Instructions - Parts List
Air Controls
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Air Control Assemblies
Provide clean, dry, regulated compressed air
Part No. Description
309923F
Includes Maximum
Regulated Air
PressureRegulator* Filter*
234398 2 regulated outlets and 1 filtered main
line outlet
234399 2 regulated outlets and 2 filtered main
line outlets with gauge and air cock
234400 2 air regulators, each has 2 regulated
outlets and 1 filtered main line outlet
with gauge and air cock
234411 2 regulated outlets and 1 filtered main
line outlet
* Regulator maximum CFM is 50. See table below for maximum filter CFM.
See Air Regulator manual 309924 for additional information on air regulator.
234392 similar to
234392
234392
234392 234410
Air Filters
With 5 micron filtration
Maximum
Part No. Description Inlet Outlets
234396 Air Filter, bare 1/2” npt(f) 3/8” npt(f) 120 CFM
234410 Air Filter, bare 1/2” npt(f) 3/8” npt(f)
1/4” npt(f)
plugged
CFM
75 CFM
234396,
page 6
160 psi
(1.1 MPa, 11 bar)
Maximum Air Inlet
Pressure
175 psi
(1.2 MPa, 12 bar)
234412 Air Filter, quick
coupler
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 USA
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
1/4” npt(f) 1/4” npt(f)
1/4” npt(f)
plugged
75 CFM
Installation
Installation
CAUTION
Do not hang the air control unit directly off a pump air
motor inlet, which could be damaged by the weight of
the unit and operating stress.
Before installing air line components, blow out the pipe
line to remove debris. Be sure air to the regulator is
clean. Erratic operation or loss of regulation is usually
caused by dirt in the regulator.
Shop Air Piping Layout
Main Air Line
3/4” (19 mm) minimum
1-1/4” (32 mm) optimum
mm) drops
Use pipe compound or tape sparingly and only on male
threads. Locate the regulator as close as possible to the
equipment it serves.
Install a main air shutoff valve upstream from the air
controls to isolate them for service.
S
l
o
p
e
s
d
o
w
n
a
n
o
m
m
i
n
5
d
a
w
e
n
d
0
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(
1
a
e
5
y
d
4
”
(
1
1
7
m
.
2
4
m
)
m
)
g
a
l
v
a
n
i
z
e
d
1/2” (13
R
e
c
d
r
o
p
Air Control unit
or Air Filter
Compressor
Ball Valve
Main Air
Coalescer
Air
Filter
Drain
Leg
Shut-off Valve
Flexible hose
between compressor
and stand pipe
1
5
-
2
0
f
t
.
(
4
.
6
-
6
.
1
m
)
Drain Valve
• Main Air Line stand pipe should not be smaller than compressor outlet size.
• A minimum of 25 ft. (7.62 m) from compressor to first filter outlet is required to cool air [50 ft. (15.24 m) optimum]
Membrane air
drying system
Desiccant air
drying system
$%3)##!.4
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2 309923F
Shop Air Piping Layout
Minimum Pipe Size Recommendations
Compressor Main Air Line
HP CFM Length ft (m) Size in. (mm)
1-1/2 - 2 6 - 9 any 3/4 (19)
3 - 5 12 - 20 Up to 200 (61) 3/4 (19)
Over 200 (61) 1 (25.4)
5 - 10 20 - 40 Up to 100 (30.5) 3/4 (19)
Over100-200 (30.5-61) 1 (25.4)
Over 200 (61) 1-1/4 (31.8)
10 - 15 40 - 60 Up to 100 (30.5) 3/4 (19)
Over100-200 (30.5-61) 1-1/4 (31.8)
Over 200 (61) 1-1/2 (38.1)
Air Pressure Drop Through Hose, by hose length and ID
psi
(Kpa, bar)
Hose ID (in.)
1/4 404 614
Inlet P Hose Length (ft) Pressure Drop SCFM (ft
10810
15 9.5 9
20 11 8
25 12.75 8
50 24
8
3
/min)
309923F 3