5000 psi (34 MPa, 345 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
309967C
EN
Models
Models
Model No. Size
24691035-50 lb
(16-23 kg)
253384† 35-50 lb
(16-23 kg)
25336235-50 lb
(16-23 kg)
24691135-50 lb
(16-23 kg)
253385† 35-50 lb
(16-23 kg)
24691335-50 lb
(16-23 kg)
253386† 35-50 lb
(16-23 kg)
246914120 lb
(55 kg)
253387† 120 lb
(55 kg)
246915120 lb
(55 kg)
253388† 120 lb
55 kg)
246916120 lb
(55 kg)
253389† 120 lb
(55 kg)
246917400 lb
(180 kg)
253390† 400 lb
(180 kg)
Dispense Kit
236058
Hose/Fitting
Kit 222072
Follow
Base Type Cover
22205924F901
222059220653
22205924F901
24R350
204574
2-wheel
truck
2-wheel
truck
portable24R35024F902
portable204574220654
2-wheel
truck
2-wheel
truck
24R350
204574
24R35024F902
204574220654
24R35024F902
204574220654
20032624F903
200326223845
Plate
CE Kit
HandlePail
240979
† These models are CE certified.
2309967C
Warnings
Warnings
The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appear-
ing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual,
refer back to these pages for a description of the specific hazard.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
309967C3
Operation/Service
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and
gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
WARNING
• Read SDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
Operation/Service
Refer to pump manual 309966 (supplied) for operating and service instructions.
4309967C
Installation
Z
Y
ti1052
Installation
General Information
NOTE: Reference numbers and letters in parenthe-
ses in the text refer to the callouts in the figures and
parts drawing.
NOTE: Always use genuine Graco parts and
accessories, available from your Graco distributor.
Air Line Accessories
See page 6 for recommended air accessories and
installation.
Grounding
Air compressor: follow manufacturer’s recommenda-
tions.
Dispense valve: ground through connection to a properly grounded fluid hose and pump.
Fluid supply container: follow local code.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
To reduce the risk of static sparking, ground the pump
and all other components used or located in the
dispensing area. Check your local electrical code for
detailed instructions for your area and type of
equipment.
Ground this equipment:
Pump: remove the ground screw (Z) and insert through
the eye of the ring terminal at end of ground wire (Y).
Fasten the ground screw back onto the pump and
tighten securely. Connect the other end of the ground
wire to a true earth ground. See F
ground wire and clamp, order Part No. 222011.
IG. 1. To order a
FIG. 1
Air and fluid hoses: use only grounded hoses.
309967C5
Installation
Key:
A Fluid dispense line
B Pump ground wire (required)
C Air regulator
D Main air supply line
EAir filter
F Pump lubricator
G Pump runaway valve
H Bleed-type master air valve (required)
JQuick-disconnect couple and nipple
K Air regulator (9b) with safety valve (9c) and gauge (not shown)
Included with models 253384 through 253390
A
C
D
F
G
H
J
E
01519
B
Typical Installation
The installation shown below is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.
Air Line and Accessories
NOTE: Install air line accessories in the order
shown in the Typical Installation illustration.
•Install a pump runaway valve (G) to shut off the air
to the pump if the pump accelerates beyond the preadjusted setting. A pump that runs too fast can be
seriously damaged.
•Install an air line lubricator (F) for automatic air
motor lubrication.
•Install a bleed-type master air valve (H) to relieve air
trapped between the valve and the motor when the
valve is closed.
6309967C
Trapped air can cause the air motor to cycle
unexpectedly, causing serious injury if you are
adjusting or repairing the pump. Be sure to follow the
Pressure Relief Procedure on page 11.
•Install the air regulator (C) to control pump speed
and pressure.
•On the main air supply line from the compressor,
install an air line filter (E) to remove harmful dirt and
contaminants fro the compressed air supply.
•For models 253384 through 253390, install the provided air regulator/safety valve (K) at the pump air
inlet with the nipple (9a, also included).
Avoid hanging air accessories directly on the pump
air inlet. The fittings are not strong enough to support the accessories and may cause one or more to
break. If accessories must be installed directly on
the pump, provide a bracket on which to mount
them.
Installation
9b
2c, 2d
4f
5
4a
2b
2a
Model 253384 shown
01517
4b
Models 246910, 253362, and 253384 (FIG. 2)
1. Remove the cover from the pail, and scoop the
lubricant from the center to the sides of the pail to
make its surface concave.
2. Center the follow plate (5) in the pail opening. Press
the plate firmly downward and rotate it over the
lubricant surface to eliminate air pockets and prevent channeling.
3. Insert the pump through the cover (4a) and slide the
cover up far enough to let the pump pass easily
through the follow plate grommet. The pump stop
plate(4b) will secure the pump in place.
4. Place the cover (4a) on the pail, and tighten the
thumbscrews (4f).
5. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
6. Connect the nipple (2d) to the pump air inlet or air
regulator (9b) inlet, whichever is applicable. Connect the quick–disconnect coupler (2c) to the air
supply hose.
F
IG. 2
309967C7
Installation
Model 253386 shown
01514
2a
4
A
7c, 7d
10
6
2c
9b
2b
2d
7
11
Models 246911, 246913, 253385 and 253386
(FIG. 3)
1. Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump outlet
using thread sealant.
2. Models 246913 and 253386: Assemble the truck (7)
as shown in the parts drawing on page 13. Secure
the truck pail (10) to the truck base with the pointed
clamps (7d) and thumbnuts (7c).
3. Remove the cover from the pail of lubricant. Place
the pail of lubricant into the truck pail.
4. Secure the cover (4) on the pail with the three
thumbscrews (A).
5. Install shim (11) on top of drum. Align holes in shim
with holes in cover (4).
6. Insert the pump riser tube through the top of the
shim (11) and cover (4). Lower the pump until it
rests on the shim and cover.
7. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
8. Connect the nipple (2d) to the pump air inlet or air
regulator (9b) inlet, whichever is applicable. Connect the quick-disconnect coupler (2c) to the air
supply hose.
8309967C
FIG. 3
Models 246914, 246917, 253387 and 253390
Model 253390 shown
3a
5
4
9b
3c
11
8729
Model 253387
5
A
4
9b
3a
3c
11
(FIG. 5 and FIG. 4)
1. Remove the cover from the pail, and scoop the
lubricant from the center to the sides of the pail to
make its surface concave.
2. Center the follow plate (5) in the pail opening. Press
the follow plate firmly downward and rotate it over
the lubricant surface to eliminate air pockets and
prevent channeling.
3. Place the cover (4) on the pail and tighten the
thumbscrews (A).
4. Install shim (11) on top of cover. Insert the pump
riser tube through the top of the shim (11) and cover
(4). Lower the pump until it rests on the shim and
cover.
5. Connect the swivel adapter to the pump fluid outlet.
Connect fluid hose (3c) to the swivel adapter. Connect a suitable dispense valve.
Installation
6. Connect the swivel adapter to the pump air inlet or
air regulator (9b), whichever is applicable. Connect
the air hose (3a) to the swivel. Connect the air hose
to the air accessories.
FIG. 5
FIG. 4
309967C9
Model 253389 shown
246916
4
5
8d
7d7c
A
2b
2a
6
7
06790
8b
2c, 2d
9b
8
11
Installation
Models 246915, 246916, 253388 and 253389
(FIG. 6)
1. For Models 246915 and 253388: Assemble the por-
table base (8) as shown in the parts drawing on
page 15
For Models 246916 and 253389: Assemble the
truck (7) as shown in the parts drawing on page 15.
2. Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump outlet, using thread sealant.
3. Place an open 120–lb drum of grease on the mounting base or truck, and secure it with hold-down
clamps (7d or 8d).
For Models 246915 and 253388: Use pointed end of
clamps (8d) for steel drums only. Position the clamp
above the drum bead. Tighten bolts (8b). Reverse
clamps (8d) to use the flat end for fiber drums.
For Models 246916 and 253389: Use pointed end of
clamps (7d) for steel drums only. Position the clamp
above the drum bead. Tighten the thumbnuts (7c).
4. Press the follow plate (5) down firmly onto the
grease, and rotate it to eliminate air pockets and
reduce channeling. Insert the pump through the
cover (4). Slide the cover up far enough to let the
pump pass easily through the follow plate grommet.
5. Secure the cover on the drum with the thumbscrews
(A).
6. Place shim (11) on top of cover. Install pump. Insert
the pump riser tube through the top of the shim (11)
and cover (4). Lower the pump until it rests on the
shim and cover.
7. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
8. Connect the nipple (2d) to the pump air inlet or air
regulator (9b) inlet, whichever is applicable. Con-
FIG. 6
nect the quick–disconnect coupler (2c) to the air
supply hose.
10309967C
Operation
Operation
Pressure Relief Procedure
1. Shut off the air to the pump.
2. Bleed off the air pressure by closing the air regulator
(self–relieving type), or closing the bleed–type master air valve installed upstream of the air regulator,
or disconnecting the air supply hose at the
quick–disconnect.
3. Hold a metal part of the gun or valve firmly to the
side of a grounded metal waster container and trigger to relieve fluid pressure.
Start–up: Single or Multiple Pump Systems
1. Close the air regulators and bleed–type master air
valves to all but one pump.
2. Open the master air valve from the compressor.
NOTE: A pump runaway valve can be installed on
the air line to automatically shut off the pump if it
starts to run too fast.
NOTE: Never allow the pump to run dry of the fluid
being pumped. A dry pump will quickly accelerate
to a high speed, possibly damaging itself. If the
pump accelerates quickly or is running too fast,
stop it immediately and check the fluid supply. If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a compatible solvent. Be sure to eliminate all air from the
fluid system
The maximum working pressure of each pump in your
system may not be the same. To reduce the risk of
over–pressurizing any part of your system, be sure you
know the maximum working pressure rating of each
pump and its connected components. Never exceed
the maximum working pressure of the lowest rated
component connected to a particular pump.
3. For the pump which is connected, trigger the dispensing valve into a grounded metal waste container, making firm metal–to–metal contact between
the container and valve. Open the bleed–type master air valve, and open the pump air regulator slowly
until the pump is running. When the pump is primed
and all air has been pushed out of the lines, release
the trigger.
4. If you have more than one pump, repeat this procedure for each pump.
NOTE: When the pump is primed, and with sufficient air supplied, the pump starts when the dispensing valve is opened and shuts off when it is
closed.
5. Set the air pressure to each pump at the lowest
pressure needed to get the desired results.
To determine the fluid output pressure using the air
regulator reading, multiply the ratio of the pump by the
air pressure shown on the regulator gauge. For example:
50:(1) ratio x 100 psi air = 5000 psi fluid output
50:(1) ratio x 0.7 MPa air = 35 MPa fluid output
50:(1) ratio x 7 bar air = 350 bar fluid output
Limit the air to the pump so that no air line or fluid line
component or accessory is overpressurized.
6. Read and follow the instructions supplied with each
component in the system.
7. When shutting off the system, always follow the
Pressure Relief Procedure.
309967C11
Parts
1
4d
2
9
4a
4b
4e
4h
4g
5
4f
4c
Parts
Models: 246910, 253362, 253384
35-50 lb (16-23 kg) pail size
Ref. Part DescriptionQty
.
1246909PUMP, Mini Fire-Ball 225 50:1
(with handle)
See manual 309966 for parts.
253361PUMP, Mini Fire-Ball 225 50:1
(without handle) Model 253362
See manual 309966 for parts.
2236058DISPENSE KIT; 12 ft (3.7 m)
hose; See parts list on page 17.
4222059COVER; includes items 4a-4h
4a207617• COVER, pail
4b168102• PLATE, stop, pump
4c158048• BUMPER, button, rubber
4d159608• RIVET
4e150868• HOLDER, gun
4f100220• SCREW, thumb
4g100025• NUT, 1/4 npsm thd
4h100579• PIN, cotter; 1/8” x 1”
5220653FOLLOW PLATE, model
253384. See manual 306345
for parts.
24F901FOLLOW PLATE, models
246910, 253362
See manual 306345 for parts.
9240979CE Kit for 253384
See parts on page 19.
1
1
1
1
1
1
1
1
3
FIG. 7: Model 253384 shown
1
1
1
1
1
12309967C
Parts
1
6
2
10
4
9
11
10
1
6
2
4
9
7
11
Models: 246911, 253385
35-50 lb (16-23 kg) pail size
Ref Part DescriptionQty
1246909PUMP, Mini Fire-Ball 225 50:1
See manual 309966 for parts.
2236058DISPENSE KIT; 12 ft (3.7 m)
hose; See parts list on page 17.
4204574COVER, model 253385.
See manual 306345 for parts.
24R350COVER, model 245911.
See manual 306345 for parts.
6203976HOLSTER
9240979CE Kit for 253385
See parts on page 19.
10204134PAIL
11176270SHIM
Models: 246913, 253386
35-50 lb (16-23 kg) pail size
Ref No. 7: Truck 203650Ref No. 8: Portable Base 203622
Ref Part DescriptionQty
7a203651BASE, truck; bare
7b101251WHEEL
7c159912NUT, thumb, 5/16-18
7d159913CLAMP, hold down;
(for steel drums only)
7e154636WASHER, 5/8”, 16 GA
7f100609SCREW, machine, panhead;
1/4-20 x 0.375”
7g101242RING, retaining
7h159924HANDLE, truck
Ref Part DescriptionQty
1
2
2
2
8a191750BASE, drum
8b102547BOLT, hex head; 5/16”-18 x
1.5”
8c100214WASHER, lock
8d191747BRACKET
4
2
8e100132WASHER, flat
8f113660RIVET
8g113646CASTER; polyurethane
2
1
1
2
2
2
2
16
4
FIG. 16
FIG. 17
18309967C
Ref No.9: CE Kit 240979
9c
9d
9a
9b
Ref Part DescriptionQty
Sound Data
9a156849NIPPLE
9b109075REGULATOR, air, with gauge
9c103347VALVE, safety
9d222011CLAMP, grounding
9e†CE Label (not shown)
† Attention: To comply with CE directives, the CE
identification label must be affixed to the back of the
cart or to the top of the drum cover. Permanently mark
the date of assembly on the label.
1
1
1
1
1
FIG. 18
Sound Data
See the pump instruction manual for technical data including wetted parts, port sizes, maximum air consumption,
maximum delivery, and so on. Sound data for the air motors of the pumps on these portable units is as follows:
Tested at 140 psi (1.0 MPa, 10 bar) at 100 cycles per minute
Sound Pressure Level, measured at 1 meter from unit77.8 dB(A)
Sound Power Level, tested in accordance with ISO 9614-285.6 dB(A)
309967C19
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309678
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
revised January 2015
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