Repair - Parts
ti24881a
311021U
LineLazer™ IV 200HS Airless Paint Striper
- For application of line stripling materials -
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and in LineLazer,
FieldLazer Operation manual. Be familiar with the controls and the
proper usage of the equipment. Save these instructions
248870
248871
249012
249013
248872
248873
EN
311018
309277
311254
309055
311049
Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Repair Information . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAE O-Ring Installation . . . . . . . . . . . . . . . . . . . 6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Digital Tracking System . . . . . . . . . . . . . . . . . . . . 12
ON/OFF Switch . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Control Transducer . . . . . . . . . . . . . . 12
Digital Tracking System . . . . . . . . . . . . . . . . . . . . 13
PC Board Diagnostics . . . . . . . . . . . . . . . . . . . . . . 14
Distance Sensor Adjustment . . . . . . . . . . . . . . . . 15
Gear Alignment . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sensor Height Adjustment . . . . . . . . . . . . . . . . 15
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic Motor Yoke . . . . . . . . . . . . . . . . . . . . . . 20
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Oil/Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Gallon Counter . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . 23
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts - LineLazer IV 200HS . . . . . . . . . . . . . . . . . . 25
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 26
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 27
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 28
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 29
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 30
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 31
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 32
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 33
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 34
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 35
Parts Drawing - LineLazer IV 200HS . . . . . . . . . . 36
Parts List - LineLazer IV 200HS . . . . . . . . . . . . . . 37
Pressure Control Wiring Diagram . . . . . . . . . . . . 38
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 40
2 311021U
Warnings
WARNINGWARNINGWARNING
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable
and can ignite or explode if spilled on hot surface.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground equipment and conductive objects in work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a fire extinguisher in work area.
CARBON MONOXIDE HAZRD
Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon
monoxide can cause death.
• Do not operate in an enclosed area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
311021U 3
Warnings
WARNINGWARNINGWARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
RECOIL HAZARD
Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.
CALIFORNIA PROPOSITION 65
The engine exhaust from this product contains a chemical known to the State of California to cause
cancer, birth defects or other reproductive harm.
This product contains a chemical known to the State of California to cause cancer, birth defects or
other reproductive harm. Wash hands after handling.
4 311021U
Tip Selection
in.
(cm)
in.
(cm)
in.
(cm)
in.
(cm)
Tip Selection
LL5213* 2 (5)
LL5215* 2 (5)
LL5217 4 (10)
LL5219 4 (10)
LL5315 4 (10)
LL5317 4 (10)
LL5319 4 (10)
LL5321 4 (10)
LL5323 4 (10)
LL5325 4 (10)
LL5327 4 (10)
LL5329 4 (10)
LL5331 4 (10)
LL5333 4 (10)
LL5335 4 (10)
LL5355 4 (10)
LL5417 6 (15)
LL5419 6 (15)
LL5421 6 (15)
LL5423 6 (15)
LL5425 6 (15)
LL5427 6 (15)
LL5429 6 (15)
LL5431 6 (15)
LL5435 6 (15)
LL5621 12 (30)
LL5623 12 (30)
LL5625 12 (30)
LL5627 12 (30)
LL5629 12 (30)
LL5631 12 (30)
LL5635 12 (30)
LL5639 12 (30)
* Use 100 mesh filter to reduce tip clogs.
311021U 5
General Repair Information
6250
Grounding clamp
water pipe, steel
sign post, or metal
light pole
Fig. 1
General Repair Information
1 Keep all screws, nuts, washers, gaskets, and
electrical fittings removed during repair
procedures. These parts are not normally provided
with replacement assemblies.
2 Test repair after problem is corrected.
3 If sprayer does not operate properly, review
repair procedure to verify procedure was done
correctly. If necessary, see Troubleshooting Guide,
page 8, for other possible solutions.
4 Install belt guard before operation of sprayer and
replace if damaged. Belt guard reduces risk of
pinching and loss of fingers; see preceding
WARNING.
Grounding
Ground sprayer with grounding clamp to earth ground
when flushing sprayer. Fig. 1.
SAE O-Ring Installation
1 Unscrew lock nut to touch fitting.
2 Lubricate o-ring (A).
A
3 Screw in fitting hand tight.
4 Unscrew fitting until oriented properly.
5 Tighten lock nut to indicate torque. (Make sure washer is
seated properly without pinching
o-ring).
311021U 6
Maintenance
Maintenance
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the Pressure
Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. Engage trigger lock.
2. Close the bleed-type master air valve.
3. Disengage the trigger lock.
4. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun to relieve pressure.
5. Engage the trigger lock.
6. Open all fluid drain valves in the system, having a
waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to spray
again.
7. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved:
a. VERY SLOWLY loosen tip guard retaining nut
or hose end coupling to relieve pressure gradually.
b. Loosen nut or coupling completely.
c. Clear hose or tip obstruction.
NOTICE
Minimum hose size allowable for proper sprayer
operation is 3/8 in. x 50 ft.
For detailed engine maintenance and specifications,
refer to separate Honda Engine’s Owner’s Manual,
supplied.
DAILY: Check engine oil level and fill as necessary.
DAILY: Check hydraulic oil level and fill as necessary.
DAILY: Check that displacement pump is tight.
DAILY: Top off TSL level in displacement pump packing
nut to help prevent material buildup on piston rod and
early wear of packing.
AFTER THE FIRST 20 HOURS OF OPERATION:
Drain engine oil and refill with clean oil. Reference
Honda Engines Owner’s Manual for correct oil viscosity.
WEEKLY: Remove engine air filter cover and clean
element and replace, if necessary. If operating in an
unusually dusty environment, check filter daily.
WEEKLY/DAILY: Remove any debris from hydraulic
rod.
AFTER EACH 100 HOURS OF OPERATION:
Change engine oil. Reference Honda Engines Owner’s
Manual for correct oil viscosity.
SEMI-ANNUALLY: Check belt wear, page 18; replace if
necessary.
YEARLY OR 2000 HOURS: Replace hydraulic oil and
filter element with Graco hydraulic oil 169236 (5
gallon/18.9 liter) or 207428 (1 gallon/3.8 liter) and filter
element 246173; page 22.
SPARK PLUG: Use only BPR6ES (NGK) or
W20EPR--U (NIPPONDENSO) plug. Gap plug to
0.028 to 0.031 in. (0.7 to 0.8 mm). Use spark plug
wrench when installing and removing plug.
Caster Wheel
(See letter call-outs in Parts drawing on page 36)
1. Once each year, tighten nut (127, Detail A) until
spring washer bottoms out. Then back off the nut
1/2 to 3/4 turn.
2. Once each year, tighten nut (127) until it beings to
compress spring washer. Then tighten the nut an
additional 1/4 turn.
DAILY: Check hose for wear and damage.
DAILY: Check gun safety for proper operation.
DAILY: Check prime/spray drain valve for proper
operation.
DAILY: Check and fill gas tank
311021U 7
3. Once each month, grease the wheel bearing (F).
4. Check pin (55) for wear. If pin is worn out, there will
be play in the caster wheel. Reverse or replace the
pin as needed.
5. Check caster wheel alignment as necessary. To
align: loosen screw (145), align wheel and tighten
bolt.
Troubleshooting
Troubleshooting
Problem Cause Solution
E=XX is displayed Fault condition exists Determine fault correction from table, page
14.
Gas engine pulls hard (won’t start) Hydraulic pressure is too high Turn hydraulic pressure knob
counterclockwise to lowest setting.
Engine won’t start Engine switch is OFF Turn engine switch ON
Engine is out of gas Refill gas tank. Honda Engines Owner’s
Manual.
Engine oil level is low Try to start engine. Replenish oil, if
necessary. Honda Engines Owner’s Manual.
Engine operates, but displacement
pump does not operate
Displacement pump operates, but output
is low on upstroke.
Spark plug cable is disconnected or
damaged
Cold engine Use choke
Fuel shutoff lever is OFF Move lever to ON position
Oil is seeping into combustion chamber Remove spark plug. Pull starter 3 to 4 times.
Pump valve is OFF Turn pump valve ON.
Pressure setting is too low Turn pressure adjusting knob clockwise to
Fluid filter (11) is dirty Clean filter.
Tip or tip filter is clogged Clean tip or tip filter. Manual 311254
Displacement pump piston rod is stuck
due to dried paint
Belt worn, broken or off pulley Replace.
Hydraulic fluid too low Shut of sprayer. Add fluid*
Hydraulic motor not shifting Set pump valve OFF. Turn pressure down.
Piston ball is not seating Service piston ball. Manual 309277.
Piston packings are worn or damaged. Replace packings. Manual 309277.
Connect spark plug cable or replace spark
plug
Clean or replace spark plug. Start engine.
Keep sprayer upright to avoid oil seepage.
increase pressure. Manual 311018.
Repair pump. Manual 309277
Turn engine OFF. Pry rod up or down until
hydraulic motor shifts.
* Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 7.
8 311021U
Problem Cause Solution
Troubleshooting
Displacement pump operates but output
is low on downstroke and/or on both
strokes.
Pump is difficult to prime Air in pump or hose Check and tighten all fluid connections.
High engine speed at no load Mis-adjusted throttle setting Reset throttle to 3700 - 3800 engine rpm at
Low stall or run pressure shown on
display
Excessive paint leakage into throat
packing nut
Fluid is spitting from gun Air in pump or hose Check and tighten all fluid connections.
Excessive leakage around hydraulic
motor piston rod wiper
Strainer (34a) is clogged Clean strainer.
O-ring in pump is worn or damaged. Replace o-ring. Manual 309277.
Intake valve ball is packed with material
or is not seating properly.
Engine speed is too low. Increase throttle setting. Manual 311018.
Suction tube air leak. Tighten suction tube.
Pressure setting is too low. Increase pressure. Manual 311018.
Fluid filter (11), tip filter or tip is clogged
or dirty.
Large pressure drop in hose with heavy
materials.
Intake valve is leaking. Clean intake valve. Be sure ball seat is not
Pump packings are worn Replace pump packings. Manual 309277
Paint is too thick Thin the paint according to the supplier’s
Engine speed is too high Decrease throttle setting before priming
Worn engine governor Replace or service engine governor
New pump or new packings Pump break-in period takes up to 100 gallons
Faulty transducer Replace transducer
Throat packing nut is loose Remove throat packing nut spacer. Tighten
Throat packings are worn or damaged Replace packings. Manual 309277
Displacement rod is worn or damaged Replace rod. Manual 309277
Tip is partially clogged Clear tip. Manual 311254
Fluid supply is low or empty Refill fluid supply. Prime pump. Manual
Piston rod seal worn or damaged Replace these parts
Clean intake valve. Manual 309277.
Clean filter. Manual 311018 or 311254.
Use larger diameter hose and/or reduce
overall length of hose. Use of more than 100
ft of 1/4 in. hose significantly reduces
performance of sprayer. Use 3/8 in. hose for
optimum performance (50 ft minimum).
Reduce engine speed and cycle pump as
slowly as possible during priming.
nicked or worn and that ball seats well.
Reassemble valve.
recommendations.
pump. Manual 311018
no load
of material
throat packing nut just enough to stop
leakage.
Reprime pump. Manual 311018
311018. Check fluid supply often to prevent
running pump dry.
311021U 9
Troubleshooting
Problem Cause Solution
Fluid delivery is low Pressure setting too low
Displacement pump outlet filter (if used)
is dirty or clogged
Intake line to pump inlet is not tight
Hydraulic motor is worn or damaged
Large pressure drop in fluid hose
The sprayer overheats Paint buildup on hydraulic components Clean
Oil level is low Fill with oil, page 7.
Excessive hydraulic pump noise Low hydraulic fluid level Shut off sprayer. Add fluid*, page 7.
Gallon counter not working Broken or disconnected wire Check wires and connections. Replace
Bad sensor Replace sensor
Missing or damaged magnet Replace magnet. Locate in correct spot.
Sprayer operates, but display does not Bad connection between control board
and display
Display damaged Replace display
Loose cables Connect cables to back of control board
Control board LED not flashing Replace control board
Distance counter not operating properly Trigger sensor not set correctly See “Spray icon does not show on display
Bad wiring connections Check connector, and reconnect
Distance sensor not spaced correctly
from gear
Distance and gear not aligned Remove tire, and press in or pull out gear to
Gear teeth missing or damaged Replace distance gear/wheel
Wire cracked or broken Replace sensor
Mils not calculating Distance sensor See “Distance counter not operating
Trigger sensor See “Spray icon does not show on display
Gallon counter See “Gallon counter not working”
Bad or damaged control board Replace control board
Fluid spray starts after spray icon is
shown on display
Fluid spray starts before spray icon is
shown on display
Interrupter (164) is improperly positioned Turn screw counterclockwise until spray icon
Interrupter (164) is properly positioned Turn screw clockwise until spray icon is
Increase pressure. See manual 311018
Clean filter
Tighten
Bring sprayer to Graco distributor for repair
Use larger diameter for shorter hose
broken wires.
Remove display and reconnect
when fluid is sprayed”
Adjust space between sensor and gear to
0.50 -/+ .020 in. (page 15).
align sensor and gear.
properly”
when fluid is sprayed”
synchronizes with fluid spray.
synchronized with fluid spray
10 311021U
Problem Cause Solution
Troubleshooting
Spray icon does not show on display
when fluid is sprayed
Spray icon is always shown on display Interrupter (164) is improperly positioned Turn screw clockwise until spray icon is
Pressure control knob does not rotate Knob is jammed Pull back cover where remote cable connects
Pressure control knob rotates freely with
no pressure change
Engine bounces when striping Spring is broken, loose or missing Replace or reconnect spring
Loose connector Check that 5-pin connector and reed switch
are properly connected.
Interrupter (164) is improperly positioned Turn screw counterclockwise until spray icon
synchronizes with fluid spray
Reed switch assembly (18) is damaged Replace reed switch assembly (18)
Magnet on assembly (18) is missing Replace reed switch assembly (18)
A connector on wiring harness or on
reed switch (18) is damaged
Cut or sliced wire Replace wiring harness.
Control board is damaged Replace control board
Display is damaged Replace display
Reed switch assembly (18) is damaged Replace reed switch assembly (18)
Remote cable broken or disconnected Replace or reconnect cable
Disconnect reed switch and 5-pin connector
from back of control board. Check continuity
between pin 1 on 2-pin connector and pin 1
and 5-pin connector. Check continuity
between 2 on 2-pin connector and pin 4 on
5-pin connector. If there is no continuity in
either case, replace wiring harness. If there is
continuity in both cases, replace reed switch
assembly (18).
synchronized with fluid spray
to hydraulic pump and turn counterclockwise
until free
311021U 11
Digital Tracking System
Digital Tracking System
ON/OFF Switch
Removal
1 Relieve pressure, page 7.
2 Fig. 2. Remove screws (103) and front cover (31).
3 Pull display connector wings (A) open on PC board
and pull display connector out.
4 Disconnect ON/OFF switch connector (B) from PC
board.
5 Press in on two retaining tabs on each side of
ON/OFF switch (15g) and remove switch.
Installation
1 Fig. 2. Install new ON/OFF switch (15g) so tabs of
switch snap into place on inside of pressure control
housing.
2 Connect ON/OFF switch connector (B) to PC board.
3 Push display connector into PC board and close
display connector wings (A) on PC board.
4 Install cover (31) with two screws (103).
Installation
1 Fig. 2. Install control board (15d) and four screws
(15k). Torque to 105-115 in-lb.
2 Connect leads to control board. (Refer to note on
lead connections.)
3 Push display connector into PC board close display
connector wings (A) on PC board.
4 Install cover (31) with two screws (103).
Pressure Control Transducer
Removal
1 Relieve pressure, page 7.
2 Fig. 2. Remove two screws (103) and cover (31).
3 Disconnect transducer lead (C) from control board
(15d).
4 Remove pressure control transducer (259) and
o-ring (124) from filter housing.
Installation
PC Board
Removal
1 Relieve pressure, page 7.
2 Fig. 2. Remove two screws (103) and cover (31).
3 Pull display connector wings (A) open on PC board
and pull display connector out.
4 Note on paper, lead connections to the control
board. Disconnect leads from control board (15d).
5 Remove four screws (15k) from control board.
12 311021U
1 Fig. 2. Install o-ring (124) and pressure control
transducer (259) in filter housing. Torque to 35-45
ft-lb.
2 Connect transducer lead (C) to motor control board
(15d).
3 Install cover (31) with two screws (103).
Digital Tracking System
123
15g
15d
15k
103
259
124
A
B
C
31
15g
ti25599a
GROUND
TO ENGINE
Transducer
Main Control
Box Cable
Fig. 2
Digital Tracking System
311021U 13
PC Board Diagnostics
PC Board Diagnostics
Relieve pressure before repair; page 7. No display does not mean the sprayer is not pressurized.
Digital Display Messages
DISPLAY SPRAYER OPERATION INDICATION ACTION
No Display Sprayer may be pressurized Loss of power or display not
connected
- - - -
After a fault, follow these steps to restart sprayer:
1. Correct fault condition
2. Turn sprayer OFF
3. Turn sprayer ON
Sprayer may be pressurized Pressure less than 200 psi
(14 bar, 1.4 MPa)
Sprayer is pressurized.
Power is applied. (Pressure
varies with tip size and
pressure control setting).
Engine and system continue
to run.
Engine and system continue
to run.
Normal operation Spray
Exceeded pressure limit Remove any filter clogs or flow
Pressure transducer faulty,
bad connection or broken
wire.
Check power source. Relieve
pressure before repair or
disassembly. Verify display is
connected.
Increase pressure as needed.
obstructions
Check transducer connections
and wire. Replace transducer
or control board, if necessary.
14 311021U
Distance Sensor Adjustment
.638 in.
ti6400a
120
66
67
120142 127
66
Fig. 3
Frame
Inside of tire
Axle
Distance
Sensor
Tire
Gear
Distance Sensor Adjustment
Gear Alignment
1 Relieve pressure, page 7.
2 Fig. 3. Remove dust cap (142) from wheel. Remove
nut (127).
3 Remove wheel (120) from LineLazer.
4 Align gear (67) with sensor.
a. Pull gear out from wheel with gear puller.
b. Push gear in toward wheel with mallet.
5 Install wheel (120) on LineLazer.
6 Install nut (127) until tight, then back off 1/4 turn.
Install dust cap (142) on wheel.
Sensor Height Adjustment
1 Remove wheel (120) from LineLazer.
2 Remove distance sensor (66).
3 Adjust sensor assembly height with two 17 mm nuts
of sensor so bottom surface of sensor is 0.638 +/-
0.020 from bottom surface of shield. Torque to 8 +/2 in-lb.
311021U 15
Hydraulic Pump
Hydraulic Pump
Removal
1 Allow hydraulic system to cool before beginning
service.
2 Relieve pressure; page 7.
3 Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.
4 Remove drain plug (195) and oil filter (199) and
allow hydraulic oil to drain.
5 Remove screw (224), loosen belt guard knob (241)
and belt guard (24).
6 Raise motor and remove belt (143).
7 Remove two set screws (169) and fan pulley (86).
8 Remove case drain tube (251).
9 Remove elbow (182).
10 Loosen screw (184) and remove pressure control
guard (63).
11 Loosen set screw (102) and remove remote
pressure control cable (12).
12 Remove eight screws (184) and washers (101),
reservoir cover (237), filter assembly (A) and gasket
(85).
13 Remove four screws (215) and o-rings (178), o-ring
(180) and hydraulic pump (252) from reservoir cover
(237).
Installation
1 Install hydraulic pump (252) on reservoir cover
(237) with four screws (215).
2 Install gasket (85) filter assembly (A) and reservoir
cover (237) with eight washers (101) and screws
(184); torque 90 in-lb (10 N·m).
3 Install elbow (182) per instructions, page 6; torque
to 15 ft-lb (20.3 N·m).
4 Install pressure control guard (63) and tighten screw
(184).
5 Connect hydraulic hoses (32) and (35).
6 Install case drain tube (251); torque to 15 ft-lb (20.3
N·m).
7 Install fan pulley (86) with two set screws (193).
8 Raise motor and install belt (143).
9 Install remote pressure control cable (12). Tighten
set screw (102).
10 Install remote pressure control cable (12). Tighten
set screw (102).
11 Install drain plug (195); torque to 110 in-lb (12.4
N·m). Install oil filter (199); tighten 3/4 turn after
gasket contacts base. Fill with Graco hydraulic oil,
page 7.
12 Start up and allow pump to operate at low pressure
for approximately 5 minutes to purge all air.
13 Check and top off hydraulic oil level.
16 311021U
ti6551a
63
184
12
102
182
251
196
32
199
218
35
252
178
180
237
215
184
101
A
85
195
241
224
24
162
169
86
143
Fig. 4
Hydraulic Pump
311021U 17
Fan Belt
ti6511a
24
143
185
87a
241
86
Fig. 5
Fan Belt
Removal
1 Relieve pressure; page 7.
2 Fig.5. Loosen belt guard knob (241).
3 Rotate belt guard (24) up.
4 Lift engine (185) up to remove tension on belt (143).
5 Remove belt from fan pulley (86) and fan pulley
(87a).
Installation
1 Thread belt (143) around fan pulley (87a) and fan
pulley (86).
2 Lower engine (185) to put tension on belt.
3 Rotate belt guard (24) down.
4 Tighten belt guard knob (241).
18 311021U
Engine
ti6520a
118
170
59
87c
114
189
114
30
241
Fig. 6
GREY
ORANGE
BROWN
BLUE
Engine
Removal
1 Relieve pressure; page 7.
2 Remove throttle cable from engine.
3Do Fan Belt, Removal; page 18.
4 Loosen hand nut (241). Swing bracket (30) out.
5 Fig. 6. Disconnect blue, brown and orange leads
from engine (185).
6 Remove engine and rocker plate (87c) from
sprayer.
7 Remove four screws (189), washers (114), washers
(170) and nuts (118) and remove rocker plate,
dampers (59) and washers (114) from engine.
Installation
1 Install rocker plate (87c), dampers (59) and washers
(170), washers (114) on engine (185) with four
screws (189), washers (170) and nuts (118); torque
to 20 ft-lb (27.1 N·m).
2 Install engine and rocker plate (87c) on sprayer.
3 Connect blue, brown and orange leads.
4Do Fan Belt, Installation; page 18.
5 Swing motor retainer bracket (30) in. Tighten hand
nut (241).
NOTICE
All service to the engine must be performed by an
authorized HONDA dealer.
311021U 19
Hydraulic Motor Yoke
Hydraulic Motor Yoke
Removal
1 Relieve pressure; page 7.
2 Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.
3 Remove pump; page 16.
4 Fig. 7. Remove hydraulic lines (35, 250) from fittings
(217) at top left and right side of hydraulic motor.
5 Loosen jam nut (183).
6 Unscrew and remove hydraulic motor cap (25).
7 Slide piston rod/hydraulic motor cap assembly (A)
from hydraulic motor cylinder.
FLYING PARTS HAZARD
Detent spring has high energy potential. If detent
spring is released without due care detent spring and
balls could fly into the eyes of the disassembler. Wear
safety glasses when removing or installing detent
spring and balls. Failure to wear safety glasses when
removing detent spring could result in eye injury or
blindness.
Installation
FLYING PARTS HAZARD
1 Slide piston rod assembly (A) into hydraulic motor
cylinder (69).
2 Screw down hydraulic motor cap (25) until cap
bottoms out. Unscrew hydraulic motor cap until inlet
and outlet align with hydraulic line fittings and test
hole in hydraulic motor cap points opposite of belt
guard (24).
3 Torque jam nut (183) against hydraulic motor cap
(25) to 150 ft-lb (17 N·m).
4 Install hydraulic lines (35, 250) to fittings (217) to top
left and right side of hydraulic motor per procedure
on page 6; torque to 40 ft-lb (54.2 N·m).
5 Install pump, page 24.
6 Start engine and operate pump for 30 seconds.
Turn engine OFF. Check hydraulic oil level and fill
with Graco hydraulic oil, page 7.
20 311021U
25
183
69
A
ti8818b
293
266
271
ti8817b
Fig. 7
test hole
Hydraulic Motor Yoke
311021U 21
Oil/Filter Change
ti2271a
199
Fig. 8
ti6512a
137
Fig. 9
222
ti6513a
Fig. 10
Oil/Filter Change
Removal
1 Fig. 8. Place drip pan or rags under sprayer to catch
hydraulic oil that drains out.
2 Remove drain plug (195). Allow hydraulic oil to
drain.
3 Unscrew filter (199) slowly - oil runs into groove and
drains out rear.
Installation
1 Install drain plug (195). Apply a light coat of oil to oil
filter gasket and install oil filter (199). Tighten oil
filter 3/4 turn after gasket contacts base.
2 Fill with 1.25 gallons (4.73 liters) of Graco hydraulic
oil 169236 (5 gallons/20 liters) or 207428 (1
gallon/3.8 liters).
3 Check oil level.
Gallon Counter
Removal
1 Fig. 9. Disconnect gallon counter cable at back of
pressure control and at engine.
2 Remove guard (137) and reed switch from hydraulic
motor.
3 Fig. 11-13. Remove pump.
4 Fig. 10. Remove ring magnet (150).
22 311021U
Installation
1 Fig. 10. Install new ring magnet (222) with dimple
marks facing down.
2 Fig. 14-16. Install pump.
3 Install new reed switch and guard (137) on hydraulic
motor.
4 Fig. 9. Connect gallon counter cable at back of
pressure control and at engine.
Displacement Pump
ti6514a
26
34
Fig. 11
ti6515a
249
194
222
Fig. 12
ti6516a
Fig. 13
ti651
Fig. 14
ti6518a
222
Fig. 15
ti6519a
Fig. 16
Displacement Pump
See manual 309277 for pump repair instructions
Removal
1 Flush pump.
2 Relieve pressure; page 7.
3 Fig. 11. Remove suction tube (34) and hose (26).
Installation
NOTICE
If the pump jam nut loosens during operation, the
threads of the hydraulic motor manifold will be
damaged. Tighten jam nut as specified.
1 Fig. 14. Screw jam nut to bottom of pump threads. Screw
pump completely into manifold. Unscrew pump from
manifold until pump outlet aligns with hose. Hand tighten
jam nut, then tap 1/8 to 1/4 turn with hammer or torque to
200 ft-lb (270 N·m).
NOTICE
Gallon counter may error if magnet ring and/or sensor
assembly are damaged during disassembly and
assembly.
4 Fig. 12. Push magnet ring (222) up. Push retaining
spring (194) up. Push out pin (249).
5Fig. 13. Loosen jam nut. Unscrew pump.
2 Fig. 15. Slowly pull engine starter rope until pump
rod pin hole is aligned with hydraulic rod hole. Fig.
12. Push pin (249) into hole. Push magnet ring
(222) down. Push retaining spring (194) into groove.
3 Fill packing nut with Graco TSL.
311021U 23
Notes
Notes
24 311021U
Parts - LineLazer IV 200HS
ti24886a
Parts Page 30
Parts Page 34
Parts Page 34
Parts Page 36
Parts Page 28
Parts Page 26
Parts Page 28
Parts - LineLazer IV 200HS
311021U 25
Parts Drawing - LineLazer IV 200HS
ti25601a
13
156
94
157
68
118
120
127
142
67
122
117
51
66a
115
129
121
28
261
42
121
16
256
258
154
117
257
121
70
117
58
74
134
261
93
156
73
148
221
33
5
129
27
36
90
60
108
290
141
57
144
To remove cover (257), press tabs together
and pull cover away from plate (99).
1
2
Maintain tire pressure at 28-32 psi
Torque to 17-23 ft-lb
1
2
Parts Drawing - LineLazer IV 200HS
26 311021U
Parts List - LineLazer IV 200HS
Ref. Part Description Qty.
5 237686 CLAMP, grounding assy 1
13 245225 HOSE, 3/8 in. x 50 ft 1
16 287623 FRAME, linestriper 1
27 287417 HANDLE 1
28 287622 SUPPORT, handle, painted 1
33 COVER, pail
24U241 (models 248870, 248871, 248872,
and 248873), includes 221
36 111348 BUSHING, strain relief 1
42 108471 KNOB 1
51 193405 AXLE 1
57 194310 LEVER, actuator 1
58 195134 SPACER, ball guide 1
60 196176 ADAPTER, nipple 1
66 287698 KIT, sensor, distance (includes 66a,
68, 115, 129, 157)
66a SENSOR, distance 1
67 GEAR, signal 1
68 198612 SHIELD, sensor, distance 1
70 198891 BRACKET, mounting 1
73 198930 ROD, brake 1
74 198931 BEARING 1
81 240997 CONDUCTOR, ground (not shown) 1
15F638 LABEL, warning, fire and skin 1
84
90 15D849 TAG, Endurance Advantage Program 1
93 15F577 BRACE, left, painted 1
94 15F576 BRACE, right, painted 1
99 15F425 BRACKET, reservoir 1
108 101566 NUT, lock 2
109
115 108868 CLAMP, wire 3
117 110837 SCREW, flange, hex 10
118 110838 NUT, lock 4
120 255162 WHEEL, pneumatic (includes 67) 2
121 111040 NUT, lock, insert, nylock, 5/16 10
122 111194 SCREW, cap flange hd 2
127 112405 NUT, lock 4
129 112798 SCREW, thread forming, hex hd 2
134 113961 SCREW, cap, hex hd 1
141 241445 CABLE, caster 1
142 114648 CAP, dust 3
144 114659 GRIP, handle 2
148 114808 CAP, vinyl 1
154 115077 PAIL, plastic (models 248870,
156 112395 SCREW, cap, flng hd 2
157 116287 WASHER, st, ext, starwasher 1
221 119771 STRAP, cover 2
256 119696 SPRING, extension 1
257
258 15F441 BRACKET, frame 1
261 116780 SCREW, hex hd 4
290 120151 PLUG, tube 2
102478 STRAP, wiring tie (not shown) 6
248871, 248872 and 248873)
287695 BOX, electric (includes 109) 1
1
1
1
Parts List - LineLazer IV 200HS
Replacement Danger and Warning labels, tags, and
cards are available at no cost.
311021U 27
Parts Drawing - LineLazer IV 200HS
ti25602a
49
136
360
117
44
1
161
105
47
104
112
83
121
8
14
4
8f
8a
8c
8f
8f
8b
8f
8e
8d
160
119
71
72
18
144
119
162
89
126
17
71
165
164
161
163
96
161
27
Detail 8
Torque to 90-110 in-lb
Torque to 10-20 in-lb
1
2
1
2
Parts Drawing - LineLazer IV 200HS
28 311021U
Parts List - LineLazer IV 200HS
Ref. Part Description Qty.
1 224052 BRACKET, support gun 1
4 248157 GUN, flex, basic, includes guard & tip 1
8 287570 KIT, holder, gun 1
8a 287569 HOLDER, gun 1
8b 15F214 LEVER, actuator 1
8c 15F209 STUD, pull, trigger 1
8d 15F210 STUD, pivot 1
8e 15F211 STUD, cable 1
8f 102040 NUT, lock 4
14 245798 HOSE, 1/4 x 7 ft 11
17 245733 KIT, trigger handle repair (includes
89, 126, 164, 165)
18 287699 KIT, repair, trigger (includes 18, 166,
168)
27 287417 HANDLE 1
28 287622 SUPPORT, handle, painted (not
shown)
35 287176 HOSE, hydraulic, return (not shown) 1
44 15F212 ARM, support 1
47 15F213 BRACKET, cable 1
49 188135 GUIDE, cable 1
71 198895 PLATE, lever, pivot 2
72 198896 BLOCK, mounting (mach) 1
15F637 LABEL, skin injection 1
83
89
96 15F624 NUT, cable, gun 2
97 15F377 HARNESS, wiring 1
104 119647 SCREW, cap, socket, flthd 2
105 119648 SCREW, mach tursshd, cross recess 1
109 102478 STRAP, wiring tie 6
112 111145 KNOB, pronged 1
117 110837 SCREW, flange, hex 2
119 111017 BEARING, flange 2
121 111040 NUT, lock 2
126 112381 SCREW, mach, pan hd 1
136 287566 KIT, clamp 1
141 241445 CABLE 1
144
160 116941 SCREW, shoulder, socket head 1
161 287696 CABLE, includes 96 1
162 116969 NUT, lock 2
163 116973 SCREW, #10 taptite phil 1
164 117268 BRACKET, interrupter 1
165 117269 SPRING 1
168 117317 SCREW, plastite, pan head 2
360 15F389 BRACKET, gun arm 1
15A644 LABEL, trigger 1
114659 GRIP, handle 2
1
1
1
Parts List - LineLazer IV 200HS
Replacement Danger and Warning labels, tags, and
cards are available at no cost.
311021U 29
Parts Drawing - LineLazer IV 200HS
ti25603a
34
64
26
62
40
259
124
2b
2a
2
2d
38
13
76
62
29
167
11
262
37
41
270
103
31
27
103
268
15n
15t
15x
15k
15d
15a
15r
15f
15w
15s
103
15m
15c
15n
15b
269
190
191
123
225
125
15g
Torque to 115-135 in-lb
Torque to 130-150 in-lb
1
2
1
1
2
Parts Drawing - LineLazer IV 200HS
30 311021U
Parts List - LineLazer IV 200HS
Ref. Part Description Qty.
2 245103 VAVLE, drain 1
2a 193709 SEAT, valve 1
2b 193710 SEAT, valve 1
2c 116424 NUT, cap 1
2d 114708 SPRING 1
11 244067 FILTER, fluid 1
13 245225 HOSE, 3/8 in. x 50 ft 1
15 287601 CONTROL, plate 1
15a 15F272 PLATE, control 1
15b 287688 BOARD, display (includes 15c, 15m) 1
15c DISPLAY, board, LCD (included with
15b)
15d 287689 CONTROL, board (includes 15k) 1
15f 114954 SWITCH, rocker 1
15g 116752 SWITCH, rocker 1
15k 111839 SCREW, mach, pnh, sems 4
15m 117317 SCREW, plastite, pan head 3
15n 109466 NUT, lock, hex hd 4
15p 116719 SCREW, 3/82 hex washer head 3
15r 15F543 LABEL, control, top 1
15s 15F544 LABEL, control, bottom 1
15t 287692 CONTROL, throttle 1
15u 119736 CLAMP, cable (not shown) 1
15w 15F777 GASKET, control 1
15x 15F776 GASKET, throttle 1
26 245797 HOSE, coupled, 3/8 in. 1
27 287417 HANDLE 1
29 196179 FITTING, elbow, street 2
31 15F589 COVER, control 1
37 15C766 TUBE, diffuser 1
38 15G563 HANDLE 1
40 15H561 MANIFOLD, filter, 3/8 npt 1
41 287285 KIT, repair, filter cap (includes 37,
167)
62 196178 ADAPTER, nipple 2
64 196181 FITTING, nipple 1
76 104813 PLUG, pipe 1
103 116719 SCREW, 8/32, hex washer hd 5
123 118359 KNOB, pressure control 1
124 111457 O-RING 1
125 101962 SCREW, set, sch 1
167 117285 O-RING 1
190 115999 RING, retaining 1
191 176754 GLAND, packing, male 1
225 15A464 LABEL, control 1
259 287172 TRANSDUCER, pressure control
(includes 124)
262 111801 SCREW, cap, hex 2
268 15F710 BUSHING, mount panel 1
269 119775 NUT, panel 1
270 288100 KIT, repair, filter (includes 2, 3, 11,
37, 38, 39, 40, 41, 124, 167, 259)
1
1
1
Parts List - LineLazer IV 200HS
311021U 31
Parts Drawing - LineLazer IV 200HS
ti6499e
231
217
250
149
173
48
107
32
174
137
35
218
34
21
60
26
233
283
166
194
222
92
230
220
186
187
213
213
284
235
158
183
108
69
244
179
245
217
35
25
243
159
138
Parts Drawing - LineLazer IV 200HS
32 311021U
Parts List - LineLazer IV 200HS
Ref. Part Description Qty.
21 277068 PUMP, displacement (Manual
309277)
25~ 288754 KIT, trip rod, piston, cap 1
26 245226 HOSE, coupled, 3/8 in. 1
32 287175 HOSE, hydraulic, supply 1
34 287206 HOSE, suction/drain 1
35 287176 HOSE, hydraulic, return 1
48 117328 FITTING, nipple, straight 1
60 196176 ADAPTER, nipple 1
69~ 246176 SLEEVE, hydraulic cylinder (includes
213)
92 193394 NUT, retaining 1
107 117441 VALVE, ball 1
108 101566 NUT, lock 4
137 15F911 GUARD, pump rod 1
138*~ 106276 SCREW, cap, hex hd 1
149 119841 FITTING, tee, branch, str, thd 1
158 116838 PIN, spring 2
159*~ 155685 O-RING 1
166 119720 SWITCH, reed w/ connector 2
173 100139 PLUG, pipe 1
174 102040 NUT, lock, hex 2
179*+~ 108014 O-RING 1
183~ 15A726 NUT, jam 1
186+~ 112342 BEARING, rod 1
187+~ 112561 PACKING, block 1
194 116551 RING, retaining 1
213*+~ 117283 O-RING 2
217 117607 FITTING, elbow, std, thd 2
218 117608 FITTING, nipple, straight 1
220+~ 117739 WIPER, rod 1
222 287186 MAGNET, ring 1
230 15A728 MANIFOLD, adapter 1
231*~ 15B063 LABEL 1
233 107210 SCREW, cap, socket head 4
235~ 15B804 LABEL, Graco logo 1
243*~ 178179 WASHER, sealing 1
244*+~ 178207 BEARING, piston 1
245*+~ 178226 SEAL, piston 1
249 197443 PIN, pump 1
250 15F519 TUBE, hydraulic, supply 1
283 110982 SCREW, cap, hex head 1
284*~ 100139 PLUG, pipe, headless 1
1
1
Parts List - LineLazer IV 200HS
* Parts included in Trip Rod/Piston/Cap Repair Kit
288754 (purchase separately).
+ Parts included in Seal Repair Kit 246174 (purchase
separately).
~ Parts included in Hydraulic Motor Repair Kit 248021
311021U 33
Parts Drawing - LineLazer IV 200HS
ti24884a
241
30
242
195
200
170
117
85
198
75
34a
34e
34n
34f
34k
34d
34h
34b
34j
34d
34c
241
180
237
189
114
197
172
212
253
184
101
228
82
215
87c
59
114
251
196
88
32
169
125
86
143
252
178
182
43
102
63
184
12
227
185
118
170
81
180
150
199
181
188
87a
87b
193
214
224
23
162
24
174
Parts Drawing - LineLazer IV 200HS
34 311021U
Parts List - LineLazer IV 200HS
Ref. Part No. Description Qty.
Ref. Part No. Description Qty.
12 287687 SHAFT, flexible (includes 125,
190, 191, 268, 269)
23 289227 RAIL, belt (includes 162, 174, 224,
241)
24 288734 GUARD, belt (includes 162, 193,
214, 224, 228
30 15E476 BRACKET, retainer, motor 1
32 287175 HOSE, hydraulic supply 1
34 24V064 HOSE, suction/drain 1
34a 15F149 TUBE, suction 1
34b 194306 HOSE, fluid 1
34c 198119 ELBOW, barbed 1
34d 101818 CLAMP, hose 1
34e 181072 STRAINER, inlet 1
34f 16X071 TUBE, drain 1
34h 248008 HOSE, coupled 1/4 in. x 4ft 1
34j 114958 STRAP, tie 7
34k 196180 BUSHING 1
34m 195119 LABEL, warning (not shown) 1
34n 278722 GASKET, pail 1
43 15C400 ADAPTER, pressure control 1
59 15E888 DAPENER, motor mount 4
63 15C958 GUARD, pressure control 1
75 15E587 TUBE, suction 1
81 240997 CONDUCTOR, ground 1
82 15M106 LABEL, brand 200HS
85 246172 GASKET, reservoir 1
86 16U205 PULLEY, fan 1
87a 15E758 PULLEY, 5.50 diameter 1
87b 15E759 SPACER, shaft, engine 1
87c 15F485 BRACKET, engine mount 1
88 117632 KEY, square, 3/16 x 1.25 1
101 100016 WASHER 8
102 112303 SCREW, ste, socket w/ patch 1
114 108851 WASHER, plain 8
117 110837 SCREW, flange, hex 10
118 110838 NUT, lock 4
125 101962 SCREW, set 1/4-20 x 0.38 2
143 119433 BELT, vee, gripnotch 1
150 154594 O-RING 2
151 114956 TERMINAL, wire tap, insulated 1
162 116969 NUT, lock 2
169 100002 SCREW, set, sch 3
170 100023 WASHER, flat 6
172 100084 BALL, metallic 1
174 102040 NUT, lock 1
178 107188 O-RING 1
180 156401 O-RING 1
181 108842 SCREW, cap, hex head 1
182 110792 ELBOW, male, 90 degree 1
184 112166 SCREW, cap, sch 15
185 116080 ENGINE, gas, 6.5 hp, Honda 1
188 112717 WASHER 1
189 113664 SCREW, flange, hex 4
1
193 115477 SCREW, mach, torx pan hd 4
195 101754 PLUG, hex head, hydraulic 1
196 116793 FITTING, elbow, hydraulic 1
1
197 120726 CAP, breather filler 1
198 116919 FILTER, hydraulic, suction 1
199 246173 FILTER, oil, spin on 1
200 120981 SCREW, hex, washhd 2
212 116967 SPRING, compression 1
214 117284 GRILL, fan guard 1
215 117471 SCREW, 1/4-20 flat hd mach 4
218 117608 FITTING, nipple, straight 1
224 119434 SCREW, shoulder, socket head 1
227 194126 LABEL, warning 1
228 198492 LABEL, warning 1
237 15M057 COVER, reservoir, GH200 LL 1
241 15D862 NUT, hand 2
242 289227 TANK, reservoir 1
251 246167 TUBE, hydraulic, case drain
252 287179 PUMP, hydraulic (includes 43,
253 198841 RETAINER, ball, press, bypass 1
Replacement Danger and Warning labels, tags, and
Parts List - LineLazer IV 200HS
1
(includes 150)
1
102, 155, 178, 180, 215, 223, 238,
239, 240)
cards are available at no cost.
311021U 35
Parts Drawing - LineLazer IV 200HS
ti6492b
141
146
121
56
117
153
7
16
108
106
130
127
147
53
46
140
131
145
135
6
65
154
110
52
139
55
116
132
133
46
10
113
54
128
142
127
130
133
1
Detail A
1
F
Detail A
Install washers (130) concave surface to inside.
1
Parts Drawing - LineLazer IV 200HS
36 311021U
Parts List - LineLazer IV 200HS
Ref. Part Description Qty.
6 240942 SHAFT, fork 1
7 240991 BRACKET, caster, front 1
10* 15G952 BRACKET, hub 1
16 287623 FRAME, linestriper, painted 1
46 181818 KNOB, pronged 1
52 193528 ARM, detent 1
53 193658 SPACER, seal 2
54 193661 JAW 1
55 193662 STOP, wedge 1
56 15F910 BRACKET, cable 1
65 198606 DISK, adjuster 1
106 100731 WASHER 2
108 101566 NUT, lock 2
110 15J603 WASHER, plain 1
113 108483 SCREW, shoulder, soc hd 1
116 110754 SCREW, cap, soc hd 2
117 110837 SCREW, flange, hex 10
121 111040 NUT, lock 2
127 112405 NUT, lock 4
128 112776 WASHER, plain 1
130 112825 SPRING, Belleville 3
131 113471 SCREW, cap, hex hd 1
132* 113484 SEAL, grease 1
133* 113485 BEARING, cup/cone 2
135 113962 WASHER, hardened 1
139 114548 BEARING, bronze 2
140 114549 WHEEL, pneumatic 1
141 241445 CABLE 1
142 114648 CAP, dust 3
145 114681 SCREW, cap, hex hd 1
146 114682 SPRING, compression 1
147 114802 STOP, wire 1
153 114982 SCREW, cap, flng hd 2
154* 120476 BOLT 1
Parts List - LineLazer IV 200HS
* Parts Included in Bracket Repair Kit 240940 (purchase
separately)
311021U 37
Pressure Control Wiring Diagram
Red clip on yellow
TO ENGINE
GROUND
ENGINE OFF
SWITCH
DISTANCE
SENSOR
DISPLAY BOARD
TRANSDUCER
PUMP
ON/OFF
SWITCH
GUN TRIGGER
JUNCTION
BOX
TO ENGINE
GENERATOR
CONTROL BOARD
J1
J2
J16
J12
A3
A4
Orange
White
J9
J4
J3
J15
A6
PUMP STROKE
COUNTER
J12
A3
A1
A2
A4
PUMP STOKE
COUNTER
A6
WHITE
ORANGE
BLUE
BROWN
YELLOW
YELLOW
WHITE
ORANGE
BLUE
BROWN
DISTANCE
SENSOR
88.888
ti25604A
Fig. 17
Pressure Control Wiring Diagram
38 311021U
Technical Data
LineLazer IV 200HS
Engine Honda GX200cc
Engine Generator Output 70w
US Metric
Maximum fluid working pressure 3300 psi (227 bar, 22.7 MPa)
Maximum free-flow delivery 2 gpm 7.6 l/min
Cycles 104 gallons 27.5 liters
Hydraulic reservoir capacity 1.25 gallons (4.73 liters)
Hydraulic pressure 1825 psi (124 bar)
Maximum Tip Size
1 gun 0.046 in.
2 guns 0.033 in.
Noise level (dBa)
Sound power
Sound pressure
Vibration level*
Left Hand
Right Hand
* Vibration measured per ISO 5349 bsed on 8 hr daily exposure
Inlet/Outlet Sizes
Inlet paint strainer
Outlet paint filter
Pump inlet size 1 in. npsm(m)
Fluid outlet size 3/8 npt(f)
Dimensions/Weight
Height 40 in. 101.6 cm
Length 65 in. 165.1 cm
Width 32 in. 81.3 cm
Weight (dry, without packaging) 242 lb 110 kg
16 mesh (1190 micron) stainless steel screen, reusable
60 mesh (250 micron) stainless steel screen, reusable
110 dBa per ISO 3744
96 dBa measured at 3.1 feet (1m)
2.90 m/sec
2.83 m/sec
2
2
Technical Data
Wetted parts...PTFE, Nylon, polyurethane, V-Max™
leather, tungsten carbide, stainless steel, chrome
plating, nickel-plated carbon steel, ceramic
Accessories
Must be purchased separately:
GRACO-APPROVED HYDRAULIC OIL
196236 - 5 Gallons (19 liters)
207428 - 1 Gallon (3.8 liters)
311021U 39
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 311020
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision U, January 2015
Loading...