The Delta Spray XT manual is also available in the following languages. See chart below for specific language and
part number.
French
German
Italian
Spanish
Finnish
Danish
310779
310780
310781
310782
310783
310784
Norwegian
Swedish
Dutch
Japanese
Korean
Chinese
310785
310786
310787
310788
310789
310790
Manual Conventions
WARNING
CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in property damage
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
Warnings included in instructions generally have a
symbol indicating the hazard. Follow the instructions
and read the hazard section on warning page 3 for
additional information.
2310692D
or destruction of equipment.
Note
A note indicates additional helpful information.
CAUTION
Page 3
Warnings
Warnings
The following warnings include general safety information for this equipment. More specific warnings are included in
the text where applicable.
WARNING
FIRE AND EXPLOSION HAZARD - FE CED/IND General
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground equipment and conductive objects in work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
•Check equipment daily. Repair or replace worn or damaged parts immediately.
•Do not alter or modify equipment.
•For professional use only.
•Use equipment only for its intended purpose. Call your Graco distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not use hoses to pull equipment.
•Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
310692D3
Page 4
Selection Charts
Pressure feed spray guns
Orifice Size
in. (mm)HVLPCompliantAirspray
.030 (0.75)234647234693234636
.042 (1.0)234648234694234637
.055 (1.4)234649234695234638
.070 (1.8)234650234696234639
.086 (2.2)234651234640
.110 (2.8)234652234641
.042 (1.0)234653*234644*
.055 (1.4)234654*234645*
.070 (1.8)234655*234646*
.030 (0.75)249856†
.042 (1.0)249857†
.055 (1.4)249858†
.070 (1.8)249589†
Selection Charts
* Guns included with hardened SST needle tips, and nozzles.
† Clear chromate gun body.
Pressure feed spray guns with 1 quart pressure feed cup 239802
Orifice Size
in. (mm)HVLP
.042 (1.0)234709
.055 (1.4)234710
.070 (1.8)234711
.086 (2.2)234712
Siphon feed spray guns
Spray Gun with 1 quart
Orifice Size
in. (mm)
.055 (1.4)234695234642234732234718
.070 (1.8)234696234643234733234719
Spray Gun Only
CompliantAirsprayCompliantAirspray
SST cup
4310692D
Page 5
Gravity feed spray guns (without gravity cup)
Orifice size
in. (mm)HVLPCompliantAirspray
.055 (1.4)234658234685234662
.070 (1.8)234659234686234663
Gravity feed spray guns with 16 oz. gravity cup
Orifice size
in. (mm)HVLPCompliantAirspray
.055 (1.4)234713234721234705
.070 (1.8)234714234722234706
Selection Charts
Gravity feed spray guns with 3M
Orifice Size
in. (mm)HVLPCompliantAirspray
.055 (1.4)234681234689234677
.070 (1.8)234682234690234678
™
PPS™ gravity cup
310692D5
Page 6
Gun Selection
Gun Selection
HVLP Guns
An HVLP gun is a high transfer efficiency gun which limits the air pressure at the aircap to 10 psi maximum. In
some areas, an HVLP gun is required for compliance
with environmental standards.
Air Caps
The chart below lists the air caps available for pressure
feed, gravity, and siphon feed guns.
Typical Pattern
Spray Gun
Air Cap
ID
Width*
in. (mm)Gun Feed
Compliant Guns
A compliant gun is a high transfer efficiency gun which
has been tested to have a transfer efficiency greater
than or equal to HVLP guns. The Graco compliant guns
have no restrictions on aircap pressures, but the gun
inlet pressure must remain under 29 psi (21 MPa 2.1
bar) to remain in compliance.
Airspray Guns
Excellent atomization and high production rates typically
with some reduction in transfer efficiency.
Nozzle Orifice
in. (mm)
Part
Number
HVLP32115 (381)Pressure Feed.030-.070
(.75-1.8)
HVLP32215 (381)Pressure Feed.086 (2.2)234754
HVLP32315 (381)Pressure Feed.110 (2.8)234755
HVLP32012 (305)Gravity/Siphon
Feed
Compliant00611 (279)All Models.030-.070
Airspray31513 (330)Pressure Feed.030-.070
Airspray31810 (254)Pressure Feed.086 (2.2)234760
Airspray31910 (254)Pressure Feed.110 (2.8)234761
Airspray3179 (229)Gravity/Siphon
Feed
Airspray31310 (254)Pressure Feed.030-.070
Airspray31610 (254) Pressure Feed.030-.070
* Measured with gun nozzle 8 in. (203 mm) from target
surface.
.030-.070
(.75-1.8)
(.75-1.8)
(.75-1.8)
.030-.070
(.75-1.8)
(.75-1.8)
(.75-1.8)
234753
234752
234762
234757
234759
234756
234758
6310692D
Page 7
Nozzle, Needle, and Tip Selection
The chart below lists the available nozzle sizes and
required fluid needle and nozzles for the Delta Spray XT
guns. The HVLP, Compliant, and Airspray guns all use
the same nozzle design and fluid needles. When spraying high flow rates and high viscosity materials use the
larger nozzle sizes and when spraying light materials or
low flow rates, use the smaller nozzle sizes.
Nozzle
Orifice
in.
(mm)Nozzle
Fluid
Needle
Assy.
Needle
Tip
Needle/Nozzle
Kit
Nozzle, Needle, and Tip Selection
Typi c al
Uses
.030
(.75)
.042
(1.0)
.051
(1.3)
.055
(1.4)
.059
(1.5)
.070
(1.8)
.086
(2.2)
.110
(2.8)
.042
(1.0)
.055
(1.4)
.070
(1.8)
234741234765234777234829Light
Stains
234742234765234777234830
234743234767234778234831Low
Viscosity
234744234767234778234832
234745234767234778234833Medium
Viscosity
234746234767234778234834
234747234769234779234835High
Viscosity-
Adhesives
234748234770234780234836
234749234766234781*234774Nozzle
and
234750234768234782*234775
234751234768234782*234776
needle tip
made from
hardened
stainless
steel for
longer life
low flow
high flow
* Use with shut off spring 110402, see parts page 26.
recommended 5/16 in. (7.9 mm) ID hose
optional 3/8 in. (9.5 mm) ID hose
EAir Shutoff Valve
FAir Regulator
GAir Filter
HAir Supply Line
*Pressure and siphon feed guns will have bottom feed
insert. Gravity feed guns will have a top feed insert.
8310692D
Page 9
Setup
Setup
Flushing the gun
Flush the spray gun before putting any paint
through the gun.
WAR NING
Read warnings, page 3. Follow Top and bottom feed
guns installation, page 8.
1. To flush the gun, use a solvent that is compatible
with paint to be sprayed. Hold a metal part of the
gun firmly to a grounded metal pail. Trigger the gun
to flush solvent through gun.
3. Install an air filter (G). See F
4. Use a 5/16 inch (7.9 mm) I.D. air hose to minimize
excessive pressure drop in the hose.
5. Connect the air hose (D) to the 1/4 npsm gun air
inlet (C).
FIG. 3
6. Connect the other end of the air hose (D) to a regulated air supply line.
IG. 1.
C
D
ti4837a
D
ti4836a
IG. 2
F
ti4838a
IG. 4
F
Connecting the air line
2. Install an air pressure regulator (F). See FIG. 1.
310692D9
Page 10
Setup
Connecting the fluid hose
(Pressure feed guns only)
1. To control fluid pressure to the gun, install a fluid
regulator on the fluid line.
2. Connect the fluid hose (J) to the gun fluid inlet (B)
3/8-18 npsm [R 3/8-19] compound thread.
B
J
ti4854a
IG. 5
F
3. Connect the other end of the fluid hose (J) to a regulated fluid supply line.
Connecting the fluid supply
For packages that include fluid cups, use the following
chart for installation instructions.
Cup attachmentInstruction Manual
3M PPS310693
Gravity Cup308792
Siphon Cup308792
Pressure Cups308791
Positioning the Air Cap
Rotate the air cap as needed to achieve the desired
spray pattern direction. To create a round pattern, turn
the pattern air off by turning the pattern adjustment knob
(25) fully clockwise. See F
IG. 7.
F
ti4839a
IG. 6
10310692D
Page 11
Setup
Adjusting the Spray Pattern
1. To achieve full fan pattern, open the pattern adjustment valve (25) by turning the knob fully counterclockwise.
(Close)
(Open)
25
ti4841a
F
IG. 7
2. Trigger gun and adjust gun air pressure:
Hose Inlet Air
Gun Inlet Air
Pressure
PSI (kpa, bar)
HVLP Gravity29 (210, 2.1)50 (345, 3.4)
HVLP
40 (280, 2.8)72 (480, 4.8)
Pressure
Compliant29 (210, 2.1)41 (280, 2.8)
Airspray
40 (280, 2.8)52 (345, 3.4)
gravity feed
Airspray
40 (280, 2.8)56 (410 4.1)
pressure feed
Pressure
PSI (kPa, bar)
25 ft 5/16 in.
(7.9 mm) ID hose
3. To establish the correct fluid flow, turn the fluid
adjustment knob (21) counterclockwise until no
restriction of the trigger movement is felt, then turn
out another half turn. When the knob is turned far
enough, the trigger should be able to touch the gun
handle when the gun is triggered.
5. To reduce fluid flow, turn the fluid adjustment knob
(21) clockwise.
•If the fluid adjustment knob is turned clockwise
all the way, the gun will emit only air.
•If you cannot achieve the correct fluid flow with
the fluid adjustment knob, a different sized nozzle may be necessary. For smaller fluid flow,
use the next size smaller nozzle. For a larger
fluid flow, use the next size larger nozzle.
WARINING
(Open)(Close)
PRESSURIZED EQUIPMENT HAZARD
To avoid injury, never open the fluid adjustment
knob (21) beyond the one half turn indicated in
step 3 in Adjusting the Spray Pattern. If the red
band on the knob stem (21) is visible, the knob is
not adjusted correctly and could result in serious
injury. Repeat step 3 in Adjusting the Spray
F
IG. 9
21
ti4840a
Pattern.
6. Spray a test pattern. Evaluate the spray pattern size
and atomization.
310692D11
Page 12
Setup
7. To achieve a narrow spray pattern, turn pattern
adjustment valve (25) clockwise.
(Close)
(Open)
25
ti4841a
IG. 10
F
8. For HVLP only: To measure the aircap atomizing
pressures, use the accessory aircap verification kit.
See Accessories on page 30.
9. To improve atomization, reduce the fluid flow rate.
Increasing the air pressure can improve atomization
but may result in poor Transfer Efficiency (TE) or
non-compliant operation.
•For gravity feed HVLP guns, at 29 psi (200 kPa,
2.0 bar) gun inlet air pressure, the pressure at
the aircap will be 10 psi (70 kpa, 0.7 bar).
•For pressre feed HVLP guns, at 40 psi (280
kPa, 2.8 bar) gun inlet air pressure, the pressure at the air cap will be approximately 10 psi
(70 kpa, 0.7 bar).
•For HVLP guns, local laws may limit the maximum automatic air pressure to 10 psi (70 kPa,
0.7 bar) at the air cap for HVLP compliance.
The accessory Air Cap Verification Kit is available to measure the atomizing pressure at the
air cap. See Accessories on page 30.
•For Compliant guns, to maintain compliant
operation (TE equal to HVLP) the gun inlet
pressure must not exceed 29 psi.
12310692D
Page 13
Operation
Operation
Pressure Relief Procedure
WAR NING
Follow Pressure Relief Procedure, page 13 when
you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings,
page 3.
1. Turn off air and fluid supply.
2. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun to relieve pressure.
1. To achieve the best results when applying fluid:
•Keep the gun perpendicular and 6 to 8 inches
(150 to 200 mm) from the object being sprayed.
•Use smooth, parallel strokes across the surface
to be sprayed with 50% overlap.
Incorrect
ti4843a
Correct
ti4836a
F
IG. 11
Applying the Fluid
When using the HVLP spray gun, instead of a conventional airspray gun, you may need to use a slightly
slower hand movement and make fewer passes with the
gun to coat a part. This is due to the reduced spray
velocity produced by lower HVLP air pressures, along
with a larger fluid particle size because there is less air
to blow off solvents than what is produced by conventional airspray. Take care to avoid runs or sags as you
spray.
ti4842a
FIG. 12
310692D13
Page 14
Daily Gun Maintenance
Daily Gun Maintenance
WAR NING
Follow Pressure Relief Procedure, page 13 when
you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings,
page 3.
CAUTION
Methylene chloride with formic or propionic acid is not
recommended as a flushing or cleaning solvent with
this gun as it will damage aluminum and nylon components.
CAUTION
Solvent left in gun air passages could result in a poor quality paint finish. Do not use any cleaning method which
may allow solvent into the gun air passages.
Do not point the gun up while cleaning it.
Do not wipe the gun with a cloth soaked in solvent;
ring out the excess.
Do not immerse the gun in solvent.
General maintenance
✓Relieve the pressure.
✓Clean the fluid and air line filters daily.
Do not use metal tools to clean the air cap holes as
this may scratch them; scratches can distort the
spray pattern.
✓Check for any fluid leakage from the gun and fluid
hoses.
✓Flush the gun before changing colors and whenever
you are done operating the gun.
14310692D
Page 15
Daily Gun Maintenance
Flushing and cleaning
Gravity and Siphon Feed Guns
1. For packages that include fluid cups, use the following chart for flushing and cleaning instructions.
Cup attachmentInstruction Manual
™
3M
Gravity Cup308792
Siphon Cup308792
Pressure Cups308791
2. Continue to step 8 to perform daily cleaning of the
Delta Spray XT gun.
Pressure Feed Guns
WAR NING
PPS
™
310693
3. Connect the solvent supply hose to the gun.
ti4854a
FIG. 14
4. Hold metal part of gun against a grounded metal
container, trigger, and flush the gun with solvent
until all traces of paint are removed from the gun
passages.
Follow Pressure Relief Procedure, page 13 when
you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings,
page 3.
1. Relieve the pressure, page 13.
2. Disconnect the fluid supply hose and air supply
hose from the gun.
ti4944a
ti4836a
IG. 15
F
5. Turn off the solvent supply.
6. Relieve the pressure.
7. Disconnect the solvent supply hose from the gun.
ti4944a
F
IG. 16
ti4945a
F
IG. 13
310692D15
Page 16
Daily Gun Maintenance
8. Remove the air cap retaining ring assembly (15)
and air cap (14).
9. Trigger the gun while you remove the fluid nozzle
(12) from the gun with the gun tool (28)
14, 15
12
28
ti4844b
F
IG. 17
CAUTION
Trigger the gun whenever you tighten or remove the
nozzle. This keeps the needle seat away from the
nozzle seating surface and prevents the seat from
being damaged.
12. Scrub the air cap retaining ring, air cap, and fluid
nozzle with the soft-bristle brush.
ti4847a
FIG. 20
•To clean out air cap holes, use a soft implement, such as a toothpick, to avoid damaging
critical surfaces.
•Clean the air cap and fluid nozzle daily, minimum. Some applications require more frequent
cleaning.
•Do not soak the air cap retaining ring in solvent
for prolonged periods of time.
10. Dip the end of a soft-bristle brush into a compatible
solvent. Do not continuously soak the brush's bristles with solvent and do not use a wire brush.
ti4845a
F
IG. 18
11. With the gun pointed down, clean the front of the
gun, using the soft-bristle brush and solvent.
13. Trigger the gun while you install the fluid nozzle (12)
with the gun tool (28). Tighten the nozzle securely to
40 in-lb (4.5 N•m) to obtain a good seal.
28
14,
15
12
ti4844b
F
IG. 21
14. Install the air cap retaining ring assembly (15) and
air cap (14).
ti4846a
FIG. 19
16310692D
Page 17
Daily Gun Maintenance
15. Dampen a soft cloth with solvent and wring-out the
excess. Point the gun down and wipe off the outside
of the gun.
ti4848a
F
IG. 22
16. After cleaning the gun, lubricate the following parts
with lubricant 111265 daily:
•Fluid adjustment knob threads
•Trigger pivot pin
•Fluid needle shaft
Lubricate
Lubricate
ti4819a
FIG. 23
310692D17
Page 18
Troubleshooting
WAR NING
Follow Pressure Relief Procedure, page 13 when
you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings,
page 3.
ProblemCauseSolution
Fluid flow is fluttering while spraying. 1. Fluid nozzle not tight enough.
2. Fluid filter clogged.
3. Fluid source empty.
Fluid flow fades while spraying high
viscosity fluids.
Pattern becomes off-set or heavy on
ends.
Gun fluid pressure is too high with
gun triggered (cannot achieve
desired flow rate).
Using a low fluid pressure setting, the
fluid flow is too high, making it necessary to restrict needle travel to
reduce fluid flow.
Fluid system will not operate at low
enough fluid pressure [below 10 psi
(70 kPa, 0.7 bar)].
1. Air hose size is too restricted for
higher air flow being used.
1. Air cap horn holes plugged or
damaged.
2. Nozzle tip dirty or damaged.
Using needle/nozzle kit with too small
orifice.
Using needle/nozzle kit with too large
orifice.
There is no fluid regulator, or air regulator or pressure pot is not sensitive
enough at low pressures.
Troubleshooting
1. Tighten fluid nozzle to 40 in-lb
(4.5 N•m).
2. Check fluid filter.
3. Refill
1. Use 5/16 in. (7.9 mm) I.D. air
hose if the hose is 25 ft. (7.6 m)
long. If longer hose is needed,
use a 3/8 in. (9.5 mm) I.D. hose.
1. Clean air cap horn holes with
non-metallic item such as a
toothpick, or replace air cap.
2. Clean or replace nozzle.
Use needle/nozzle kit with larger orifice.
Use needle/nozzle kit with smaller
orifice.
Add low pressure fluid regulator, or
add more sensitive low pressure air
regulator on pressure pot.
18310692D
Page 19
Service
Service
Replacing the air and fluid
packings
Tools needed:
•Gun Tool - provided
•Packing Installation Tool - provided
•Adjustable Wrench
•Screw Driver
•Lubricant part no. 111265; see Accessories, page
28, to order
•Compatible Solvent
•Order Repair Kit 234828. See Parts starting on
page 25.
•Clean parts with a solvent that is compatible
with the parts and the fluid being sprayed.
•Lightly lubricate the parts indicated with lubricant 111265.
2. Flush the spray gun, page 9.
3. Remove the air cap retaining ring (15A), seal (15B),
and air cap (14).
15B
15A
14
FIG. 24
4. Trigger the gun while you remove the fluid nozzle
(12) with the gun tool (28). See F
5. Remove the screw (11), pin (17), wave washer (18),
and trigger (10).
17
28
12
ti4849b
IG. 24.
Disassembling the gun
WAR NING
Follow Pressure Relief Procedure, page 13 when
you stop spraying and before cleaning, checking, servicing, or transporting equipment. Read warnings,
page 3.
1. Relieve the pressure, page 13.
IG. 25
F
18
11
10
ti4828a
310692D19
Page 20
Service
6. Loosen the hex nut (9) with the gun tool (28).
9
ti4978a
F
IG. 26
7. Remove the spray housing (2A) and insert (4).
2A
4
Replacing the spray housing o-rings and
packings
1. With the spray housing (2A) removed from the insert
(4), use a mechanical pick to remove the o-ring (2B)
from the housing (2A).
4
ti4829b
IG. 28
F
2B
2A
36
IG. 27
F
2. Remove o-ring (34) from the insert (4).
O-ring (2B) is slightly larger than o-ring (34).
3. Install a new o-ring (34) into the insert (4). Install a
new o-ring (2B) into the housing (2A).
NOTE: To ease o-ring installation, place the insert
(4) into the spray housing (2B) to plug the end.
Install one end of the o-ring into the groove in the
housing, then press the rest of the o-ring into place.
ti4830b
20310692D
Page 21
Service
4. Unscrew the packing screw (8) from the insert (4)
with the gun tool (28).
5
6
7
4
F
IG. 29
8
ti4834a
5. Using a mechanical pick, push the three fluid packings (5, 6, 7) out of the insert (4). Be careful not to
damage the insert. Discard the old fluid packings.
6. Place the new fluid packings (5, 6, 7) and packing
screw (8) onto the needle (13). Note the orientation
of the parts.
5
6
8
7
13
Replacing the pattern adjustment valve
packings
1. Unscrew the pattern adjustment valve assembly (25
A-D).
25B
25A
25D
F
IG. 31
2. Using a needle nose pliers, remove the retaining
ring (25D) and unscrew the pattern adjustment
valve (25C).
3. Using a mechanical pick, remove the u-cup packings (25B) from the pattern adjustment nut (25A).
Be careful not to damage the seal surface or the
nut's internal threads.
25C
ti4857a
4
4. One at a time, install the new u-cup packings (25B)
with the packing installation tool (29); the u-cup lips
must face toward the tool.
29
25A
25B
F
IG. 32
F
IG. 30
ti4834a
5. Push each u-cup packing (25B) into the pattern
7. Insert the fluid needle (13) into the back of the insert
(4) to install the fluid packings (5).
8. Tighten the packing screw (8) just enough to hold
the packings (5) in the insert (4). The needle (13)
must move freely. Remove the needle.
adjustment nut (25A) until a definite snap is felt.
6. Lubricate the pattern adjustment valve (25C)
threads and install the valve into the nut (25A).
Install the retaining ring (25D), then back out the
pattern adjustment valve as far as the retaining ring
allows it to go.
310692D21
Page 22
Service
Replacing the fluid valve packings
1. Remove the fluid adjustment knob (21) and fluid
spring (23).
2. Pull the fluid needle (13) out the back of the gun.
16
F
IG. 33
3. Remove the fluid valve nut (19), air valve spring
(22), and air valve assembly (26). Discard the air
valve assembly. Using a mechanical pick, remove
the u-cup packing (16) from the gun body.
261321
2322372019
ti4850a
4. Place the new u-cup packing (16) on the packing
installation tool (29), with the u-cup lips facing the
tool as shown.
16
29
ti4851a
IG. 34
F
5. Push the packing (16) into the back of the gun until
a definite snap is felt.
6. Using a mechanical pick, remove the u-cup packing
(20) and spacer (37) from the fluid valve nut (19). Be
careful not to damage the seal surface or the nut's
internal threads.
7. Using the packing installation tool (29), install the
new u-cup packings (20) into the fluid valve nut (19).
The u-cup lips must face toward the tool as shown.
This will help apply even pressure to the u-cup lips
and avoid damaging them.
19
20
ti4852a
IG. 35
F
8. Push the u-cup packings (20) into the fluid valve nut
(19) until a definite snap is felt.
22310692D
Page 23
Service
Reassembling the gun
To ensure proper alignment of the parts, assemble
parts in the exact order given in the following steps.
1. Slide the insert (4) into the spray housing (2A), and
install them onto the gun body (1). Align the housing
with the slot and lip (A) on the gun body.
2A
4
F
IG. 36
2. Tighten the hex nut (9) onto the insert (4) hand-tight,
then loosen the nut about one turn so the insert (4)
and spray housing sit loosely in the gun body.
A
ti4830a
sary. If replacing needle tip, use low strength thread
adhesive on needle tip threads.
4. Lubricate the outside of the new air valve assembly
(26) and place it on the fluid needle (13), against the
nut (B). See F
IG. 38.
5. Install the fluid needle (13) and the air valve assembly (26) into the back of the gun.
13
26
B
ti4853a
FIG. 38
6. With u-cup (20) and spacer (37) already installed
into fluid nut (19), point gun down and install spring
(22) and fluid nut (19). Tighten the fluid nut (19) to
125-135 in-lb (14-15 N•m).
21
9
2322372019
ti4850a
F
IG. 37
ti4978a
F
IG. 39
3. Check the fluid needle (13) for damage or excessive
wear. Replace needle tip or entire needle if neces-
7. Install needle spring (23). Install fluid adjustment
knob (21).
310692D23
Page 24
Service
8. Install the trigger (10), pivot pin (17), wave washer
(18), and screw (11). Torque the screw to 20-30 in-lb
(2.3-3.4 N•m).
17
18
11
10
ti4828a
F
IG. 40
9. Apply a thin film of lubricant to the fluid nozzle seat
and threads.
12. Install the pattern adjustment valve assembly
(25A-D). Torque the nut (25A) to 125-135 in-lb
(14-15 N•m).
25A-D
ti4832a
IG. 42
F
13. Tighten the packing screw (8) by turning the screw
in until it touches the fluid packings, then tighten one
full turn to pre-set the packings. Loosen the screw,
then turn it in until it touches the packings again.
Tighten the screw 1/12 turn more (equal to half the
distance between points on the hex head). See F
IG.
41.
10. Trigger the gun while you install the fluid nozzle (12)
with the gun tool (28). Torque the nozzle securely to
40 in-lb (4.5 N•m).
28
12
8
9
ti4849i
F
IG. 41
11. Tighten the hex nut (9) securely to 125-135 in-lb
(14-15 N•m).
14. Trigger the gun to test the needle movement. If the
needle does not return after the trigger is released
or is slow in returning, loosen the packing screw (8)
until the needle returns freely.
15. Replace seal (15B). Install the air cap (14), air cap
retaining ring (15A), and seal (15B). Hand-tighten
the ring.
1415A15B
ti4980a
IG. 43
F
16. Make sure the gun fluid packings are sealing properly by spraying solvent at low pressure before fully
pressurizing the gun with the fluid to be sprayed.
17. If the fluid packings leak, tighten the packing screw
(8) slightly and retest until the packings and fluid
needle seal completely.
24310692D
Page 25
Service
310692D25
Page 26
Parts
Airspray, HVLP, and Compliant Guns
With Pressure, Gravity, and Siphon Feeds
Parts
15A15B*1412171
8
7*
6*
5*
25D
16*
25B*
26*
35
25A
13A
232220* 19 21
25C
13
37*
ti4831b
9
4†36*2A2B*
11
29
28
10
† Insert (4) appears for top or
bottom feed depending on application.
Includes air pressure regulator and gauge, 4 ft. (1.2 m)
length air and fluid hose with 1/4 npsm(f) swivel ends,
pressure relief valve, and rigid hook handle.
310692D31
Page 32
Accessories
SST Pressure Cup Kit 239803
with double air regulator
1 qt. (0.95 liter) capacity, 304 stainless steel cup.
Includes a pressure relief valve, a 0-100 psi (0-0.7 MPa,
0-7 bar) air regulator for gun atomization, and a 0-15 psi
(0-104 kPa, 0-1.0 bar) air regulator for the 1 qt. pressure
cup supply air.
Installing the pressure cup kit adds a pressure
drop that could limit the air cap pressure.
3M™ PPS™ Paint Preparation
System
Gravity Feed 234837
Siphon Feed 234773
For use with gravity feed gun.Includes PPS cup, liner,
and adapter. See instruction manual 310693 for more
information.
Gravity Feed
Siphon Feed
Disposable Polythylene Cup
Liners
Paint and solvent resistant. 40 Liners per box.
112490 - 1 Quart Size
112491 - 2 Quart Size
Fluid Shut Off Spring 110402
Replaces standard spring 114072 when using SST needle tips, and provides increased shut off force in difficult
applications.
32310692D
Page 33
Technical Data
Technical Data
CategoryData
Maximum Working Fluid Pressure300 psi (2.1 MPa, 21 bar)
Maximum Working Air Pressure100 psi (0.7 MPa, 7 bar)
Maximum Compliant Inbound Air Pressure29 psi (200 kPa, 2.0 bar)
HVLP Gravity/Siphon Feeds29 psi (200 kPa, 2.0 bar)
HVLP Pressure Feed40 psi (280 kPa, 2.8 bar)
Fluid and Air Operating Temperature Range32°F to 109°F (0°C to 43°C)
Weight22.3 oz. (632 g)
Air Inlet1/4-18 npsm
Fluid Inlet3/8 npsm
Wetted Parts304, 303,17-4 PH Stainless Steel, PEEK, Acetal, Ultra
High Molecular Weight Polyethylene
Noise Data*
Sound Pressure
Sound Power
Air Consumption Gravity/Siphon Feed:
Airspray at 50 psi inlet
HVLP at 29 psi inlet
Compliant at 29 psi inlet
Air Consumption Pressure Feed:
Airspray at 40 psi inlet
HVLP at 40 psi inlet
Compliant at 29 psi inlet
84.4 Db(A)
94.0 Db(A)
14.1 scfm
15.5 scfm
11.2 scfm
12.5 scfm
21.0 scfm
11.2 scfm
*All readings were taken with the gun controls fully open and with 40 psi (280 kPa, 2.8 bar). Sound pressure was
tested to CAGI-PNUEROP-1969. Sound power was tested to ISO 3744-1981.
310692D33
Page 34
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material
and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by
Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance
of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 310692
Sales Office: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
www.graco.com
Printed in USA 310692D
8/2005
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