Graco 300627EN-D User Manual

Ink Manufacturing and Printing Solutions
Solutions for pail, drum, or bulk tank ink applications
Leading The Way In Quality Ink Applications
THE INDUSTRY’S MOST RELIABLE PUMPS!
Graco is proud to offer the ink industry a complete line of
Priming Piston and Diaphragm pumps. They offer a proven
reliable design used by ink manufacturers and printers
worldwide. Whether you are pumping high or low viscosity
fluids from mixing tanks, bins, drums or pails, Graco has
Features
Priming piston pumps have flow rates up to •
7.5 gpm (28.3 lpm) and are perfect for high viscosity finished ink or ingredient supply
Priming piston pumps are available with hydraulic • or pneumatic motors
Husky•
diaphragm pumps have maximum flow rates of 7-275 gpm (26.5-1,041 lpm), and are ideal for low viscosity finished ink supply or high volume ink transfer
Evacuation from virtually any supply source • including bins, drums, pails, dispersion mixers and milling equipment
Applications
Supplying ink to press fountains• Supplying raw ink• Evacuating to dispersion tanks• Supplying ink to milling equipment• Supplying ink to batch dispensing systems• Waste water treatment• Pumping solvents for ink wash systems•
Key Industries
Letterpress and lithographic ink manufacturing• Flexographic and gravure ink manufacturing• Magazine and commercial printers • Newspaper printers•
2
Pumps That Last!
A COMPLETE LINE OF PUMPS AND POWER SOURCES
Whether you’re specialty is
ink manufacturing, printing,
or both, it’s tough to beat
these Graco pumps!
Graco offers a variety of
priming piston and diaphragm
pumps, for low to high viscosity
inks, that are built for years
of reliable service. A wide
range of pump lowers, motors
and mounting configurations
guarantee you get the best
pump for your application.
Our qualified industrial
distributors can expertly
combine equipment
components and accessories
tailored to fit any setup.
Husky Air-Operated Double Diaphragm Pumps
Ideal for flexographic and gravure ink•
High volume transfer, supply of mixing • ingredients and ink packaging
Unloading dispersion mixers, supplying milling • equipment and batch metering of ingredients
No exposed seal to wear or leak•
Handles low to medium viscosity fluids with ease•
Priming Piston Pumps
Ideal for printing with letterpress or lithographic inks, • and ingredient supply in ink manufacturing
Available with hydraulic or pneumatic motors •
Improved seal design reduces leakage•
Handles high viscosity fluids with ease•
Mounts on powerful pneumatic rams, carts or floor stands•
Compatible with UV inks•
Hydraulic or Pneumatic?
Graco offers both hydraulic and pneumatic motors to drive your priming piston
pump. Both are top quality choices for smooth, continuous ink delivery.
Pneumatic Motors
Graco’s King®, Bulldog®, Senator® and President® pneumatic motors provide rugged, reliable service life for ink manufacturing and printing applications.
King Pneumatic Motor
Hydraulic Motors
When paired with any of Graco’s priming piston pumps, the Viscount® II hydraulic motor offers exceptional cost savings by operating on 20% of the energy used by pneumatic motors.
Viscount II Hydraulic Motor
ALREADY OWN A PNEUMATIC MOTOR?
No problem! Take advantage of significant savings by converting your existing pump to a Graco hydraulic system. See your Graco Distributor for details.
SAVE UP TO 80% ON
Energy Costs when you
choose Hydraulic!
3
Diaphragm Pumps For Ink Supply And Transfer
SUPPLY OR TRANSFER WITH EASE!
Husky Air-Operated Double Diaphragm
pumps are ideal for bulk transfer of your solvent or water-based,
low to medium viscosity inks and ingredients. They offer easy
maintenance with an extremely reliable patented air valve for true
non-sticking operation.
Features
Sizes range from 3/8 in (9.52 mm) to 3 in (76.2 mm) • Flow rates from 7 - 275 gpm (26.5 - 1,041 lpm)• Polypropylene, acetal, aluminum and stainless steel • materials of construction Patented dual cup air valve design resists icing, • sticking, and requires no external lubrication Fewer moving parts means increased durability• 3/8 in and 1/2 in sizes are available with single or dual • inlet/outlet configurations All pumps have a 5-year warranty on the fluid section • and a 15 year warranty on the center section
Diaphragm Pump Designation
Part numbers are located on ID tag on center section of all Husky diaphragm pumps.
PUMP SIZE
3 = 3/8” (9.52 mm) Standard: polypropylene center section 1 = Acetal (npt) 2 = Acetal 1 = PTFE 1 = PTFE 5 = 1/2” (12.7 mm) Standard: polypropylene center section 2 = Poly (npt) 3 = Stainless Steel 2 = Acetal 5 = TPE 4 = 1/2” (12.7 mm) Remote: polypropylene center section 3 = Aluminum (npt) 4 = Hardened SST 3 = Stainless Steel 6 = Santoprene 5 = 3/4” (19.05 mm) Standard: polypropylene center section 4 = Stainless Steel (npt) 5 = TPE 4 = Hardened SST 7 = Buna N 4 = 3/4” (19.05 mm) Remote: polypropylene center section 5 = PVDF (npt) 6 = Santoprene 5 = TPE 8 = FKM 7 = 1” (25.4 mm) Standard: aluminum center section 6 = Ductile Iron (npt) 7 = Buna N 6 = Santoprene G = Geolast 8 = 1” (25.4 mm) Remote: aluminum center section 8 = FKM 7 = Buna N R = 1” (25.4 mm) Standard: stainless steel center section A = Acetal * (bsp) 9 = Polypropylene 8 = FKM B = 1-1/2” (38.1 mm) Standard: aluminum center section B = Poly * (bsp) A = PVDF 9 = Polypropylene C = 1-1/2” (38.1 mm) Remote: aluminum center section C = Aluminum (bsp) G = Geolast A = PVDF T = 1-1/2” (38.1 mm) Standard: stainless steel center section D = Stainless Steel (bsp) G = Geolast F = 2” (50.8 mm) Standard: aluminum center section E = PVDF (bsp) B = SST with viton seal G = 2” (50.8 mm) Remote: aluminum center section F = Ductile Iron (bsp) C = Santoprene with viton seal V = 2” (50.8 mm) Standard: stainless steel center section K = 3” (76.2 mm) Standard: aluminum center section H = 2 npt Alum Extended G = 2 bsp Alum Extended
* = BSP plastic in 1/2” (12.7mm) pumps >1” Plastic pumps flange connections 3” Aluminum pumps flange connections
(a i r m o t o r t y p e a n d m a t e r i a l )
WETTED PARTS SEATS BALLS DIAPHRAGM
D X X X X X
Diaphragm Pump
Pump Size Seats Balls/
Wetted
Parts
Checks
Diaphragms
4
HUSKY
Selection Guide
WE’VE GOT THE SOLUTION!
Proven reliability across many industries, Husky Air-Operated Double Diaphragm pumps expertly
supply and transfer fluids in both ink printing and manufacturing. With seven sizes and four
materials of construction, Graco has a pumping solution perfect for your application!
Graco’s large ported, high volume diaphragm pumps efficiently evacuate dispersion tanks,
or supply material to milling equipment in ink manufacturing. Smaller, more portable Husky
designs are better suited for batch dispensing high volume, low viscosity materials.
Supplying flexographic or gravure inks to printing fountains requires small, more portable Husky pumps that circulate the ink at a desired flow. Choose a pump with a dual inlet/outlet for added flexibility.
PRINTING
FLEXOGRAPHIC AND GRAVURE INKS
Up to 7 gpm (26 lpm) 58 lb/min* (29 kg/min)
Husky 307**
60-80 cps
*Assumes specific gravity of 1.0 ** Indicates an available dual inlet/outlet configuration
Up to 15 gpm (56 lpm) 125 lb/min* (56 kg/min)
Husky 515** Husky 716
Up to 40 gpm (151 lpm) 333 lb/min* (151 kg/min)
Husky 1040
Up to 75 gpm (283 lpm) 625 lb/min* (283 kg/min)
Husky 1590 Husky 2150 Husky 3275
3075157161040159021503275
MANUFACTURING
LITHOGRAPHIC AND LETTERPRESS INKS
Up to 7 gpm (26 lpm) 64 lb/min* (29 kg/min)
Husky 515 Husky 716 Up to 15 gpm
5,000 cps10,000 cps20,000 cps
(56 lpm)
Husky 1040
Husky 2150
*Assumes specific gravity of 1.1
Up to 15 gpm (56 lpm) 137 lb/min* (62 kg/min)
Husky 1040
Husky 1590 Husky 2150
Husky 2150
Up to 40 gpm (151 lpm) 366 lb/min* (166 kg/min)
Husky 1590 Husky 2150
Husky 2150 Husky 3275
Husky 3275
Up to 75 gpm (283 lpm) 687 lb/min* (311 kg/min)
Husky 2150 Husky 3275
Husky 3275
5
Piston Pumps For Letterpress & Lithographic Inks
PUMPING YOUR HIGHEST VOLUMES AND VISCOSITIES!
With higher pump pressures and flow rates, Graco priming
piston pumps handle a broad range of inks with ease.
They offer durability, power and reliability in any ink
manufacturing or printing application.
Ideal for INK Manufacturers & Printers
Low to high volume multiple press printers using • letterpress or lithographic inks
Ingredient supply to dispersion mixers•
Custom UV ink packages available•
Features
Three priming piston pump sizes – • 450 (1.2 gpm), 800 (2.8 gpm) and 2100 (7.5 gpm)
Maximum pressures of 3100 psi (213 bar) • when paired with one of five motors
Positive displacement, priming piston design provides • uniform and easily-controlled delivery
Extremely durable pump with long-life packing design, • and low maintenance
Evacuates from pails, drums and bins with ease•
KING BULLDOG SENATOR PRESIDENT
Produces up to 2400 psi (165 bar) when mounted to a 2100 pump
Produces up to 1200 psi (82 bar) when mounted to a 800 pump and 3100 psi (231 bar) when mounted to a 2100 pump
Produces up to 1900 psi (130 bar) when mounted to a 800 pump
Produces up to 1000 psi (68 bar) when mounted to a 450 pump
6
Selection Guide
CHOOSE THE RIGHT PUMP FOR YOUR APPLICATION
Whether you are supplying ink ingredients to a dispersion mixer
or finished inks to your printing press, Graco has a pumping solution!
Choose from our complete selection of pumps and packages for
transferring from pails, drums and bins.
PAILS
Up to 1 gpm (3.7 lpm)
9.6 lb/min* (4.3 kg/min)
• 10:1 President
DRUMS
Up to 1 gpm (3.7 lpm)
9.6 lb/min* (4.3 kg/min
• 10:1 President • 19:1 Senator
Up to 2.8 gpm (10.5 lpm)
27.5 lb/min* (12.4 kg/min)
• Viscount II 1900
• 31:1 Bulldog
• Viscount II 3100
BINS
Up to 1 gpm (3.7 lpm)
9.6 lb/min* (4.3 kg/min)
• 19:1 Senator
• Viscount II 1900
• 31:1 Bulldog
• Viscount II 3100
Up to 2.8 gpm (10.5 lpm)
27.5 lb/min* (12.4 kg/min)
• 19:1 Senator
• Viscount II 1900
• 31:1 Bulldog
• Viscount II 3100
Viscount II Hydraulic Motor
Replaces the King, Bulldog or Senator motors with the 800 or 2100 pump
Up to 7.5 gpm (28.3 lpm) 73 lb/min* (33.1 kg/min)
• 12:1 Bulldog
• Viscount II 1200
• 24:1 King
• Viscount II 2400
Up to 7.5 gpm (28.3 lpm) 73 lb/min* (33.1 kg/min
• 12:1 Bulldog
• Viscount II 1200
• 24:1 King
• Viscount II 2400
Saves up to 80%
on energy!
Check out the Return-On-Investment Analysis to learn how you can start saving with a Graco Viscount II hydraulic powered system!
7
Technical Specifications and Ordering Information
Name of Pump Senator 19:1 Viscount II 1900 Bulldog 31:1 Viscount II 3100
Lower size 800 800 800 800 Maximum fluid pressure 1900 psi (131 bar, 13.1 MPa) 1900 psi (131 bar, 13.1 MPa) 3100 psi (213 bar, 21.3 MPa) 3100 psi (213 bar, 21.3 MPa) Maximum motor inlet pressure 100 psi (air) (6.9 bar, 0.69 MPa) 450 psi (oil) (31 bar, 3.1 MPa) 100 psi (air) (6.9 bar, 0.69 Mpa) 750 psi (oil) (51.7 bar, 5.1 MPa) Flow rate @ 60 cpm 2.8 gpm (10.6 lpm) 2.8 gpm (10.6 lpm) 2.8 gpm (10.6 lpm) 2.8 gpm (10.6 lpm) Cfm or gpm required per gallon 24 cfm 4.3 gpm (16.2 lpm) 32 cfm 4.3 gpm (16.2 lpm) Fluid pump outlet size 1” npt (f) 1” npt (f) 1” npt (f) 1” npt (f) Motor inlet size 3/4” npt (f) 3/4” npt (f) 3/4” npt (f) 3/4” npt (f) Weight of pump 160 lb (73 kg) 177 lb (80 kg) 160 lb (73 kg) 177 lb (80 kg) Instruction manual 308351 308351 308351 308351
Bin Supply Senator 19:1 Viscount II 1900 Bulldog 31:1 Viscount II 3100
Pump 246941 246938 246940 246938 Air controls: FRL, 1/2” 217072 217072 Air run away control, 3/4” 224040 224040 Air speed control, 1/2”(f) 510441 510441 Floor stand (3” inlet) 222780 222780 222780 222780 Hydraulic controls* 236865 236865 Outlet hydraulic hose connector
1”(m) x 1-1/2”(f), 1500 psi rated
Not included Not included
55-Gallon Drum Supply Senator 19:1 Viscount II 1900 Bulldog 31:1 Viscount II 3100
Ram package with pump 234377 234378 234374 234378 Air run away control, 3/4” 224040 224040 Air speed control, 1/2” 510441 510441 Hydraulic controls* 236865 236865 Outlet hydraulic hose connector
1”(m) x 1-1/2”(f), 1500 psi rated
Not included Not included
Misc. Information Senator 19:1 Viscount II 1900 Bulldog 31:1 Viscount II 3100
Pump lower section 246939 246939 246939 246939 Ram plate replacement seals 165601 165601 165601 165601
*Hydraulic controls include hydraulic flow and pressure control, ball valves, 3 ft supply and return hose
19:1 Senator 19:1 Senator on
55 gallon ram
31:1 Bulldog Viscount II 3100 on
55 gallon ram
8
Name of Pump Bulldog 12:1 Viscount II 1200 King 24:1 Viscount II 2400
Lower size 2100 2100 2100 2100 Maximum fluid pressure 1200 psi (82.8 bar, 8.28 MPa) 1200 psi (82.8 bar, 8.28 MPa) 2400 psi (165 bar, 16.5 MPa) 2400 psi (165 bar, 16.5 MPa) Maximum motor inlet pressure 100 psi (air) (6.9 bar, 0.69 MPa) 750 psi (oil) (51.7 bar, 5.1 Mpa) 100 psi (air) (6.9 bar, 0.69 Mpa) 1500 psi (oil) (103 bar, 10.3 Mpa) Flow rate @ 60 cpm 7.5 gpm (28.4 lpm) 7.5 gpm (28.4 lpm) 7.5 gpm (28.4 lpm) 7.5 gpm (28.4 lpm) Cfm or gpm required per gallon 20 cfm 1.6 gpm (6 lpm) 25 cfm 1.6 gpm (6 lpm) Fluid pump outlet size 1-1/2” npt (m) 1-1/2” npt (m) 1-1/2” npt (m) 1-1/2” npt (m) Motor inlet size 3/4” npt (f) 3/4” npt (f) 3/4” npt (f) 3/4” npt (f) Weight of pump 142 lb (65 kg) 196 lb (89 kg) 160 lb (73 kg) 196 lb (89 kg) Instruction manual 308149 308149 308149 308149
Bin Supply Bulldog 12:1 Viscount II 1200 King 24:1 Viscount II 2400
Pump 246935 246937 246936 246937 Air controls: FRL, 1/2” 217072 217072 Air run away control, 3/4” 224040 224040 Air speed control, 1/2”(f) 510441 510441 Floor stand (3” inlet) 222780 222780 222780 222780 Hydraulic controls* 236865 236865 Outlet hydraulic hose connector
1”(m) x 1-1/2” (f), 1500 psi rated
Not included Not included
55-Gallon Drum Supply Bulldog 12:1 Viscount II 1200 King 24:1 Viscount II 2400
Ram package with pump 234371 234376 234372 234376 Air run away control, 3/4” 224040 224040 Air speed control, 1/2”(f) 510441 510441 Hydraulic controls* 236865 236865 Outlet hydraulic hose connector
1”(m) x 1-1/2” (f), 1500 psi rated
Not included Not included
Misc. Information Bulldog 12:1 Viscount II 1200 King 24:1 Viscount II 2400
Pump lower section 246934 246934 246934 246934 Ram plate replacement seals 165601 165601 165601 165601
*Hydraulic controls include hydraulic flow and pressure control, ball valves, 3 ft supply and return hose
12:1 Bulldog Viscount II 2100 24:1 King Viscount II 2400 on
55 gallon ram
9
Technical Specifications and Ordering Information
Piston Pumps President 20:1
Lower size 450 Maximum fluid pressure 2000 psi (140 bar. 14 MPa) Maximum motor inlet pressure 100 psi ( 7 bar, 0.7 MPa) Flow rate @ 60 cpm 1.2 gpm (4.5 lpm) Cfm or gpm required per gallon 35 cfm Fluid pump outlet size 3/4” npt (f) Motor inlet size 1/2” npt (f) Weight of pump 50 lb (22.7 kg) Instruction manual 308017
Bin Supply President 20:1
Pump 246933 Air controls: FRL, 3/8”(f) 110150 Floor stand (3” inlet) 222780 Air run away control, 3/4”(f) 224040 Air speed control 1/2”(f) 510441
55-Gallon Drum Supply President 20:1
Ram package with pump and air regulator
Air run away control, 3/4”(f) 224040 Air speed control, 1/2”(f) 510441
234369
Floor Mount
12:1 Bulldog with 2100 pump
Ram Mount
31:1 Bulldog with 800 pump
BINS
55-Gallon Pail Supply President 20:1
Cart package with pump 234370 Air run away control, 3/4”(f) 224040 Air speed control, 1/2”(f) 510441
Misc. Information President 20:1
Pump lower section 246932 Ram plate replacement seals 165601
DRUMS
Cart Mount
10:1 President with 450 pump
Available with hydraulic or pneumatic motors!
20:1 President 20:1 President
10
PAILS
on 5 gallon cart
Cost Savings That Are Hard To Beat
A
C
D
B
CHOOSE HYDRAULIC AND SAVE!
Unlike pneumatic, hydraulic motors continually reuse the oil required to cycle the motor,
making hydraulic technology the most efficient solution for pumping ink!
A. Hydraulic power pack – Consists mainly of oil reservoir,
electric motor and variable volume/pressure-compensated hydraulic pump.
B. Supply and return lines – Supplies high pressure oil to the
hydraulic ink pump and returns the used oil.
C. Hydraulic regulator and flow control – Controls the
pressure and flow of oil to the hydraulic motor which, in turn, controls the outlet pressure and cycle rate of the ink pump.
D. Hydraulic motor – The Viscount II uses a controlled
volume of oil, at a specific pressure, to duplicate the fluid flow and pressures in a pneumatic system. The controlled oil is then circulated back to the power pack for reuse.
Note: Pneumatic motors exhaust the compressed air into the atmosphere after cycling the pump.
Return-On-Investment Analysis
PNEUMATIC PUMPS HYDRAULIC PUMPS
2000 psi pneumatic pump @ 100 psi inlet air pressure 2000 psi hydraulic pump @ 1300 psi inlet oil pressure
Number of pumps
Total ink pumped per day per pump (gal)
Total ink used per day
CFM of air per gallon of ink
Total CFM = CFM/gal x total ink used per day
Horsepower (hp) = total cfm ÷ 4
Daily power consumption (kW/hr) = total hp ÷ 7.46
Energy cost = daily power consumption x kW rate
x
=
x
=
4
1,200
4,800
18 cfm
86,400 cfm
21,600 hp
2,895 kW/hr
$180.97
4
1,200
4,800
1.60 gal
7,680 gal
6,853 hp
919 kW/hr
$57.41
Hydraulic Conversion Kit
Convert your pneumatic pump to a Viscount II hydraulic pump today! Just contact your Graco Distributor and ask for part number 15D433.
Number of pumps
x
Total ink pumped per day per pump (gal)
=
Total ink per day
x
Gallon of oil per gallon of ink
=
Total oil = gallons of oil per gallon of ink x total ink used per day
Horsepower = (maximum oil pressure x total oil) ÷ (1714 x 0.85)
Daily power consumption (kW/hr) = total hp ÷ 7.46
Energy cost = daily power consumption x kW rate
Daily energy cost savings
Production days per year
$123.56
365
ANNUAL ENERGY SAVINGS USING HYDRAULICS
$45,096
Kilowatt rate of $0.06 is used in calculation
11
ABOUT GRACO
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.
GRACO LOCATIONS
MAILING ADDRESS
P.O. Box 1441 Minneapolis, MN 55440-1441 Tel: 612-623-6000 Fax: 612-623-6777
AMERICAS
MINNESOTA
Worldwide Headquarters Graco Inc. 88 -11th Avenue N.E. Minneapolis, MN 55413
EUROPE
BELGIUM
European Headquarters Graco N.V. Industrieterrein-Oude Bunders Slakweidestraat 31 3630 Maasmechelen, Belgium Tel: 32 89 770 700 Fax: 32 89 770 777
ASIA PACIFIC
AUSTRALIA
Graco Australia Pty Ltd Suite 17, 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel: 61 3 9467 8558 Fax: 61 3 9467 8559
CHINA
Graco Hong Kong Ltd. Shanghai Representative Office Room 118 1st Floor No.2 Xin Yuan Building No.509 Cao Bao Road Shanghai, P.R. China 200233 Tel: 86 21 649 50088 Fax: 86 21 649 50077
INDIA
Graco Hong Kong Ltd. India Liaison Office Room 432, Augusta Point Regus Business Centre 53 Gurgaon, Haryana, India 122001 Tel: +91 124 435 4208 Fax: +91 124 435 4001
JAPAN
Graco K.K. 1-27-12 Hayabuchi Tsuzuki-ku Yokohama City, Japan 2240025 Tel: 81 45 593 7300 Fax: 81 45 593 7301
KOREA
Graco Korea Inc. Shinhan Bank Building 4th Floor #1599 Gwanyang-Dong, Dongan-Ku, Anyang-Si, Gyunggi-Do, Korea 431-060 Tel: 82(Korea) 31 476 9400 Fax: 82(Korea) 31 476 9801
SALES/
DISTRIBUTION/
SERVICE
North America
Customer Service
800-328-0211
Fax 877-340-6427
Call today for product information or to request a demonstration.
877-84GRACO (1-877-844-7226) or visit us at www.graco.com.
Graco Inc. is registered to I.S. EN ISO 9001
©2003-2009 Graco Inc. 300627 Rev. D 4/09 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademark s of their respe ctive owners.
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