Graco 310812EN-M User Manual

Page 1
Instructions
GH™ 130/200/230
DutyMax EH Electric Motor Kit
IMPORTANT SAFETY INSTRUCTIONS.
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.
3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure
See page 3 for model information, including maximum working pressure and approvals.
200/200 HDI/200 DI/230 DI/300 DI
310812M
EN
288473: 120 Vac, 60 Hz, 15A
GH130 Sprayer Electric Motor Kit
288474: 120 Vac, 60 Hz, 20A
Same as 288473 except with ETL approval to CSA and UL standards
248949: 120 Vac, 60 Hz, 15A
GH200/GH230 Sprayer Electric Motor Kit
248950: 120 Vac, 60 Hz, 20A
Same as 248949 except with ETL approval to CSA and UL standards
248946: 220 Vac, 50 Hz, 15.0A
DutyMax EH200/EH200HDI Sprayer Electric Motor Kit DutyMax EH230DI Sprayer Electric Motor Kit
24M668: 220 Vac, 50 Hz, 15.0A
DutyMax EH200DI Sprayer Electric Motor Kit
24M669: 400 Vac, 50 Hz, 11.0A
DutyMax EH300DI Sprayer Electric Motor Kit
Page 2

Warnings

DANGER
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
HIGH VOLTAGE ELECTRIC SHOCK HAZARD
This equipment uses high voltage power. Improper contact with high voltage equipment will cause death or serious injury.
• Turn off and disconnect power cord before servicing equipment.
• This equipment must be grounded. Connect only to grounded power source.
• Use only 3-wire extension cords for 240V and single phase models.
• Use only 5-wire extension cords for 400 AC and three phase models.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
2 310812M
Page 3

Grounding

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B
A
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Grounding
Improper installation or alteration of the grounding plug will result in a risk of electric shock, fire or explosion that could cause serious injury or death.
The sprayer must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.
120 Vac: requires a 120 Vac, 60 Hz, 20A (15A for
248949) circuit with a grounding receptacle (A). 230 Vac: requires a 230 Vac, 50 Hz, 13A circuit with a grounding receptacle (A). Never use an outlet that is not grounded (A) or an adapter.

Pulley Placement

Sprayer Models: 248559, 248560, 248561,248565, 248566, 248568, 253709, 253957, 253959, 253980, 253960, 253962, 253963, 253981, 253964, 253965, 253966, 253982
Align pulley (4) approximately 0.20 in. from end of electric motor shaft.
Models: 233940, 233941, 233942, 233943, 248946, 24M668, 24M669
Align pulley (4) at end of electric motor shaft.
Do not use sprayer if electric cord has a damaged ground prong (B). Only use an extension cord with an undamaged 3-prong plug.
Recommended extension cord lengths:
25 ft (7.6 m) 18 AWG
50 ft (15.2 m) 16 AWG
100 ft (30.5 m) 14 AWG
150 ft (45.7 m) 12 AWG
Smaller gauge or longer cords may reduce sprayer performance.
If the power cord or plug is damaged, replace with the appropriate cord listed in the Parts List.

Power Requirements

380-400V units require 400 VAC, 50 Hz, 16A, 3 phase, 3P+N+E, 6H power connection
To operate the EH300DI (24M056) sprayer, the generator needs to be sized for 15 kW output (minimum).
310812M 3
Page 4

Parts - 288473, 288474, 248949, 248950

22
16
17
4
7
11
6
3
14
15
5
9
19
11
10
21
8
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Parts - 288473, 288474, 248949, 248950
Qty
Ref. Part Description
1 ELECTRIC MOTOR
246129 NON-CSA, 2.0 HP, includes 19
246125 CSA, 2.0 HP, includes 19 3 198838 BRACKET, mount, engine 4 15A752 PULLEY, 2.5 in.
15J953 PULLEY, 4.25 in.
(Models 248949, 248950)
(Models 288473, 288474) 5 112586 SCREW, cap, hex hd 6 110996 NUT, flanged, hex 7 100002 SCREW, set 8 LABEL, warning
187975 NON-CSA 195833 LABEL, warning
9 114653 SCREW, cap, hex hd 10189285 LABEL, danger, (English)
15D523 LABEL, warning, fire & explosion
14 246214 HANDLE, conversion
4 310812M
Ref. Part Description
.
15 111700 GRIP, handle 16 111192 SCREW, cap, flange hd
1
17 15B562 BRACKET, guard, motor
1
18 176347 LABEL, identification
1
19 287145 SWITCH, breaker
1
21 111419 RECTIFIER, bridge
1
22* 116914 BELT, AX42
2
Warning labels, tags, and cards are free.
4
† Brush Repair Kit 220853 is available for 248949,
2
288473
1 1 2 1
Brush Repair Kit 287737 is available for 248950, 288474
* Included with GH130 Motor Kits- 288473 and 288474
1 1
Qty
.
1 2 1 1 1 1 1
Page 5

Wiring Diagram for 196836 Power Cord

AC Power Supply
White
Black
Thermal Switch
Motor
AirPax Switch
NETZ IEG2-28495-2-V
FAGOR FB5006
4100+ B250/220-50
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2L3
2L2
2L1
2T3
2T2
2T1
N N
BROWN
BLACK
GREY
GREEN/YELLOW
BROWN
BLACK
GREY
GREEN/YELLOW
BROWN
BLACK
GREY
BLUE
GREEN/YELLOW
BLUE
BROWN
BLACK
GREY
GREEN/YELLOW
N
L3
L2
L1
0272567$57(5
3/8*
02725
BLUE
BLUE
W2 U1
U2 V1
V2 W1
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Wiring Diagram for 196836 Power Cord

Wiring Diagram for 24M669 (400 Vac)

310812M 5
Page 6

Parts 248946, 24M668

15
14
6
3
4
2
1
7
5
12
8
10
11
ti5678b
27
2829
16
17
18
19
Parts 248946, 24M668
Ref. Part Description
1 15E669 ELECTRIC MOTOR 3.0 HP, 220
2 117632 KEY, square, 3/16 x 1.25 in 3 15E585 BRACKET, mount, engine 4 15E588 PULLEY, 4.45 in. (Model 248946)
16N612 PULLEY, 4.95 in. (Model 24M668) 5 110963 SCREW, cap, hex hd 6 110996 NUT, flanged, hex 7 100002 SCREW, set
Vac
8 187975 LABEL, warning (Model 248946)
189930 LABEL, warning (Model 24M668) 10 15B804 LABEL, Graco, logo 11 290228 LABEL, caution (Model 248946)
6 310812M
15K616 LABEL, caution (Model 24M668) 12 114653 SCREW, cap, hex hd
Qty
Ref. Part Description
.
14 246214 HANDLE, conversion
1
15 111700 GRIP, handle
1
16 15F217 PLATE
1
17 100057 SCREW
1
18 111040 NUT
1
19 113817 BUMPER
2
27 197186 PLUG, Italian, rewireable
4
28 197187 PLUG, IEC 309, 16/20A, 3-pin
2
29 197188 PLUG, Australian, rewireable
1
32 116914 BELT, vee, gripnotch (not shown)
1
Warning labels, tags, and cards are free.
1 1
Breaker Switch Repair Kit 287744 is available.
1
Capacitors Repair Kit 287746 is available.
1
Qty
.
1 1 1 4 4 4 1 1 1 1
Page 7

Parts - 24M669

99
119
23
174
195
198
200
175
30
174
191
192
193
43
93
92
88
162
157
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Parts - 24M669
Ref. Part Description
23 111193 SCREW, cap flange hd 4 30 116780 SCREW, hex, hd, flanged 4 43 125811 PULLEY, cast iron, 8.75 in 1 8815K616 LABEL 1 92 16N399 LABEL, motor switch box on-off 1 93 16N400 LABEL, red light indicator 1 99 16M467 BRACKET, mounting, motor, EH
300
119 24N019 MOTOR, elec., 400 VAC, 50 HZ,
7.3 hp
162189930 LABEL, caution 1
Qty
Ref. Part Description
.
174 112958 NUT, hex, flanged 8 175 16M473 TUBE, handle, conversion 1 191 113817 BUMPER 4 192 100057 SCREW, cap, hex hd 4 193 111040 NUT, lock, insert, nylock, 5/16 4 195 16M474 BRACKET, motor starter 1 198 24N064 STARTER, motor, assembly 1
1
200 119236 SCREW, plastite 4
1
Warning labels are available at no cost.
Qty
.
310812M 7
Page 8

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 310812
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised M, January 2015
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