Graco 25R791 Instruction manual

Operation, Repair, Parts

WARNING

844-241-9499

SaniSpray HP

™

3A7649B

Cordless Airless Handheld

For portable spraying of water-based disinfectants approved for spray application only. Not for applying architectural paints and coatings. Not approved for use in explosive atmospheres or hazardous (classified) locations. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual, on the unit, and in the battery and charger manual before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save these instructions.

Important Medical Information

Read the medical alert card provided with the sprayer. It contains injection injury treatment information for a doctor. Keep it with you when operating the equipment.

CHEMICAL HAZARD

To prevent serious injury:

• Follow all directions and

requirements on disinfectant label. It is a violation of Federal law to use an EPA-approved disinfectant in a manner inconsistent with its labeling.

• Flush after each use. Never

store disinfectant in equipment.

• Use only with appropriate

personal protective equipment.

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

General Power Tool Safety Information . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Battery Installation and Removal . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Flushing a New Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Starting a New Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

How to Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Choose Your Spray Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Spray Tip Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Starting Your Spray and Adjusting Pressure . . . . . . . . . . . . 16

Clear Tip Clogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Refilling FlexLiner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleanup and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Cleaning Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Static Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Cleaning Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

End of Product Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

California Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Graco Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Certified to CAN/CSA C22.2 No. 68

2 3A7649B

110474

Conforms to UL 1450

Models

Model Sprayer Name

25R791

Maximum Working Pressure: 1000 psi (6.9 MPa, 68.9 bar)

The SaniSpray HP 20 Cordless Airless Handheld is compatible with the following DEWALT batteries:

SaniSpray HP 20 Cordless Airless Handheld

Charger

Voltage

120V LPxxx 0.013-0.019 in (0.33-0.48 mm)

Tip Family Tip Size

• DCB200

• DCB201

• DCB203

• DCB204

• DCB205

• DCB207

• DCB230

3A7649B 3

Important User Information

Before using your disinfectant sprayer, read this manual for complete instructions on proper use and safety warnings.

The sprayer is designed to spray disinfectants that are water-based and clean up with water.

You must also read and follow the information on the disinfectant container label and ask for a Safety Data Sheet (SDS) from your supplier. The container label and SDS will explain the contents of the material, instructions for use and the specific precautions related to the contents of the material. Those precautions include personal protective equipment (PPE).

KNOW YOUR DISINFECTANT’S

ACTIVE INGREDIENTS

For the purpose of safely using this sprayer, you need to know what kind of active ingredients are in the disinfectant. Look on the container label for the list of active ingredients. There are two categories:

ALCOHOL: This type of disinfectant contains flammable active ingredients such as ethanol (ethyl alcohol) or isopropanol (IPA). Th this material is COMBUSTIBLE or FLAMMABLE. Your sprayer is compatible with this type of material. Use flammable materials in a well-ventilated area with a flow of fresh air. See the safety warnings in this manual.

e container label should indicate that

NON-ALCOHOL: This type of disinfectant contains active ingredients such as aldehydes, phenols, quaternary ammonium compounds, sodium hypochlorite (bleach), peroxyacetic acid, hydrogen peroxide, and hypochlorous acid. Your sprayer is compatible with this type of material.

4 3A7649B

General Power Tool Safety Information

WARNING

General Power Tool Safety Information

Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated power tool.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power tool. Distractions can cause you

to lose control.

Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase

the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use

of a cord suitable for outdoor use reduces the risk of electric shock.

• If operating a power tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal Safety

•

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal

injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as

dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. This enables better control of

the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

3A7649B 5

General Power Tool Safety Information

WARNING

Power Tool Use and Care

•

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot

be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with

the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts

and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Use the power tool, accessories etc. in accordance with these instructions, taking into

account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement

parts. This will ensure that the safety of the power tool is maintained.

6 3A7649B

Warnings

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

CHEMICAL HAZARD

Toxic disinfectant or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Keep away from children.

• Use only to spray surfaces. Do not spray humans or animals.

• Use only with appropriate personal protective equipment. See PERSONAL PROTECTIVE

EQUIPMENT, page

• Follow all directions and requirements on disinfectant label. It is a violation of Federal law

to use an EPA-approved disinfectant in a manner inconsistent with its labeling.

• Flush with water after each use. Never store disinfectant in equipment.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the disinfectants you are

using.

• Store and dispose of disinfectants according to instructions on disinfectant container

labels.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury that can result in amputation. In the event that injection occurs, get immediate surgical

treatment.

• Use only to spray surfaces. Do not spray humans or animals.

• Do not point spray tip at anyone or place any part of your body in front of tip. For example,

do not try to stop leaks with any part of the body.

• Always use the spray tip guard. Do not spray without spray tip guard in place. Use only

Graco spray tips.

• Use caution when cleaning and changing spray tips. In the case where the spray tip clogs

while spraying, follow the Pressure Relief Procedure, page 10, for turning off the unit and relieving the pressure before removing the spray tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment

energized or under pressure while unattended. Remove battery and follow the Pressure Relief Procedure, page 10, when the equipment is unattended or not in use, and before servicing, cleaning, or removing

parts.

• Check parts for signs of damage. Replace any damaged parts.

• This system is capable of producing 1000 psi (69 bar, 6.9 MPa). Use Graco replacement

parts or accessories that are rated a minimum of 1000 psi (69 bar, 6.9MPa).

• Do not carry the sprayer with a finger on the trigger.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the

controls.

3A7649B 7

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as disinfectants, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable disinfectants near an open flame or sources of ignition such as

cigarettes, motors, and electrical equipment.

• Disinfectants flowing through the sprayer are able to result in static electricity. Static

electricity creates a risk of fire or explosion in the presence of disinfectant fumes. Reverse spray tip when flushing. The sprayer and all objects in spray area shall be properly grounded to protect against static discharge, sparks, or shocks.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use

sprayer until you identify and correct the problem.

• Verify that all containers and collection systems are grounded to prevent static discharge.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray

area.

• Keep area clean and free of disinfectant containers, rags, and other flammable materials.

• Know the contents of the disinfectants being sprayed. Read all Safety Data Sheet (SDS)

and container labels provided with the disinfectants. Follow the disinfectant manufacturer’s safety instructions.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at

all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Always replace cracked, broken or missing parts immediately with genuine Graco parts.

See Parts, pa

ge 28.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

• Use only in dry locations. Do not expose to water or rain.

• Use in well-lit areas.

•

Make sure all equipment is rated and approved for the environment in which you are using it.

•

Do not operate or clean sprayer with the battery shield open.

BATTERY AND CHARGER COMPATIBILITY HAZARD

• Only use DEWALT brand 18V Max or 20V Max batteries and battery chargers with this tool.

• READ ALL INSTRUCTIONS included with this tool regarding the safety and usage of

DEWALT batteries and battery chargers.

• Do not wash or spray down battery.

• Do not clean the battery with anything other than a cloth moistened with water.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, burns, hearing loss, and inhalation of disinfectant chemical mists and vapors. Protective equipment includes but is not limited to:

• Protective eye-wear, and hearing protection.

• Appropriate respirators, protective clothing, and gloves.

• All protective equipment specified by the disinfectant manufacturer.

8 3A7649B

Know Your Sprayer

A Cup Lid B FlexLiner C Cup Support D VacuValve Cap E VacuValve Air Hole F VacuValve Reservoir G Pump Filter H Battery Shield

3A7649B 9

J Prime Knob KBattery L Trigger M Speed Control, ProControl II N Spray Tip P Spray Tip Guard T

Diagnostic Light

Start Up

Battery Installation and Removal

Always start with a fully charged Battery. Do not splash or immerse Battery or charger in water. See Battery and charger information shipped with the sprayer.

Replace and charge Battery only in a well-ventilated area and away from flammable or combustible materials, including disinfectants. Do not operate sprayer with the Battery Shield open.

NOTICE

The sprayer is equipped with a non-removable Battery Shield to protect the Battery during spraying of disinfectants. Attempting to remove the Battery Shield will result in damage to the sprayer and Battery.

Remove and install Battery into the sprayer

ws:

as follo

1. Open the back of the Battery Shield by unlatching the door and lifting upwards.

2. Remove the used Battery, if in place.

3. Install fully charged Battery into the sprayer.

4. Fully close and latch the door of the Battery Shield.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

This sprayer builds up an internal pressure

1000 psi (6.9 MPa, 68.9 bar) during use.

of To help prevent serious injury from pressurized fluid, such as skin injection and splashing fluid, follow the Pressure Relief Procedure whenever you stop spraying and before cleaning, checking, servicing, or transporting equipment to prevent serious injury.

1. Remove Battery from the sprayer.

10 3A7649B

+ 22 hidden pages