7%20/7%2

'2!#/'2!#/

10 in. (254 mm)

†118.8 in. (3.0 m)

1 in. (2.54 mm)

20 in. (.51 m)

Front View

Bottom View

Front View

Top View

15H145 and 15J902 Electronic Control

System (BESA7A Shown)

58.3 in. (1.48 m)

69 in. (1.75 m)

60 in.

(1.52 m)

50.6 in.

(1.28 m)

40 in.

(1.02 m)

6.0 in.

(0.15 m)

0.56 in.

(14.3 mm)

4 holes per

foot

47 in. (1.19 m)

† 121.8 in. (3.1 m) for BESCCC.

Dimensions

60 311163ZAC

Page 61

118.8 in. (3.0 m)

Front View

Top View

System (BES3F3 Shown)

58.3 in. (1.48 m)

50.6 in.

(1.28 m)

40 in.

(1.02 m)

6.0 in.

(0.15 m)

69 in. (1.75 m)

47 in. (1.19 m)

60 in.

(1.52 m)

ti16218a

ti16219a

0.56 in.

(14.3 mm)

4 holes per

foot

Dimensions

311163ZAC 61

Page 62

Technical Data

BES3xx, BES4xx, and BES8xx

U.S. Metric

Maximum Working Fluid Pressure 120 psi

Compressed air requirement 80-120 psi

Fluid displacement (each pump) 1.03 gal/cycle

Flow rate @ 60 cpm 120 gpm

Pressure ratio 1:1

Air consumption (each pump) 0.8 scfm per gpm @ 70 psi

Pump outlet 3 in tri-clamp

Sound data See your pump manual.

Wetted parts 300 Series stainless steel, buna-N, and

EPDM on the ram plate and seals.

See your pump manual for additional wetted parts.

Pneumatic Control Panel

Maximum input air pressure 120 psi

Maximum up/down ram pressure 75 psi

Air inlet - air controls 3/4 in npt(f)

Air inlet-pump 1/2 in npt(f)

Electronic Control Panel

Maximum input air pressure 120 psi

Maximum up/down ram pressure 100 psi

External power supply 110 VA, 60 Hz, 15 amp maximum circuit breaker required

8.4 bar, 0.84 MPa

5.5-8.4 bar, 0.55-0.84 MPa

3.9 l/cycle 454 lpm

0.006 m

4.8 bar, 0.48 MPa

8.4 bar, 0.84 MPa

5.2 bar, 0.5 MPa

8.4 bar, 0.84 MPa 7 bar, 0.7 MPa

/minute per lpm @

62 311163ZAC

Page 63

BESAxx, BESBxx, BESCxx, BESDxx, BESExx, and BESFxx

U.S. Metric

Compressed air requirement 80-100 psi

Sound data See your pump manual.

Wetted parts 300 Series stainless steel, buna-N, and

EPDM on the ram plate and seals.

See your pump manual for additional wetted parts.

Pump Outlet

BESAxx, BESBxx, BESCxx, BESExx, BESFxx 2 in tri-clamp

BESDxx 1.5 in tri-clamp

Maximum Working Fluid Pressure

BESAxx, BESBxx, and BESCxx 410 psi

BESDxx 650 psi

BESExx and BESFxx 1450 psi

Fluid Displacement (each pump)

BESAxx, BESBxx, and BESCxx 0.23 gal/cycle

BESDxx 0.067 gal/cycle

BESExx and BESFxx 0.14 gal/cycle

Flow Rate @ 60 cpm

BESAxx 27.6 gpm BESBxx 54 gpm BESCxx 27.6 gpm BESDxx 8 gpm BESExx 17 gpm BESFxx 34 gpm

Pressure Ratio

BESAxx, BESBxx, and BESCxx 4.3:1

BESDxx 6:1

BESExx and BESFxx 10:1

Air Consumption (each pump)

BESAxx, BESBxx, and BESCxx 1.8 scfm per gpm @ 70 psi

BESDxx 6 scfm per gpm @ 70 psi

BESExx and BESFxx 3.5 scfm per gpm @ 70 psi

Pneumatic Control Panel

Maximum input air pressure 100 psi

Maximum up/down ram pressure 75 psi

Air inlet - air controls 3/4 in npt(f)

Air inlet-pump 1 in npt(f)

Electronic Control Panel

Maximum input air pressure 100 psi

Maximum up/down ram pressure 100 psi

External power supply 110 VA, 60 Hz, 15 amp maximum circuit breaker required

5.5-7 bar, 0.55-0.7 MPa

28.3 bar, 2.8 MPa

44.8 bar, 4.5 MPa

100.4 bar, 10.1 MPa

0.87 l/cycle

0.25 l/cycle

0.53 l/cycle

104.5 lpm

204.4 lpm

104.5 lpm 30 lpm

64.3 lpm

128.7 lpm

0.14 m

/minute per lpm

@ 4.8 bar, 0.48 MPa

0.17 m

/minute per lpm

@ 4.8 bar, 0.48 MPa

0.026 m

/minute per lpm @

4.8 bar, 0.48 MPa

7 bar, 00.7 MPa

5.2 bar, 0.5 MPa

7 bar, 0.7 MPa 7 bar, 0.7 MPa

Technical Data

311163ZAC 63

Page 64

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 311163

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revision ZAC - September 2014

Graco 311163ZAC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Models

Warnings

Overview

System Components (Manual Control)

System Components (Electronic Control)

Before Installing

Installation

Anchoring Frame

Installing Air Cylinder

Connecting Pump Output Hoses

Grounding

Checking Resistance

Prepare the Operator

Manual Stop (all models)

Engaging

Lockout

Manual Control System

Part No. 15E523 Manual Control

Pressure Relief Procedure

Initial Startup

Setting Air Pressures

Standard Operation

System Shutdown

Electronic Control System

Connecting Pneumatic Control Panel Air Lines

Installing Electronic Control Panel

Part No. 15H145 and 15J902 Electronic Control Panel

Proximity Switch

Setting Air Pressures

Pressure Relief Procedure

Initial Startup

Standard Operation

System Shutdown

Maintenance

Troubleshooting

Service

Before Servicing

Replacing Cylinder Bearing (All Models)

Replacing Ram Plate Seal or Corner Seals (All Models)

Replacing Proximity Switch (Electronic Control Models Only)

Electronic Control Panel Service (Electronic Control Models Only)

SaniForce BES Pump Matrices

3150 AODD Pumps

Available Configurations*

Piston Pumps

Available Configurations*

SaniForce BES Common Parts

Pump Modules

Inflatable Seal, Plate, Frames, and Controls

Part No. 15E523, 2 Pump Manual Control Panel, Pneumatic Diagram

Part No. 15M343, 4 Pump Manual Control Panel

Part No. 15M343, 4 Pump Manual Control Panel, Pneumatic Diagram

Part No. 949949, 2 Pump Pneumatic Control Panel

Part No. 570193, 4 Pump Pneumatic Control Panel

Part No. 949949 Pneumatic Control Panel, Pneumatic Diagram

Part No. 570193 Pneumatic Control Panel, Pneumatic Diagram

Dimensions

Technical Data

BES3xx, BES4xx, and BES8xx

BESAxx, BESBxx, BESCxx, BESDxx, BESExx, and BESFxx

Graco Standard Warranty

Graco Information