Graco 262927, ToughTek M680a, 24T834, 262926, 24T835 Instructions Manual

Instructions-Parts

ToughTek

ToughTek ToughTek

High

performance,

High High

performance, performance,

and

epoxies.

and and

epoxies. epoxies.

Important

Important Important
Readallwarningsandinstructionsinallmanuals.Save Save
instructions.

instructions. instructions.

See page 6 for models and approvals
information.

1000 psi (7 MPa, 69 bar) Maximum
Fluid Working Pressure

150 psi (1.0 MPa, 10 bar) Maximum Air
Inlet Pressure

100 psi (0.7 MPa, 7 bar) Maximum
Pump Air Regulator Pressure

M680a

M680a M680a

high

output

high high

output output

For

professional

For For

professional professional

Safety

Safety Safety

Instructions

Instructions Instructions

Mortar

Mortar Mortar

Sprayer

Sprayer Sprayer

332612C

EN

spray

spray spray

use

use use

packages

packages packages

only.

only. only.

for

high

for for

viscosity

high high

viscosity viscosity

Save

materials,

materials, materials,

all

all all

such

as

such such

mortars,

as as

mortars, mortars,

mastics,

mastics, mastics,

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

RelatedManuals................................................2

Warnings...........................................................3

Models...............................................................6

ComponentIdenti󰘰cation.....................................8

Overview.....................................................8

Details.........................................................9

MortarSprayApplicator................................10

HTX680(InternalAir)Applicator...................11

SystemComponents....................................12

Grounding..........................................................13

Setup.................................................................14

PressureReliefProcedure..................................15

WetOuttheSystem............................................16

MixtheMaterial..................................................19

PrimewithMortarorEpoxy.................................20

Spray.................................................................22

PreventPackout..........................................22

BeforeStartingorStoppingMaterial

Flow..............................................22

Spraying......................................................22

SprayAdjustments(MortarSpray

Applicator)............................................24

AirFlowValveAdjustment............................24

MaterialFlowAdjustments............................24

SprayTechniques........................................25

InstallingNozzleRetainingCap.....................25

MaterialCompatibility...................................25

SprayAdjustments(HTX680Applicator).............26

Flush.................................................................27

DisassembleandCleanthePump(Daily).............30

Shutdown...........................................................33

Maintenance......................................................33

PreventativeMaintenance............................33

DailyMaintenance.......................................33

CorrosionProtection....................................34

CartMaintenance.........................................34

Troubleshooting..................................................35

Repair................................................................37

ReplacePumpComponents.........................37

ReplaceAirMotor........................................37

ReplacePumpLower...................................37

Parts..................................................................38

Accessories........................................................44

TechnicalSpeci󰘰cations......................................45

GracoStandardWarranty....................................48

Related

Related Related

Manualsareavailableatwww.graco.com.

ComponentmanualsinEnglish:

Manual

Manual Manual
332651
332767

332768
312796NXTAirMotorsInstructions-Parts
332649PumpLowerInstructions-Parts
332650PumpInstructions-Parts

Manuals

Manuals Manuals

Description

Description Description
MortarSprayingTips
MortarSprayApplicatorsOperation-

Parts
HTX680ApplicatorOperation-Parts

2

332612C

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.

•Holdapplicator󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.

Stop

•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Tohelp

Grounding

ifstaticsparkingoccursoryoufeelashock. ..Donotuse

instructions.

Warnings

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate

immediate immediate

•Donotpointdispensingdeviceatanyoneoratanypartofthebody.

•Donotputyourhandoverthe󰘱uidoutlet.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure
checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

surgical

surgical surgical

HAZARD

HAZARD HAZARD

treatment.

treatment. treatment.

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

whenyoustopdispensingandbeforecleaning,

Get

332612C 3

Warnings

WARNING

WARNING WARNING

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MOVING

MOVING MOVING

MISUSE

MISUSE MISUSE

PARTS

PARTS PARTS

HAZARD

HAZARD HAZARD

Technical

HAZARD

HAZARD HAZARD

Data

Data Data

Pressure

inallequipmentmanuals.

Relief

Relief Relief

Procedure

Procedure Procedure

whenequipmentisnotinuse.

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure

TOXIC

TOXIC TOXIC

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

PERSONAL

PERSONAL PERSONAL

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

SUCTION

SUCTION SUCTION

Powerfulsuctioncouldcauseseriousinjury.

FLUID

FLUID FLUID

guidelines.

manufacturer.

OR

OR OR

PROTECTIVE

PROTECTIVE PROTECTIVE

HAZARD

HAZARD HAZARD

Pressure

FUMES

FUMES FUMES

Relief

Procedure

Relief Relief

Procedure Procedure

HAZARD

HAZARD HAZARD

EQUIPMENT

EQUIPMENT EQUIPMENT

anddisconnectallpowersources.

•Neverplacehandsnearthepump󰘱uidinletwhenpumpisoperatingorpressurized.

4

332612C

Warnings

Material

Material Material

Somematerialsmaybecomeself-ignitingifapplied
toothick.Readmaterialmanufacturer’swarningsand
materialMSDS.

Changing

Changing Changing

Changingthematerialtypesusedinyourequipment
requiresspecialattentiontoavoidequipmentdamage
anddowntime.

•Whenchangingmaterials,󰘱ushtheequipment
multipletimestoensureitisthoroughlyclean.

•Alwayscleanthe󰘱uidinletstrainersafter󰘱ushing.

•Checkwithyourmaterialmanufacturerforchemical
compatibility.

•Whenchangingbetweenepoxiesandurethanes
orpolyureas,disassembleandcleanall󰘱uid
componentsandchangehoses.

Self

ignition

Self Self

- --ignition ignition

Materials

Materials Materials

NOTICE

NOTICE NOTICE

332612C 5

Models

Models

Models Models

Model

9

9 9

Includes

Includes Includes

:

: :

262927

262927 262927

262909

262909 262909

262926

262926 262926

Model Model

24T834

24T834 24T834

24T835

24T835 24T835

24T836

24T836 24T836

24T837

24T837 24T837

PumpinstalledonCart

24T837

BasicSparePartsKit

1

2

(includedintoolbox)

FeedHopper24T853

3

Standard35ft(1.7m)
HoseBundle24T852

FlexApplicator24T947

4

5

HTX680Manifold

Applicator24U209

AdditionalSpareParts

6

7

Additional25ft(7.6m)

HoseKit24R254

1

Includesairmotor,stainlesssteelpumplower,zerocavityreliefvalve,1in.malecamlockoutlet,aircontrols,

8

✔✔✔✔✔✔✔

✔✔✔✔✔✔✔

✔✔✔✔

✔✔✔✔✔

✔✔✔

✔✔✔

✔

✔

andthetwowheelcart.

2

Includesgasketsforcamandgroove󰘰ttings,completepumprepairsoftsealkit,andpilottuberepair󰘰ttings.

3

Includes10gallon(38liter)stainlesssteelhopper,hoppermounting,straightand90degree2inchfemale

camlockoutlet.

4

Fluidhoseportionofkitincludes1in.x25ft󰘱uidhose,3/4x10ft󰘱uidwhiphose,stainlesssteelshutoffball
valve,and󰘱uidcamlockends.Airlineportionofkitincludes38ftairlinewithpumppilotline,airlinequick
disconnects,andmeshwrap.Includes6milpolyurethanebagtubesfor󰘱uidlinesandairlines.

5

Flexapplicatorincludes23in.(58cm)󰘱exiblehosewithcamlock󰘱uidinlet,angledsprayhead,sprayair
volumecontrol,sprayairshutoffvalve,andmotorpilotsignalcontrolvalve,adjustablepositioncenterair
injectiontube,rubbertipretainer,andinclude3tipsizes.Flexapplicatorisforuseinlowpressuresprayingof
materialsthatpackouteasilyandthatwillbe󰘰nish-troweled.

6

HTX680includescamlock󰘱uidinlet,angledaluminumsprayhead,sprayairvolumecontrol,sprayairshut
offvalve,andmotorpilotsignalcontrolvalve.HTX680usesventuri-typeairinjection󰘱uidnozzlesand
aluminumscrewontipretainer.Includesfournozzlesizes,aFineFinishadapter,andfourFineFinishtips.
HTX680isforuseinmediumpressuresprayofmaterialsthatdonotpackouteasily.

7

Additionalsparepartsoptionincludes󰘱exapplicatorandpoleapplicatorparts(rubberretainer,3/16,4/16,
8/16,9/16in.tips,andairtubeo-ring),HTXapplicatorparts(nozzleretainerand4mm,6mm,8mm,10mm
nozzlesand1/8,1/4,3/8,5/16in.FineFinishdiscs,aircheckvalve,andspoolo-rings),andpumprebuildkit.

8

Extendstotallengthto60ft(18.3m).Includes25ftx1in.󰘱uidhosewithcamlock󰘱uid󰘰ttings,and25ftair
hoseassemblywithhosequickdisconnectsandpilottube.

9

SeeParts,page38,fordetailsregardingwhatisincludedwitheachmodel.

6 332612C

Models

II 2 G Ex h IIA T5 Gb

Agency

Agency Agency

Model

Model Model

262927

262909

262926

24T834

24T835

24T836

24T837

Approvals

Approvals Approvals

Certi󰘰cation

Certi󰘰cation Certi󰘰cation

332612C

7

ComponentIdentication

AA

AB

AC

AD

AE

AF

AGAHAI

AJ

AK

AK

ti21568a

Component

Component Component

Overview

Overview Overview

Identi󰘰cation

Identi󰘰cation Identi󰘰cation

Figure1

Key:

Key: Key:

AAMaterialHopper

ABAirMotor

AC

AD

AEApplicator

AF

Lower

Cart

MaterialHose(connectspumptowhip
hose)

AG

AH

AI

AJ

AK

MaterialWhipHose

AirSupplytoApplicator(forAirAssistand
AirMotorON/OFFPilotValve),shown
disconnected

ReturnAirtoAirMotorON/OFFPilotValve

SystemAirInlet

Optionalhoseextension

8 332612C

ComponentIdentication

Details

Details Details

DetailedView
Figure2

Key:

Key: Key:

A

B

CAirPressureReliefValve

D

E

FMotorAirPressureRegulatorAdjustment

GPilotBallValve(starts/stopsAirMotor)

HMotorAirPilotValve

J

KAirAssistTube

L

AirInlet,3/4npt(f)Claw(Chicago)Fittings

BleedTypeMasterAirValve(required)

AirFilter(40micron)

MotorAirPressureGauge

Knob

ZeroCavityReliefValve

GroundingWire,required(see

Grounding,page13)

M

N

P

R

S

TApplicatorTipAssembly

U

V

W

X

Y

NeedleValveforAirAssistFlowControl

AirSupplyQuickDisconnecttoApplicator
AirInletQuickDisconnect(W)

FluidOutlet,1in.MaleCamlockFitting

PackingNut/WetCupunderSpringGuard

AirAssistNozzlePositionAdjustment
Screw

AirAssistShutoffBallValve

ApplicatorMaterialSupplyBallValve

ApplicatorAirInletQuickDisconnect

PilotValveSignalfromApplicatorPilot
Valve(G)

WhipCheckHoseSafetyCable

332612C 9

ComponentIdentication

CC

CD

CE

CF

CB

CA

U

M

Mortar

Mortar Mortar

Figure3

Key:

Key: Key:
M
U
CA
CBAirNeedle(adjustableposition)
CCAirNeedleRetainingScrew
CD
CETip(Nozzle)
CF

Spray

Spray Spray

NeedleValveforAirAssistFlowControl
AirAssistShutoffBallValve
AirAssistAirLine

FluidHousing

RubberTipRetainer

Applicator

Applicator Applicator

10 332612C

ComponentIdentication

DD

DB

DG

DA

DE

DF

U

M

DC

HTX

HTX HTX

680

(Internal

680 680

(Internal (Internal

Air)

Applicator

Air) Air)

Applicator Applicator

Figure4

Key:

Key: Key:

M
U
DAAirAssistAirLine
DB
DCTip(Nozzle)
DDTipRetainer
DE
DF
DG

NeedleValveforAirAssistFlowControl
AirAssistShutoffBallValve

FluidandAirManifold

AirCheckValve
FluidInletSwivel
Handle

332612C

11

ComponentIdentication

System

System System

* Required system components.

Toavoidtippingover,ensurecartisona󰘱atand
levelsurface.Failuretodosocouldresultininjury
orequipmentdamage.

Bleed

* **Bleed Bleed

•Besurethevalveiseasilyaccessiblefromthe

applicator.

•Requiredinyoursystemtorelieveairtrapped

betweenitandtheairmotorwhenthevalveis
closed.

–Opentosupplyairtothemotor.

–Closetoshutoffairtothemotorandbleedany

trappedairfromthemotor.

Air

* **Air Air

Components

Components Components

Type

Type Type

Pressure

Pressure Pressure

Master

Master Master

Relief

Relief Relief

Air

Valve

Air Air

Valve Valve

Valve

Valve Valve

(C)

(C) (C)

Air

Regulator

Air Air

Regulator Regulator

Adjustsairpressuretothemotorand󰘱uidoutlet
pressureofpump.Readairpressureongauge(E).

Zero

* **Zero Zero

Openvalvetorelievepressureifpumporhose
packoutoccurs.Closevalvewhenspraying.

(B)

(B) (B)

Topreventmaterialhardeninginzerocavityrelief
valve,󰘱ushthevalveaftereverytimeitisused.
SeeFlush,page27.

Toavoidskininjectionandsplashing,never
openacamlockhoseorapplicator󰘰tting
whilethereispressureinthe󰘱uidline.See

PressureReliefProcedure,page15.

Cavity

Cavity Cavity

Adjustment

Adjustment Adjustment

Relief

Relief Relief

Valve

Valve Valve

NOTICE

NOTICE NOTICE

(F)

(F) (F)

(J)

(J) (J)

Automaticallyopenstorelieveairpressureifset
pressureexceedspresetlimit.

Air

Filter

Air Air

Filter Filter

Removesharmfuldirtandwaterfromcompressed
airsupply.

(D)

(D) (D)

12

332612C

Grounding

L

ti21630a

ti1102

Grounding

Grounding Grounding

Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.

Tools

Required

Tools Tools

Required Required

•Groundingwiresandclampsforpails

•Two5gallon(19liter)metalpails

1.Connectthegroundwire(L),PartNo.262908,to
thegroundstudontheairmotor.

2.Connecttheotherendofthegroundwiretoa
trueearthground.

3.Groundtheobjectbeingsprayed,󰘱uidsupply
container,andallotherequipmentinthe
workarea.Followyourlocalcode.Useonly
electricallyconductiveairand󰘱uidhoses.

4.Groundallsolventpails.Useonlymetalpails,
whichareconductive,placedonagrounded
surface.Donotplacepailonanon-conductive
surface,suchaspaperorcardboard,which
interruptsgroundingcontinuity.

Figure6

GroundingWire
Figure5

332612C 13

Setup

R

ti21631a

B

A

ti21575a

Setup

Setup Setup

Tools

Required

Tools Tools

Required Required

•Twoadjustablewrenches

•Non-sparkinghammerorplasticmallet

1.Groundsprayer.SeeGrounding,page13.

2.CheckThroatSealLiquid(TSL)levelinpacking
nut(R).Fill1/2fullwithTSL.

9.Wrapblue,velcro,camlockretainingstraps
aroundeachcamlockconnectiontosecure.

Note

NOTE:

NOTE: NOTE:
betweenthehopperandpumplower,the
camlockatthepumpoutlet,thecamlocks
onthe󰘱uidhoses,andthecamlockon
theapplicatorinlet.Theretainingstraps
shouldbetightandmustnotbeableto
slideoffcamlock.

10.Goingfromapplicatorbacktothesystem,wrapa
ziptiearoundallhoseseveryfewfeettosecure
themtogether.

11.Connectairsupplyhose:

a.Closebleedtypemasterairvalve(B).

b.Expandendofwhipcheckcable(Y)and

slideitovertheendofyourairhose.

c.Connectairsupplyhoseto3/4npt(f)claw

󰘰ttingsairinlet(A).

d.Installsafetyclipsinclaw󰘰ttings.

Thisincludesthetwocamlocks

Figure7

3.Attach1in.x25ftelectricallyconductive󰘱uid
hosetopumpoutlet.

Note

NOTE:

NOTE: NOTE:
connectedtotheendofthe1in.hoseat
thefactory.

4.Attachlargeairlinefromhosebundletomainair
quickdisconnect(N).SeeDetails,page9.

5.Attachsmallairtubefromhosebundletomotor
pilotsignal(X).Usewrenchtosecureairtubein
place.SeeDetails,page9.

6.Attach3/4in.hosetoapplicator󰘱uidinlet.

7.Attachlargeairlinefromhosebundletoapplicator
quickdisconnect(W).SeeDetails,page9.

8.Attachsmallairtubefromhosebundleto
airmotorpilotballvalve(G)onapplicator.
Usewrenchtosecureairtubeinplace.See

Details,page9.

The3/4in.hosewillbe

Figure8

12.Wetoutthesystemwithmaterial󰘱ushingagent
beforeusing.SeeWetOuttheSystem,page16.

14

332612C

PressureReliefProcedure

B

A

ti21575a

t

i21632a

Pressure

Pressure Pressure

FollowthePressureReliefProcedure
wheneveryouseethissymbol.

Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.

1.Flushthesystem.SeeFlush,page27.

2.Closeincomingairballvalve(B).

Relief

Relief Relief

Procedure

Procedure Procedure

4.Holdapplicator󰘰rmlyagainstagroundedmetal

pail.Openthematerialballvalve(V)onthebase
oftheapplicator.

Figure10

Figure9

3.Setairregulator(F)tozeropressure.

5.Ifyoususpecttheapplicatortiporhoseis

completelyclogged,orthatpressurehasnot
beenfullyrelievedafterfollowingtheprevious
steps,slowlyopenthezerocavityreliefvalve(J)
atthepumpoutlet.SeeDetails,page9.

6.Ifthereisstillpressuretrappeddowntheline,

veryslowlyloosenthethreadedswivel󰘰ttingat
thepumpoutletwhilekeepingitcovereduntilthe
pressureisrelieved.

7.Flushthezerocavityreliefvalve(J).See

Flush,page27.

NOTICE

NOTICE NOTICE

Topreventmaterialhardeninginzerocavityrelief
valve,󰘱ushthevalveaftereveryuse.

332612C 15

WetOuttheSystem

B

A

ti21575a

E

F

ti21571a

ti21663a

Wet

Wet Wet

Topreventmaterialcuringinsystem,neverload
mortarorepoxyintoadrysystem.Loadingmortar
orepoxyintoadrysystemwillcausethematerial
tosticktointernalcomponentsandcurecausing
damageandrequiringreplacementofthoseparts.

Alwayswetoutthesystembycirculatingclean
󰘱uidthroughtheapplicatorbackintothehopper
beforeloadinganymixedmortar.Thisisnormally
donewiththe󰘱ushing󰘱uid,butsometimesresin
orcommerciallyavailableconcretepumppriming
󰘱uidsareuseddependingonwhatmaterialisbeing
sprayed.

•Usethematerial󰘱ushingagentrecommendedon
thematerialapplicationdatasheet.

•When󰘰nished,pumpouttheexcess󰘱uid.Then
drainoutremaining󰘱uidbylooseningthebottom
cam󰘰tting.

1.Closethebleedtypemasterairvalve(B).

Out

Out Out

the

the the

System

System System

NOTICE

NOTICE NOTICE

3.Partially󰘰llthecleanhopperwithmaterial
󰘱ushingagent,dependingonthematerialyou
willbespraying.

4.Turnairregulatoradjustmentknob(F)
counterclockwiseuntilitstopsandgauge(E)
readszero.

Figure12

5.Verifyzerocavityreliefvalve(J)isclosed.

6.Placeapplicatoroutletingroundedpail.

7.Openthe󰘱uidballvalve(V)ontheapplicator.

Figure11

2.Removetipfromapplicator.

16 332612C

Figure13

WetOuttheSystem

ti21578a

B

ti21574a

F

ti21570a

t

i21632a

8.Openthemotoron/offpilotballvalve(G)located
onbaseofapplicator.

Figure14

9.Openbleedtypemasterairvalve(B).

10.Rotatetheairregulatoradjustmentknob(F)
clockwiseuntilpumpbeginstomoveslowly.

Figure16

NOTICE

NOTICE NOTICE

Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.

Figure15

11.Continuerunningthepumpuntilallofthe󰘱ushing
󰘱uidisdispensedintothepail.Thesystemis
nowwettedout.

Figure17

332612C

17

WetOuttheSystem

B

A

ti21575a

12.Tostopdispensing,closetheairmotoron/off
pilotballvalve(G)andthemainbleedtype
masterairvalve(B).

Figure18

13.Ifneeded,drainremaining󰘱uidfromsystem.

NOTE:

NOTE: NOTE:

Materialsthatseparatemoreeasilymay
requiredrainingtheremaining󰘱uidfromthe
system.Checkmaterialdatasheettodetermine
whetheritisnecessarytodraintheremaining
󰘱uidfromthesystem.

a.Placegroundedmetaldrainpanbeneath

pumplowerinlet󰘰ttings.

b.Removehopperand󰘰ttingsbetweenhopper

andpumplower.

c.Useascrewdrivertoliftthepumplowerinlet

ball.Thiswilldraintheremainingmaterial
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.

d.Install󰘰ttingsandhopper.

e.Installcamlockretainingstraps.

f.Startingatthepump,raisethehosebundle

aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremaining󰘱uidinthehosewill
drainfromtheapplicatorintothebucket.

18 332612C

MixtheMaterial

Mix

Mix Mix

Alwayswetoutthepump,hose,andapplicator
beforeloadingthemortarorepoxymaterial.See

WetOuttheSystem,page16.

Alwaysfollowthematerialmanufacturer’sinstructions
forthematerialbeingsprayed.Mortarmustbe
thoroughlymixedtoasmoothconsistencybefore
loadingitinthehopper.

•Alwaysaddthepowderslowlytothe󰘱uidwhile

•Innon-explosiveenvironmentsonly:Usea

•Aheavy-dutydrywallmud“H”bladeorlarge“Jiffy”

the

the the

mixing.Donotadd󰘱uidtothepowder.

powerfulmixerdrivesuchasaminimum800
watt,1/2in.drive,electricdrill.Gearreduced
drillsworkbest.Drillshouldhavehightorqueat
300-1200rpm.

bladegenerallyworkswellformixing.

Material

Material Material

Note

NOTE:

NOTE: NOTE:
materialto󰘰llthepumpandhoses.

Managing

Managing Managing

•Paycloseattentiontotheworklifeofthematerial

beingused.

•Onlymixthemortarkitsasneeded.Donotlet

mixedmortarsitlongerthannecessary.

•Scrapemortardownthesidesofthehopperas

thehoppermateriallevellowers.Donotletolder
mortarcureonthewalls.

•Occasionally,donotre󰘰llthehopperuntilitis

almostempty.Thisensuresallmaterialinhopper
isusedwhilefresh.

Itwilltakemostofthe󰘰rstbatchof

Mortar

Mortar Mortar

After

Mixing:

After After

Mixing: Mixing:

332612C 19

PrimewithMortarorEpoxy

B

A

ti21575a

E

F

ti21571a

Prime

Prime Prime

Topreventmaterialcuringinsystem,neverload
mortarintoadrysystem.Loadingmortarinto
adrysystemwillcausethemortartostickto
internalcomponentsandcurecausingdamage
andrequiringreplacementofthoseparts.

Theapplicatornozzleortipmustberemovedduring
priming.Alwayspushoutanyremaining“wetout”
󰘱uidintoawastecontainerbeforecirculatingmortar.
Alwayscirculatecleanmortarbackintothehopper
forafewminutesbeforebeginningtospray.

1.Wetoutthesystem.See

WetOuttheSystem,page16.

2.MixtheMaterial.SeeMixtheMaterial,page19.

3.Closethebleedtypemasterairvalve(B).

with

with with

Mortar

Mortar Mortar

NOTICE

NOTICE NOTICE

or

Epoxy

or or

Epoxy Epoxy

5.Fillthecleanhopperwithatleast4gallonsofthe
materialtobesprayed.Ifusing60ftofmaterial
hose,then󰘰llwith6gallons.

6.Turnairregulatoradjustmentknob(F)
counterclockwiseuntilitstopsandgauge(E)
readszero.

Figure20

7.Openthe󰘱uidballvalve(V)ontheendofthe
󰘱uidhose.

8.Placeapplicatoroutletinagroundedmetal5
gallonwastecontainer.

9.OpenthemotorON/OFFpilotballvalve(G)
locatedonbaseofapplicator.

Figure19

4.Removetipfromapplicator.

20 332612C

PrimewithMortarorEpoxy

B

ti21574a

F

ti21570a

t

i21632a

ti21579a

10.Openbleedtypemasterairvalve(B).

Figure21

NOTICE

NOTICE NOTICE

Topreventdamagetopumpsealscausedby
cavitation,runthepumpslowlyuntilthesystem
isprimed.

12.Continuerunningthepumpuntilasteadystream

ofmaterialcomesfromtheapplicator.

Figure23

13.Tostopdispensing,closethemotorON/OFF

pilotballvalve(G).Donotclosethe󰘱uidball
valve(V)whentheairmotorisrunning.

11.Rotatetheairregulatoradjustmentknob(F)
clockwiseuntilpumpbeginstomoveslowly.

Figure22

Figure24

14.Placetheapplicatoroutletintothehopper.

15.Withthe󰘱uidballvalve(V)open,openthemotor
ON/OFFpilotballvalve(G).Materialwillbegin
dispensing.

16.Recirculateafewgallonsofmaterialtobesure
thematerialis󰘱owingproperly.

17.Installatipontoapplicator.Thesystemisnow
primedandreadytospray.

332612C

21

Spray

E

F

ti21571a

Spray

Spray Spray

NOTICE

NOTICE NOTICE

Donotoperatethepumpmotorwiththeapplicator
materialballvalve(V)closed.Thismaycausethe
pumporhosetopackout.

Spraying

Spraying Spraying

Prevent

Prevent Prevent

Toavoid“packingout”thepumporhose:

•Usethelowestpressureandlargestnozzlesize
thatprovidesanacceptablespraypattern.Thiswill
alsoresultinsealsandwearpartslastingmuch
longer.

•Donotuseanymore󰘱uidhosethanisnecessary.

•Useanapplicatorwitharubbertipretainerthatwill
blowoffifitplugs.

Before

Before Before
Flow

Flow Flow

•Neverdeadendthepumpagainstthe󰘱uidshut-off
ballvalve.

•Startandstopthe󰘱uid󰘱owwiththered-handled
brassairmotorpilotvalveattheapplicator.

•Alwayshavetheatomizingairturnedonbefore
andafterspraying󰘱uid.

Before

Before Before

Packout

Packout Packout

Starting

Starting Starting

Starting

Starting Starting

or

Stopping

or or

Stopping Stopping

Material

Material Material

Flow

Flow Flow

Material

Material Material

NOTICE

NOTICE NOTICE

Donotallowpumptorunwithoutmaterialinthe
hopper.Itwillquicklyacceleratetoahighspeed
causingpumpsealdamage.

NOTICE

NOTICE NOTICE

Topreventmaterialcuringinsystem,neverload
mortarintoadrysystem.Loadingmortarinto
adrysystemwillcausethemortartostickto
internalcomponentsandcurecausingdamage
andrequiringreplacementofthoseparts.

1.WetOuttheSystem,page16.

2.MixtheMaterial,page19.

3.PrimewithMortarorEpoxy,page20.

NOTICE

NOTICE NOTICE

Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemand
mayrequirereplacementofallsystempartsin
contactwiththematerial.

4.Turnairregulatoradjustmentknob(F)
counterclockwiseuntilitstopsandgauge(E)
readszero.

1.Alwaysopentheairassistvalve(U)andadjust
airassistneedlevalve(M)󰘰rst.

2.Openapplicatormaterialballvalve(V)second.

3.Open(turnon)themotorpilotballvalve(G)last.

Before

Before Before

1.Alwaysclose(turnoff)themotorpilotballvalve

2.Closeapplicatormaterialballvalve(V)second.

3.Turnofftheairassistvalve(U)last.

22

Stopping

Stopping Stopping

(G)󰘰rst.

Material

Material Material

Flow

Flow Flow

Figure25

332612C

Spray

ti14355a

E

F

ti21571a 1

5.Installtiponapplicatorbystretchingrubber

retainerwithascrewdriverorscrewingon
retainer,dependingonyourapplicationkit.

Figure26

6.Openairassistvalve(U)andadjusttheairassist

needlevalve(M).SeeDetails,page9.

7.Openthematerialballvalve(V)onthebaseof

theapplicator.

NOTICE

NOTICE NOTICE

Donotoperatethepumpmotorwiththe
applicatormaterialballvalve(V)closed.This
maycausethepumporhosetopackout.

8.Openthepilotballvalveforairmotor(G)located

onbaseofapplicator.SeeDetails,page9.
Materialwillbegindispensing.

9.Adjustairmotorregulatoradjustmentknob(F)
untildesiredmaterial󰘱owrateisachieved.Turn
clockwisetoincreasepressure,counterclockwise
todecreasepressure.

Figure27

NOTE:

NOTE: NOTE:

SeeSprayAdjustments(MortarSpray

Applicator),page24orSprayAdjustments(HTX
680Applicator),page26fordetailsaboutallof

theadjustmentsthatcanbemadetothewaythe
systemsprays.

10.Ifthesystemisapproachingitscuretimeorthe
systemwillbeidleforenoughtimeformaterial
tobegincuringinthesystem,Flushthesystem.
SeeFlush,page27.

NOTICE

NOTICE NOTICE

Failureto󰘱ushpriortomaterialbeginningto
cureinthesystemwillresultindamageto
systemandmayrequirereplacementofall
partsincontactwiththematerial.

11.Ifthe󰘱ushedsystemwillbeidleformorethan
90minutes,DisassembleandCleanthePump
(Daily).SeeDisassembleandCleanthePump

(Daily),page30.

332612C 23

SprayAdjustments(MortarSprayApplicator)

CC

CD

CE

CF

CB

CA

U

M

Spray

Spray Spray

Figure28

Key:

Key: Key:
M
U
CA
CBAirNeedle(adjustableposition)
CCAirNeedleRetainingScrew
CD
CETip(Nozzle)
CF

General

General General

Thespraypatterncanbeadjustedbychanging:

•Tip(CE)size

•Fluid󰘱ow,useairmotorregulatoradjustmentknob
(G)

•Air󰘱ow,useneedlevalve(M)

•Airneedle(CB)position

Adjust

Adjust Adjust
whileadjustingtheneedlevalve(M)fortheminimum
air󰘱ownecessaryforagoodpattern.Airbleedsfrom
theapplicatornozzlewhenevertheapplicatorair
assistvalve(U)isopen.Closethevalvetostopthe
air󰘱ow,ifdesired.Otherwise,theairvalvecanstay
openduringpriming.Airmustbeonpriorto󰘱uid󰘱ow.

Adjust

Adjust Adjust
needle(CB)isslightlybehindthetip(CE).

Adjustments

Adjustments Adjustments

NeedleValveforAirAssistFlowControl
AirAssistShutoffBallValve
AirAssistAirLine

FluidHousing

RubberTipRetainer

Adjustments

Adjustments Adjustments

Air

Flow:

Air Air

Flow: Flow:

Air

Needle

Air Air

Needle Needle

Fullyopentheairassistvalve(U),

(CB)

position:

(CB) (CB)

position: position:

(Mortar

(Mortar (Mortar

Ensuretheair

Spray

Spray Spray

Note

NOTE:

NOTE: NOTE:
restrictorcompletelyblockmaterial󰘱ow.
Thiscanresultintheretainer(CF)blowing
off.Installingtheneedletoofarbackcan
raisethepressurebehindthe󰘱uidenough
toblowtheretainer(CF)offandcancause
dripping.

Air

Air Air

Todecreaseair󰘱ow,turnvalveknobclockwise.

Toincreaseair󰘱ow,turnvalveknob
counterclockwise.

Checkmaterialandthinasneededtomaintainthe
properconsistency.Thematerialmaythickenasit
sitsandcouldslowdownapplicationoraffectthe
spraypattern.

Flushanddryapplicatorthoroughlyattheendofeach
use.Tipsandretainersmustbecleanedbyhand.

Material

Material Material

Foralighterspraypattern,adjusttheairneedle
closertothe󰘱uidnozzleand/orreducethe󰘱uid󰘱ow.

Foraheavierspraypattern,adjusttheairneedle
fartherbackfromthe󰘱uidtipand/orincreasethe
󰘱uid󰘱ow.

Note

NOTE:

NOTE: NOTE:
airpressurebackinto󰘱uidhose,slowing
material󰘱ow.

Flow

Flow Flow

Applicator)

Applicator) Applicator)

Installingneedletoofarforwardcan

Valve

Valve Valve

Flow

Flow Flow

Adjustment

Adjustment Adjustment

Adjustments

Adjustments Adjustments

Withdrawingneedletoofarcanforce

24

332612C

SprayAdjustments(MortarSprayApplicator)

ti14355a

Spray

Spray Spray

1.Testthespraypatternoncardboard.Hold

2.Adjust󰘱uid󰘱owuntilmaterial󰘱owisadequate.

3.Adjusttheapplicatorairassistneedlevalveto

4.Considerthesizeofaggregateinthematerial

5.Overlapeachstroke50%.Acircularoverlapping

Whensprayingsmallcon󰘰nedareasusethevalve
andknobtomake󰘰neadjustmentswithoutadjusting
thepump.

Typicallydesiredspraypressureis20-25psi
(140-170kPa,1.4-1.7bar)onthemotorair
regulator(F).Higherpressuresmaycauseexcessive
wearonthe󰘱uidpump.Selecta󰘱uidtiplarge
enoughtosprayatlowpressure.Somematerialswill
packoutathigherpressures.

Techniques

Techniques Techniques

theapplicator6-18in.(150-450mm)fromthe
surface.Usethissprayingdistanceformost
applications.

achieveauniformroundspraypattern.

andthecoarsenessofthespraypattern.Larger
nozzlesallowheavierpatterns.

patternmaygivethebestresults,andisobtained
bygraspingthe󰘱ex-headandswingingthehead
aroundasthehose󰘱exes.

3.Pushscrewdriverheadagainstnotchon
applicatortipandprynozzleretainingcapover
lipuntilitsnapsintoplace.

Figure29

4.Turntherubberretainerbackandforthtobesure
itisfullyseated.

Material

Material Material

Topreventthesealsandrubbertipfromswelling,
donotleavesolventintheapplicatorwhennotin
use.

Compatibility

Compatibility Compatibility

NOTICE

NOTICE NOTICE

Installing

Installing Installing

1.Placenozzleretainingcapovertoplipof
applicatorhousing.

2.Insertscrewdriverthroughholeintabofnozzle
retainingcap.

Nozzle

Nozzle Nozzle

Retaining

Retaining Retaining

Cap

Cap Cap

ThenylonhoseintheFlexApplicatoriscompatible
withsolvents.Therubbergasketinthecamand
grooveinlet󰘰ttingandtherubbernozzleretainer
shouldbehandcleanedanddriedaftereachuse.

332612C 25

SprayAdjustments(HTX680Applicator)

DD

DB

DG

DA

DE

DF

U

M

DC

Spray

Spray Spray

Adjustments

Adjustments Adjustments

(HTX

(HTX (HTX

680

680 680

Applicator)

Applicator) Applicator)

Figure30

Key:

Key: Key:

M
U
DAAirAssistAirLine
DB
DCTip(Nozzle)
DDTipRetainer
DE
DF
DG

Thespraypatterncanbeadjustedbychanging:

•Tip(DC)size

•Fluid󰘱ow,useairmotorregulatoradjustmentknob
(G)

•Air󰘱ow,useneedlevalve(M)

Thestandardapplicatoradjustment
theairassistvalve(U),whileadjustingtheneedle

NeedleValveforAirAssistFlowControl
AirAssistShutoffBallValve

FluidandAirManifold

AirCheckValve
FluidInletSwivel
Handle

istofullyopen

valve(M)fortheminimumair󰘱ownecessaryfora
goodpattern.

Airbleedsfromtheapplicatornozzle
theapplicatorairassistneedlevalve(M)isopen.
Closethevalve(U)tostopthemajorityofair󰘱ow,if
desired.Someairwillstillbleedthroughvalve(U)to
helpkeeptheairpassagesclean.Otherwise,theair
valve(U)canstayopenduringpriming.Airmustbe
onpriortoany󰘱uid󰘱ow.

Adjustingthespraypattern
balancethe󰘱uid󰘱owandtheairtotheapplicator,
andrequiresthecorrecttipsize.

Alwaysrunfullairvolumethroughtheapplicator
whenyouaredonesprayingtoremoveany󰘱uid
residue.Removeandcleanthetip(DC)byhand.
Removeaircheckvalve(DE)tobesureno󰘱uidhas
backeduptothecheckvalve.Ifithas,removeand
cleanairspoolvalve(U).

FineFinishpatterndiscsandadapterkit287227is
includedandcanbeaddedformorepatterncontrol.
Seemanual310617.

requirestestingto

whenever

26 332612C

Flush

B

A

ti21575a

ti21643a

t

i21632a

Flush Flush

NOTICE

NOTICE NOTICE

Failureto󰘱ushpriortomaterialcuringinthe
systemwillresultindamagetosystemandmay
requirereplacementofallsystempartsincontact
withthematerial.

NOTICE

NOTICE NOTICE

Ifthezerocavitypressurereliefvalvehasbeen
usedtorelievepressure,thevalvemustbe󰘱ushed
topreventmaterialhardeninginzerocavityrelief
valve.Ifthatisnotsuf󰘰cient,remove,disassemble,
andcleanthevalvethenreinstall.

•Flushifthematerialsinthesystemareaboutto
reachtheircuretime.

•Flushanytimethe󰘱owratestartstodecreaseas
thisisasignthatmaterialisstartingtothickenand
cure.

•Always󰘱ushthesystematleasttwice,draining
allmaterial󰘱ushingagentbetween󰘱ushesthen
replacingwithcleanmaterial󰘱ushingagent.

•Forsomemortars,itisrecommendedto󰘱ush
every3-5kits.Otherscanruncontinuously
without󰘱ushing.Seematerialmanufacturer
recommendation.

Flush

2.Removeapplicatortipandretainer.

Figure32

3.Placeapplicatoroutletinawastecontainer.The
wastecontainermustbelargeenoughtohold
alldispensedmaterial.

1.Closethebleedtypemasterairvalve(B).

Figure31

332612C

Figure33

4.Withairassistair󰘱owing,openthematerialball
valve(V)onthebaseoftheapplicator.

5.Openthepilotballvalve(G)locatedonbaseof
applicator.

27

Flush

B

ti21574a

t

i21657a

ti21644a

6.Openbleedtypemasterairvalve(B)tobegin
dispensing.

Figure34

7.Whenthemateriallevelinthehopperiswithina
fewinchesofthematerialinletatthebottom:

a.Scrapethematerialdownthesidesofthe

hopper.

b.Fillthehopperwithwaterorsolventasthe

materialrunsoutandcontinuedispensing.

8.Keepthehopper󰘰lledwithmaterial󰘱ushing
agentwhiledispensing.

11.Circulatecleanwaterorsolvent:

a.Fillthesystemhopperwithcleanwateror

solvent.

Figure36

b.Useascrubbrushtoscrubthewallsofthe

hopper.

c.Openthepilotballvalve(G)onapplicatorto

begincirculatingwaterorsolvent.

d.Runthepumpat60-90cyclesperminute

for3-5minutes.Adjustairpressureas
necessarytomaintain60-90cyclesper
minute.

Figure35

Note

NOTE:

NOTE: NOTE:

Bepreparedtodecreasetheair
pressurewhenthematerialexitingthe
hosechangestowaterorsolvent.Water
andsolventpumpmoreeasilysopump
speedwillincrease.

9.Whenwaterorsolventbeginstoexitthe
applicatoroutlet,closethepilotballvalve(G)
locatedonbaseofapplicatortostopdispensing.

10.Placeapplicatorinthesystemhopperwiththe
outletpointingdowntoenable󰘱uidcirculation.

Note

NOTE:

NOTE: NOTE:

If󰘱ushingwithsolvent,donot

submergetheapplicatorinthesolvent.

Note

NOTE:

NOTE: NOTE:

High󰘱ushing󰘱uidvelocityis
themostimportantitemforeffective
cleaning.The󰘱uidhoseshould
shakewhilethepumpisrunning.
Thisisnecessarytomaximizethe
cleaningeffectsof󰘱ushing.

e.Whilepumpingat60–90cyclesperminute,

closethenopenthepilotballvalve(G)many
timestocleanit.Eachtimethepilotballvalve
(G)isclosed,closethenopenthe󰘱uidball
valve(V)to󰘱ushthe󰘱uidballvalve.Ensure
󰘱uidballvalveisopenbeforeopeningpilot
ballvalve(G).

Note

NOTE:

NOTE: NOTE:

Whenthe󰘱uidballvalve
getshardtooperate,itshould
bedisassembled,cleaned,and
re-packedwithgrease.

f.Decreaseairpressuretoairmotorbackto

operatingpressure.

g.Closetheairmotorpilotballvalve(G).

h.Placeapplicatoroutletinagroundedmetal

wastecontainer.

i.Openairmotorpilotballvalve(G)todispense

intogroundedmetalwastecontainer.

28 332612C

Flush

j.Dispenseintogroundedmetalwaste

containeruntilhopperisalmostemptythen
closeairmotorpilotballvalve(G).

k.Repeatthisentire“Circulatecleanwater

orsolvent”steponemoretimetoensure
systemisthoroughly󰘱ushed.

12.Afterperformingthepreviousstepatleasttwice,
drainremaining󰘱ushing󰘱uidfromsystem:

a.Placegroundedmetaldrainpanbeneath

pumplowerinlet󰘰ttings.

b.Removehopperand󰘰ttingsbetweenhopper

andpumplower.

c.Useascrewdrivertoliftthepumplowerinlet

ball.Thiswilldraintheremainingmaterial
fromthepumplower.Whenthepumpstops
draining,releasethepumplowerinletball.

d.Install󰘰ttingsandhopper.

e.Installcamlockretainingstraps.

f.Startingatthepump,raisethehosebundle

aboveyourheadandslowlymovetowards
theapplicator.Asyoumovetowardsthe
applicator,theremaining󰘱uidinthehosewill
drainfromtheapplicatorintothebucket.

13.Disassembleandcleanthepumpattheend
ofeveryday.Theproceduretakesabout10
minutes.SeeDisassembleandCleanthePump

(Daily),page30.

332612C 29

DisassembleandCleanthePump(Daily)

Disassemble

Disassemble Disassemble

Suggested

Suggested Suggested

•5/8in.boxendwrenchor5/8in.socketandratchet

•Rubbermallet(tobreakitemsloose,ifnecessary)

Tools

Tools Tools

and

and and

Clean

Clean Clean

the

the the

Pump

Pump Pump

(Daily)

(Daily) (Daily)

Figure37

30 332612C

Key

Key Key

BA

InletElbowwithCamlock

BB

InletHousingClamp
InletHousingAssembly

BC
BDInletBall
BE

InletBallStop
BFPumpRodAssembly
BGOutletBallStop
BH

PistonSeal
BI

Cylinder
BJ

CylinderClamp
BK

OutletHousing
BLThroatPacking
BM

PackingNut(non-adjustable)
BNHopper
BP

PumpOutlet
BR

HopperReleaseCamlock
BSOutletBall
BT

CylinderO-rings
BU

OutletHousingLockNut
BV

BallCageSpring

DisassembleandCleanthePump(Daily)

Seethe󰘰gureatthebeginningofthissectionforpart
references.

Disassembleandcleanthepumpattheendofevery
day.Theproceduretakesabout10minutes.

Note

NOTE:

NOTE: NOTE:
softbrushandwateroracompatiblesolvent
tocleancomponents.

1.Flushthesystem.SeeFlush,page27.Stop
pumpnearbottomofitsstroke.

2.PerformPressureReliefProcedure.See

PressureReliefProcedure,page15.

3.With󰘱uidpressurerelieved,removematerial
hosefrompumpoutlet(BP).

4.Disconnecthopperatoutletcamlock(BR)then
removehopper(BN).

5.Removeinletelbow(BA).

6.Tipcartbacksoitrestsonthebackofthecart.

Asitemsaredisassembled,usea

Always

Always Always

Alwayskeepsparepartsstockedtoensuregetting
backupandrunningasquicklyaspossible.Parts
tokeepstockedinclude:

•Camandgroove󰘰ttinggaskets

•Spraytips

•Tipretainer

•Rodandcylinderseals

•Cylindero-rings

•Otherpartsasneeded

Keep

Spare

Keep Keep

Spare Spare

Topreventskininjectionandsplashing,never
openacamlockhoseorapplicator󰘰tting
whilethereispressureinthe󰘱uidline.See

PressureReliefProcedure,page15.

Parts

Stocked

Parts Parts

Stocked Stocked

Figure38

7.Whileholdingontotheinlethousing(BC),use
a5/8in.wrenchtoloosenthetwonutson
theinlethousingclamp(BB)thenremoveinlet
housing(BC).

8.Removeinletballstop(BE)andballcagespring
(BV).

9.Use5/8in.wrench(64)toloosenthetwonutson
thecylinderclamp(BJ)thenremovecylinder(BI).

332612C 31

DisassembleandCleanthePump(Daily)

BF3

BF2

BF1

ti21656a

10.Disconnectpumprod(seethefollowing󰘰gure):

a.Pushpistonrodprotectivespringupand

awayfromcouplingassembly(BF1-BF3).

b.Removeclip(BF1),andslidecouplingcover

(BF2)uptoremovecoupling(BF3).

Figure39

11.Pullrod(BF)downandoutofoutlethousing(BK).

12.Removeoutletballstop(BG)fromrod(BF)by
pushingo-ringsoffofballstop(BG).

13.Loosenandremovepackingnut(BM)then
removethroatpacking(BL).

14.Useabrushandsolventtocleanallloosepieces.

NOTE:

NOTE: NOTE:

Thepumprod(BF)isnotdisassembled
unlessthepistonpackingorseatneedstobe
replaced.

NOTE:

NOTE: NOTE:

Theinlethousing(BC)isnot
disassembledunlesstheinletseatneedstobe
replaced.

Assemble

Assemble Assemble

the

Pump

the the

Pump Pump

1.Looselyinstallthroatpacking(BL)withtheopen
endfacingintothepump.

2.Installpackingnut(BM)hand-tight.

3.Lubricatetheballs(BS,BD)toensuretheydo
notstick.

4.Installoutletball(BS),outletballstop(BG)with
o-ringsintorod(BF).Ensureoutletballstop
o-ringsareinthegroovesontheoutletballstop
rod.

5.Greasethepackingontherod(BF).

6.Gentlysliderod(BF)throughthroatpacking(BL).

7.Installcoupling(BF3),slidecouplingcover(BF2)
overcoupling,theninstallclip(BF1)tosecure
pumprod(BF)toairmotor.

8.Usea󰘱at-tipscrewdriverandaplasticmalletto
tightenpackingnut(BM)untilitstops.

Note

NOTE:

NOTE: NOTE:

Thisisnotanadjustablepacking
butthepackingnut(BM)doesneedto
betightagainstthethroatpacking(BL).

9.Slidecylinder(BI)overrod(BF)witho-ring(BT)
installedbetweenoutlethousing(BK)and
cylinder(BI).

Note

NOTE:

NOTE: NOTE:

Iftheo-ring(BT)doesnotstayin
placewhileassemblingthecylinder(BI)
tothehousing(BK),thecartmayneed
tobetippeduprighttoinstallproperly.
Afterclampisinstalled,tipcartbackto
horizontalpositionto󰘰nishassembly.

10.Usecylinderclamp(BJ)tosecurecylinder(BI)
tooutlethousing(BK).

Note

NOTE:

NOTE: NOTE:

Eachclamphasone󰘱atsothat
onlyonewrenchisrequiredtotighten
clamp.Alignboltheadwith󰘱atthen
useawrenchonthenuttotighten.
Tightenbothsidesoftheclampevenlyto
approximately10ft-lb(14N•m).

11.Installinletball(BD),ballcagespring(BV),and
inletballstop(BE)ininlethousing(BC).

12.Withinletball(BD),ballcagespring(BV),and
inletballstop(BE)inplace,placeo-ring(BT)
betweencylinder(BI)andinlethousing(BC)
thenuseinlethousingclamp(BB)toinstallinlet
housing(BC)ontocylinder(BI).

Note

NOTE:

NOTE: NOTE:

Eachclamphasone󰘱atsothat
onlyonewrenchisrequiredtotighten
clamp.Alignboltheadwith󰘱atthen
useawrenchonthenuttotighten.
Tightenbothsidesoftheclampevenlyto
approximately10ft-lb(14N•m).

13.Installinletelbow(BA)ontoinlethousing(BC).

14.Tipcartup.

15.Installhopper(BN)ontothehopperbracketand
connecttoinletelbow(BA).

16.Installmaterialhoseontopumpoutlet(BP).

17.Wrapblue,velcro,camlockretainingstraps
aroundeachcamlockconnectiontosecure.

Note

NOTE:

NOTE: NOTE:

Thisincludesthetwocamlocks
betweenthehopperandpumplower,the
camlockatthepumpoutlet,thecamlocks
onthe󰘱uidhoses,andthecamlockon
theapplicatorinlet.Theretainingstraps
shouldbetightandmustnotbeableto
slideoffcamlock.

18.AddTSLtothepackingnut(BM)until1/2full.

32 332612C

Shutdown

Shutdown

Shutdown Shutdown

NOTICE

NOTICE NOTICE

Topreventrust,neverleavewaterorwater-based
󰘱uidinpumpovernight.

1.Flushthesystem.SeeFlush,page27.

NOTE:

NOTE: NOTE:
󰘱ushwithwater󰘰rst,thenwitharustinhibitor,
suchasmineralspiritssolvent(alsocalledwhite
spirit),topreventrust.

2.PerformDisassembleandCleanthePump
(Daily)procedure.SeeDisassembleandClean

thePump(Daily),page30.

Maintenance

Maintenance Maintenance

Preventative

Preventative Preventative

Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.

Ifyouarepumpingwater-based󰘱uid,

Maintenance

Maintenance Maintenance

Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.

Daily

Daily Daily

1.Flushthesystem.SeeFlush,page27.

2.Relievepressure.See

3.PerformtheDisassembleandCleanthePump

4.Drainwaterfromair󰘰lter.

5.Cleanhopperwithascrubpad.Itis

6.Checkhoses,tubes,andcouplings.Tightenall

7.Checkandreplacecamlockgasketsasneeded.

Maintenance

Maintenance Maintenance

PressureReliefProcedure,page15.

(Daily)procedureattheendofeveryday.See

DisassembleandCleanthePump(Daily),page

30.

recommendedthatyoucleantheoutsideofthe
sprayerusingaclothandcompatiblesolvent.

󰘱uidconnectionsbeforeeachuse.

332612C 33

Maintenance

B

A

ti21634a

Corrosion

Corrosion Corrosion

Topreventrust,neverleavewaterorwater-based
󰘱uidinpumpovernight.

Always󰘱ushthepumpbeforethe󰘱uiddrieson
thedisplacementrod.First,󰘱ushwithwateror
acompatiblesolvent,thenwithoil.Relievethe
pressure,butleavetheoilinthepumptoprotectthe
partsfromcorrosion.

Protection

Protection Protection

NOTICE

NOTICE NOTICE

Cart

Cart Cart

PeriodicallylubricatetheaxlebetweenpointsAand
Bwithlightweightoil.Seethefollowing󰘰gure.

Keepthecartcleanbywipingupspillsdaily,usinga
compatiblesolvent.

Maintenance

Maintenance Maintenance

34 332612C

Troubleshooting

Troubleshooting

Troubleshooting Troubleshooting

Topreventskininjectionandsplashing,never
openacamlockhoseorapplicator󰘰tting
whilethereispressureinthe󰘱uidline.See

PressureReliefProcedure,page15.

1.PerformPressureReliefProcedure.See

PressureReliefProcedure,page15.

2.Checkallpossibleproblems,causes,and
solutionslistedbelowbeforedisassembling
pump.

PROBLEM

PROBLEM PROBLEM

Example:

Problem.

•Problem. Problem.

–

Cause.

♦Solution.

Does

•Does Does

–

Air motor pilot valve (211) is faulty.

♦Removevalvebydisconnectingswivelunions.

Valve closed or clogged.

–

♦Clearairline;increaseairsupply.Checkthat

–

Fluid hose or applicator obstructed.

♦Cleanhoseorapplicator.*

–

Dried 󰘱uid on displacement rod or inlet ball.

♦Cleanrod;alwaysstoppumpatbottomof

Air motor parts dirty, worn or damaged.

–

♦Cleanorrepairairmotor.Seemotormanual.

Output

•Output Output

–

Air line restricted or air supply inadequate.

—

CAUSE

— —

CAUSE CAUSE

not

operate.

not not

operate. operate.

Connecthosedirectlytoairmotor.Operate
motordirectlywithairregulator(210).

valvesareopen.

stroke;keepwet-cup󰘰lledwithcompatible
solvent.Besureinletballmovesfreely.

low

on

low low

on on

—

SOLUTION

— —

SOLUTION SOLUTION

both

strokes.

both both

strokes. strokes.

Valves closed or clogged.

♦Clearairline;increaseairsupply.Checkthat

valvesareopen.

–

Fluid hose/applicator obstructed; hose ID too
small.

♦Clearhoseorapplicator*;usehosewithlarger

ID.

Output

•Output Output

–

Output

•Output Output

–

Erratic

•Erratic Erratic

–

–

–

Cycles

•Cycles Cycles

–

Poor

•Poor Poor

–

–

–

Cannot

•Cannot Cannot
applicator.

applicator. applicator.

–

low

on

low low

down-stroke.

on on

down-stroke. down-stroke.

Open or worn intake valve.

♦Clearorserviceintakevalve.

low

on

low low

up-stroke.

on on

up-stroke. up-stroke.

Open or worn piston valve or packings.

♦Clearpistonvalve;replacepackings.

accelerated

accelerated accelerated

speed.

speed. speed.

Fluid supply exhausted, clogged suction.

♦Re󰘰llhopperandprimepump.

Open or worn piston valve or packings.

♦Clearpistonvalve;replacepackings.

Open or worn intake valve.

♦Clearorserviceintakevalve.

fails

or ororfails fails

hold

to totohold hold

pressure

pressure pressure

Worn check balls, seats, or piston packing.

♦Servicelower.SeeDisassembleandClean

thePump(Daily),page30.

󰘰nish

or

󰘰nish 󰘰nish

irregular

or or

irregular irregular

spray

spray spray

Incorrect 󰘱uid pressure at applicator.

♦Seeapplicatormanual;read󰘱uid

manufacturer’srecommendations.

Inadequate air assist air pressure.

♦Adjustairassistneedlevalve.

Dirty, worn, or damaged spray applicator.

♦Servicesprayapplicator.Seesprayapplicator

manual.

open

or

close

air

open open

or or

close close

motor

air air

motor motor

Dirty air clogged the air motor pilot valve.

♦Ifnoballvalveisimmediatelyavailable:

Bypasstheairmotorpilotvalvesoairis
alwayssuppliedtoairmotor,regardlessof
applicatorpilotvalveposition.Thencontrol
󰘱uid󰘱owbyadjustingairregulatorpressure
upanddownasneeded.Installnewpilotball
valvewhenonebecomesavailable.

stall.

at atatstall. stall.

pattern.

pattern. pattern.

pilot

ball

valve

pilot pilot

ball ball

on

valve valve

on on

332612C 35

Troubleshooting

Cannot

•Cannot Cannot
applicator.

applicator. applicator.

–

Motor

•Motor Motor

–

–

open

or

close

󰘱uid

ball

open open

or or

close close

󰘱uid 󰘱uid

valve

ball ball

valve valve

Mortar cured in valve due to insuf󰘰cient 󰘱ushing.

♦Ifnoballvalveisimmediatelyavailable:

Relievepressureinsystem,removeballvalve,
thencontrol󰘱uid󰘱owbyadjustingairregulator
upanddownasneeded.

♦Disassembly,clean,andrepackballvalvewith

lithiumgrease.

♦Replaceballvalve.

powered

powered powered

but

nothing

but but

nothing nothing

comes

comes comes

Pump is packed out with dry or cured material.

♦DisassembleandCleanthePump(Daily),

page30

Hose is packed out with dry or cured material.

♦Reversehoseandtrytopushoutbadmaterial.

♦Somematerialsmayneedonly1in.inner

diameter󰘱uidlineallthewaytotheapplicator.

on

hose

on on

out

out out

of ofofhose. hose.

at

hose hose

at at

hose.

Material

•Material Material
packing

packing packing

–

3/4 in. x 10 ft whip hose is too restrictive.

♦Remove3/4in.x10ftwhiphosefrombundle

♦Thinandmixmaterialthoroughlytoalower

♦Useapumpsystempriming󰘱uid(slime).See

too

thick

is isistoo too

thick thick

out.

out. out.

atapplicatorend.Move󰘱uidballvalvetoend
of1in.x25fthose.Coilupextraairhoseat
machineend.

viscosity.

WetOuttheSystem,page16.

push

to totopush push

through

through through

hose

without

hose hose

without without

* To determine if 󰘱uid hose or applicator is obstructed,
follow Pressure Relief Procedure, page 15 .
Disconnect 󰘱uid hose and place a container at pump
󰘱uid outlet to catch any 󰘱uid. Turn on air power just
enough to start pump. If pump starts, the obstruction
is in 󰘱uid hose or applicator.

36 332612C

Repair

BF3

BF2

BF1

ti21656a

BF3

BF2

BF1

ti21656a

Repair Repair

Topreventskininjectionandsplashing,never
openacamlockhoseorapplicator󰘰ttingwhile
thereispressureinthe󰘱uidline.Perform

PressureReliefProcedure,page15,before

performinganyrepairprocedure.

Replace

Replace Replace

Toreplaceanypumpcomponents
(excludingtheairmotor),performthe

DisassembleandCleanthePump(Daily),page30,

procedure.

Replace

Replace Replace

1.PerformPressureReliefProcedure,page15.

2.Notelocationofsmallairtubeconnectionsonair
motorthenremoveairtubes.

3.Disconnectpumprod(seethefollowing󰘰gure):

a.Pushpistonrodprotectivespringupand

b.Removeclip(BF1),andslidecouplingcover

Pump

Pump Pump

Air

Air Air

awayfromcouplingassembly(BF1-BF3).

(BF2)uptoremovecoupling(BF3).

Components

Components Components

Motor

Motor Motor

Repair

7.Tightentierodnuts(44).

8.Connectpumprod.See󰘰gureshownpreviously
inthissection.

9.Connectsmallairtubestoairmotor.

Replace

Replace Replace

Performthisproceduretoreplacetheentire
pumplowerwithanewordifferentpumplower.
Torepairorreplaceanyinternalcomponents
inthepump(excludingtheairmotor),perform

DisassembleandCleanthePump(Daily),page30.

1.PerformPressureReliefProcedure,page15.

2.Disconnectpumplowerfromhopper.

3.Disconnectmaterialhosefrompumploweroutlet.

4.Disconnectpumprod(seethefollowing󰘰gure):

a.Pushpistonrodprotectivespringupand

b.Removeclip(BF1),andslidecouplingcover

Pump

Pump Pump

awayfromcouplingassembly(BF1-BF3).

(BF2)uptoremovecoupling(BF3).

Lower

Lower Lower

Figure41

5.Loosenthreetierodnuts(44),thenloosen
andremovetierods(42)fromairmotor.See

Parts,page38.

Figure40

4.Loosenthreetierodnuts(44),thenloosen
andremovetierods(42)fromairmotor.See

Parts,page38.

5.Removeairmotor.

6.Alignairmotorwithtierods(42)thentightentie
rodstoairmotor.

332612C 37

6.Removepumplower.

7.Alignnewpumplowerwithtierods(42)then
tightentierodstoairmotor.

8.Tightentierodnuts(44).

9.Connectpumprod.See󰘰gureshownpreviously
inthissection.

10.Connectpumplowertohopper.

Parts

1

2

3

4

5

6

7

Parts

Parts Parts

ToughTek

ToughTek ToughTek

M680a

M680a M680a

Systems

Systems Systems

Assemble

Assemble Assemble
valve

valve valve
with

with with
pump.

pump. pump.

Apply

Apply Apply
threads.

threads. threads.

Apply

Apply Apply
before

before before

󰘰tting

(15)

and

zero

cavity

󰘰tting 󰘰tting

(15) (15)

and and

zero zero

(17)

then

(17) (17)

relief

relief relief

pipe

pipe pipe

clear,

clear, clear,

assembling

assembling assembling

assemble

then then

assemble assemble

hole

pointing

hole hole

pointing pointing

sealant

sealant sealant

liquid

liquid liquid

all

to totoall all

petrolatum

petrolatum petrolatum

wheels

wheels wheels

swivel

to totoswivel swivel

downward

downward downward

non

swiveling

non non

- --swiveling swiveling

to totoaxles axles

(2).

(2). (2).

relief

cavity cavity

relief relief

(14)

(14) (14)

or

the

or or

at atatthe the

pipe

pipe pipe

axles

(1)

(1) (1)

Pack

grease

Pack Pack

grease grease

zero

cavity

zero zero

- --cavity cavity

threads.

threads. threads.

Torque

Torque Torque

Torque

Torque Torque

Apply

medium

Apply Apply

medium medium

threads.

to totothreads. threads.

around

around around

relief

relief relief

50–60

to toto50–60 50–60

145–155

to toto145–155 145–155

the

end

the the

end end

valve

valve valve

in ininfront front

(68–81

ft ftft- --lb lblb(68–81 (68–81

(197–210

ft ftft- --lb lblb(197–210 (197–210

strength

strength strength

thread

thread thread

the

of ofofthe the

front

the

of ofofthe the

N∙m).

N∙m). N∙m).

N∙m).

N∙m). N∙m).

locking

- --locking locking

󰘱uid

󰘱uid 󰘱uid

38 332612C

Parts

Quantity

Quantity Quantity

Description

Ref.

Ref. Ref.
1

1 1
2

2 2
3

3 3
4

4 4

6

6 6
7■

7■ 7■

8

8 8
10■

10■ 10■
11■

11■ 11■

12■

12■ 12■

13■

13■ 13■
14

14 14
15

15 15
17

17 17
18

18 18
20■

20■ 20■
29

29 29
30

30 30
31

31 31
32

32 32
33

33 33
34

34 34
41◆

41◆ 41◆
42◆

42◆ 42◆
43◆

43◆ 43◆

44◆

44◆ 44◆
45◆

45◆ 45◆
46◆

46◆ 46◆
47◆

47◆ 47◆
48◆

48◆ 48◆
49◆

49◆ 49◆
50◆

50◆ 50◆
51◆

51◆ 51◆

53

53 53
55**

55** 55**

57**

57** 57**

59**

59** 59**
60**

60** 60**

Part

Part Part

262914

262914 262914

116406

116406 116406

113436

113436 113436

-

- --- --- -

104572

104572 104572

114193

114193 114193

155470

155470 155470

-

- --- --- -

16V510

16V510 16V510

16V509

16V509 16V509

16U536

16U536 16U536

160022

160022 160022

127082

127082 127082

16W513

16W513 16W513

-

- --- --- -

-

- --- --- -

114958

114958 114958

110198

110198 110198

159841

159841 159841

169970

169970 169970

24U209

24U209 24U209

24T947

24T947 24T947

M34LN0

M34LN0 M34LN0

16U817

16U817 16U817

24R253

24R253 24R253

101712

101712 101712

15H392

15H392 15H392

244819

244819 244819

197340

197340 197340

244820

244820 244820

262908

262908 262908

111799

111799 111799

16V671

16V671 16V671

186620

186620 186620

▲

▲ ▲

16W506

16W506 16W506

16W490

16W490 16W490

16A443

16A443 16A443

16A444

16A444 16A444

Description Description
CART

CART CART
WHEEL

WHEEL WHEEL
RING,

RING, RING,
MODULE,

MODULE, MODULE,

Air

Air Air

WASHER,

WASHER, WASHER,
SCREW,

SCREW, SCREW,
head

head head
SWIVEL,

SWIVEL, SWIVEL,
BRACKET,

BRACKET, BRACKET,
CAM

CAM CAM
2 22inch inch

CAM

CAM CAM
1 11- --1/2 1/2
HOPPER

HOPPER HOPPER
UNION,

UNION, UNION,
TEE,

TEE, TEE,
VALVE,

VALVE, VALVE,
PLUG,

PLUG, PLUG,
NUT,

NUT, NUT,
STRAP,

STRAP, STRAP,
COUPLER,

COUPLER, COUPLER,
BUSHING,

BUSHING, BUSHING,
FITTING,

FITTING, FITTING,
APPLICATOR,

APPLICATOR, APPLICATOR,
APPLICATOR,

APPLICATOR, APPLICATOR,
MOTOR,

MOTOR, MOTOR,
ROD,

ROD, ROD,
LOWER,

LOWER, LOWER,

332649)

332649) 332649)
NUT,

NUT, NUT,
ROD,

ROD, ROD,
COUPLING,

COUPLING, COUPLING,
COVER,

COVER, COVER,
CLIP,

CLIP, CLIP,
WIRE,

WIRE, WIRE,
SCREW,

SCREW, SCREW,
GUARD,

GUARD, GUARD,
LABEL,

LABEL, LABEL,
GASKET,

GASKET, GASKET,
and

and and
O OO- --RING, RING,
(10–pack)

(10–pack) (10–pack)
NOZZLE,

NOZZLE, NOZZLE,
NOZZLE,

NOZZLE, NOZZLE,

retaining

retaining retaining

air

controls;

air air

controls; controls;

Controls

Controls Controls

lock

spring

lock lock

spring spring

machine,

machine, machine,

union,

90

union, union,

90 90

hopper

hopper hopper

AND

GROOVE,

AND AND

GROOVE, GROOVE,

see

see see

hex

washer

hex hex

washer washer

degree

degree degree

elbow,

elbow, elbow,

inch

AND

GROOVE,

AND AND

GROOVE, GROOVE,

1/2

npt

npt npt

adapter

adapter adapter

branch,

branch, branch,

hex,

hex, hex,

tie,

tie, tie,

lock

lock lock

adapter

adapter adapter

hairpin

hairpin hairpin

ground,

ground, ground,

groove

groove groove

RING,

female

female female

relief,

zero

relief, relief,

zero zero

tubing,

tubing, tubing,

cart

cart cart

󰘱ange,

󰘱ange, 󰘱ange,

tie

tie tie

line,

air

line, line,

air air

3/8

1/4

3/8 3/8

x xx1/4 1/4

line

air

line line

air air

texture,

texture, texture,

texture,

texture, texture,

air

air air

10

5/8

10 10

- --5/8 5/8

pump

(see

pump pump

(see (see

assembly

assembly assembly

coupler

coupler coupler

with

with with

with

with with

cap,

hex

cap, cap,

hex hex

spring

spring spring

symbol,

symbol, symbol,

pump

pump pump

ground

ground ground

in,

coupler,

2 22in, in,

coupler, coupler,

(6–pack)

(6–pack) (6–pack)

cylinder

cylinder cylinder

3/16

inch

3/16 3/16

inch inch

1/4

inch

1/4 1/4

inch inch

inch

2 22inch inch

cavity

cavity cavity

serrated

serrated serrated

in.

in. in.

pole

pole pole

󰘱exible

󰘱exible 󰘱exible

manual

manual manual

lanyard

lanyard lanyard

clamp

clamp clamp

head

head head

cam

cam cam

24T834

24T834 24T834

x

x x

24T835

24T835 24T835

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

12

12 12

1

1 1
1

1 1
1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1
2

2 2
8

8 8

10

10 10

1

1 1
1

1 1
1

1 1

1

1 1
1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
2

2 2

2

2 2

24T836

24T836 24T836

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

10

10 10

1

1 1

1

1 1
1

1 1
1

1 1
2

2 2
6

6 6

10

10 10

1

1 1
1

1 1
1

1 1

1

1 1
1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1

2

2 2

24T837

24T837 24T837

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

12

12 12

1

1 1
1

1 1
1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1
2

2 2
8

8 8

1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
2

2 2

2

2 2

262909

262909 262909

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

10

10 10

1

1 1

1

1 1
1

1 1
1

1 1
2

2 2
6

6 6

12 12

10 10

1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1

2

2 2

262926

262926 262926

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

12

1

1 1
1

1 1
1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1
2

2 2
8

8 8

10

1

1 1
1

1 1
1

1 1
1

1 1

1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
2

2 2

2

2 2

10

10 10

10

10 10

262927

262927 262927

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

1

1 1

1

1 1
1

1 1
1

1 1
2

2 2
6

6 6

1

1 1
1

1 1
1

1 1
1

1 1

1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1

2

2 2

1

1 1
2

2 2
2

2 2
1

1 1

4

4 4

12

12 12

1

1 1
1

1 1
1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1
2

2 2
8

8 8

10

10 10

2

2 2
2

2 2
2

2 2
2

2 2
1

1 1
1

1 1
3

3 3
1

1 1

3

3 3
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
2

2 2

2

2 2

1

1 1
1

1 1

332612C 39

Parts

Quantity

Quantity Quantity

Description

Ref.

Ref. Ref.
61**

61** 61**
62**

62** 62**
63**

63** 63**
64**

64** 64**
65

65 65
66

66 66
67

67 67
68

68 68
98

98 98
99

99 99

▲

▲ ▲

*

Parts

* *

Parts Parts

■

■ ■

◆

◆ ◆

Part

Part Part
16A448

16A448 16A448
16A449

16A449 16A449
16W508

16W508 16W508
127265

127265 127265

-

- --- --- -

-

- --- --- -

113505

113505 113505
107251

107251 107251
24T854

24T854 24T854
24R254

24R254 24R254

Replacement

Replacement Replacement

included

included included

Parts

included

Parts Parts

included included

Parts

included

Parts Parts

included included

Description Description
NOZZLE,

NOZZLE, NOZZLE,
NOZZLE,

NOZZLE, NOZZLE,
KIT,

KIT, KIT,
TOOL,

TOOL, TOOL,
BRACKET,

BRACKET, BRACKET,
KIT,

KIT, KIT,
NUT,

NUT, NUT,
SCREW,

SCREW, SCREW,
BUNDLE,

BUNDLE, BUNDLE,
BUNDLE,

BUNDLE, BUNDLE,
ft

ft ft

Danger

Danger Danger

Pack

in ininPack Pack

Hopper

in ininHopper Hopper

Pump

in ininPump Pump

1/2

inch

1/2 1/2

inch inch

9/16

inch

9/16 9/16

inch inch

seals,

pump

seals, seals,

pump pump

wrench,

wrench, wrench,

tool

tool tool

keps,

keps, keps,

and

and and

Out

Out Out

Replacement

Replacement Replacement

16W514

16W514 16W514

ratchet

ratchet ratchet

tool

box

tool tool

box box

box

box box

hex

head

hex hex

head head

machine,

machine, machine,

hose,

hose, hose,
hose,

hose, hose,

Warning

Warning Warning

Hose

Hose Hose

panhead

panhead panhead

35

ft

35 35

ft ft

extension,

extension, extension,

labels,

labels, labels,

Clean

Kit

Clean Clean

(purchase

(purchase (purchase

16W601

Kit Kit

16W601 16W601

Kit

24T853

Kit Kit

24T853 24T853

24T834

24T834 24T834

25

25 25

tags,

and

tags, tags,

and and

(purchase

(purchase (purchase

separately).

separately). separately).

24T835

24T835 24T835

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4
1

1 1

cards

cards cards

(purchase

(purchase (purchase

See

See See

24T836

24T836 24T836

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4
1

1 1

are

available

are are

available available

separately).

separately). separately).

separately).

separately). separately).

manual

manual manual

24T837

24T837 24T837

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4

no

at atatno no

332650.

332650. 332650.

262909

262909 262909

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4

cost.

cost. cost.

262926

262926 262926

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4
1

1 1

262927

262927 262927

1

1 1
1

1 1
1

1 1

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4
1

1 1

1

1 1
1

1 1
1

1 1
4

4 4
4

4 4
1

1 1
1

1 1

**

** **

- --- --- -

Spare

Spare Spare

parts

shipped

parts parts

shipped shipped

-

Not

for

Not Not

sale.

for for

sale. sale.

with

machine.

with with

machine. machine.

40 332612C

Parts

222

214

210

224

215

209

208

225

207

205

204

206

203

218

213

202

221

202

201

212

216

222

223

220

211

219

206

2

ti22050a

1

2

Air

Controls

Air Air

Controls Controls

Ref.

Ref. Ref.
201

201 201
202

202 202
203

203 203
204

204 204

205

205 205
206

206 206

207

207 207
208

208 208

209

209 209

210

210 210
211

211 211

212

212 212

- --- --- -

-

Not

Not Not

Part

Part Part

262658

262658 262658

158491

158491 158491

C20432

C20432 C20432

C20461

C20461 C20461

- --- --- -

159239

159239 159239

113332

113332 113332

113429

113429 113429

113430

113430 113430

104267

104267 104267

16W146

16W146 16W146

- --- --- -

Apply

Apply Apply

Assemble

Assemble Assemble

for

for for

-

-

sale.

sale. sale.

pipe

pipe pipe

Description

Description Description
FILTER,

FILTER, FILTER,
FITTING,

FITTING, FITTING,
FITTING,

FITTING, FITTING,
FITTING,

FITTING, FITTING,
hex

hex hex
FITTING,

FITTING, FITTING,
FITTING,

FITTING, FITTING,
reducing

reducing reducing
VALVE,

VALVE, VALVE,
COUPLING,

COUPLING, COUPLING,
3/4–14

3/4–14 3/4–14
COUPLING,

COUPLING, COUPLING,
3/4–14

3/4–14 3/4–14
REGULATOR,

REGULATOR, REGULATOR,
VALVE,

VALVE, VALVE,
operated

operated operated
BRACKET,

BRACKET, BRACKET,

one

one one

sealant

sealant sealant

end

end end

ball,

ball, ball,

npt

npt npt

npt

npt npt

3 33- --way, way,

all

non

to totoall all

lanyard

of ofoflanyard lanyard

swiveling

non non

- --swiveling swiveling

between

between between

air,

40

nipple

nipple nipple
cross,

cross, cross,

nipple,

nipple, nipple,

elbow,

elbow, elbow,

nipple,

nipple, nipple,

male

male male

female

female female

way,

air

air air

micron

40 40

micron micron

pipe

pipe pipe

reducing,

reducing, reducing,

street

street street

pipe,

pipe, pipe,

vented,

vented, vented,
universal,

universal, universal,

universal,

universal, universal,

air

air air

controls

controls controls

pilot

pilot pilot

0.750

0.750 0.750

air, air,

pipe

pipe pipe

ball

ball ball

Qty

Qty Qty

threads.

threads. threads.

valve

(207)

and

󰘰tting

(208).

One

end

hangs

valve valve

(207) (207)

and and

󰘰tting 󰘰tting

(208). (208).

One One

end end

Ref.

Ref. Ref.

1

213

1 1

213 213

2

214

2 2

214 214

1

1 1

215

215 215

1

1 1

216

216 216

1

1 1

218

218 218

2

2 2

219

219 219

1

220

1 1

220 220

1

221

1 1

221 221
222

222 222

1

1 1

223

223 223

1

1 1

224

224 224

1

1 1

225

225 225

1

1 1

Part

Part Part

160430

160430 160430

155470

155470 155470

101950

101950 101950

115942

115942 115942

110198

110198 110198

127313

127313 127313

111881

111881 111881

100737

100737 100737

218093

218093 218093

162505

162505 162505

113498

113498 113498

16W586

16W586 16W586

Description

Description Description
GAUGE,

GAUGE, GAUGE,
FITTING,

FITTING, FITTING,
degree

degree degree
SCREW,

SCREW, SCREW,
1/4

1/4 1/4
NUT,

NUT, NUT,
COUPLER,

COUPLER, COUPLER,
FITTING,

FITTING, FITTING,
MUFFLER

MUFFLER MUFFLER
PLUG,

PLUG, PLUG,
HOSE,

HOSE, HOSE,
FITTING,

FITTING, FITTING,
VALVE,

VALVE, VALVE,
CABLE,

CABLE, CABLE,
check

check check

pressure,

pressure, pressure,

swivel,

swivel, swivel,

socket

socket socket

2.5

inch

x xx2.5 2.5

inch inch

hex,

󰘱ange

hex, hex,

󰘱ange 󰘱ange

line,

line, line,

elbow

elbow elbow

pipe

pipe pipe

coupled

coupled coupled

union,

union, union,

safety,

safety, safety,

lanyard,

lanyard, lanyard,

loose.

hangs hangs

loose. loose.

Qty

Qty Qty

air

air air

union,

union, union,

head

head head

head head

air

air air

swivel

swivel swivel

110

110 110

90

90 90

cap,

cap, cap,

head

psi

psi psi

whip

whip whip

1

1 1
1

1 1

2

2 2

2

2 2
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1
1

1 1

332612C

41

Parts

307

305

303

302

ti22051a

306

301

308

304

4

1 3

2 4

3

3

1

2

3

4

Zero

Zero Zero

Cavity

Cavity Cavity

Use

Use Use
(304).

(304). (304).
Apply

Apply Apply
to totothreads threads

Ref.

Part

Ref. Ref.

Part Part

301

301 301

- --- --- -

302

16U807

302 302

16U807 16U807

303

15M189

303 303

15M189 15M189

304

15M529

304 304

15M529 15M529

Relief

Relief Relief

assembly

assembly assembly

medium

medium medium

threads

Description

Description Description

-

HOUSING,

HOUSING, HOUSING,

STEM

STEM STEM

SPACER,

SPACER, SPACER,

SEAL,

SEAL, SEAL,

Valve,

Valve, Valve,

tool

15T630

tool tool

15T630 15T630

strength

strength strength

prior

prior prior

installing

to totoinstalling installing

check

check check

16W513

16W513 16W513

Apply

install

to totoinstall install

thread

thread thread

seat

seat seat

end

end end

backup,

backup, backup,

seal

seal seal

valve

valve valve

seal

seal seal

locking

- --locking locking

󰘱uid

󰘱uid 󰘱uid

(305).

(305). (305).

Qty

Qty Qty

1

1 1

1

1 1

1

1 1

1

1 1

Ref.

Part

Ref. Ref.

Part Part

305

16V956

305 305

16V956 16V956

306

15Y627

306 306

15Y627 15Y627

307

16V957

307 307

16V957 16V957

308

102915

308 308

102915 102915

lithium

Apply Apply

lithium lithium

ring.

o oo- --ring. ring.

Torque

Torque Torque

grease

grease grease

95–105

to toto95–105 95–105

Description

Description Description

SEAT

SEAT SEAT

RING,

O OO- --RING, RING,

HOUSING

HOUSING HOUSING

PIN,

drive

PIN, PIN,

drive drive

seal,

to totoseal, seal,

in inin- --lb lblb(10.7–11.9 (10.7–11.9

PTFE

PTFE PTFE

thread,

thread, thread,

(10.7–11.9

and

and and

N∙m).

N∙m). N∙m).

Qty

Qty Qty

1

1 1

1

1 1

1

1 1

1

1 1

-

- --- --- -

Not

for

Not Not

sale.

for for

sale. sale.

42

332612C

Parts

Hose

Hose Hose

Bundles

Bundles Bundles

Quantity

Quantity Quantity

24U331

(38

24T852

24U331 24U331

24T854

(35

Description

Ref.

Ref. Ref.
416

416 416
421

421 421

422

422 422
423

423 423
424

424 424
425*

425* 425*
426*

426* 426*
427

427 427

428

428 428
429

429 429
430

430 430

431

431 431
432

432 432
452

452 452
454

454 454
456

456 456
458

458 458
459

459 459

Part

Part Part
289874

289874 289874
24U184

24U184 24U184

24U185

24U185 24U185
16W512

16W512 16W512
16W511

16W511 16W511
15T116

15T116 15T116
158585

158585 158585
127232

127232 127232

24T762

24T762 24T762
114958

114958 114958
110198

110198 110198

100083

100083 100083
169970

169970 169970
24T829

24T829 24T829
127312

127312 127312
16W507

16W507 16W507
240296

240296 240296
156850

156850 156850

Description Description
COUPLER

COUPLER COUPLER
COVER,

COVER, COVER,

COVER,

COVER, COVER,
HOSE,

HOSE, HOSE,
HOSE,

HOSE, HOSE,
COUPLER,

COUPLER, COUPLER,
FITTING,

FITTING, FITTING,
VALVE,

VALVE, VALVE,
1000

1000 1000
HOSE,

HOSE, HOSE,
STRAP,

STRAP, STRAP,
COUPLER,

COUPLER, COUPLER,

COUPLING,

COUPLING, COUPLING,
FITTING,

FITTING, FITTING,
HOSE,

HOSE, HOSE,
FITTING,

FITTING, FITTING,
GASKET,

GASKET, GASKET,
STRAP

STRAP STRAP
FITTING,

FITTING, FITTING,

KIT,

in.

KIT, KIT,

hose,

hose, hose,

hose,

hose, hose,

󰘱uid,

3/4

󰘱uid, 󰘱uid,

3/4 3/4

󰘱uid,

󰘱uid, 󰘱uid,

1 11in., in.,

male,

male, male,

nipple

nipple nipple

ball,

ball, ball,

1 11inch, inch,

psi

psi psi

air

and

air air

and and

tie

tie tie

line,

line, line,

3/8

3/8 3/8

line

line line

bundle,

bundle, bundle,

1/4

1/4 1/4

to toto1/4 1/4

coupler,

coupler, coupler,

(4–pack)

(4–pack) (4–pack)

nipple,

nipple, nipple,

female

1 11in. in.

female female

plastic,

plastic, plastic,

plastic,

plastic, plastic,

in.,

coupled,

in., in.,

coupled, coupled,

in.,

coupled,

coupled, coupled,

cam

cam cam

inch,

stainless

stainless stainless

pilot

pilot pilot

in ininscuff scuff

air

air air

1/4

x xx1/4 1/4

air

air air

air,

26

air, air,

26 26

1/4

tube

tube tube

in.

1 11in. in.

3/8

npt

3/8 3/8

npt npt

cam/groove

cam/groove cam/groove

in.

50

2 22in. in.

in.

3 33in. in.

and

and and

scuff

in.

in. in.

ft

ft ft

(6–pack)

(6–pack) (6–pack)

ft

x xx50 50

ft ft

50

ft

x xx50 50

ft ft

10

ft

10 10

ft ft

25

ft

25 25

ft ft

groove,

groove, groove,

steel,

steel, steel,

jacket,

jacket, jacket,

24T854 24T854

bundle)

ft ftftbundle) bundle)

2

2 2
1

1 1

1

1 1
1

1 1
1

1 1

in.

1 11in. in.

38

ft

38 38

ft ft

2

2 2
1

1 1
1

1 1

1

1 1

10

10 10

1

1 1

1

1 1
1

1 1

1

1 1
2

2 2
2

2 2
1

1 1

24R254

(35 (35

24R254 24R254

(25

(25 (25

bundle)

ft ftftbundle) bundle)

1

1 1
1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1

10

10 10

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1
2

2 2
2

2 2
1

1 1

(38 (38

air

hose

ft ftftair air

hose hose

bundle)

bundle) bundle)

1

1 1

1

1 1

1

1 1

1

1 1
1

1 1

1

1 1

1

1 1

(25

24T852 24T852

(25 (25

air

hose

ft ftftair air

hose hose

bundle)

bundle) bundle)

1

1 1

1

1 1

1

1 1
1

1 1
1

1 1
1

1 1

1

1 1

*

Parts

* *

included

Parts Parts

included included

Pack

Out

Hose

Clean

Kit

in ininPack Pack

Out Out

Hose Hose

Clean Clean

16W601

Kit Kit

16W601 16W601

(purchase

(purchase (purchase

separately).

separately). separately).

332612C 43

Accessories

Accessories

Accessories Accessories

Pole

Applicator,

Pole Pole

Applicator, Applicator,

Idealforsprayinginlong-reach,openareasand
low-pressuresprayingofmaterialsthatpackout
easilyandthatwillbe󰘰nish-troweled.Thepole
applicatorissimilartotheFlexibleApplicator,but
withapipeinplaceofthehose.Seemanual332767.

Includes:

•30in.(76cm)aluminumpipewithcamlock󰘱uid
inlet

•Angledsprayhead

•Sprayairvolumecontrol

•Sprayshut-offvalve

•Motorpilotsignalcontrolvalve

•Adjustablepositioncenterairinjectiontube

•Rubbertipretainer

•4different-sizedtips

24T946

24T946 24T946

44

332612C

TechnicalSpecications

Technical

Technical Technical

Mortar

Mortar Mortar

MaximumWorkingPressure1000psi7MPa,70bar
MaximumAirInletPressure100psi0.7MPa,7bar
MinimumInletAirFlow(Typical)30standardcubicfeetperminute
MinimumInletAirFlow(Pump

Only)
PressureRatio(FluidtoAir)

AirMotorPistonDiameter7.5in.191mm
StrokeLength
LowerOutput
FlowRateat30cyclesperminute5.44gpm20.6lpm
FlowRateat60cyclesperminute10.88gpm41.2lpm
AirInletSize3/4npt(f)(ChicagoFitting)
FluidInletSize2in.CamGroove(Male)
FluidOutletSize1npt(f)witha1in.CamandGrooveFitting
Weight(without󰘱uid)

SoundPressure118dB(A)*
SoundPower118dB(A)*
Dimensions
Height44.5in.113cm
Width27.5in.70cm
Depth(pumponcartonly)
Deep(pumponcartwithhopper)
Maximum

Maximum Maximum
(Donotexceedmaximumrecommendedpumpspeedof󰘱uidpumptopreventprematurepumpwear)

Spraying40cyclesperminute(typicallylessthan10cyclesperminute)
Flushing
Wetted

Wetted Wetted
EntireSystemStainlesssteel,UHMWPE,nylon,platedsteel,anodized

Pump
HoseKits

Notes

Notes Notes
*

and

Epoxy

and and

Epoxy Epoxy

Pump

Pump Pump

Parts

Parts Parts

Spraying simulated acoustical texture under typical conditions as speci󰘰ed by the material maufacturer.

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Sprayer

Sprayer Sprayer

Speed

Speed Speed

Package

Package Package

U.S.

U.S. U.S.

0.85cubicmetersperminute

8scfmpergallonat100psi

4.75in.120mm

41.9cu.in.percycle686ccpercycle

250lb

(with25ftof1in.hoseand

10ftof3/4in.hose)

32in.81cm
37in.94cm

60–90cyclesperminute(onlywhenpumping󰘱ushing󰘱uid)

aluminum,FX-75

Stainlesssteel,carbide,PTFE,UHMWPE,solvent-resistanto-rings

Nyloncore,platedcarbonsteel󰘰ttings,anodizedalu-

minum,nitrilegaskets

0.06cubicmetersperminute

10:1

(with7.6mof25mmhoseand

3.0mof19mmhose)

Metric

Metric Metric

perliterat7bar

113kg

332612C 45

TechnicalSpecications

0

10

20

30

40

50

60

0

200

400

600

800

1000

100 20 504030

A

E

F

G

H

B

C

D

0 1 2 3 4 5 6 7 8 9 10

Pump

OutletFluid

Pressurein

ToughTek

ToughTek ToughTek

psi

FlowRateinGallonsPerMinute

M680a

M680a M680a

(with

30–weight

(with (with

30–weight 30–weight

PumpCyclesPerMinute

Performance

Performance Performance

oil)

oil) oil)

Chart

Chart Chart

AirFlowin
Standard
CubicFeet
PerMinute

Ref

Ref Ref

AFluidPressureat20psiAir

BFluidPressureat40psiAir

C

DFluidPressureat100psiAir

E

F

GAirConsumptionat70psiAir

H

Description

Description Description

FluidPressureat70psiAir

AirConsumptionat20psiAir

AirConsumptionat40psiAir

AirConsumptionat100psiAir

46 332612C

TechnicalSpecications

0

10

20

30

1.0 2.0 3.0 4.0 5.0

ofAir(Cubic

Standard
CubicFeet
PerMinute

MetersPer

ToughTek

ToughTek ToughTek

Hour)

M680a

M680a M680a

(100psifeedtothemachine)

Applicator

Applicator Applicator

Air

Consumption

Air Air

Consumption Consumption

NeedleValveTurnsOpenfromClosed

332612C

47

Graco

Graco Graco

GracowarrantsallequipmentreferencedinthisdocumentwhichismanufacturedbyGracoandbearingits
nametobefreefromdefectsinmaterialandworkmanshiponthedateofsaletotheoriginalpurchaserforuse.
Withtheexceptionofanyspecial,extended,orlimitedwarrantypublishedbyGraco,Gracowill,foraperiodof
twelvemonthsfromthedateofsale,repairorreplaceanypartoftheequipmentdeterminedbyGracotobe
defective.Thiswarrantyappliesonlywhentheequipmentisinstalled,operatedandmaintainedinaccordance
withGraco’swrittenrecommendations.

Thiswarrantydoesnotcover,andGracoshallnotbeliableforgeneralwearandtear,oranymalfunction,
damageorwearcausedbyfaultyinstallation,misapplication,abrasion,corrosion,inadequateorimproper
maintenance,negligence,accident,tampering,orsubstitutionofnon-Gracocomponentparts.NorshallGraco
beliableformalfunction,damageorwearcausedbytheincompatibilityofGracoequipmentwithstructures,
accessories,equipmentormaterialsnotsuppliedbyGraco,ortheimproperdesign,manufacture,installation,
operationormaintenanceofstructures,accessories,equipmentormaterialsnotsuppliedbyGraco.

Thiswarrantyisconditionedupontheprepaidreturnoftheequipmentclaimedtobedefectivetoanauthorized
Gracodistributorforveri󰘰cationoftheclaimeddefect.Iftheclaimeddefectisveri󰘰ed,Gracowillrepairorreplace
freeofchargeanydefectiveparts.Theequipmentwillbereturnedtotheoriginalpurchasertransportation
prepaid.Ifinspectionoftheequipmentdoesnotdiscloseanydefectinmaterialorworkmanship,repairswillbe
madeatareasonablecharge,whichchargesmayincludethecostsofparts,labor,andtransportation.

THIS

WARRANTY

THIS THIS

WARRANTY WARRANTY

INCLUDING

INCLUDING INCLUDING
FOR

FOR FOR

A AAPARTICULAR PARTICULAR

Graco’ssoleobligationandbuyer’ssoleremedyforanybreachofwarrantyshallbeassetforthabove.The
buyeragreesthatnootherremedy(including,butnotlimitedto,incidentalorconsequentialdamagesforlost
pro󰘰ts,lostsales,injurytopersonorproperty,oranyotherincidentalorconsequentialloss)shallbeavailable.
Anyactionforbreachofwarrantymustbebroughtwithintwo(2)yearsofthedateofsale.

GRACO

GRACO GRACO
AND

FITNESS

AND AND

FITNESS FITNESS

MATERIALS

MATERIALS MATERIALS
manufacturedbyGraco(suchaselectricmotors,switches,hose,etc.),aresubjecttothewarranty,ifany,of
theirmanufacturer.Gracowillprovidepurchaserwithreasonableassistanceinmakinganyclaimforbreachof
thesewarranties.

InnoeventwillGracobeliableforindirect,incidental,specialorconsequentialdamagesresultingfromGraco
supplyingequipmenthereunder,orthefurnishing,performance,oruseofanyproductsorothergoodssold
hereto,whetherduetoabreachofcontract,breachofwarranty,thenegligenceofGraco,orotherwise.

FORGRACOCANADACUSTOMERS

ThePartiesacknowledgethattheyhaverequiredthatthepresentdocument,aswellasalldocuments,notices
andlegalproceedingsenteredinto,givenorinstitutedpursuantheretoorrelatingdirectlyorindirectlyhereto,be
drawnupinEnglish.Lespartiesreconnaissentavoirconvenuquelarédactionduprésentedocumentseraen
Anglais,ainsiquetousdocuments,avisetprocéduresjudiciairesexécutés,donnésouintentés,àlasuitedeou
enrapport,directementouindirectement,aveclesprocéduresconcernées.

Standard

Standard Standard

EXCLUSIVE,

IS ISISEXCLUSIVE, EXCLUSIVE,

BUT

NOT

BUT BUT

PARTICULAR

MAKES

MAKES MAKES

FOR

FOR FOR

OR

OR OR

LIMITED

NOT NOT

LIMITED LIMITED

PURPOSE.

PURPOSE. PURPOSE.

NO

WARRANTY,

NO NO

WARRANTY, WARRANTY,

PARTICULAR

A AAPARTICULAR PARTICULAR

COMPONENTS

COMPONENTS COMPONENTS

Warranty

Warranty Warranty

AND

IS

IN

LIEU

OF

ANY

AND AND

IS IS

IN IN

LIEU LIEU

TO

WARRANTY

TO TO

WARRANTY WARRANTY

AND

DISCLAIMS

AND AND

DISCLAIMS DISCLAIMS

PURPOSE,

PURPOSE, PURPOSE,

SOLD

BUT

SOLD SOLD

BUT BUT

OF OF

OF

OF OF

ALL

ALL ALL

IN

CONNECTION

IN IN

NOT

NOT NOT

CONNECTION CONNECTION

MANUFACTURED

MANUFACTURED MANUFACTURED

OTHER

ANY ANY

OTHER OTHER

MERCHANTABILITY

MERCHANTABILITY MERCHANTABILITY

IMPLIED

IMPLIED IMPLIED

WARRANTIES,

WARRANTIES, WARRANTIES,

OR

OR OR

WARRANTIES

WARRANTIES WARRANTIES

WITH

ACCESSORIES,

WITH WITH

ACCESSORIES, ACCESSORIES,

BY

GRACO.

BY BY

GRACO. GRACO.

EXPRESS

EXPRESS EXPRESS

WARRANTY

WARRANTY WARRANTY

OF

MERCHANTABILITY

OF OF

MERCHANTABILITY MERCHANTABILITY

Theseitemssold,butnot

OR

IMPLIED,

OR OR

OF

OF OF

EQUIPMENT,

EQUIPMENT, EQUIPMENT,

IMPLIED, IMPLIED,

FITNESS

FITNESS FITNESS

Graco

Graco Graco

ForthelatestinformationaboutGracoproducts,visitwww.graco.com.

To

To To

Phone:

Phone: Phone:

Allwrittenandvisualdatacontainedinthisdocumentre󰘱ectsthelatestproductinformationavailableatthetimeofpublication.

place

an

place place

an an

612-623-6921or ororToll Toll

Information

Information Information

order,

order, order,

contactyourGracoDistributororcalltoidentifythenearestdistributor.

Toll

Free:

Free: Free:

1-800-328-0211Fax: Fax:

Gracoreservestherighttomakechangesatanytimewithoutnotice.

Forpatentinformation,seewww.graco.com/patents.

OriginalInstructions.ThismanualcontainsEnglish.MM332612

Graco

Graco Graco

International

International International

GRACO

GRACO GRACO

INC.

AND

INC. INC.

Copyright

Copyright Copyright

SUBSIDIARIES

AND AND

SUBSIDIARIES SUBSIDIARIES

2013,

Graco

2013, 2013,

Inc.

Graco Graco

Inc. Inc.

Of󰘰ces:

Of󰘰ces: Of󰘰ces:

All

Graco

All All

Graco Graco

• ••P.O. P.O.

RevisionC,July2018

Fax:

Headquarters:

Headquarters: Headquarters:

Belgium,China,Japan,Korea

P.O.

BOX

BOX BOX

manufacturing

manufacturing manufacturing

www.graco.com

612-378-3505

Minneapolis

1441

MINNEAPOLIS

1441 1441

• ••MINNEAPOLIS MINNEAPOLIS

locations

locations locations

MN

MN MN

are

registered

are are

registered registered

55440-1441

55440-1441 55440-1441

ISO

to totoISO ISO

USA

• ••USA USA

9001.

9001. 9001.