Graco 307158ZAF User Manual

Page 1
Instructions–Parts List
ViscountR II
307158ZAF
Hydraulic Motor
Reciprocating hydraulic motor for use with Graco high performance coating pumps.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
EN
See page 2 for model information, including maximum hydraulic fluid input pressure.
Model 235345
04471
Page 2
Table of Contents
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List & Drawings
Model 217022 14. . . . . . . . . . . . . . . . . . . . . .
Model 217338 16. . . . . . . . . . . . . . . . . . . . . .
Model 235345 18. . . . . . . . . . . . . . . . . . . . . .
Model 262818 and 24W139 20. . . . . . . . . .
Mounting Hole Layout 22. . . . . . . . . . . . . . . . .
Dimensions 22. . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 23. . . . . . . . . . . . . . . . . . . . . . .
Warranty 24. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 24. . . . . . . . . . . . . . . . . . . .
Models
Model Series Maximum Hydraulic
Fluid Input Pressure
217022 D 1500 psi (10 MPa, 103 bar) Replacement motor for GH533, GH733,
217338 E 1500 psi (10 MPa, 103 bar) Replacement motor for ViscountR II
235345 A 1500 psi (10 MPa, 103 bar) ViscountR II Motor, Interchanges with
262818 A 1800 psi (12 MPa, 124 bar) Replacement motor for XP and Xtreme
24W139 A 1900 psi (13.1 MPa, 131 bar) Hydraulic motor for Hydra–CleanR
Description
and GH833 Sprayers
Plural Component Pump
KingR Air Motor
Sprayer, Interchanges with NXT 6500 NXT Air Motor and 8 in. tie rod diameter lowers
Sprayers, Interchanges with NXT 6500 NXT Air Motor and 8 in. tie rod diameter lowers
3071582
Page 3
Warnings
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.
D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Handle hoses carefully. Do not pull on hoses to move equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
D Do not move or lift pressurized equipment.
D Wear hearing protection when operating this equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
307158 3
Page 4
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi-
cal treatment.
D Do not point the gun at anyone or at any part of the body.
D Do not put your hand or fingers over the spray tip.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Do not “blow back” fluid; this is not an air spray system.
D Always have the tip guard and the trigger guard on the gun when spraying.
D Check the gun diffuser operation weekly. Refer to the gun manual.
D Be sure the gun trigger safety operates before spraying.
D Lock the gun trigger safety when you stop spraying.
D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning,
checking or servicing the equipment.
D Tighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
MOVING PARTS HAZARD
Moving parts can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
3071584
Page 5
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Before operating this equipment, electrically disconnect all equipment in the spray area.
D Before operating this equipment, extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while spraying or while there are any fumes
in the air.
D Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
307158 5
Page 6
Installation
WARNING
Maximum Hydraulic Input Pressure
The maximum safe hydraulic input pressure to this motor depends on the lower displacement pump to which it is connected.
With Graco Displacement Pump Models 207474, 207655, 210208, 217527, 217339, 222796, 222801, 222803, 222805, 222810, and 222811 use a maximum of 1500 psi (10 MPa, 103 bar) hydraulic input pressure.
For Graco Displacement Pump Models 24B923 and 687055, usa a maximum of 1900 psi (13.1 MPa, 131 bar) hydraulic input pressure.
Never exceed 1000 psi (7 MPa, 70 bar) hydraulic input pressure with the motor connected to any displacement pump other than those listed above; serious injury or damage to the equipment may result.
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.
Be sure you always shut off the supply line shutoff valve (E) first, and then the return line shutoff valve. This is to prevent overpressurizing the motor or its seals. When starting up the hydraulic system, open the return line shutoff valve first.
CAUTION
Keep the hydraulic system clean
To reduce the risk of damaging the hydraulic power supply, blow out all hydraulic lines with air, flush thoroughly with solvent, and then blow out with air again before connecting the lines to the motor.
CAUTION
Recommended Hydraulic Oil
Use Graco-approved Hydraulic Oil, Part No. 169236 (5 gal) or 207428 (1 gal)) or a premium, ISO grade 46 petroleum-based hydraulic oil containing rust and oxidation inhibitors and anti-wear agents.
Before using any other type of oil in this motor, contact your Graco distributor. Unauthorized use of lesser grade oil or substitutes may void the warranty.
Hydraulic Oil Working Temperature Models 217022 and 217338
The recommended hydraulic oil operating tempera­ture is 80 – 115_F (27 – 45_C). The motor seals will wear faster and leakage may occur if the pump is operated at higher oil temperatures.
If the hydraulic oil temperature approaches 130_F (54_C), check the hydraulic fluid supply cooling system, filters, etc. and clean or repair as needed.
Models 235435, 262818, and 24W139
The recommended hydraulic oil operating tempera­ture is 80 – 160_F (27 – 71_C). The motor seals will wear faster and leakage may occur if the pump is operated at higher oil temperatures.
If the hydraulic oil temperature approaches 180_F (82_C), check the hydraulic fluid supply cooling system, filters, etc. and clean or repair as needed.
Refer to the complete pump manual for detailed instal­lation information or contact your Graco distributor.
NOTE: A 1 in. npt seal (57) is supplied in a plastic bag with the motor. Thread the seal onto the threads of your hydraulic return line fitting (A). Thread the fitting into the upper housing (40) and torque as needed. Then tighten the seal (57) against the motor to provide a secure seal. See Fig. 1.
40
A
Always plug the hydraulic inlets, outlets and lines when disconnecting them to avoid introducing dirt and other contaminants into the system.
Carefully follow the manufacturer’s recommendations on reservoir and filter cleaning, and periodic changes of hydraulic fluid.
3071586
Fig. 1
57
04467
Page 7
Installation
Grounding
WARNING
For your safety, read the FIRE AND EXPLOSION HAZARD WARNINGS on page 5, and ground
your entire system as instructed below. This sec­tion also includes details on how to connect the grounding wire and clamp to the various hydraulic motors.
Proper grounding is an essential part of maintaining a safe system.
To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment:
1. Pump: use a ground wire and clamp as shown to the right.
7. Any pails used when flushing: Use only metal, grounded pails when flushing. Make firm metal-to­metal contact between the metal part of the spray gun and the pail. Use the lowest possible pres­sure.
8. To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the gun firmly to the side of a grounded metal pail, and then trigger the spray gun.
Models 217338, 235345, 262818, and 24W139
Loosen the locknut (A) of the grounding lug and wash­er. Insert one end of the wire (B) in the grounding lug (61) and tighten the locknut securely. See Fig. 2. Connect the other end of the wire to a true earth ground, as recommended by your local code. Order Part No. 237569, Ground Wire and Clamp.
Model 217022
The ground wire and clamp are supplied with your GH Sprayer. Connect the clamp to a true earth ground as recommended by your local code.
2. Hydraulic hoses and fluid outlet hoses: use only electrically conductive hoses.
3. Hydraulic power supply and air compressor: follow manufacturer’s recommendations.
4. Spray gun: obtain grounding through connection to a properly grounded fluid hose and pump.
5. Fluid supply container: according to local code.
6. Object being sprayed: according to local code.
Fig. 2
B
A
61
04468
307158 7
Page 8
Service
Pressure Relief Procedure
WARNING
SKIN INJECTION HAZARD
The system pressure must be manually relieved to prevent the system from
starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:
D are instructed to relieve the pressure, D stop spraying, D check or service any of the system equipment, D or install or clean the spray tip.
1. Lock the gun trigger safety.
2. Shut off the hydraulic power supply.
3. Close the supply line shutoff valve, and then the return line shutoff valve.
Before you start:
Be sure you have all necessary parts on hand.
1. Repair Kit 220457 is available for Models 217022
and 217338.
Repair Kit 223654 is available for Models 235345, 262818, and 24W139.
2. The repair kits must be purchased separately. An asterisk behind a reference number in the parts list, for example (25*), indicates that the part is included in the repair kit.
3. Clean all parts as you disassemble them and inspect them for wear or damage. Replace parts as necessary.
Disassembly (Refer to Fig. 3)
NOTE: Use all the replacement parts that are in the
repair kit.
1. Flush the displacement pump if possible.
4. Unlock the gun trigger safety.
5. Hold a metal part of the gun firmly to the side of a grounded metal pail, and trigger the gun to relieve pressure.
6. Lock the gun trigger safety.
7. Open the drain valve (required in your system), having a container ready to catch the drainage.
8. Leave the drain valve open until you are ready to spray again.
If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. Now clear the obstruction.
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.
2. Relieve the pressure.
3. Stop the pump at the bottom of its stroke.
CAUTION
Avoid getting dust or dirt in the motor during service. Cleanliness is essential when repairing an hydraulic motor.
4. Disconnect the displacement pump hoses. Discon­nect the hydraulic hoses and plug all hydraulic connections and lines to prevent contamination.
3071588
Page 9
Service
Disassembly (continued – refer to Fig. 3)
CAUTION
When removing the displacement pump, hold it securely. The pump is heavy and could fall off the motor.
13. Unscrew the top and bottom compression nuts (B) on the hydraulic tube (48). Rotate the upper hous­ing (40) and remove the tube, being careful not to damage the flare (A). Allow the oil to drain from the motor into the pan.
5. Disconnect the displacement pump from the motor, as explained in your separate pump manu­al.
6. Place the hydraulic motor in a bench vise.
7. Push or lightly tap the piston (49) up as far as possible.
NOTE: The tie rod nuts (3), socket screws (8), cap– screws (24), and retainer (32) are fastened with Loc­titer TL–242. Heat may be used sparingly to soften adhesive sealant during disassembly.
8. For Models 217022, 217338, 262818, and 24W139, loosen, but do not remove, the four tie rod nuts (3) and the nuts (B) on the hydraulic tube (48).
For Model 235345, you need to remove the cap screws (21), the drip pan (26), the drip cover (31), and machine screw (42) before loosening the tie rod nuts. Then remove the four tie rod nuts (3). Loosen the nuts (B) on the hydraulic tube (48) and loosen the tie rods (35).
9. Remove the motor from the vise and lay it in a pan.
10. Remove one detent assembly: retaining plug (28), o-ring (25), spring (29), ball guide (27) and ball (7). If the ball or other parts stick in the upper housing (40), turn the motor over and tap lightly. Do not allow the parts to fall into the motor. Repeat the procedure for the other detent assembly.
11. Remove the tie rods (35), but do not remove the crown nuts (22).
CAUTION
With the tie rods removed, the assembly may sepa­rate at the joints between the cylinder (39) and the upper and lower housings (40 and 41).
14. Rock the upper housing (40) to work it free and lift it about 3 inches off the cylinder (39). The cylin­der can stay in the lower housing (41).
15. Hold the trip rod (36) with an adjustable wrench on the flats of the rod, and remove the top hex nut (20) from the trip rod.
16. Remove the upper housing (40).
17. Remove the trip rod guides (34), compression springs (38) and valve spool (37) from the upper housing. Inspect the bearing inside of the guide (51) in place. If bearing is damaged replace item
51.
NOTE: Inspect the trip rod (36) above the shoulder for damage. There must be no reduction in diameter. Replace if necessary.
18. Pull the trip rod and piston from the lower housing (41) and cylinder (39). Place the piston flats (49) in a vise; tighten the vise on the flats of the piston. Use a face spanner to remove the retainer (32). Remove the trip rod (36) from the piston (49).
19. Remove the trip rod locknut (9) and piston stop (33). If the piston is replaced, remove the spring (55) to use in the new piston.
20. For Models 217022 and 217338, place the lower housing (41) on top of vice jaws. Pinch the adapter plate (14) in the jaws. Twist and remove. Inspect the bearing (30) and wiper (18) for wear. Replace if necessary.
21. Turn lower housing over and remove the seal (23) and backup seal (23a).
12. Remove the socket screws (8) and the end cap (44). Pull the stop plug (43) from the upper hous­ing (40).
22. For Models 235345, 262818, and 24W139, re­move the bearing (45), packings (23), and o-ring (12, Model 235345 only).
307158 9
Page 10
Model 217022 shown
Service
13
8 44
B
48
43
11
54
57
17
56
37
B
A
A
38 34
51
24
20 34
38
22
1
40
7
27
29
25 28
A
36
32 33
9
39
13
56
16
35
41
23
23a
12
30
14
NOTE: Circled letters refer to connected points.
Fig. 3
19
55
49
18
10
3
04464
30715810
Page 11
Service
Reassembly (Refer to Fig. 4)
NOTE: Model 217022 uses one seal (23) and a back-
up seal (23a).
1. Lubricate the seal(s) (23) with hydraulic oil. Install
them in the lower housing (41) with the lips facing up toward the top of the motor.
2. For Models 217022 and 217338, install the o-ring (12*) onto the adapter (14). Install the adapter (14) into the lower housing (41), making sure it seats properly. For Model 235345, install the o-ring (12) onto the lower housing (41).
3. Place the piston flats in a vise. Install the spring (55) inside the piston (49). The compression rings (19) must be positioned with the joints about 180_ opposed. Be sure the o-ring (26) is in place on Model 235345.
4. Install the piston stop (33) and locknut (9) on the trip rod. Torque the nut to 117–123 in-lb (13.2–13.9 N.m). Slide the trip rod (36) into the piston (49). Apply thread sealant to the retainer (32) threads. With the piston flats in a vise, tighten the retainer until it is flush or below the piston surface. This is important to prevent the retainer from backing out during operation and damaging the motor.
NOTE: For Models 235345, 262818, and 24W139, set base (2) on workbench during reassembly. For Models 217022 and 217338, place adapter (14) in vise jaws and lower housing (41) on top of jaws.
5. Install the o-ring (13) onto the cylinder (39). Install the cylinder (39) into the lower housing (41).
6. Install the trip rod and piston into the cylinder (39) and lower housing (41) so the piston is recessed at least 1 inch (25 mm) from the top of the cylinder.
7. If the bearing and guide (51) was removed, install it on the upper housing (40) with the three screws (24) (apply thread sealant).
8. Hold the flats of the trip rod with an adjustable wrench and install the upper housing (40). The trip rod will protrude from the top.
9. Slide the lower trip rod guide (34) and spring (38) onto the trip rod. Install the spool (37) with the detent at the top. Install the top spring (38) and guide (34) on the trip rod. Install the top hex nut (20). Torque the nut to 82–88 in-lb (9.3–9.9 N.m).
10. Remove the adjustable wrench. Seat the upper housing (40) onto the cylinder (39), so the tube fittings align with those on the lower housing.
Reinstall the hydraulic tube (48) and loosely tighten the compression nuts. See the Parts Drawing for your motor.
11. Replace the o-ring (11) on the stop plug (43). Seat the plug into the upper housing (40).
12. Install the end cap (44), using thread sealant on the socket screws (8).
13. Lubricate the threads of the tie rods (35) and install them with lockwashers (1). If the crown nuts (22) were removed, reinstall them and torque them onto the rods to 70–80 ft-lb (95–108 N.m).
14. For Models 217022, 217338, 262818, and 24W139, take the motor out of the vise jaws and lay it on its side. Install the lower plate (10).
NOTE: For Model 217022, align the point of adapter plate (10) in the same direction as the fluid tube (16).
15. For Models 217022, 217338 and 262818, apply thread sealant to the lower threads of the tie rods (35) and torque the tie rod nuts (3) to 70–80 ft-lb (95–108 N.m).
For Model 235345 and 24W139, torque tie rods into base, apply thread sealant, then torque the tie rod nuts (3) to 70–80 ft–lb (95–108 N.m).
16. With the motor on its side, install one detent assembly: the ball (7), guide (27) with the concave surface toward the ball, spring (29), o-ring (25*) and retaining plug (28). Torque the plug to 152–158 in-lb (17.2–17.9 N.m). Repeat for the other side of the motor.
17. For Model 235345, slide the drip cover (31) onto the piston (49) up to the o-ring (30). Install screw (42) into the piston. Attach the drip pan (26) to the base using screws (21).
18. Snugly tighten the compression nuts on the hy­draulic tube (48) and torque to 60–80 ft-lb (81–108 N.m).
19. Install the motor on the displacement pump. Re­connect all fluid lines. Be sure the ground wire is connected before operating the pump.
307158 11
Page 12
Service
44
10
8
7
6
34
8
20
38
40
10
24
37
34
1
2
51
3
27
29
25
28
9
Rings must be positioned with joints opposed
Lips must face up toward top of motor
Model 235345 use only one seal (23)
36
5
35
33
9
7
13 32
19
10
1
13 41
Torque to
4
70–80 ft-lb (95–108 N.m)
Apply thread lubricant to
5
lower threads
Concave surface faces ball
6
Torque to
7
117–123 in-lb (13.2–13.9 N.m) Torque to
8
82–88 in-lb (9.3–9.9 N.m)
Torque to
9
152–158 in-lb (17.2–17.9 N.m)
Apply LoctiteR TL–242
10
Thread Sealant
55
2 3
23
12
30
4
3
10
Fig. 4
04487
30715812
Page 13
Notes
307158 13
Page 14
Model 217022, Series D
Parts
13*
8 44
48
17
57
54
A
*11
*37
*38
34
51
24
56
20 34
38*
43
22
1
40
7*
27*
29*
25* 28*
36*
32
33* 9
35
39
*13
56
41
A
23
23a
16
12*
30
14
NOTE: See the service section for important torque and lubrication information.
NOTE: Circled letters refer to connected points.
*19
55
49
18
10
3
04464
30715814
Page 15
Model 217022, Series D
Includes items 1–57
Parts
Ref. No. Part No. Description Qty.
1 100128 LOCKWASHER, spring, 5/8 in. 4 3 102087 NUT, hex jam, 5/8–18 4 7* 101701 BALL, 1/4 in. dia. 2 8 101864 CAPSCREW, soc hd,
5/16–18 x 1 in. 3 9 103450 NUT, hex, self-locking, 5/16–18 1 10 609821 PLATE, tie 1 11* 104093 O-RING, nitrile rubber 1 12* 104280 O-RING, nitrile rubber 1 13* 104095 O-RING, nitrile rubber 2 14 609820 ADAPTER, plate 1 16 104098 TEE, tube, for 3/4 in. (19 mm) tube1 17 104099 ELBOW, 90_, for
3/4 in. (19 mm) tube 1 18 104102 WIPER 1 19* 104103 RING, piston, compression 2 20 104105 NUT, hex lock, 1/4–20 1 22 104143 NUT, crown, 5/8–18 4 23 112130 SEAL, v-block, polyurethane 1 23a 112762 SEAL, backup, modular,
molythane 1 24 108538 SCREW, soc flat hd, self-locking,
1/4–20 x 1/2 in. 3 25* 150111 GASKET, plug 2 27* 167210 GUIDE, ball 2 28* 167431 PLUG, spring retaining 2
Ref. No. Part No. Description Qty.
29* 108522 SPRING, helical compression 2 30 171395 BEARING, sleeve 1 32 171398 RETAINER 1 33* 181243 STOP, piston 1 34 183659 GUIDE, trip rod 2 35 177931 ROD, tie 4 36* 171407 ROD, trip 1 37* 181874 SPOOL, valve 1 38* 171411 SPRING, compression 2 39 171412 CYLINDER 1 40 172814 HOUSING, upper 1 41 171414 HOUSING, lower 1 43 183252 PLUG, stop 1 44 183290 CAP, end 1 48 210108 TUBE 1 49 188086 PISTON 1 51 210292 BEARING and GUIDE 1 54 101754 PLUG, pipe, soc hd, 3/8 npt 1 55 104664 SPRING, compression 1 56 105429 NUT, seal, 3/4 npt 2 57 105430 NUT, seal, 1 in. npt
supplied in a plastic bag 1
* These parts are also included in Repair Kit 220457,
which may be purchased separately.
307158 15
Page 16
Model 217338, Series E
Parts
13*
8
44
48
17
57
54
A
*11
*37
*38
34
51
24
56
*19
20
34
38*
43
22
1
40
7* 27*
29*
25* 28*
36*
32
33* 9
35
39
*13
56
41
A
23
16
12*
30
14
18
55
49
NOTE: See the service section for important torque and lubrication information.
NOTE: Circled letters refer to connected points.
30715816
10
61, 62
3
04465
Page 17
Model 217338, Series E
Includes items 1–62
Parts
Ref. No. Part No. Description Qty.
1 100128 LOCKWASHER, spring, 5/8 in. 4 3 100155 NUT, hex jam, 5/8–18 4 7* 101701 BALL, 1/4 in. dia. 2 8 101864 CAPSCREW, soc hd,
5/16–18 x 1 in. 3 9 103450 NUT, hex, self-locking, 5/16–18 1 10 181889 PLATE, tie 1 11* 104093 O-RING, nitrile rubber 1 12* 104280 O-RING, nitrile rubber 1 13* 104095 O-RING, nitrile rubber 2 14 609820 ADAPTER, plate 1 16 104098 TEE, tube, for 3/4 in. (19 mm) tube1 17 104099 ELBOW, 90_, for 3/4 in.
(19 mm) tube 1 18 104102 WIPER 1 19* 104103 RING, piston, compression 2 20 104105 NUT, hex lock, 1/4–20 1 22 104143 NUT, crown, 5/8–18 4 23 104203 SEAL, v-block, polyurethane 2 24 108538 SCREW, soc flat hd, self locking,
1/4–20 x 1/2 in. 3 25* 150111 GASKET, plug 2 27* 167210 GUIDE, ball 2 28* 167431 PLUG, spring retaining 2 29* 108522 SPRING, helical compression 2 30 171395 BEARING, sleeve 1
Ref. No. Part No. Description Qty.
32 171398 RETAINER 1 33* 181243 STOP, piston 1 34 183659 GUIDE, trip rod 2 35 171405 ROD, tie 4 36* 171407 ROD, trip 1 37* 181874 SPOOL, valve 1 38* 171411 SPRING, compression 2 39 171412 CYLINDER 1 40 172814 HOUSING, upper 1 41 171414 HOUSING, lower 1 43 171416 PLUG, stop 1 44 180953 CAP, end 1 48 210108 TUBE 1 49 188086 PISTON 1 51 210292 BEARING and GUIDE 1 54 101754 PLUG, pipe, soc hd, 3/8 npt 1 55 104664 SPRING, compression 1 56 105429 NUT, seal, 3/4 npt 1 57 105430 NUT, seal, 1 in. npt
supplied in a plastic bag 1 61 104029 GROUNDING LUG 1 62 104582 WASHER 1
* These parts are also included in Repair Kit 220457,
which may be purchased separately.
307158 17
Page 18
Model 235345, Series A
Parts
50
47
47a
14a
14
57
48
53 8 44
*11
50a
B
6
10a
10
20 34 38*
37
*38
34
A
51
24
43 22 1
40
7
27
29
52
25
28
47
47a
B
A
36
5
32
33 9
Y16
5a
13*
35
39
13*
23*
41
45*
23*
12*
4
NOTE: See the service section for important torque and lubrication information.
NOTE: Circled letters refer to connected points.
*19
55
49
*30
Y2
42
26
61
62
18Y
3
31
46
21
04466
30715818
Page 19
Model 235345, Series A
Parts
Ref. No. Part No. Description Qty.
1 100128 LOCKWASHER, spring, 5/8 in. 4 2Y 290331 LABEL, instruction, English 1 3 100155 NUT, hex jam, 5/8–18 4 4 186221 BASE 1 5 110797 ELBOW, male, 3/4 npt
Includes item 5a 1
5a 110926 .O-RING, nitrile rubber 1 6 112574 ADAPTER, 3/4 npt (f) x
1–1/16–12 1 7 101701 BALL, 1/4 in. dia. 2 8 101864 CAPSCREW, soc hd,
5/16–18 x 1 in. 3 9 103450 NUT, hex, self-locking, 5/16–18 1 10 110791 TEE, 7/8–14 unf–2a x 1 1/16–
12un–2a, 37_ flare for 3/4 in. dia.
tube, Includes item 10a 1 10a 110926 .O-RING, nitrile rubber 1 11* 104093 O-RING, nitrile rubber 1 12* 110800 O-RING, buna–N 1 13* 166071 O-RING, nitrile rubber 2 14 110876 ADAPTER, 1 –11-1/2 npt x
1 5/16–12un–2a, Includes item 14a 1 14a 110927 .O-RING, nitrile rubber 1 15 177756 LABEL, identification not shown 1 16Y 172975 LABEL, warning 1 17 100508 SCREW, type “u” drive,
No. 4 x 0.188 in. 4 18Y 172815 PLATE, warning 1 19* 104103 RING, piston, compression 2 20 104105 NUT, hex lock, 1/4–20 1 21 100333 SCREW, cap, hex hd;
1/4–20 x .0.5 in. 3 22 104143 NUT, crown, 5/8–18 4 23* 110795 SEAL, u-cup, polyurethane 2 24 108538 SCREW, soc flat hd, self locking,
1/4–20 x 1/2 in. 3 25 110801 O-RING, nitrile rubber 2 26 210110 PAN, drip 1 27 167210 GUIDE, ball 2 28 186222 RETAINER, spring 2 29* 108522 SPRING, helical compression 2 30* 165295 O-RING, nitrile rubber 1 31 171397 COVER, drip 1 32 171398 RETAINER 1
Ref. No. Part No. Description Qty.
33 181243 STOP, piston 1 34 183659 GUIDE, trip rod 2 35 171405 ROD, tie 4 36 171407 ROD, trip 1 37 181874 SPOOL, valve 1 38* 171411 SPRING, compression 2 39 186219 CYLINDER 1 40 186217 HOUSING, upper 1 41 186218 HOUSING, lower 1 42 101577 SCREW, machine, hex hd;
No. 10–20 x 0.375 in. 1 43 171416 PLUG, stop 1 44 180953 CAP, end 1 45* 186223 BEARING, piston,
bronze-filled PTFE 1 46 103875 ADAPTER, barbed hose, 1/8
npt x 0.25 in. (6.4 mm) ID hose 1 47 110792 ELBOW, 90_, 7/16–20 unf–2a(m)
x 9/16–18 unf–2a(m), 37_flare for
3/8 in. dia. tube, Includes item 47a 2 47a 110801 .O-RING, nitrile rubber 2 48 210108 TUBE 1 49 188087 PISTON 1 50 110799 PLUG, 9/16–18 unf–2b,
Includes item 50a 1
50a 110925 .O-RING, nitrile rubber 1 51 210292 BEARING and GUIDE 1 52 223608 TUBE, drain 1 53 108132 RING, lift 1 55 104664 SPRING, compression 1 57 105430 NUT, seal, 1 in. npt
supplied in a plastic bag 1 61 104029 GROUNDING LUG 1 62 104582 WASHER 1
* These parts are also included in Repair Kit 223654,
which may be purchased separately.
Y Replacement Danger and Warning labels, tags and
cards are available at no cost. Label 290331 is also available in the following languages: German (Part No. 290396) French (Part No. 290397) Spanish (Part No. 290398).
307158 19
Page 20
Model 262818, Series A
Model 24W139, Series A
Parts
53 8 44
43
13*
14a
14
57
6
48
47
47a
B
*11
37
51
20
22
1
40
27
7
50a
50
29
52
25
28
47
47a
A
B
35
39
13*
41
34
38*
38*
A
34
36
33
5a
5
61
62
9
19*
45*
23*
4
Model 262818
24
32
NOTE: See the service section for important torque and lubrication information.
NOTE: Circled letters refer to connected points.
30715820
49
*23
3
ti19177a
4 Model 24W139
64
Page 21
Model 262818, Series A Model 24W139, Series A
Ref. No. Part No. Description Qty.
1 100128 LOCKWASHER, spring, 5/8 in. 4 3 100155 NUT, hex jam, 5/8–18 4 4 16M539 PLATE, for Model 262818 1 17B757 PLATE, for Model 24W139 5 110797 ELBOW, male, 3/4 npt
Includes item 5a 1
5a 110926 .O-RING, nitrile rubber 1 6 112574 ADAPTER, 3/4 npt (f) x
1–1/16–12 1 7 101701 BALL, 1/4 in. dia. 2 8 101864 CAPSCREW, soc hd,
5/16–18 x 1 in. 3 9 103450 NUT, hex, self-locking, 5/16–18 1 10 110791 TEE, 7/8–14 unf–2a x 1 1/16–
12un–2a, 37_ flare for 3/4 in. dia.
tube, Includes item 10a 1 10a 110926 .O-RING, nitrile rubber 1 11* 104093 O-RING, nitrile rubber 1 13* 166071 O-RING, nitrile rubber 2 14 110876 ADAPTER, 1 –11-1/2 npt x
1 5/16–12un–2a, Includes item 14a 1 14a 110927 .O-RING, nitrile rubber 1 15 177756 LABEL, identification not shown 1 17 100508 SCREW, type “u” drive,
No. 4 x 0.188 in. 4 19* 104103 RING, piston, compression 2 20 104105 NUT, hex lock, 1/4–20 1 22 104143 NUT, crown, 5/8–18 4 23* 110795 SEAL, u-cup, polyurethane 2 24 108538 SCREW, soc flat hd, self locking,
1/4–20 x 1/2 in. 3 25 110801 O-RING, nitrile rubber 2 27 167210 GUIDE, ball 2 28 186222 RETAINER, spring 2 29* 108522 SPRING, helical compression 2 32 171398 RETAINER 1 33 181243 STOP, piston 1
Ref. No. Part No. Description Qty.
34 183659 GUIDE, trip rod 2 35 171405 ROD, tie 4 36 171407 ROD, trip 1 37 181874 SPOOL, valve 1 38* 171411 SPRING, compression 2 39 186219 CYLINDER 1 40 186217 HOUSING, upper 1 41 186218 HOUSING, lower 1 43 171416 PLUG, stop 1 44 180953 CAP, end 1 45* 186223 BEARING, piston,
bronze-filled PTFE 1
47 110792 ELBOW, 90_, 7/16–20 unf–2a(m)
x 9/16–18 unf–2a(m), 37_flare for
3/8 in. dia. tube, Includes item 47a 2 47a 110801 .O-RING, nitrile rubber 2 48 210108 TUBE 1 49 16M538 PISTON 1 50 110799 PLUG, 9/16–18 unf–2b,
Includes item 50a 1
50a 110925 .O-RING, nitrile rubber 1 51 210292 BEARING and GUIDE 1 52 223608 TUBE, drain 1 53 108132 RING, lift 1 55 104664 SPRING, compression 1 57 105430 NUT, seal, 1 in. npt
supplied in a plastic bag 1 61 104029 GROUNDING LUG 1 62 104582 WASHER 1 64 16M653 ADAPTER, hydraulic motor,
Xtreme, 7/8–14 unf–2A x
3/4–16 unf–2B 1
* These parts are also included in Repair Kit 223654,
which may be purchased separately.
307158 21
Page 22
Mounting Hole
Model 217022
Model 217338
Layout
B C
A
Model 217022
A 7.2 in
(182.8 mm)
B 8.1 in.
(205.7 mm)
Model 217338
E 0.438 in.
(11.1 mm)
C
D
04469
F
G
F 7.42 in.
(188.4 mm)
Model 235345
H 0.438 in.
(11.1 mm)
J 7.42 in.
(188.4 mm)
Models 262818 and 24W139
L 3/8–16 in. N 11.25 in.
M 6.186 in.
(157.1 mm)
C 3.5 in.
(88.9 mm)
D 0.641 in.
(16.3 mm)
G 11.28 in.
(286.5 mm)
K 11.31 in.
(287.2 mm)
(285.7 mm)
E
Model 235345
H
Model 262818 and 24W139
L
04470
JK
04508
M
N
ti19178a
Dimensions
Models 217022, 217338, 24W139 and 262818 (shown)
1 in. npt Outlet
3/4 in. npt Inlet
NOTE: Height for Model 235345 is 25.4 in. (645.16 mm).
NOTE: Model 24W139 has a 3/4 in. #12 JIC pump inlet.
19.3 in.
(490 mm)
04489
30715822
Page 23
Technical Data
Viscount Hydraulic Motor
US Metric
Maximum hydraulic fluid input pressure
Also see the WARNING on page 6. Models 217022, 217338, 235345. 1500 psi 10 MPa, 103 bar Model 262818 1800 psi 12 MPa, 124 bar Model 24W139 1900 psi 13.1 MPa, 131 bar Maximum hydraulic fluid flow 12 gpm 45.6 liter/min Hydraulic fluid consumption 1 gal. per 5 cycles 3.8 liter per 5 cycles Effective piston area 4.9 sq. in. 31.6 cm Piston rod diameter 2.5 in. 64 mm Stroke length 4.69 in. 119.1 mm Thrust at 1500 psi (10 MPa, 103
bar) Weight approximately 96 lb. 43.5 kg
Loctiter is a registered trademark of the Loctite Corp.
7300 psi 32 472 N
2
307158 23
Page 24
Graco Standard Warranty
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special extended or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines,
switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 307158
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES S P.O. BOX 1441 S MINNEAPOLIS MN 55440–1441 S USA
Graco Headquarters: Minneapolis
Copyright 1974, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision ZAF, December 2014
30715824
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