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Graco Inc
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309707N
User Manual
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Graco Inc 309707N User Manual

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Page 1
Parts
230
Ultrar 395/495/595 Ultra Max II 490/495/595
309707N
3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure
Vac Make Model * * *
395 234180
Ultra
Ultra 495 234183 A 234181 A 234182 A
Ultra 595 248660 A 234439 A
100 Ultra 495 234186 A 233974 A
Ultra Max II 490 249932 B
Ultra Max II 495 249933 B 253104 B 253105 B
230
Ultra Max II 595 253107 B 249934 B
100 Ultra Max II 495 249938 B 253106 B
* Series
249589
B
Related manuals
309725. . . . . . .
309250. . . . . . .
309055. . . . . . .
234180
ti3254a
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001
309709. . . . . . .
Important Safety Instructions
Read all warnings and instructions in Operation manual 309725. Save the instructions.
Page 2
Parts Drawing - Sprayer
20
Ref 45
47
63
65
38
17
16
23
53
10
66
69
9
1
44
25
8
40
43
31
42
12
70
29
47
22
52
12
47
55
12
54
77
2
3
47
15
24
71
PARTS, PAGE 8
Ref 56
68
5
26
35
36
27
4
Ref 55
33
61
59
47
67
32
45
24
41
76
14
60
57
ti2400
46
39
62
ti2400d
2 309707
Page 3
Parts List - Sprayer
234180, 234183, 234186, 249589
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 5 111699 GASKET, seat, valve 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 6 14 117559 O–RING 2 15 15B067 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 287167 CAP, manifold 1 20 15B120 GROMMET, transducer 1 22 287058 COVER, front, Graco, paint 1 23 287056 SHIELD, motor, painted 1 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 26 187615 SEAT, valve 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING, retaining 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1
includes 32 42 287055 HOUSING, drive 1
includes 12, 70 43 287053 ROD, connecting 1
includes 31, 32 44 287054 GEAR, crankshaft 1
includes 1, 9, 25 45 287003 HOSE, cpld 1
Ref No. Part No. Description Qty
46 240794 HOSE, cpld, 1/4 in. x 50 ft 1 47 117493 SCREW, mach, hex washer hd 11 52 LABEL, front, Graco
15B372 Ultra 395 1 15B255 Ultra 495 1 15G330 Ultra 395 (249589) 1
53 LABEL, side, Graco 1
15B847 Ultra 395 1 15B495 Ultra 495 1 15G343 Ultra 395 (249589) 1
54 MOTOR
287060*‡ 240V, Ultra 395; includes 77 1 287061* 240V, Ultra 495; includes 77 1 287015* 100V, Ultra 495; includes 77 1
55 246381 HOSE, drain, ST stand 1
includes 39, 62 57 246385 STRAINER, 7/8–14 unf 1 59 15E823 FRAME, standmount 1 60 246386 HOSE, s hose suction 1
includes 14, 57, 62 61 GUN, includes Manual 309639 1
246540 240V Ultra 395/495 1
246233 100V Ultra 495 1 62 276888 CLIP, drain line 1 63 15B517 LABEL, danger 1 65 195792 LABEL, warning 1 66 116139 GRIP, handle 1 67 15G857 CAP, leg 4 68 287903 CUP, suction/drain 1 69 287072 HANDLE, sprayer 1
includes 47, 66 70 15B589 COVER, pump rod 1 71 115723 SCREW, drill, hex washer head 1 76 115099 WASHER, garden hose 1 77 239912 FAN, motor 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available for Series A ‡ Motor Brush Kit 287735 is available for Series B † Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
3309707
Page 4
Parts Drawing - Sprayer
12
20
Ref
45
47
38
17
16 18
63
65
2
46
53
23
54
61
9
1
77
44
25
9539C
85
42
22
8
3
PARTS, PAGE 8
10
47
Ref 56
24
15
40
43
31
12
29
76 47
55
52
12
4
72
70 73
67
27
36
68
35
26
5
Ref 55
8283
66 74
59
71
47
69
45
24
75
ti2397d
ti2397
57
32
41
86 14
39
62
60
4 309707
33
Page 5
Parts List - Sprayer
234181, 233974, 248660
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 5 111699 GASKET, seat, valve 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 6 14 117559 O–RING 2 15 15B067 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 287167 CAP, manifold 1 18 287167 INSERT, filter 1 20 15B120 GROMMET, transducer 1 22 287058 COVER, front, Graco, paint 1 23 287056 SHIELD, motor, painted 1 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 26 187615 SEAT, valve 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING, retaining 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1
includes 32 42 287055 HOUSING, drive 1
includes 12, 70 43 287053 ROD, connecting 1
includes 31, 32 44 287054 GEAR, crankshaft 1
includes 1, 9, 25 45 287003 HOSE, cpld 1 46 240794 HOSE, cpld, 1/4 in. x 50 ft 1 47 117493 SCREW, mach, hex washer hd 10 52 LABEL, front, Graco
15B372 Ultra 395 1
Ref No. Part No. Description Qty
15B255 Ultra 495 1 15D161 Ultra 595 1
53 LABEL, side, Graco 1
15B847 Ultra 395 1 15B495 Ultra 495 1 15D165 Ultra 595 1
54 240V
287061* Ultra 495; includes 77 1 248185‡ Ultra 595; includes 77 1
100V
287015* Ultra 495; includes 77 1
55 246381 HOSE, drain, ST stand 1
includes 39, 62 57 246385 STRAINER, 7/8–14 unf 1 59 246250 FRAME, cart, LO 1 60 246386 HOSE, s hose suction 1
includes 14, 57, 62 61 GUN, includes Manual 309639 1
246540 240V Ultra 395/495 1
246233 100V Ultra 495 1 62 276888 CLIP, drain line 1 63 15B517 LABEL, danger 1 65 195972 LABEL, warning 1 66 15B999 CLIP, retaining 2 67 103117 RING, retaining 2 68 104811 CAP, hub 2 69 109032 SCREW, pan hd 4 70 178565 BUTTON, snap 2 71 180656 PLUG, button 1 72 195501 SLEEVE, cart 2 73 195673 WASHER 2 74 195766 WHEEL, semi pneumatic 2 75 243205 HANDLE, assembly 1 76 15B589 COVER, pump rod 1 77 239912 FAN, motor 1 82 115723 SCREW, drill 2 83 15B870 CUP, suction/drain 1 85 115979 PLUG, hole 1 86 115099 WASHER, garden hose 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
‡ Motor Brush Kit 248186 is available
5309707
Page 6
Parts Drawing - Sprayer
12
53
61
Ref
45
27
20
47
38
17
16
63
23
46
65
54
77
9
1
44
25
71
9539C
42
2
47
22
52
8
74
40
43
12
70
3
PARTS, PAGE 8
10
Ref 47
12
24 15
31
55
47
5
26
35
36
4
Ref 55
67
45
24
29
32
39
41
14
73
76
84 69
68
81
62
60
66
72
ti2396bti2396
57
59
47
83
75
82
6 309707
33
ti2396
Page 7
234182, 234439
Parts List - Sprayer
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 5 111699 GASKET, seat, valve 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 6 14 103413 O–RING 2 15 15B067 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 287167 CAP, manifold 1 20 15B120 GROMMET, transducer 1 22 287058 COVER, front, Graco, paint; 1
includes 12
23 287056 SHIELD, motor, painted; 1
includes 12, 63, 65 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 26 187615 SEAT, valve 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING, retaining 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1 42 287055 HOUSING, drive 1
includes 12, 47 43 287053 ROD, connecting 1
includes 31, 32 44 GEAR, crankshaft; includes 1, 9, 25
287054 495 1
248231 595 1 45 287003 HOSE, cpld 1 46 240794 HOSE, cpld, 1/4 in. x 50 ft, unpkg 1 47 117493 SCREW, mach, hex washer hd 10
Ref No. Part No. Description Qty
52 LABEL, front, Graco
15B372 395 1 15B255 495 1 15D161 595 1
53 LABEL, side, Graco
15B847 395 1 15B495 495 1 15D165 595 1
54 MOTOR, 240V; includes 77
287061* 495 1
248185‡ 595 1 55 244240 HOSE, drain; includes 39 1 57 246385 STRAINER, 7/8–14 unf 1 59 245984 FRAME, cart, HI 1 60 246387 TUBE, suction 1
includes 14, 57, 69, 84 61 246540 GUN, includes Manual 309639 1 62 276888 CLIP, drain line 1 63 15B517 LABEL, danger 1 65 195792 LABEL, warning 1 66 108068 PIN 2 67 109032 SCREW, pan hd 4 68 111590 BUTTON, snap 2 69 15B434 NUT, jam 1 70 15C146 HOOK, pail 1 71 115979 PLUG, hole 1 72 183350 WASHER 1 73 192027 SLEEVE, cart 2 74 245245 HANDLE 1 75 108691 PLUG, tubing 2 76 115099 WASHER 1 77 FAN, motor
239912 495 1
248189 595 1 81 106062 WHEEL 2 82 15B999 CLIP, retaining 2 83 104811 CAP, hub 2 84 15B652 WASHER, suction 1
Extra Danger and Warning tags and labels available free.
* Motor Brush Kit 287016 is available ‡ Motor Brush Kit 248186 is available † Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
7309707
Page 8
Parts Drawing - Sprayer
12
50
51
30
37
19
7
49
6
56
47
11
37a
48
58
ti3345B
90
8 309707
91
92
Page 9
Parts List - Sprayer
REF
NO. PART NO. DESCRIPTION QTY
6 115494 SCREW, mach, phillps, pan hd 6 7 115498 SCREW, mch, slot/hex, wash hd 1 11 116167 KNOB, potentiometer 1 12 117501 SCREW, mach, hex washer hd 4 19 15B118 BUSHING, motor wire 1 30 195428 BOOT, toggle 1 37 256219 POTENTIOMETER, assembly 1 47 117493 SCREW, mach, hex washer hd 2 48 276868 BOX, control, ST 1 49 CONTROL BOARD
246379 495; 100/120V 1 246380 395/495; 240V 1 248180 595; 240V 1
50 287098 DIGITAL DISPLAY 1
100V Wiring Diagram
ON/OFF Switch Ref 58
Black
Ref 37
Potentiometer
REF
NO. PART NO. DESCRIPTION QTY
51 15C019 LABEL, control 1
15G344 (249589) 1 56 CORD, power
15B119 100V 1
15B471 240V 1 58 SWITCH, toggle
195429 100V 1
117492 240V 1 90 195551 RETAINER, 240V 1 91 CORD
242001 CEE 7/7 1
242005 AUSTRALIA 1 92 244285 ADAPTER 1
Black
Power Plug
Ref 56
Black
from Motor
Green
Red (+)
Black (–)
White
Pressure Transducer Ref 38
ti3346a ti2471
2 x White
Digital Display Ref 50
9309707
Page 10
ON/OFF Switch
Ref 58
230V Wiring Diagram
Black
To Power Plug
Ref 56
Brown
Green/Yellow
From Motor
Blue
Brown
Red (+)
Black / white (–)
2 x White
Blue
Inductor Coil
Filter Board
Potentiometer
Ref 37
Black
Pressure Transducer
Ref 38
ti2472B
L2L1
Digital Display
Ref 50
10 309707
Page 11
Parts Drawing - Ultra Max II Sprayers
249932, 249933, 249938
56
63
17
18
Ref 45
20
47
38
3
2
16
15
24
125
71
47
12
126
51
53
PARTS, PAGE 17
68
54
59
23
10
66
73
9
1
44
25
42
47
22
8
40
47
29
45
70
12
65
43
31
32
52 12
55
24
47
36
35
27
4
55
ti7375a
61
46
72
33
41
13
14
57
60
39
62
11309707
Page 12
Parts List - Sprayer
249932, 249933, 249938
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 8 13 115099 WASHER, garden hose 1 14 117559 O–RING 2 15 15G455 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 15G456 CAP, manifold 1 18 287167 INSERT, filter 1 20 15B120 GROMMET, transducer 1 22 287901 COVER, front, Graco, paint 1
includes 12, 65 23 287900 SHIELD, motor, painted, includes 12 1 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING, retaining 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 34 222385 TAG Warning (not shown) 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1
includes 32 42 287899 HOUSING, drive 1
includes 12, 70 43 287053 ROD, connecting 1
includes 31, 32 44 287054 GEAR, crankshaft 1
includes 1, 9, 25
Ref No. Part No. Description Qty
45 287003 HOSE, cpld 1 46 240794 HOSE, cpld, 1/4 in. x 50 ft 1 47 117493 SCREW, mach, hex washer hd 13 51 15G866 LABEL, Ultra Max II Smart Control 1 52 LABEL, front, Graco
15G821 490 1 15G824 495 1
53 LABEL, side, Graco 1
15G822 490 1
15G823 495 1 54 287805 MOTOR, 120V, includes 125, 126 1 55 246381 HOSE, drain, ST stand 1
includes 39, 62 57 246385 STRAINER, 7/8–14 unf 1 59 15E823 FRAME, standmount 1 60 246386 KIT, hose suction 1
includes 13, 14, 57, 62 61 246540 GUN, RAC 5, includes manual 309639 1
246233 GUN, RAC X, includes manual 309639 1 62 276888 CLIP, drain line 1 63 15H087LABEL, danger (models 249932,
249933) 1
15H086LABEL, danger (model 249938) 1 65 195792 LABEL, warning 1 66 116139 GRIP, handle 1 68 287903 CUP, suction/drain 1 70 15B589 COVER, pump rod 1 71 115723 SCREW, drill, hex washer head 1 72 15G857 CAP, leg 4 73 276864 HANDLE, sprayer 1
includes 47, 66 105 287904 BOARD, control 1 106 15G861LABEL, smart control 1 125 15D088 FAN, motor 1 126 115477 SCREW 1
Extra Danger and Warning tags and labels available free.
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
12 309707
Page 13
Parts Drawing - Sprayer
253104, 253106, 253107
17
18 126
2
47
16
38
3
35
36
27
4
71
68
20
Ref
45
74a
56
51
15
63
24
Ref 55
125
47
12
PARTS, PAGE 17
59
54
53
23
10
117
9
1
44
25
42
47
8
40
47
43
31
29
45
24
41
70
12
32
65
22
52
12
55
39
67
74b 74c
74d
83
61
46
82
81
47
33
74
13
14
62
57
ti7377a
60
13309707
Page 14
Parts List - Sprayer
253104, 253106, 253107
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 8 13 115099 WASHER, garden hose 1 14 117559 O–RING 2 15 15G455 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 15G456 CAP, manifold 1 18 287167 INSERT, filter 1 20 15B120 GROMMET, transducer 1 22 287901 COVER, front, Graco, paint 1
includes 12, 65
23 287900 SHIELD, motor, painted 1
includes 12 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 34 222385 TAG, warning (not shown) 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1 42 287899 HOUSING, drive 1
includes 12, 47, 76 43 287053 ROD, connecting 1
includes 31, 32 44 GEAR, crankshaft
includes 1, 9, 25
287054 490/495 1
248231 595 1 45 287003 HOSE, cpld 1 46 240794 HOSE, cpld, 1/4 in. x 50 ft 1 47 117493 SCREW, mach, hex washer hd 12 51 15G866 LABEL, Ultra Max II Smart Control 1
Ref No. Part No. Description Qty
52 LABEL, front, Graco
15G824 495 1 15G825 595 1
53 LABEL, side, Graco
15G823 495 1 15G826 595 1
54 MOTOR,includes 125, 126
287805 495 1 287807 595 1
55 246381 HOSE, drain, ST stand 1
includes 39, 62 57 246385 STRAINER, 7/8–14 unf 1 59 246250 FRAME, cart, LO 1 60 246386 KIT, hose suction 1
includes 14, 57, 62, 13 61 246540 GUN, RAC 5, includes manual 309639 1
246233 GUN, RAC X, includes manual 309639 1 62 276888 CLIP, drain line 1 63 15H086 LABEL, danger (model 253106) 1
15H087 LABEL, danger (models 253104,
243107) 1 65 195793 LABEL, warning 1 67 109032 SCREW, pan hd 4 68 15B870 CUP, suction/drain 1 70 15B589 COVER, pump rod 1 71 115723 SCREW, drill 2 74 287488 HANDLE, assembly 1 74a 195501 SLEEVE, cart 2 74b 178565 BUTTON, snap 2 74c 195673 WASHER 2 74d 103117 RING, retaining 2 81 195766 WHEEL, semi pneumatic 2 82 15B999 CLIP, retaining 2 83 104811 CAP, hub 2 105 287904 BOARD, control 1 106 15G861LABEL, smart control 1 117 15G447 PLUG, hole 1 125 15D088 FAN, motor 1 126 115477 SCREW 1
Extra Danger and Warning tags and labels available free.
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
14 309707
Page 15
Ultra Max II 495 253105, A Ultra Max II 595 249934, B
Parts Drawing - Sprayer
12
53
117
23
Ref
27
45
20
17
18
2
16
38
3
47
35
36
4
74b
56
63
55
74a
51
15
125
126
24
47
PARTS, PAGE 17
54
74
10
1
9
44
25
42
65
70
8
40
12
47
43
31
29
32
22
52
12
47
46
61
74c
74d
67
83
81
82
114
ti7679
33
116
115
59
45
24
13 14
84
69
60
57
55
41
39
62
15309707
Page 16
Parts List - Sprayer
Ultra Max II 495: 253105 A Ultra Max II 595: 249934, B
Ref No. Part No. Description Qty
1 107434 BEARING, thrust 1 2 117828 PACKING, o–ring 1 3 111457 PACKING, o–ring 1 4 111600 PIN, grooved 1 8 116073 WASHER, thrust 1 9 116074 WASHER, thrust 1 10 116079 BEARING, thrust 2 12 117501 SCREW, mach, hex washer hd 8 13 115099 WASHER, garden hose 1 14 103413 O–RING 1 15 15G455 MANIFOLD, ST Pro 1 16 246384† FILTER, fluid, 60 mesh 1 17 15G456 CAP, manifold 1 18 287167 INSERT, filter 1 20 15B120 GROMMET, transducer 1 22 287901 COVER, front, Graco, paint 1
includes 12, 65
23 287900 SHIELD, motor, painted 1
includes 12 24 162453 NIPPLE, (1/4 npsm x 1/4 npt) 2 25 180131 BEARING, thrust 1 27 187625 HANDLE, valve, drain 1 29 195150 NUT, jam, pump 1 31 196750 SPRING. retaining 1 32 196762 PIN, straight 1 33 206994 FLUID, TSL 1 34 222385 TAG, warning (not shown) 1 35 235014 VALVE, drain 1
includes 5, 26 36 224807 BASE, valve 1 38 243222 TRANSDUCER, pressure control 1
includes 3 39 241920 DEFLECTOR, threaded 1 40 287057 GEAR, reducer 1
includes 8, 10 41 246428 PUMP, displacement, ST 1 42 287899 HOUSING, drive 1
includes 12, 47 43 287053 ROD, connecting 1
includes 31, 32 44 GEAR, crankshaft 1
includes 1, 9, 25
287054 490/495 1
248231 595 1 45 287003 HOSE, cpld 1 46 240794 HOSE, cpld, 1/4 in. x 50 ft 1
Ref No. Part No. Description Qty
47 117493 SCREW, mach, hex washer hd 12 51 15G866 LABEL, Ultra Max II Smart Control 1 52 LABEL, front, Graco
15G824 495 1 15G825 595 1
53 LABEL, side, Graco 1
15G823 495 1 15G826 595 1
54 MOTOR, includes 125, 126
287805 495 1 287807 595 1
55 243993 HOSE, drain 1
includes 39
56 15B258 CORD, power, 490/495 (Lo/Hi Boy) 1
15D029 CORD, power, 595 1 57 246385 STRAINER, 7/8–14 unf 1 59 287779 FRAME, cart, HI 1 60 15B506 TUBE, suction 1
includes 14, 57, 69, 84
61 246540 GUN, RAC 5, includes manual 309639 1
246233 GUN, RAC X, includes manual 309639 1 62 276888 CLIP, drain line 1 63 15H087 LABEL, danger 1 65 195792 LABEL, warning 1 67 109032 SCREW, pan hd 4 69 15E813 NUT, jam 1 70 15C146 HOOK, pail 1 74 287489 HANDLE 1 74a 108068 PIN, spring, straight 2 74b 192027 SLEEVE, cart 2 74c 111590 BUTTON, snap 2 74d 183350 WASHER 2 81 106062 WHEEL 2 82 15B999 CLIP, retaining 2 83 104811 CAP, hub 2 84 15B652 WASHER, suction 1 114 15D281 HANGER, stand 1 115 15C982 CAM, cart 2 116 114531 SCREW, mch, hex 4 117 15G447 PLUG, tubing 2 125 15D088 FAN, motor 1 126 115477 SCREW 1
Extra Danger and Warning tags and labels available free.
† Other filters available: 246382, 100 mesh; 246383, 200
mesh; 246425, 30 mesh
16 309707
Page 17
Parts Drawing - Sprayer
56
90
121
105
113
51
12
50
ti7381a
92
106
91
6
Ref 56
49
37
58
127
19
11
5
37a
129
48
128
30
17309707
Page 18
Parts List - Sprayer
REF
NO. PART NO. DESCRIPTION QTY
5 15G562 BUSHING, control box 1 6 115494 SCREW, mach, philips, pan hd 6 11 116167 KNOB, potentiometer 1 12 117501 SCREW, mach, hex washer hd 4 19 115498 SCREW, mach, slot, hex, wash hd 1 30 287912 BOARD, filter, 100V 1
287913 BOARD, filter, 230V 1 37 256219 POTENTIOMETER, assembly 1 48 287907 BOX, control 100V models 1
287908 BOX, control 230V models 1 49 287909 BOARD, control 100V models 1
287910 BOARD, control 230V models 1 50 287789 COVER, control box 1 51 15G866 LABEL, Ultra Max II Int’l. 1
Wiring Diagram
MOTOR
REF
NO. PART NO. DESCRIPTION QTY
56 CORD, power 1 56 253372 100V, model 249938 only 1
253378 100 V, model 253106 only 1
253373 230V 1 58 195428 BOOT, toggle 1 90 195551 RETAINER, 230V 1 91 CORD
242001 CEE 7/7 1
242005 AUSTRALIA 1 92 244285 ADAPTER Japan 1 105 287904 BOARD, control LCD 1 106 15G861 LABEL, smart control display 1 113 115522 SCREW, mch, pnh 1 121 15G588LABEL, digital tracking 1 129 158674 O–RING, packing 1
Blue
Power Plug Ref 56
Brown
Green
ON/OFF Switch
Black
Blue
Digital Display
Potentiometer Ref 37
Transducer Ref 38
ti7454a
18 309707
Page 19
Notes
19309707
Page 20
TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify the
distributor near you:1–800–690–2894 Toll Free
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the
right to make changes at any time without notice.
This manual contains English mm 309707
International Offices: Belgium, Korea, China, Japan
Graco Headquarters: Minneapolis
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
http://www.graco.com
11/2002, Rev 3/2008
20 309707
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