Graco Inc 310548G User Manual

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Repair

GHt 200 Sprayer

5.5 HP 6.5 HP CSA/UL

233940 n n

233941 n n n

233942 n n n

233943 n n n

245693 n

310548G

246126 n

246253 n

24631 1 n

3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure

All models not available in all countries.

Read warnings and instructions.

Contents

Warnings 2................................

General Repair Information 4................

Maintenance 5.............................

Troubleshooting 6..........................

Hydraulic Pump 7..........................

Fan Belt 9.................................

Engine 10.................................

Hydraulic Motor Yoke 1 1....................

Oil/Filter Change 13........................

Displacement Pump 14.....................

GH200 Sprayers Parts Drawing 16...........

GH200 Sprayers Parts List 19...............

GH200 Sprayers with Spray Gun and Hoses 22

Technical Data 23..........................

Graco Warranty 24.........................

Related Manuals

Operation 309548.........

Displacement Pump 309277

Spray Gun 309639........

Spray Tip 309640..........

Drain Valve 308961.......

Electric Motor 309553......

233940

ti2273a

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440- 1441

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

D Use equipment only in well ventilated area. D Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable

and can ignite or explode if spilled on hot surface.

D When flammable liquid is sprayed or used for flushing or cleaning, keep sprayer at least 20 feet (6

m) away from explosive vapors.

D Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

drop cloths (potential static arc).

D Keep work area free of debris, including solvent, rags and gasoline. D Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

D Ground equipment and conductive objects in work area. See Grounding instructions. D Use only grounded hoses. D Hold gun firmly to side of grounded pail when triggering into pail. D If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

INJECTION HAZARD

High--pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate medical attention.

D Do not point gun at anyone or at any part of the body . D Do not put your hand over the spray tip. D Do not stop or deflect leaks with your hand, body, glove, or rag. D Do not spray without tip guard and trigger guard installed. D Engage trigger lock when not spraying. D Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

D Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

D Tighten all fluid connections before operating the equipment. D Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately .

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

D Keep clear of moving parts. D Do not operate equipment with protective guards or covers removed. D Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply .

3105482

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury . D Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

D Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings.

D Check equipment daily. Repair or replace worn or damaged parts immediately. D Do not alter or modify equipment. D For professional use only. D Use equipment only for its intended purpose. Call your Graco distributor for information. D Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. D Do not use hoses to pull equipment. D Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1--trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

SUCTION HAZARD

Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction could cause serious injury.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

D Read MSDS’s to know the specific hazards of the fluids you are using. D Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury , inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

D Protective eyewear. D Clothing and respirator as recommended by the fluid and solvent manufacturer. D Gloves. D Hearing protection.

RECOIL HAZARD

Brace yourself; gun may recoil when triggered and cause you to fall, which could cause serious injury.

3310548

General Repair Information

WARNING

MOVING P ARTS HAZARD

To reduce risk of serious injury, do not touch moving parts with fingers or tools while testing repair. Shut off sprayer when repairing. Install all covers, gaskets, screws and washers before operating sprayer.

1. Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair procedures. These parts are not normally provided with replacement assemblies.

2. Test repair after problem is corrected.

3. If sprayer does not operate properly,review repair procedure to verify procedure was done correctly. If necessary, see Troubleshooting Guide, page 6, for other possible solutions.

WARNING

SAE O-Ring Installation

1. Unscrew lock nut to touch fitting.

2. Lubricate o-ring

3. Screw in fitting hand tight.

HOT SURFACES HAZARD EXPLOSION HAZARD

Hydraulic system and engine may be very hot during operation and could burn skin if touched. Flammable materials spilled on hot engine could cause fire or explosion. Have belt guard in place during operation to reduce risk of pinching or loss of fingers.

4. Install belt guard before operation of sprayer and replace if damaged. Belt guard reduces risk of pinching and loss of fingers; see preceding

WARNING.

Grounding

Ground sprayer with grounding clamp to earth ground for safe sprayer operation. Fig. 1.

grounding clamp

4. Unscrew fitting until oriented properly.

5. Tighten lock nut to indicated torque. (Make sure washer is seated properly without pinching o-ring).

Fig. 1

water pipe, steel sign post, or metal light pole

3105484

06250

Maintenance

WARNING

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from

starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. T o reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

D areinstructedtorelievethepressure, D stop spraying, D check or service any of the system equipment, D or install or clean the spray tip.

Pressure Relief Procedure

DAILY: Check engine oil level and fill as necessary.

DAILY: Check hydraulic oil level and fill as neces-

sary.

DAILY: Check hose for wear and damage.

DAILY: Check gun safety for proper operation.

DAILY: Check pressure drain valve for proper opera-

tion.

DAILY: Check and fill the gas tank.

DAILY: Check that displacement pump is tight.

DAILY: Check level of TSL in displacement pump

packing nut. Fill nut, if necessary. Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion.

1. Lock gun trigger safety.

2. Turn engine ON/OFF switch to OFF.

3. Move pump valve to OFF (down) and turn pressure control knob fully counterclockwise.

4. Unlock trigger safety. Hold metal part of gun firmly to side of grounded metal pail, and trigger gun to relieve pressure.

5. Lock gun trigger safety.

6. Open pressure drain valve. Leave valve open until ready to spray again.

If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, VERY SLOW LY

loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Now clear tip or hose.

CAUTION

For detailed engine maintenance and specifications, refer to separate Honda Engines Owner’s Manual, supplied.

AFTER THE FIRST 20 HOURS OF OPERATION:

Drain engine oil and refill with clean oil. Reference Honda Engines Owner’s Manual for correct oil viscosity.

WEEKLY: Remove engine air filter cover and clean element. Replace element, if necessary. If operating in an unusually dusty environment: check filter daily and replace, if necessary.

Replacement elements can be purchased from your local HONDA dealer.

WEE K LY / DAI LY : Remove any debris or media from hydraulic rod.

AFTER EACH 100 HOURS OF OPERATION:

Change engine oil. Reference Honda Engines Owner’s Manual for correct oil viscosity.

SEMI-ANNUALLY:

Check belt wear, page 9; replace if necessary.

YEARLY OR 2000 HOURS:

Replace hydraulic oil and filter element with Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter) and filter element 246173; page 6.

Replace belt.

SPARK PLUG: Use only BPR6ES (NGK) or W20EPR--U (NIPPONDENSO) plug. Gap plug to

0.028 to 0.031 in. (0.7 to 0.8 mm). Use spark plug wrench when installing and removing plug.

5310548

Troubleshooting

Relieve pressure; page 5.

PROBLEM CAUSE SOLUTION

Gas engine pulls hard (won’t start) Hydraulic pressure is too high Turn hydraulic pressure knob counterclockwise

to lowest setting

Gas engine will not start Switch OFF , low oil, no gasoline Consult engine manual, supplied

Gas engine doesn’t work properly

Gas engine operates, but displacement pump doesn’t operate

Displacement pump operates, but output is low on upstroke

Displacement pump operates but output is low on downstroke and/or on both strokes

Consult engine manual, supplied.

Elevation

Pump valve is OFF Set pump valve ON

Pressure setting too low Increase pressure. See manual 309548

Displacement pump outlet filter (if used) is dirty or clogged

Tip or tip filter (if used) is clogged Remove tip and/or filter and clean

Hydraulic fluid too low Shut off sprayer. Add fluid*. See page 5.

Belt worn or broken Replace.

Hydraulic pump worn or damaged Bring sprayer to Graco distributor for repair

Dried paint seized paint pump rod Service pump. See manual 309277.

Hydraulic motor not shifting Set pump valve OFF. Turn pressure down.

Piston ball check not seating properly.

Piston packings worn or damaged.

Intake valve ball check not seating properly.

Suction tube air leak

Refer to 6.5 HP Engine Repair Kit, 246311.

Clean filter

Turn engine OFF. Pry rod up or down until hydraulic motor shifts.

Service piston ball check. See manual 309277.

Replace packings. See manual 309277.

Tighten packing nut or replace packings. See manual 309277.

Service intake valve ball check. See manual

309277.

Tighten suction tube

Paint leaks and runs over side of wet-cup

Excessive leakage around hydraulic motor piston rod wiper

Fluid delivery is low Pressure setting too low

The sprayer overheats Paint buildup on hydraulic components Clean

Spitting from gun Air in fluid pump or hose Check for loose connections on siphon

Excessive hydraulic pump noise Low hydraulic fluid level Shut off sprayer. Add fluid*. See page 5.

*Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 5.

Loose wet-cup

Throat packings worn or damaged

Piston rod seal worn or damaged Replace these parts.

Displacement pump outlet filter (if used) is dirty or clogged

Intake line to pump inlet is not tight

Hydraulic motor is worn or damaged

Large pressure drop in fluid hose

Oil level is low Fill with oil. See page 5.

Loose intake suction Tighten

Fluid supply is low or empty Refill supply container

Tighten packing nut enough to stop leakage

Replace packings. See manual 309277

Increase pressure. See manual 309548.

Clean filter

Tighten

Bring sprayer to Graco distributor for repair

Use larger diameter or shorter hose

assembly, tighten, then reprime pump

3105486

Hydraulic Pump

Removal

Let hydraulic system cool before beginning service.

2. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair.

3. Remove drain plug (40) and oil filter (47) and allow hydraulic oil to drain.

4. Fig. 2. Disconnect suction tube (114).

5. Disconnect paint pump (1 11).

6. Remove two screws (1 15a) and belt guard (117).

7. Raise motor and remove belt (44).

8. Remove two set screws (133) and fan pulley (96).

9. Remove case drain tube (97).

Relieve pressure; page 5.

Installation

1. Install hydraulic pump (98) in reservoir (69) with four screws (5); torque 100 in-lb (11 N·m).

2. Install gasket (62) and reservoir cover (68) with eight screws (27); torque 90 in-lb (10 N·m).

3. Install elbow (22); torque to 15 ft-lb (20.3 N·m).

4. Install case drain tube (97); torque to 25 ft-lb (33.9 N·m).

5. Install fan pulley (96) with two set screws (133).

6. Raise motor and install belt (44).

7. Install belt guard (117) with two screws (115a).

8. Connect paint pump (111).

9. Fig. 2. Connect suction tube (114).

10. Remove elbow (22).

1 1. Remove eight screws (27) reservoir cover (68)

filter assembly (A) and gasket (62).

12. Remove four screws (5) and hydraulic pump (98) from reservoir (69).

10. Install drain plug (40); torque to 110 in-lb (12.4 N·m). Install oil filter (47); tighten 3/4 turn after gasket contacts base. Fill with Graco hydraulic oil, page 5.

1 1. Start up and allow pump to operate at low pres-

sure for approximately 5 minutes to purge all air.

7310548

133

117

111

114

ti2267a

Fig. 2

128

ti2267a

3105488

Fan Belt

Removal

2. Fig. 3. Unlatch T-handle (125).

3. Rotate belt guard (117) up.

4. Lift engine (119) up to remove tension on belt (44).

5. Remove belt from pulley (43) and fan (96).

Relieve pressure; page 5.

Installation

1. Thread belt (44) around drive pulley (43) and fan pulley (96).

2. Let engine (119) down to put tension on belt.

3. Rotate belt guard (117) down.

4. Latch T-handle (125).

125

Fig. 3

96 44

119

119117

ti2268a

9310548

Engine

Removal

NOTE: All service to the engine must be performed by

an authorized HONDA dealer.

2. Fig. 4. Loosen motor clamp (55). Swing motor retainer bracket (105) out.

3. Do Fan Belt, Removal; page 9.

4. Remove engine (119) and rocker plate (99) from sprayer.

5. Remove four screws (23), washers (7) and nuts (24) and remove rocker plate (99), dampeners (153) and washers (154) from engine (119).

Relieve pressure; page 5.

Installation

1. Install rocker plate (99), dampeners (153) and washers (154) on engine (119) with four screws (23), washers (7) and nuts (24); torque to 125 in-lb (14.1 N·m).

2. Install engine and rocker plate (99) on sprayer.

3. Do Fan Belt, Removal; page 9.

4. Swing motor retainer bracket (105) in. Tighten motor clamp (55).

Fig. 4

105

119

154

153

154

ti2269a

31054810

Hydraulic Motor Yoke

Removal

2. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair.

3. Remove pump pin (21) and retainer clip (120), page 14.

4. Fig. 5. Remove hydraulic lines (93, 95) from fittings (16) at top left and right side of hydraulic motor.

5. Loosen jam nut (65).

6. Unscrew and remove hydraulic motor cap (64).

7. Slide piston rod/hydraulic motor cap assembly (A) from hydraulic motor cylinder.

8. Remove yoke (78).

Relieve pressure; page 5.

Installation

1. Assemble yoke (78) to trip rod (60).

a. Clean threads with primer or chlorinated sol-

vent and let dry 3 to 4 minutes. Apply thread sealant to female threads of yoke. Clamp yoke in vise and, with wrench on flats of trip rod, screw trip rod into yoke. Torque to 55 in-lb (6.2 N·m). Allow thread sealant to dry for 3 hours prior to contact with hydraulic fluid.

WARNING

Flying Parts Hazard

Detent spring has high energy potential. If detent spring is released without due

care detent spring and balls could fly into the eyes of the disassembler. Wear safety glasses when removing or installing detent spring and balls. Failure to wear safety glasses when removing detent spring could result in eye injury or blindness.

b. Fig. 5. Put hydraulic motor cap (64) in vise.

a. Fig. 5. Clamp hydraulic motor cap in vise with

hydraulic motor piston rod facing up.

b. Use shortened Allen wrench to remove two

screws (13) from spring retainer (83). Remove yoke, spring retainer, piston and trip rod assembly from hydraulic motor cap.

WARNING

Flying Parts Hazard

Detent spring has high energy potential. If detent spring is released without due

c. Cover spring retainer (83) with a rag to contain

detent spring (20) and balls (8) when they are removed from yoke. Remove detent balls and spring. Remove spring retainer.

d. Put yoke in vise and remove piston rod as-

sembly from yoke.

c. Install yoke, spring retainer, piston and trip rod

assembly in hydraulic motor cap. Use shortened Allen wrench to install two screws (13) in spring retainer to secure piston rod assembly to hydraulic motor cap.

2. Slide piston rod assembly (A) into hydraulic motor cylinder.

3. Screw down hydraulic motor cap (64). Unscrew hydraulic motor cap until inlet and outlet align with hydraulic line fittings and test hole in hydraulic motor cap points toward belt guard (117).

4. Torque jam nut (65) against hydraulic motor cap (64) to 150 ft-lb (17 N·m).

5. Fig. 5. Install hydraulic lines (93, 95) to fittings (16) to top left and right side of hydraulic motor; torque to 40 ft-lb (54.2 N·m).

6. Pull start rope slowly to align pin holes of hydraulic motor and displacement pump (111). Connect with pump pin (21); install retainer clip (120), page 14.

7. Start engine and operate pump for 30 seconds. Turn engine OFF. Check hydraulic oil level and fill with Graco hydraulic oil, page 5.

11310548

5. a. 5. b. 5. c.

test hole

5. d.

Fig.5

ti3476a

31054812

Oil/Filter Change

Removal

1. Fig. 6. Place drip pan or rags under sprayer to catch hydraulic oil that drains out.

2. Remove drain plug (40). Allow hydraulic oil to drain.

3. Unscrew filter (47) slowly -- oil runs into groove and drains out rear.

Installation

1. Install drain plug (40) and oil filter (47). Tighten oil filter 3/4 turn after gasket contacts base.

2. Fill with four quarts of Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter)

3. Check oil level.

ti2271a

Fig. 6

13310548

Displacement Pump

See manual 309277 for pump repair instructions.

Removal

1. Flush pump.

3. Fig. 7. Remove suction tube (114) and paint hose (63) (remove at swivel end).

Relieve pressure; page 5.

114

Installation

WARNING

If pin works loose, parts could break off and project through the air and result in serious injury or property damage. Make sure pin is properly installed.

CAUTION

DIf the pump jam nut loosens during operation, the

threads of the bearing housing and drive train will be damaged. Tighten jam nut as specified.

1. Fig. 10. Screw jam nut to bottom of pump threads. Screw pump completely into manifold. Unscrew pump from manifold until pump outlet aligns with hose. Hand tighten jam nut, then tap 1/8 to 1/4 turn with hammer or torque to 200 ft-lb (270 N·m).

Fig. 7

4. Fig. 8. Push retaining spring up; push out pin (21).

120

Fig. 8

5. Fig. 9. Loosen jam nut. Unscrew pump.

ti2272a

Fig. 10

2. Fig. 11. Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole. Fig. 8. Push pin (21) into hole. Push retaining spring (120) into groove.

hydraulic rod

pump

Fig. 11

Fig. 12. Fill packing nut with Graco TSL.

rod

ti2272a

Fig. 9

ti2272a

31054814

Fig. 12

ti2272a

Notes

15310548

Parts Drawing -- GH200 Sprayers

113

122

317

320

132

19 35 81

108

121

112

49 100

103

330

329

328

327

325

326

318

319

321

324

116

31054816

ti2264a

Parts List -- GH200 Sprayers

Ref. Part Description Qty. Ref. Part Description Qty.

6 100016 WASHER, lock 12 9 100084 BALL 1 19 108068 PIN, spring straight 2 35 112827 BUTTON, snap 2 39 116399 WHEEL, pneumatic, 13 in. 2 47 246173 FILTER, oil 1 48 116923 SCREW, hex head 4 49 116967 SPRING 1 54 117365 WASHER 2 70 15B563 CLIP, retainer 2 75 183350 WASHER 2 81 192027 SLEEVE, cart 2 100 198841 HOUSING, pressure 1 108 237479 CAP, filter 1 112 245275 HANDLE, cart 1 116 245917 FRAME, cart, GH 200 1 113 245323 FILTER, assy, paint 1 121 116756 FITTING, elbow, street 1

122 162485 NIPPLE, adapter 3 132 109032 SCREW, mach, pnh 4 133 100002 SCREW, set, sch 2 317# 196675 BOWL, filter 1 318# 243984 FILTER, fluid 1 319# 196786 DIFFUSER, tube 1 320# 104361 O-RING 1 321# 15A766 HOUSING, filter 1 324§ 193710 SEAL, seat valve 1 325§ 193709 SEAT, valve 1 326§ 114797 GASKET 1 327§ 245103 VALVE, drain 1 328§ 115830 SPRING 1 329§ 194102 HANDLE, valve 1 330§ 114688 NUT, cap 1

YDANGER and WARNING labels are available at no charge.

# Included in Manifold Kit 245323

§ Included in Drain Valve Kit 245103

17310548

148 51

117

Parts Drawing -- GH200 Sprayers

140

13396

133

126

119

1 15a

130

109

130

115

101

139

125

131

106

155

27 6

102

105

154 153

31054818

ti2265a

154

ti2265a

Parts List -- GH200 Sprayers

Ref. Part Description Qty. Ref. Part Description Qty.

5 117471 SCREW, 1/4--20 flat head mach 4 6 100016 WASHER, lock 12 7 100023 WASHER, flat 4 10 117560 SCREW, set 1 17 107188 O-RING 4 22 110792 ELBOW, male, 90 deg 1 23 113664 SCREW, flange, hex 4 24 110838 NUT, lock 4 27 112166 SCREW, cap, socket hh 12 30 108842 SCREW, cap, hex hd 1 34 112717 WASHER 1 37 116793 FITTING, elbow, hydraulic 1 40 116754 PLUG, hex head, hydraulic 1 43 116908 PULLEY, 5.50 in. 1 44 116914 BELT 1 45 116915 CAP, breather filler 1 46 116919 FILTER, hydraulic, suction 1 51 117284 GRILL, fan guard 1 52 15B438 KNOB, pressure 1 55 246327 KIT, motor clamp 1 56 154594 PACKING, o-ring 2 58 156401 PACKING, o-ring 1 62 246172 GASKET, reservoir 1 69 15C682 TANK, reservoir 1 68 15A767 COVER, reservoir 1 96 198636 PULLEY, fan 1 97 246167 TUBE, hydraulic, case drain 1

includes 56

98 246178 PUMP, hydraulic 1

includes 10, 17, 52, 58, 140

99 15B664 BRACKET, mount, engine 1 101 198843 LABEL, identification 1 102 198844 TUBE, suction 1 105 198865 BRACKET, retainer, motor 1 106 15B314 SLEEVE, motor shaft 1 115 246313 RAIL, belt guard 1

includes 6, 27, 115a 125, 130 115a 110997 SCREW, flange, hex hd 1 117 246312 GUARD, belt 1

includes 51, 101, 125, 130, 148 119 ENG I NE 1

246253 GX160K1QX2, 5.5 HP 1 246311 GX200QX2, 6.5 HP 1

includes 7, 23, 24, 26, 30, 34, 99, 106,

133, 153, 154 125 117715 LATCH, T-handle 1 126 117632 KEY, square 1 130 103785 RIVET, blind 4 131 15B248 BRACKET, suction tube 1 133 100002 SCREW, set, sch 3 139 198492 LABEL, warning 1 140 15A464 LABEL, control 1 148 117531 RIVET, pop, 3/16 in. diameter 1 150 116961 ROD, standoff, 1/4 in. OD x 2 in. long 1 151 111006 SCREW, cap 2 153 195515 DAMPENER, motor mount 4 154 108851 WASHER, plain 8 155 198585 LABEL, hydraulic fluid 1

YDANGER and WARNING labels are available at no charge.

19310548

129

15 57

71 64

16 93

Parts Drawing -- GH200 Sprayers

103

50 31

114

127

110

Ref. 37

120

122

123

111

114

ti1428ati1428a

31054820

ti2266b

Parts List -- GH200 Sprayers

Ref. No. Part No. Description Qty.

11 100139 PLUG, pipe 1 12† PLUG, pipe 1 13§ 104092 SCREW, cap, sch 2 14#* 105765 PACKING, o-ring 1 15† SCREW, cap, hex hd 1 16 117607 ELBOW, str thd 2 18* 108014 PACKING, o-ring 1 21 117608 NIPPLE, straight 1 28* 117739 WIPER, rod 1 29* 112342 BEARING, rod 1 31* 112561 PACKING, block 1 32 117441 VALVE, ball 1 33 189920 STRAINER, (1--11 1/2 npsm) 1 36 117609 TEE, branch, str thd 1 41 15B564 SCREW, cap, socket hd 4 42# 114231 NUT, lock, hex 1 50‡* 117283 PACKING, o-ring 2 53 117328 FITTING, nipple, straight 1 57† PACKING, o-ring 1 60# 15A690 ROD, trip 1 61# 15A693 ROD, hydraulic motor 1 63 243814 HOSE, coupled 1 64† 246180 CAP, hydraulic motor 1 65 15A726 NUT, jam 1 66‡ 15A727 SLEEVE, hydraulic cylinder 1 67 15A728 MANIFOLD, adapter 1 71† WASHER, sealing 1 72# 117645 SPRING, compression 1 73* 178207 BEARING, piston 1 74* 178226 SEAL, piston 1

76# 15B463 RETAINER, spring 2 77 189072 SLEEVE, valve 1 82† VALVE, spool 1 84# 192656 PISTON 1 86 193394 NUT, retaining 1 89 196723 CLIP, spring, Ultra Hi--boys 1 91 194317 LABEL, danger, st 1 92 197443 PIN, pump 1 93 198629 TUBE, hydraulic, supply 1 94 198630 TUBE, hydraulic, supply 1 95 198631 TUBE, hydraulic, return 1 103 246169 HOSE, drain 1

includes 110 110 241920 DEFLECTOR, threaded 1 111 246257 PUMP, displacement, 7900 1

Manual 309277 114 246168 TUBE, suction, 5 gal 1

includes 33 120 116551 RING, retaining 1 122 162485 NIPPLE, adapter 3 123 155494 UNION, swivel, 90° 1 127 116813 FITTING, nipple, hydraulic 1 129† 15B063 LABEL 1 † Included in Cap Kit 246180 ‡ Included in Sleeve Kit 246176

§ Included in Yoke Kit 246175 # Included in Trip Rod/Piston Kit 246255

* Included in Seal Kit 246174

YDANGER and WARNING labels are available at no charge.

21310548

GH200 Sprayers with Spray Gun and Hoses

233941 Includes 201 and 202

Ref No. Part No. Description Qty

201 233940 GH200 1

See cover and Parts, pages 16 -- 21

202 287037 KIT, gun, Contractor 1

3300 psi (227 bar, 22.7 MPa) includes 202a -- 202d

202a 240797 HOSE, grounded, nylon; 3/8 in. ID; 1

cpld 3/8-- 18 npsm; 50 foot (15 m); spring guards both ends 3300 psi (227 bar, 22.7 MPa)

202b 238358 HOSE, grounded, nylon; 3/16 in. ID; 1

cpld 1/4 npt(m) x 1/4 npsm(f); 3 foot (0.9 m); spring guards both ends 3300 psi (227 bar, 22.7 MPa)

202c 246220 Contractor Spray Gun 1

Includes 517 RAC and HandTitet Guard See 309639 for parts

202d 159841 ADAPTER, 3/8 X 1/4 in. npt 1

XSwitchTipt

202

202a

200b

202c

202d

0160

31054822

Technical Data

Sprayer Hydraulic

Pressure psi

(bar)

GH200

Gas

GH200

Electric

BasicSprayerWettedParts: ............................

NOTE: Delrin

1800 (124) 1.0 (3.8) 5.5 (4.1) 2.0 (7.6) 0.046 0.033 1

1800 (124) 1.0 (3.8) 2.0 (1.5) 1.1 (4.2) 0.031 0.021 1

zinc and nickel-plated carbon steel, stainless steel, PTFE, Delrin UHMWPE, aluminum, stainless steel, tungsten carbide, ceramic, nylon, aluminum

R is a registered trademark of the DuPont Co.

Hydraulic Reservoir Capacity Gallons (Liters)

R, chrome plating, leather, V-Maxt

Motor HP

(kW)

Maximum

Delivery gpm

(lpm)

Maximum

Tip size

1 gun 2 guns npsm(m) npt(f)

Fluid Inlet

in.

npsm(m)

Dimensions

Sprayer Weight lb (kg) Height in. (cm) Width in. (cm) Length in. (cm)

GH200 Gas 162 (73.6) 30 (76.2) 24 (61) 41 (104.1)

GH200 Electric 173 (78.6) 30 (76.2) 24 (61) 41 (104.1)

Fluid Outlet

in.

3/8 3/8

Sound Levels*:

Sound Pressure 96 dB(A)............................

Sound Power 110 dB(A)..............................

* Measured at maximum normal load conditions (Gas only)

Accessories

Must be purchased separately.

GRACO--APPROVED HYDRAULIC OIL

169236 5 Gallons (19 liters) 207428 1 Gallon (3.8 liters)

23310548

Graco Standard Warranty

Graco warrants all equipment manufactured byGraco and bearingits name tobe free from defects in material and workmanshipon the date of saleby an authorized Graco distributor to the original purchaser foruse. With the exception of any special,extended, orlimited warrantypublished by Graco,Graco will, for aperiod of twelvemonths from the dateof sale,repair orreplace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, orany malfunction,damage or wear caused by faultyinstallation, misapplication,abrasion, corrosion, inadequate orimproper maintenance, negligence, accident, tampering, or substitution of non--Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipmentwill be returnedto the original purchaser transportationprepaid. If inspection ofthe equipment does not disclose anydefect in material or workmanship, repairs will be made at a reasonable c harge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’ssole obligation andbuyer’s sole remedyfor any breach of warranty shallbe as set forth above. The buyer agrees that noother remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales,injury to person or property, or any other incidental orconsequential loss) shall be available. Any action for breachof warranty mustbe broughtwithin two (2)years ofthe date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment,materialsor components sold but notmanufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUST

The parties acknowledge that they have required that the present document,as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly orindirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

OMERS

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:

1--800--690--2894 Toll Free

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440--1441

International Offices: Belgium, China, Japan, Korea

Graco Headquarters: Minneapolis

www.graco.com

Printed in USA 310548F

8/2002 Rev. 06/2009

31054824

Graco Inc 310548G User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual