Graco 310696F User Manual

Instructions

310696F

Coriolis Meter Kit

For use with ProMix™ II, ProMix™ Auto, and ProControl proportioners in a non-hazardous environment only. If a Coriolis meter is installed on one of these three proportioners, the entire system is no longer approved for a hazardous environment.

Not approved for use in explosive atmospheres or hazardous locations. For professional use only.

Part No. 234563

2300 psi (16 MPa, 160 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual and in your proportioner manual. Save these instructions.

TI4930A

Warnings

Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation Requirements . . . . . . . . . . . . . . . . . . 4

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Fluid Line Connection . . . . . . . . . . . . . . . . . . . . . 5

Power Supply Installation . . . . . . . . . . . . . . . . . . 6

Cable Connections . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure . . . . . . . . . . . . . . . . . 9

Using Promass

Proportioner System . . . . . . . . . . . . . . . . . . . 9

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 14

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 14

80A with

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground equipment and conductive objects in work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

2 310696F

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not use hoses to pull equipment.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

310696F 3

Installation

CAUTION

To avoid damaging electrical components, keep liquids away from the meter sensor.

Overview

The Endress+Hauser Promass® 80A flow meter provides a configurable and highly accurate means of measuring fluid flow. It uses the Coriolis principle to measure mass flow and fluid density and also measures fluid temperature, using an integrated temperature sensor.

This manual provides information for using the Endress+Hauser Promass Graco ProMix™ II, ProMix portioners. See the Promass

Endress+Hauser for further meter instructions.

80A flow meter with the

™

Auto, and ProControl pro-

80A manual provided by

Installation Requirements

Fluid Supply

Mounting

CAUTION

The bare meter weighs 33 lb (15 kg). Make sure the meter is properly supported to avoid stress on the fluid connections.

TI0850A

No special fittings or brackets are required. External vibration will not affect meter accuracy.

The transmitter housing, with the display, can be rotated for better viewing. See the Endress+Hauser

Promass details.

80A Operating Instruction Manual for

• Avoid having solids enter the flow meter. Thoroughly flush fluid supply lines before installing the meter.

• Do not allow sealing tape to overlap inside pipe connections.

• Use an adequately-sized fluid line with a minimal number of restrictions (valves or bends) to avoid turbulence and cavitation.

Location

• The meter measures the flow at the location it is installed, so install the flow meter as close as possible to the proportioner component A or B dispense valve.

• The meter must be located within 50 ft. (15.2 m) of the EasyKey™ display and as close to the proportioner fluid panel as possible. F

IG. 5, page 7.

4 310696F

Installation

Vertical Mounting

Do not mount the meter so the fluid line runs horizontally across the vertical mounting surface.

Fluid Flow Upward - preferred method

Mounting so fluid flow is upward through the meter is preferred as this allows solids to settle out and air to rise away from metering tube. F

Install the check valve provided at the meter inlet to minimize pulsation and backflow from the fluid supply.

Fluid Flow Downward

If this method is used, you must install the check valve provided at the meter outlet to prevent fluid from sinking down through the meter.

IG. 1.

Horizontal Mounting

The meter transmitter must be either above or below the fluid line to ensure that solids do not collect and air does not become trapped in metering tube. F

Flow Flow

check valve

IG. 2.

transmitter

FIG. 2

Fluid Line Connection

WARNING

Check hoses, tubes, and couplings daily. Tighten connections before operating. Replace worn or damaged parts immediately. See page 2.

IG. 1

FlowFlow

Connect the fluid supply line to the meter inlet.

Connect the fluid hose from the meter outlet to the appropriate component A or B dispense valve.

check valve

310696F 5

Installation

Power Supply Installation

WARNING

Do not operate proportioner with equipment enclosure doors/covers open. Disconnect power source before servicing or electrically wiring. See page 2.

1. Turn proportioner power off and disconnect power

source.

2. Open the EasyKey™ enclosure with its key.

3. Knock out the 2 prepared holes in the top of the

EasyKey™ enclosure.

4. Apply the A and B labels as shown in FIG. 3.

3. Install the 2 bulkhead connectors [C - included with

power supply harness (12)] in the knock out holes. F

IG. 3.

4. Plug the harness (12) connector into the power

supply output (R). F

IG. 4.

5. Connect the harness (12) ground wire ferrule to the

ground terminal (M).

6. Close and lock the EasyKey™ door.

7. Connect the power cable (3) to the appropriate

bulkhead connector (C) on top of the EasyKey™ enclosure. F

IG. 5.

TI4935A

IG. 3

5. Install DIN rail (16), using 2 screws (10). FIG. 4.

6. Install power supply (13) on DIN rail (16) with

input/output connectors facing up.

7. Install DIN rail end blocks (11) to prevent power

supply from moving.

Cable Connections

Power Harnesses and Cables

Connect line power supply harness (15) between power supply circuit board (N) and power supply input (P). F

IG. 4.

TI4933A

FIG. 4

N P

Meter Signal Cable

Route the 10 ft. (3 m) signal cable (4) through the proportioner fluid panel hole (J) and into the enclosure through the strain relief (GG). F enough slack in the cable so the enclosure (K) can be raised for service.

IG. 5. Leave

2. See FIG. 5 for electrical connections. Your system’s

terminal block may have 8 or 12 pins. Always use pins 1-4 for Flow Meter A and pins 5-8 for Flow Meter B (if needed).

2. Connect the harness (15) ground wire ferrule to

ground terminal (Q).

6 310696F

Flow Meter Signal Wire Schematics

Installation

FLOW METER A

FLOW METER B

ProMix II

Cable

Meter Black Meter White

Meter Shield

Meter Black Meter White

Meter Shield

1 2 3 4

5 6 7

ProMix Auto

Pins 1-8

ProControl

Pins 9-12

ProMix Auto and ProControl

FLOW METER A

FLOW METER B

FLOW METER C

Cable

Meter Black Meter White

Meter Shield

Meter Black Meter White

Meter Shield

Meter Black Meter White

Meter Shield

10 11 12

2 3

6 7

8 9

FIG. 5

See FIG. 4.

50 ft. (15.2 m) maximum

ti4932a

310696F 7

Installation

Power and Signal Cable Connections to Meter

The power cable (3) and signal cable (4) are factory assembled to the meter. If cables need servicing or replacement, see F

-27

+26

-25

+24

-23

+22

-21

+20

N (L-) 2 L1(L+) 1

_______ WHITE (SIGNAL) _______ 24 _______ BLACK (COMMON) _______ 25

_______ SHIELD/GROUND _______

_______ WHITE (L+) _______ 1 _______ BLACK (L-) _______ 2

_______ SHIELD/GROUND _______

IG. 6

IG. 6 to connect to meter.

SIGNAL CABLE (4)

POWER CABLE (3)

Grounding

WARNING

Your system must be grounded. Never use the flow meter with an electrostatic gun isolation system. Read warnings, page 2.

Flow Meter Sensor

Ground the flow meter sensor by connecting a ground wire between the ground lug (D) and true earth ground. F

IG. 6.

Have a qualified electrician check resistance between the flow meter sensor and a true earth ground. If resistance is greater than 1 ohm, a different ground site may be required. Do not operate until the problem is corrected.

Meter Fluid Manifold

Ground the meter fluid housing, using one of the following options:

• Connect the conductive fluid hose to the meter inlet and outlet.

HOME

ESC

–+

3 4

E E E E E

– +

–

E E

– +

ESC

FIG. 7: Group and Function Navigation

– +

ESC

• Connect a ground wire to the meter mounting holes.

Hold 3 seconds

NOTE:

numbers represent steps of

Basic Installation Settings procedure, page 9.

8 310696F

Operation

Start Up

When all electrical and fluid connections are complete, reconnect the power source to the EasyKey™ Display, and turn it on.

See ProMix™ II, ProMix™ Auto, and ProControl Operation manuals for operating instructions for each specific proportioner.

Pressure Relief Procedure

WARNING

Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings, page 2.

1. Turn off the fluid supply to the meter.

2. Follow the Pressure Relief Procedure in the oper-

ation manuals.

CAUTION

Do not service the electronic sensor. Return it to your Graco distributor for service.

Using Promass® 80A with Proportioner System

Basic Installation Settings

The function matrix consists of groups which have a set of related functions. See page 11.

To access groups and functions:

(Refer to F

1. From HOME, press to enter function matrix

IG. 7.)

and access Group options.

2. To scroll from one Group to the next or previous

Group, press or .

+ –

3. To select the Group and access its Functions,

press .

4. To scroll through Functions, press .

5. To select a Function, press or .

To enable meter programming, you need to enter the access code. The factory setting is 80. See the Endress+Hauser manual to change the access code.

+ –

6. To exit the function matrix one level at a time, press

+ –

and together.

Pressing and holding and together for more than 3 seconds will return you to HOME.

For additional Promass Endress+Hauser manuals shipped with the meter, or access the manuals online at www.endress.com.

See the ProMix™ II, ProMix Operation manuals for additional information on using the Coriolis meter with each specific proportioner.

IMPORTANT: Enter the correct K-factor (pulse

value function in T the meter before operating the proportioner.

+ –

80A instructions, see the

™

Auto, and ProControl

ABLE 1, page 10) and calibrate

310696F 9

Operation

Measuring values

The following are the recommended settings for using the meter with the proportioner. If a value is not mentioned, use the default Endress+Hauser setting.

Table 1: Values to use with Proportioner

Group Function Value

System Units Volume Flow cc/m*

Unit Volume cc

User Interface Assign Line 1 Volume Flow

Assign Line 2 Totalizer 1 or Operation/System Condition (user’s choice)

Totalizer 1 Assign Totalizer Volume Flow

Reset Total No - default setting

Yes - resets totals, then returns to default Current Output 1 Assign Current Off Pulse/Freq. Output Operation Mode Pulse

Assign Pulse Volume Flow Pulse Value

(K-Factor)

Pulse Width 1.00 ms Pulse Value 1.00 ms Output Signal Passive/Positive

Process Parameter Assign LF-Cut Off Volume Flow

On-Val. FL-Cut Off 5.00 cc/min. for Low Flow applications (20-500 cc/min.)

0.020 cc/pulse for Low Flow applications (20-500 cc/min.)

0.061 cc/pulse for Medium Flow applications (500-1500 cc/min.)

0.150 cc/pulse for High Flow applications (1500-3800 cc/min.)

30 cc/min. for Medium & High Flow applications (500-3800 cc/min.)

* When changing a value, use or keys to toggle through available selections. Use Enter key to select

and save each value. Only the value flashing can be selected; you may have to select and press for each digit or unit to move to the next digit/unit.

+ –

Function Matrix

The Function Matrix, page 11, shows all the Promass® 80A setting values available. The bold values are the mini-

mum settings required to use the Promass

10 310696F

80A Coriolis Meter with the Graco proportioning system.

Function Matrix

Operation

MEASURE FLUID

VAL UE

VALUE SIM. CURR.

DENSITY SET

UNIT LENGTH UNIT PRESSURE

TEMPERATURE

UNIT DENSITY UNIT

UNIT VOLUME

CURR.

PNT

VAL. SIM. SWIT.

FAILSAFE MODE

POINT

SIGNAL

FAI LSA FE M ODE

DEVICE ID

MANUFACTURER

RESET TOTAL

STATUS ACCESS

PROTECTION

ZERO POINT

EMPTY PIPE DET. EPD VALUE LOW EPD VALUE HIGH EPD RESPONSE

ADJUST

TIME

DENSITY DAMPING FLOW DAMPING

ALARM DELAY SYSTEM RESET TROUBLESHOOTINGPREV. SYS. COND.

ERROR

Parts

Part No. 234563

Note: Coriolis Meter Kit parts are shown installed on the Easy Key Display Only numbered items are part of the meter kit.

T14933A

13 16

Ref. No. Part No. Description Qty.

1 15D135 Coriolis Flow Meter 2 166846 Adapter, 1/4 npt x 1/4 npsm 3 234455 Power Cable; 50 ft. (15.24 m) 4 234454 Signal Cable; 10 ft. (3.1 m) 5 552269 Adapter, 1/4 npt(f) x #4 face seal 6 501867 Check Valve; 1/4-18 npt 7 24N345 Hose; 1.5 ft. (.46 m), 1/4-18 npsm

12 310696F

T14931A

Ref. No. Part No. Description Qty.

8 15D580 Labels, A and B

10 110637 Screw, machine;

2 1

11 112446 Clamp End Block

12 15E135 Harness, power supply

13 117782 Power Supply

15 15E136 Harness, line power supply

16 514014 Din Rail, 0.41 ft.

#10-24 UNC x 0.375 in.

1 2

2 1 1 1

Dimensions

0.26 in. (6.6 mm) (4X)

Dimensions - inches (mm)

A B C D E F G H

12.4

(315)

11.14 (283)

1.26 (32)

17.13 (435)

8.66

(220)

SW 11/16” 6.89

Weight: 33 lb. (15 kg)

(175)

B A

19.57 (497)

J K L M N P R S

7.68

(195)

5.91

(150)

.14

(3.5)

8.19

(207)

8.94

(227)

6.61

(168)

7.36

(187)

6.3

(160)

Technical Data

Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . 2300 psi (16 MPa, 160 bar)

Fluid wetted parts

Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4539/904L stainless steel alloy C-22 2.4602/N 06022

Hose and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 304 stainless steel, PTFE

Fluid Temperature Range* . . . . . . . . . . . . . . . . . . . . . . 41-122° F (5-50° C)

Maximum Ambient Temperature* . . . . . . . . . . . . . . . . . 122° F (50° C)

Flow Meter Inlet/Outlet . . . . . . . . . . . . . . . . . . . . . . . . . 4-VCO-4 Face Seal

Power and Signal Cable Entry . . . . . . . . . . . . . . . . . . . 1/2 npt strain relief

Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . settable 0.020-0.150 cc/pulse

Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see Endress+Hauser manual

Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 VDC

* When used with ProMix™ II, ProMix™ Auto, or ProControl systems. See Endress+Hauser meter manual for additional infor-

mation. ** Promass

is a registered trademark of Endress+Hauser.

310696F 13

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 310696

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised September 2012

Graco 310696F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Warnings

Installation

Overview

Installation Requirements

Mounting

Fluid Line Connection

Power Supply Installation

Cable Connections

Grounding

Operation

Start Up

Pressure Relief Procedure

Using Promass® 80A with Proportioner System

Parts

Dimensions

Technical Data

Graco Standard Warranty

Graco Information