Page 1
PRODISPENSE
™
PROVEN QUALITY. LEADING TECHNOLOGY.
Accurately and quickly dispenses preset
amounts of oil, grease and water
FINISHING
Page 2
Compatible Fluids
Radiator Fluid
Crankcase Oil
Grease
Inks
Lacquers
Power Steering Fluid
Brake Fluid
Transmission Fluid
Windshield Wash
Hydraulic Fluids
Key Applications
Construction Equipment
Farm Equipment
Lawn and Garden
Furniture Manufacturing
Engine Manufacturing: Truck & Bus,
Motorcycle, Lift Truck/Forklifts
Graco’s ProDispense is a
COST-EFFECTIVE and USER-FRIENDLY
electronic system that dispenses preset
amounts of fluids. The ProDispense system
allows durable goods manufacturers to
QUICKLY and ACCURATELY fill cavities
with oil, grease or water in assembly line
environments where accurate dispensing is
essential. ProDispense can deliver up to three
different fluids at multiple dispense points,
and accurately measure flow.
Fast and Accurate Dispensing
PART NO. 244561
• 250 Recipes
• Reporting capability tracks volume and usage
• Return on investment assures that
ProDispense quickly pays for itself
• EasyKey™ pad provides simple operation
and data entry
• Manual or automatic dispense
• User-friendly FloSync™ Controller menu
navigation
Page 3
ProDispense System Components
Stop
Start
Manual/
Automatic
Dispense
Remote Operator
Station
50 extra feet of cable allows
the controller to be in a room
separate from the fluid panels
Easy Installation
Installation is easy and integrates
seamlessly with other Graco pumps.
FloSync™ Controller
Provides user-friendly menu navigation and data input.
EasyKey™ pad
Large keys and universal icons
allows for easy data entry.
Flow rate .25-4 gpm (.95-15 lpm)
Viscosity range 10 wt oil - #2 grease
Accuracy ± 1/2 % on dispenses
over one gallon
Resolution 4.73 cc/pulse
Working pressure 1500 psi
Porting sizes
Inlet 1/2" npt(f)
Outlet 1/2" npt(f)
OIL
Flow rate .2-1 gpm (.76-3.8 lpm)
Viscosity range 20 – 5000 cps
Accuracy ± 3% on dispenses
over 12 cc
Resolution .119 cc/pulse
Working pressure 3000 psi
Porting sizes
Inlet 1/4" npt(f)
Outlet 3/8" npt(m)
Air inlet 1/4" npt (f)
GREASE
Flow rate .25-4 gpm (.95-15 lpm)
Viscosity range 1 – 20 cps
Accuracy ± 3% on dispenses
over one gallon
Resolution 25 cc/pulse
Working pressure 250 psi
Porting sizes (inlet) 1/2" npt(m)
(outlet) 1/2" npt(m)
WATER, ANTIFREEZE
Page 4
Set up and operate the system in four easy steps!
Easy Recipe Set-up
Easy Fluid Set-up
1
2
3
4
Monitor Dispenses
Dispense Total Summary
Easy Recipe Set-up
• Delivers up to three different fluids at
multiple dispense points simultaneously
• Dispense quantities as low as 1 oz (30 cc)
• 250 different recipes to choose from
1
Easy Fluid Set-up
• Recipe set-up options are available in
standard or metric units
• Multiple panel options provide the ability
to dispense virtually any material
2
Monitor Dispenses
Accurately measure and select dispense
quantities three ways:
• Manual
• Preset recipe
• Bar code system
3
Dispense Total Summary
• On screen reporting or printed reports
are available to track daily usages
4
Fluid1 Fluid2 Fluid3
Target Amount 001.50 003.75 025.00
Gal Qt oz
System Fluids Recipes Meters
FLUID SETUP
Units of Measure:
1=cc 2=oz 3=Qt 1 2 3
4=Ltr 5=Gal
Tolerance (%) 4 5 3
Timeout Value (min) 10 20 10
K-factor (cc/pulse) 04.730 00.119 25.000
System Fluids Recipes Meters
RECIPE 1 SETUP
Type in 0 for target amount if fluid
is not used for this recipe.
Fluid1 Fluid2 Fluid3
FLUID DISPENSE ID# 1234
Fluid 1 Fluid 2 Fluid 3
Idle Disp'ng Idle
Target 001.50 gal 003.75 qt 025.00 oz
Actual 001.50 gal 003.75 qt 025.00 oz
Tolerance % 4 5 3
Deviation % 0 0 0
Run Totals Alarms
Fluid Totals
Fluid # Resettable Grand
1 000100.0 gal 001000.0 gal
2 002000.0 gal 020000.0 gal
3 030000.0 gal 300000.0 gal
Last Reset
Date: 27/03/01
Time: 15:20
Press ENTER and CLEAR to reset totals.
Run Totals Alarms
Page 5
ProDispense pays for itself!
Tank Capacity
Time to Fill Tank
Worker Compensation
Cycles Per Day
Total Labor Cost
Working Days Per Year
Annual Cost
X
=
X
X
=
Additional Benefits
• Improved quality as a result of increased dispense accuracy.
• Less rework and warranty claims.
X
=
X
X
=
X
=
X
X
=
X
=
X
X
=
4 gal
10 min
$50/hr or
85¢/min
$50/hr or
85¢/min
10
10
4 gal
$85
250 250
$21,250
1 min
$8.50
$2,125
Typical Savings with
ProDispense: $19,125
Manual Fill ProDispense Manual Fill ProDispense
Typical Scenario Typical Scenario Calculator Calculator
Return-on-Investment
Use this exclusive return-on-investment analysis tool to see exactly how much your manufacturing process
currently costs you, where there is waste, and best of all, how quickly a Graco ProDispense pays for itself.
=
–
Your Savings with
ProDispense: $
=
–
Page 6
Ordering Information
244561 ProDispense FloSync™Controller
Choose one to three fluid panels.
Order feed equipment separately.
Standard Fluid Panels
244599 Oil Fluid Panel
244600 Water Fluid Panel
244601 Grease Fluid Panel
Special Fluid Panels
246839 Helical Meter Panel
For high viscosity materials
246837 G3000HR Meter Panel
For small dispenses
246838 No Meter
For unique applications where special fluid
monitoring is required. Meter must be ordered
separately.
Accessories
239873 Printer Kit
Includes 113774 printer and 25 ft.
(7.6 m) 192491 power cable
514037 Printer Paper
456
123
789
.0
EasyKey
TM
ProDispense Typical Installation
Air-Operated
Double-Diaphragm Pump
Remote Operator
Station
55 Gallon
(200 Liter) Drum
Flo-Sync™ Controller
with EasyKey™ Pad
Dispense
Nozzle
Fire-Ball®
Pump
Pump
Note: Feed pumps and dispense assemblies provided by distributors.
Page 7
Technical Specifications
Power Requirements
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-265 VAC .25 amp maximum
50 or 60 Hz
Materials
Number of fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 fluids
Totalizers
Last dispense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All 3 materials
Resettable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All 3 materials
Grand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All 3 materials
Recipes
Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Dimensions (controller only)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 lb. (5.67 kg)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 in. (30.5 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.2 in. (56.4 cm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 in. (25.4 cm)
Display size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.40 in. (6.1 m) x 4.40 in. (11.1 m), 128 x 240 pixels
Fluid Stations
Cable lengths (for all fluid panels)
Meter signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ft. (15.24 m)
Solenoid signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 ft. (15.24 m)
Remote operator station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ft. (3.05 m)
Oil
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.25-4 gpm (.95-15 lpm)
Viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 wt oil - #2 grease
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .± 1/2 % on dispenses over one gallon
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.73 cc/pulse
Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1500 psi
Porting sizes (inlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2" npt(f)
(outlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2" npt(f)
Grease
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.2-1 gpm (.76-3.8 lpm)
Viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 – 5000 cps
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .± 3% on dispenses over 12 cc
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.119 cc/pulse
Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3000 psi
Porting sizes (inlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4" npt(f)
(outlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/8" npt(m)
Air inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4" npt (f)
Water, Antifreeze
Flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.25-4 gpm (.95-15 lpm)
Viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 – 20 cps
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .± 3% on dispenses over one gallon
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 cc/pulse
Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 psi
Porting sizes (inlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2" npt(m)
(outlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2" npt(m)
Approvals
ETLul
ETLc
CE
Page 8
ABOUT GRACO
PROVEN QUALITY. LEADING TECHNOLOGY.
Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle
lubrication, commercial and industrial settings.
The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology which set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.
©2001-2003 Graco Inc. 300543 Rev. C 12/03 Printed in U.S.A.
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.
Sales/Distribution/Service North America
Industrial Customer Service
800-328-0211
FAX 877-340-6427
Industrial Product Information/Demonstration
1-877-84GRACO (1-877-844-7226)
FAX 612-378-3597
Graco Inc. is registered to I.S. EN ISO 9001
GRACO HEADQUARTERS
All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
AMERICAS
MINNESOTA
Worldwide Headquarters
Graco Inc.
88-11th Avenue N.E.
Minneapolis, MN 55413
MAILING ADDRESS
P.O. Box 1441
Minneapolis, MN 55440-1441
Tel 612 623-6000
Fax 612 623-6777
EUROPE
BELGIUM
European Headquarters
Graco N.V.
Industrieterrein - Oude Bunders
Slakweidestraat 31
3630 Maasmechelen, Belgium
Tel 32 89 770 700
Fax 32 89 770 777
ASIA PACIFIC
JAPAN
Graco K.K.
1-27-12 Hayabuchi
Tsuzuki-ku
Yokohama City, Japan 2240025
Tel 81 45 593 7300
Fax 81 45 593 7301
CHINA
Graco Hong Kong Ltd.
Representative Office
Room 118 1st Floor
No. 2 Xin Yuan Building
No. 509 Cao Bao Road
Shanghai, P.R.China 200233
Tel 86 21 649 50088
Fax 86 21 649 50077
KOREA
Graco Korea Inc.
Choheung Bank Bldg, 4th Floor
#1599, Gwanyang-Dong, Dongan-Ku
Anyang-Si, Gyunggi-Do, Korea
431-060
Tel 82 31 476 9400
Fax 82 31 476 9801
GRACO INC.
P.O. Box 1441
Minneapolis, MN 55440-1441
PRODISPENSE
™
Call today for product information or to request a demonstration.
1. 87 7. 8 4 G R A C O (1-877-844-7226) or visit us at www.graco.com.
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