WARNING: a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Warnings in the instructions usually include a symbol
indicating the hazard. Read the general Warnings
section for additional safety information.
CAUTION
CAUTION: a potentially hazardous situation which, if
not avoided, may result in property damage or
destruction of equipment.
Note
Manual Conventions
Additional helpful information.
310863M3
Warnings
Warnings
The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equipment. Additional more specific warnings may be found throughout the text of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground equipment and conductive objects in work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not spray without tip guard and trigger guard installed.
•Engage trigger lock when not spraying.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD -
Misuse can cause death or serious injury.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•Check equipment daily. Repair or replace worn or damaged parts immediately.
•Do not alter or modify equipment.
•For professional use only.
•Use equipment only for its intended purpose. Call your Graco distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or overbend hoses or use hoses to pull equipment.
•Comply with all applicable safety regulations.
4310863M
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
310863M5
Installation
Installation
If this equipment is used in a Hydra-Cat™ or Xtreme
™
proportioning package, see manual 310794.
Mix
2.Install feed kits
1.Install solvent flush kit
a.See FIG. 1. Install pump using mounting
bracket (202) and hardware supplied.
Mount bracket on wall, back of proportioner stand, or cart.
For wall mount, ensure that wall is strong enough to
support weight of equipment, fluid, hoses, and
stress caused during operation. Mount at a convenient height for operation and maintenance, and so
suction hose is not stretched tight. Ensure that
equipment is level.
b.Connect suction hose (207) to elbow
(206) at pump inlet. Place suction tube
in container of solvent.
a.See FIG. 2. Install feed pump (101) in
drum and secure with bung adapter
(BA).
b.Install air control kit (104).
c.Screw swivel union (103) into pump fluid
outlet. Connect hose (102) to swivel.
Connect other end of hose to proportioner.
101
104
103
102
BA
202
206
207
F
IG. 2: Feed Pump
TI5675
F
IG. 1: Solvent Flush Kit
6310863M
TI5674
Installation
3.Install agitator kit
a.See FIG. 3. Install agitator (1) in drum.
b.Screw air line fitting (2a) into agitator
inlet. Connect air line coupler (2b) into
fitting (2a).
2a
2b
5.Grounding
WARNING
Your system must be grounded. Read warnings, page
4.
•Proportioner pump: follow instructions in propor-
tioner operation manual.
•Air and fluid hoses: use only electrically conductive hoses.
•Spray gun: ground through connection to a properly grounded fluid hose and pump.
•Feed pumps and solvent pump: follow instructions in feed pump manual.
1
•Object being sprayed: follow local code.
FIG. 3: Agitator Kit
4.Connect air lines
a.Shut off air valves at feed pumps.
b.Connect air lines to quick disconnect fit-
tings at feed pump and agitator.
TI5514
•Solvent pails used when flushing: follow local
code. Use only conductive metal pails, placed on a
grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard,
which interrupts grounding continuity.
•To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.
6.Flush Before Using
Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flushing the System in the proportioner operation
manual.
310863M7
Operation/Maintenance
Operation/Maintenance
Refer to separate pump and agitator manuals for operation and maintenance instructions. See parts lists beginning on page 9 for manual numbers.
Troubleshooting/Repair
Refer to separate pump and agitator manuals for operation and maintenance instructions. See parts lists beginning on page 9 for manual numbers.
8310863M
Parts
Part No. 248824, Agitator Kit with Air
Connection
Parts
Ref.
No.Part No. DescriptionQty.
1224854 AGITATOR, helix; see 3081751
2249002 KIT, air line, agitator1
2a 169969 FITTING, air line
2b 208536 COUPLER, air line
2c 203266 HOSE, coupled, air
2d 104984 TEE, pipe, 1/4 npt
2e 156971 NIPPLE, short, 1/4 npt
Part No. 248825, Feed Kit, 5:1 Monark
Ref.
No.Part No. DescriptionQty.
101218956 PUMP, Monark 5:1; see 3070441
102217382 HOSE, coupled, 10 ft (3.05 m) x
3/4 id
103157785 FITTING, swivel, 3/4 npsm (m x f)1
104248829 REGULATOR KIT, air, feed pump1
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2004, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 310863
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised July 2013
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