Graco 307878Y User Manual
Instructions
Model 240883 shown
®
50:1 Ratio Fire-Ball
Lubrication Pump
Portable units for heavy grease. For professional use only.
See page 2 for model information, including maximum
working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
307878Y
EN
These systems are designed to be used only in
pumping non-corrosive and non-abrasive lubricants
and grease. Any other use of the system can cause
unsafe operating conditions and result in component
rupture, fire, or explosion which can cause serious
injury, including fluid injection.
Table of Contents
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Models 225773, 225827, 240883, 240884, and
245695 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Models 225006, 225026, 240880, 240881, and
245696 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Models 222069, 240885, and 245694 . . . . . . . . 7
Models 222245 and 240882 . . . . . . . . . . . . . . . . 7
Models 226012 and 240886 . . . . . . . . . . . . . . . . 8
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 9
Air Line and Accessories . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Start-up: Single or Multiple Pump Systems . . . 10
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Models
Maximum Working
Part No.
225006
240880 † 120 lb Portable
225026 120 lb 2-wheel truck
245696 120 lb 2-wheel truck
240881 † 120 lb 2-wheel truck
222245 120 lb 2-wheel truck
240882 † 120 lb 2-wheel truck
225773 35 to 50 lb 2-wheel truck
245695 35 to 50 lb 2-wheel truck
240883 † 35 to 50 lb 2-wheel truck
225827 35 to 50 lb -
240884 † 35 to 50 lb -
222069 25 to 50 lb 245694 25 to 50 lb -
240885 † 25 to 50 lb -
226012 50 lb 2-wheel truck
240886 † 50 lb 2-wheel truck
† These models are CE Certified.
Pressure
psi (MPa, bar)
5000 (35, 350)
Size Base Type*
120 lb Portable
Dispense
Kit
Cover Inductor
Follow
Plate
Pail
CE
Installation
Kit 240831
2 307878Y
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
307878Y 3
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
4 307878Y
Installation
Y
2c,
2d
4
5
3c, 3d
2b
2a
A
7b
6
Installation
Grounding
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Ground all of this equipment:
• Pump: Use a ground wire and clamp as shown in
F
IG. 1. Remove the ground screw (Z) and insert
through the eye of the ring terminal at end of ground
wire (Y). Fasten the screw back onto the pump and
tighten securely. Connect the other end of the
ground wire to a true earth ground. To order a
ground wire and clamp, order P/N 222011.
Models 225773, 225827, 240883, 240884, and 245695
Refer to FIG. 2 for the following instructions.
1. Models 225773, 240883, and 245695 only
Assemble the truck as shown in the parts drawing
on page 13. Secure the truck pail (5) to the truck
base with the pointed hold-down clamps (3c) and
thumb nuts (3d).
2. Models 225827 and 240884 only
: Remove the
fluid outlet adapter included with the pump, and
screw the holster (6) into the pump outlet, using
thread sealant.
3. Remove the cover (4) from the pail of lubricant.
Place the pail of lubricant into the truck pail.
4. Secure the cover (4) on the pail with three thumbscrews (A).
5. Insert the pump riser tube through the top of the
cover (4). Lower the pump until it rests on the cover.
6. Assembly the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
:
Z
7. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
8. Connect the quick-disconnect coupler (2c) to the air
supply hose.
FIG. 1
• Air and fluid hoses: Use only grounded hoses.
• Air compressor: Follow manufacturer’s recommendations.
• Fluid supply container: Follow the local code.
• To maintain ground continuity when flushing or
relieving pressure, always hold a metal part of the
fun firmly to the side of a grounded metal waste container, then trigger the gun.
FIG. 2
Model 240883 shown
307878Y 5
Installation
2c, 2d
4
5
6
2a
3
3b, 3c
7b
A
2b
3c, 3d
2a
Models 225006, 225026, 240880, 240881, and 245696
Refer to FIG. 3 for the following instructions.
1. Models 225006 and 240880
(3) as shown in the Parts Drawing on page 14.
Models 225026, 240881, and 245696
the truck (3) as shown in the Parts Drawing on page
13.
2. Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump outlet, using thread sealant.
3. Place an open 120-lb (54.43 kg) drum of grease on
mounting base or truck and secure it with the
hold-down clamps.
For portable base models 225006 and 240880:
For steel drums
Position clamps above drum bead. Tight bolts (3b).
For fiber drums
For truck model 225026, 245696 and 240881:
For steel drums
Position clamp above drum bead. Tighten thumb
nuts (3d).
4. Press the follow plate (5) down firmly onto the
grease, and rotate it to eliminate air pockets and
reduce channeling.
5. Insert the pump through the cover (4).
6. Slide the cover up far enough to let the pump pass
easily through the follow plate grommet.
use pointed end of bracket (3c).
reverse bracket (3c) to use flat end.
: use pointed end of bracket (3c).
: Assembly the base
: Assemble
7. Secure the cover (4) on the drum with the thumb
screws (A). It is not necessary to bolt the pump to
the cover.
8. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
9. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
10. Connect the quick-disconnect couple (2c) to the air
supple hose.
6 307878Y
FIG. 3
Model 240881 shown
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