Graco 310863M User Manual

Instruction - Parts

Feed and Solvent Flush Kits

For use with proportioner systems. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 2 for model information, including maximum working pressure.

Agitator kit 248824 and Feed pump kit 248825 shown

310863M

Solvent flush kit 248826 shown

TI5726

TI5675

Pump Kits

Contents

Pump Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operation/Maintenance . . . . . . . . . . . . . . . . . . . . . . 8

Pump Kits

Complete Package (fluid and air) Description

248824 Agitator kit with air con-

nection

248825

Monark

5:1 feed pump,

drum size

248826

Monark

23:1° wall-mount, pail size, solvent flush kit

248885

Monark

23:1 5-gallon, pail-mount, solvent flush kit

Maximum Air Wor king Pressure

100 psi (0.7 MPa, 7 bar)

180 psi (1.2 MPa, 12 bar)

120 psi (0.8 MPa, 8 bar)

Troubleshooting/Repair . . . . . . . . . . . . . . . . . . . . . . 8

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 16

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 16

Maximum Fluid Working Pressure Approvals

ll 1/2 G c T3

Agitator 224854

ITS03ATEX11226

900 psi (6.2 MPa, 62 bar)

0359

Pump 218956

ll 1/2 G c T2 ITS03ATEX11228

2760 psi (19 MPa, 190 bar)

0359

Pump 223596

ll 1/2 G c T3 ITS03ATEX11228

2760 psi (19 MPa, 190 bar)

0359

Pump 223596

ll 1/2 G c T3

ITS03ATEX11251

248951 OBSOLETE (replaced by

258980) 258980

262393

Merkur

40:1 wall-mount, pail size, solvent flush kit

Merkur

45:1 wall-mount, solvent flush kit

Merkur

45:1 machine-mount, solvent flush kit; XP systems

100 psi (0.7 MPa, 7 bar)

4000 psi (28 MPa, 280 bar)

4500 psi (31 MPa, 310 bar)

ll 2 G c T3 (200°C)

Pump 262287

ll 2 G c T3 (200°C)

Pump 262392

2 310863M

Manual Conventions

WARNING

Hazard Symbol

WARNING: a potentially hazardous situation which, if

not avoided, could result in death or serious injury.

Warnings in the instructions usually include a symbol indicating the hazard. Read the general Warnings section for additional safety information.

CAUTION

CAUTION: a potentially hazardous situation which, if

not avoided, may result in property damage or destruction of equipment.

Note

Manual Conventions

Additional helpful information.

310863M 3

Warnings

The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equipment. Additional more specific warnings may be found throughout the text of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground equipment and conductive objects in work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD -

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or overbend hoses or use hoses to pull equipment.

• Comply with all applicable safety regulations.

4 310863M

Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

310863M 5

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