Graco 262288, 257100, 258906, 258907, 262300 User Manual

Operation

ti14873a

Drywall Feed Pump

- For water-based materials only -

- Not for use in explosive atmospheres -

- Not for use with quick-set materials -

READ ALL WARNINGS AND INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Maximum Working Pressure 2500 psi (17.2 MPa, 172 bar)

Model 257100: 120V NA ETL Model 258906: 240V Euro Multicord Model 258907: 110V UK, CE Model 262288: 120V NA Model 262300: 240V Euro CE Cord

3A0245B

Related Manuals

Repair Manual

3A0246 - English

Pump Manual

3A0912 - English

Agency Approvals:

257100 ✓✓✓ 258906 ✓✓ 258907 ✓ 262288 ✓✓ 262300 ✓✓

Warning

WARNINGWARNINGWARNING

WARNING

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Engage trigger lock when not dispensing.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing

equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not dispense flammable or combustible materials near an open flame or sources of ignition such as

cigarettes, motors, and electrical equipment.

• Material or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a

risk of fire or explosion in the presence of material or solvent fumes. All parts of the system, including the pump, hose assembly, dispenser, and objects in and around the work area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless material hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not use a material or a solvent containing halogenated hydrocarbons.

• Keep work area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump assembly

in a well ventilated area.

• Do not smoke in the work area.

• Do not operate light switches, engines, or similar spark producing products in the work area.

• Keep area clean and free of material or solvent containers, rags, and other flammable materials.

• Know the contents of the materials and solvents being dispensed. Read all Material Safety Data Sheets (MSDS)

and container labels provided with the materials and solvents. Follow the material and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

• Drywall feed pump generates sparks. When flammable liquid is used in or near the drywall feed pump or for

flushing or cleaning, keep unit at least 20 feet (6 m) away from explosive vapors.

2 3A0245B

Warning

WARNINGWARNINGWARNING

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when dispensing.

• Do not operate or dispense near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and

follow the Pressure Relief Procedure for turning off the unit.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

• Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such

solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

3A0245B 3

Component Identification (Unit)

ti14874a

Component Identification (Unit)

Pump Module

Prime/Tool Fill/Recirculation Valve/Pressure Relief

Flow Control Knob

ON/OFF Switch

15/20 Amp Switch (North America only)

Material Hoses

Movable Handle

Pump Connector

Prime Hose

Hopper

Hopper Plug

Expandable Plug

Pump

Material Screen

4 3A0245B

Component Identification (Hoses and Tools)

ti15676a

Component Identification (Hoses and Tools)

AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR

Fluid Manifold Fluid Outlet Fluid Inlet Hose 1/2 in. x 50 ft (max 150 ft) Fitting 1/2 in. x 1/4 in. Hose 1/4 in. x 15 ft Coupling Z Swivel with Quick-Connect Clamp Inline Valve Controller Box Slide Controller Box Tool Handle Box Tool Head Tape Tool Corner Tool Handle Corner Tool Head

3A0245B 5

Grounding

ti8793a

ti14876a

bar/psi

ti15614a

Grounding

GROUNDING INSTRUCTIONS (North America)

This appliance is rated more than 15 A and is for use on a circuit having a nominal rating of 120 V and is factory equipped with a specific electric cord and plug. No adapter should be used with this appliance. If the appliance must be reconnected for use on a different type of electric circuit, the connection should be made by qualified service personnel; and after the connection, the appliance should comply with all local codes and ordinances.

Consult a qualified electrician if there is any doubt as to whether an outlet box is properly grounded.

GROUNDING INSTRUCTIONS (Europe)

The sprayer must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

FCC Notice (FCC ID: JHICED1) Model Number: DFS150

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:

• This device may not cause harmful interference.

• This device must accept any interference that may be received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by Graco, Inc. could void the user's authority to operate this equipment.

IC Notice (IC: 4840ACED1)

This product meets the applicable Industry Canada technical specifications/Le présent materiel est conforme aux specifications techniques applicables d’Industrie Canada.

Pressure Relief Procedure

1. Turn flow control knob fully counterclockwise to OFF position.

The sprayer cord includes a grounding wire with an appropriate grounding contact.

The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do NOT tamper with relief valve or devices that control maximum flow control during normal operation. Bodily injury and/or damaged to equipment can occur.

2. Place deflector in hopper or suitable container.

3. Turn prime valve handle to PRESSURE RELIEF position.

4. Display will read “----” when all pressure is relieved. If display does not reach 0, the hose or inline valve are clogged and prime/tool fill/ recirculation valve is plugged.

6 3A0245B

Setup

ti4265a

ti2810a

ti15635a

ti15622a

ti13605a

ti8793a

psi

ti4266a

ti13621a

Psi

bar

Psi

MPa

ti13620a

ti13604a

Setup

1. Turn power switch to OFF and connect power cord.

2. Connect material hose (DD) to fluid manifold outlet (BB).

NOTE: Up to 150 ft of 1/2 in. plus 15 ft. x 1/4 in. hose can be connected to the unit. If desired flow rate is not obtainable, reduce hose length or add additional water to material mixture.

3. Use fitting (EE) to connect to hose (FF) and hose (DD).

Digital Tracking System (DTS)

Operation Main Menu

Short press to move to next display. Press and hold (5 seconds) to change units or reset.

1. Turn flow control knob fully counterclockwise to OFF

position. Perform Pressure Relief Procedure, page

2. Turn power ON. Pressure display appears. Dashes will not appear unless pressure is less than 200 psi (14 bar, 1.4 MPa).

4. Use coupling (GG) to connect hose (FF) and Z swivel (HH).

5. Connect Inline Controller Valve (JJ) if taping or finishing corners.

6. Connect selected finishing tool using supplied quick-connect clamps. See Using Finishing Tools, page 11.

7. Select 15A/20A setting based on your circuit rating (North America only).

NOTE: 20A setting will produce the best performance.

Change Display Units

Press and hold DTS button for 5 seconds to change pressure units (psi, bar, MPa) to desired units. Selection of bar or MPa changes gallons to liters x 10. To change display of units, DTS must be in flow control mode and pressure must be at zero.

Job Gallons

1. Short press DTS button to move to Job Gallons (or liters x 10).

3A0245B 7

Setup

Psi

ti13620a

ti13612a

ti13610a

ti13601a

ti13611a

ti13617a

ti13627a

ti15626a

ti15676a

ti13667a

ti13605a

ti4266a

ti8793a

ti7362a

ti13622a

ti13618a

ti13619a

ti13601a

ti13607a

ti13615a

NOTE: JOB scrolls past, then the number of gallons dispensed displays.

NOTE: You must be facing the unit and be no more than 10 ft away to learn the controller. The unit can only be

operated by one learned controller at a time.

Secondary Menu - Stored Data

2. Press and hold to reset to zero.

Lifetime Gallons

1. Short press DTS button to move to LIFE gallons (or liters x 10). LIFE scrolls briefly, then the number of gallons dispensed displays.

Learn the Controller

This unit uses two different controllers: an inline valve controller for taping and corner finishing, and a box slide controller for box finishing. Each time you change controllers, perform the following steps so the unit can learn the controller.

1. Turn flow control knob fully counterclockwise to OFF position.

1. Perform Pressure Relief Procedure, see page 6.

2. To access Secondary Menu, make sure flow control knob is turned fully counter-clockwise to the OFF position. Then turn power switch on while holding DTS button down.

3. SERIAL NUMBER scrolls past and then serial number (e.g. 00001) displays.

4. Short press DTS button and MOTOR HOURS scrolls past and then total motor run hours are displayed.

2. Push digital display button 3 times until LEARN

appears on display screen.

5. Short press DTS button. LAST ERROR CODE scrolls by and last error code is displayed (e.g. E=07). See Electrical Problems, page 19.

3. Pull trigger on controller.

4. OK will then appear on display screen (if not, see Troubleshooting).

8 3A0245B

Setup

ti13614a

ti13608a

ti13623a

ti13613a

ti7362a

ti15694a

ti15691a

ti15693a

psi

ti15695a

ti15692a

6. Press and hold DTS button to clear error code to zero.

7. Short press to move to SOFTWARE REV.

8. Short press to display number of GUN TRIGGERS logged.

9. Short press to enter BLOCK mode. Hold DTS button in to block any active outside RF signals in the area other than the current learned controller. The screen will display the number of unwanted signals being blocked. Up to 5 unwanted RF signals can be blocked.

10. Short press to enter CLEAR mode. Hold in DTS

button to clear all RF signals that were being blocked.

11. Short press to RF ON/OFF mode (this is used for Troubleshooting only). To turn RF off and enter pressure control mode, make sure flow control knob is at zero. Hold DTS button until screen displays RFOFF. Turn power switch OFF, then turn back ON. The display will show an asterisk to indicate that it is in pressure control mode.

To return to flow control mode, turn power switch OFF for approximately 45 seconds.

NOTE: To see the number of blocked signals, press and hold the DTS button.

3A0245B 9

Prime Pump

ti15747a

ti15613a

ti8794a

ti15746a

ti11670a

ti15612a

Prime Pump

NOTICE

Do not use with quick-set materials. They can harden inside the unit and hose.

1. Mix material in separate bucket.

2. Add 1-2 gallons (4-8 liters) of material to hopper.

6. Add the remaining material to hopper.

3. Place prime hose deflector into hopper or empty

bucket. NOTE: Keep deflector shield wet once it is in use.

4. Turn power ON and turn prime valve handle to PRIME. Turn flow control knob clockwise to start pumping.

5. Install material screen (P).

7. After unit is primed, turn prime valve handle to APPLY FINISH position.

10 3A0245B

+ 22 hidden pages