Graco 300532EN-I User Manual

Therm-O-Flow
Bulk Hot Melt Systems
®
Therm-O-Flow. Any Hot Melt Material. Any Time.
The most advanced technology on the market
With throughput capability 200% better than the leading competitor, Therm-O-Flow
®
bulk hot melt systems from Graco outperform the competition time after time and provide the best performing industrial bulk melt systems on the market.
Therm-O-Flow’s advanced temperature control capability virtually eliminates overheated material, resulting in better adhesive quality and reduced rework due to degraded material.
Graco offers a complete line of Therm-O-Flow bulk hot melt systems and “point of use” melt systems – each can be configured to fit your specific application.
Low/Empty Level Sensors
Standard on every system. Adjustable, so you never run out of material unexpectedly.
Advanced Display Module
Easy-to-use, graphic-based control screens reduce training time. Data downloads allow for better process monitoring and control.
Six connection points for the 12 customer defined heat zones
Optional Light Tower Accessory
Lets operator know the unloader status from a distance, indicating readiness, alarms and warnings
Merkur® and NXT® Air Motor Technology
Provides quiet, reliable, efficient operation, along with the right amount of power for the application
Integrated Drum Air Blow-Off
Reduces downtime with quick, easy drum changes
Precision Temperature Control
Ensures consistent processes with accurate temperature control of up to 12 customer defined heat zones
Lets you control motor, ram and blow-off air independently
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Therm-O-Flow 200 (55 gal)
Large Ram Cylinders
Increases pump loading and flow rate capability for high viscosity materials
Severe-Duty™ Check-Mate® Pump
For trouble-free long life and reliable material movement
Heated Platen
Smooth, finned or Mega-Flo options promote high melt rate and easy cleanup
Caster Kit
Easy-to-maneuver casters are sold as a kit for the 5 gallon system
Improve Your Productivity and Throughput
Applications:
• Insulating glass
• Automotive interiors
• RV lamination
• Window manufacturing
• Cable manufacturing
• Furniture assembly
• Door lamination
• Bookbinding
• Tape and label manufacturing
• Solar panels
• Resin binding
• Advanced composites
• And more...
Materials:
• Butyl rubber
• Epoxies
• Ethylene vinyl acetate (EVA)
• Polyamide
• Polyurethane reactive (PUR)
• Pressure sensitive adhesives (PSA)
• Polyisobutylene (PIB)
• Prepreg resin mixes
• Warm melt sealers
• And others...
Why Therm-O-Flow?
Improve process efficiency
• Automatic electric crossover eliminates downtime with tandem units – you keep production running while you change drums or pails
• Sensors signal when drums are getting low or empty, and more material is needed
• Pump throat seals and plate seals are the only wear components on Therm-O-Flow and can be changed in less than one hour
• New packing and pump rod designs extend the maintenance cycle at least seven times
• Heated platens have cast-in heaters which never need to be replaced – and carry a lifetime warranty
• Material totalizers simplify preventive maintenance scheduling
Improve production capacity
• Patented Mega-Flo™ Platen offers greater throughput while reducing material waste compared to a standard finned platen
• Eliminates need for lengthy oven melting of solid or high viscosity resins — melts resins on demand, only what you need
• Automatic daily startup without delay — Therm-O-Flow is ready when the shift starts
• Use downloadable operating data to monitor and control your process, reducing unplanned downtime and increasing process efficiency
Therm-O-Flow 20 (5 gal)
Reduce energy costs
• Temperature setback conserves energy during production breaks and prevents material charring
• Inactivity shutoff saves energy costs, promotes safety and prevents material charring
Support environmental initiatives
• Built-in runaway control automatically shuts down supply system in event of component failure or empty drum
• The quiet, low-noise NXT Air Motor operates around 87 decibels, while other comparable motors operate up to 103 decibels
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