Graco 25D612, 25E656 Installation Manual

Instructions

Reactor® Connect Installation Kit

3A5540D

For Reactor 2 Electric and Hydraulic Systems

For remotely changing system settings on Graco Reactor 2 E-30, E-XP2, H-30, H-40, H-50,
H-XP2, and H-XP3 systems. For professional use only.

Models: 25D612, 25E656

Important Safety Instructions

Read all warnings and instructions in this manual
and in the Reactor

By operating your Reactor 2 system with the cellular
module installed, you are accepting the Graco Reactor
Connect Terms and Conditions and Software License
Agreement (“Terms”).

®

2 manual. Save all instructions.

IMPORTANT

EN

To review the Terms, install the Reactor Connect on
your mobile device or visit www.graco.com.

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mount Cellular Module . . . . . . . . . . . . . . . . . . . . 9

Update ADM Software . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect App to Reactor . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Reactor Connect . . . . . . . . . . . . . . . . . . . . . . . . 12

Cellular Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

View Cellular Screen . . . . . . . . . . . . . . . . . . . . . 13

Reset Reactor Key . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Disconnect Cellular Module . . . . . . . . . . . . . . . . 14

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cellular Module and Antenna . . . . . . . . . . . . . . 15

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Technical Specifications . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18

Models

Kit Included Cellular Module Description

25D612 25M720 3G cellular module, operational worldwide

25E656 25E372 LTE CAT-1 (4G) cellular module, only operational in

the United States and Canada

Related Manuals

Manual in

English Description

333023 Reactor 2 E-30 and E-XP2 Proportioning Systems

(Operation)

333024 Reactor 2 E-30 and E-XP2 Proportioning Systems

(Repair-Parts)

334945 Reactor 2 Hydraulic Proportioning Systems

(Operation)

334946 Reactor 2 Hydraulic Proportioning Systems

(Repair-Parts)

2 3A5540D

Agency Approvals

Agency Approvals

NOTE: Cellular module kit 25M833 contains Part 25M720. Cellular module kit 25E658 contains Part 25N372.

Description Approvals

MODULE, cellular, worldwide (25M720)

MODULE, cellular, United States and Canada only
(25N372)

3A5540D 3

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.

4 3A5540D

Warnings

3A5540D 5

Typical Installation

Typical Installation

A

AA

D

C

CA

B

E

F

FIG. 1: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)

WLD

6 3A5540D

Typical Installation

B

C

ADM

D

A

AA

F

WLD

E

FIG. 2: Typical Reactor Connect Cell Module Installation (Reactor 2 Electric Shown)

Ref. Description

A Cellular Module
AA Cellular Module Nuts
ADM* Advanced Display Module

Ref. Description

D Cellular Module CAN Cable
E CAN Cable Tee
F* TCM CAN Cable

B Antenna
C Bracket

* Included with Reactor 2 proportioner.

CA* Bracket Screws

3A5540D 7

Overview

Overview

To avoid injury due to unexpected machine operation
initiated by remote controller, disconnect the cellular
module from the system prior to troubleshooting. See
Disconnect Cellular Module, page 14.

The Reactor Connect allows the Graco Reactor 2 to be
monitored and operated remotely. The Reactor 2 is
intended to be controlled by an on-site operator. In any
lock-out, tag-out procedure, take into consideration the
potential for changes to the Reactor 2 settings due to
remote operation.

8 3A5540D

Installation

Installation

Mount Cellular Module

1. Shut down the system. See your Reactor operation
manual for shutdown instructions.

2. Disconnect incoming power at the source.

3. Open the top and bottom door latches to the
electrical cabinet.

4. Open the electrical cabinet.

5. Inside the electrical cabinet, remove the TCM CAN
cable from the TCM. Install the CAN cable tee (E).
See , page 5.

6. Install the TCM CAN cable (F) and the cellular
module CAN cable (D) onto the cable tee (E).

7. Using a Phillips screwdriver, loosen the four ADM
mounting screws (MS) in the inside of the cabinet
door.

10. Remove the four bolts (SB) attaching the shroud to
the Reactor frame. The door latches will hold the
plastic shroud in place.

11. Slide the unattached end of the cellular module
CAN cable (D) through the grommet in the electrical
cabinet door.

12. Gently pull back the bottom inside corner of the
shroud to access the unattached end of the cellular
CAN cable.

13. Slide the CAN cable to the top inside corner of the
electrical cabinet door.

NOTE: To minimize cable strain during door operation,
locate the CAN cable as close to the corner of the
electrical cabinet door as possible.

14. Remove the two screws (CA) on the left side of the
Reactor electrical cabinet.

NOTE: For units with Graco InSite, remove both the
mounting screws and the InSite module. Set aside.

15. Place the cellular module mounting bracket (C) over
the exposed electrical cabinet holes. Reinstall the
screws (CA).

MS

SB

ti32875a

FIG. 3

8. Lift up the ADM and pull it away from the Reactor to
unseat the mounting screws. For easy reassembly,
leave the loosened screws attached to the ADM.

9. Gently lower the ADM until it is hanging from the
TCM CAN cable (F). This exposes four shroud bolts
(SB). See FIG. 3.

NOTE: For units with Graco InSite, reinstall the InSite
module over the same holes but on top of the cellular
module mounting bracket.

16. Install the antenna (B) onto the cellular module (A).
Tighten by hand.

17. Install the cellular module (A) onto the mounting
bracket (C) weld studs. Fully tighten the nuts (AA).

18. Connect the unattached end of the cellular module
CAN cable (D) to the cellular module (A).

NOTE: Leave enough slack in the cable so that the door
swings freely. Check both ends of the cable for slack so
the cable is not stressed during door operation

19. Reinstall the shroud bolts (SB).

20. During first use, complete Update ADM Software,
page 10.

21. Remount the ADM using the four ADM mounting
screws (MS). Tighten the screws fully.

22. Close the cabinet door and tighten the door latches.

3A5540D 9

Installation

Update ADM Software

1. Shut down system. See your Reactor operation
manual for shutdown instructions.

2. Open the top and bottom door latches to the electri­cal cabinet.

3. Open the electrical cabinet. Using a Phillips screw­driver, loosen the four ADM mounting screws in the
inside of the cabinet door.

4. Lift up the ADM and pull it away from the Reactor to
unseat the mounting screws. For easy reassembly,
leave the loosened screws attached to the ADM.

5. Remove the token access panel on the back of the
ADM.

6. Insert and press the software upgrade token firmly
into the slot.

NOTE: When the ADM display turns on, you may see
the following screens:

First:

Software is checking which
modules will take the
available updates.

Second:

Status of the update with
approximate time until
completion.

Third:

Updates are complete.
Icon indicates update
success/failure. See the
following table.

NOTE: There is no preferred orientation of the token.

7. Turn on the system power.

NOTICE

A status is shown while software is updating to
indicate progress. To prevent corrupting the software
load, do not remove the token until the status screen
disappears.

Icon Description

Update successful.

Update unsuccessful.

Update complete, no changes necessary.

Modules were updated or didn’t require
an update; however, one or more mod­ules need to be updated manually with a
token.

8. Remove the software update token.

9. Replace the token access panel.

10. Remount the ADM using the four ADM mounting
screws. Tighten the screws fully.

11. Close and lock and the cabinet door with the door
latches.

12. Press to continue to the operation screen.

10 3A5540D

Setup

Download the Graco Reactor Connect on the Apple App
Store® or the Android Google Play™ store.

1. Open the Reactor Connect on your smartphone.

2. Read and accept the Terms of Use and data usage
notification.

3. Review the app tutorial.

Connect App to Reactor

1. On the Reactor ADM, press to enter the
setup mode.

Setup

2. Press to go to the Cellular screen (see FIG.

5).

NOTE: Before connecting the Reactor to an app for the
first time, Reset Reactor Key. See page 13.

3. To connect the app to the Reactor, scan the code.

a. Select the Scan code button on the app. (See

FIG. 4.)

b. Using the app and your smartphone camera,

scan the code displayed on the ADM Cellular
screen.

4. If you have trouble scanning the code, type in the
IMEI and the key instead.

a. Select Type in IMEI and key. (See FIG. 4.)

b. Enter the Reactor IMEI found on the ADM

Cellular screen.

c. Enter the Reactor key found on the ADM

Cellular screen.

FIG. 4: Connect Screen in App

d. Select the Connect button on the app.

3A5540D 11

Operation

Operation

Reactor Connect

H

G

J

K

L

M

N

P

R

S

W

Ref. Description

G Reactor Status
H Reactor Name
J Menu
K Reactor Power Switch
L Heat Zone Settings
M Heat Zone On/Off
N Heat Zone Actual Temperature
P Heat Zone Temperature Setpoint
R Proportioner Start/Stop Switch

Y

T

V

U

Ref. Description

S Proportioner Mode (Spray, Jog, Park)
T Pump Pressure
U* Pump Pressure Setpoint
V Material Usage
W Cycle Count
Y Reset Cycle Count

* Not available with Reactor 2 Hydraulic systems.

12 3A5540D

Cellular Screen

Cellular Screen

FIG. 5: ADM Cellular Screen

Use this screen to connect the Reactor Connect to the
Reactor, determine the cellular signal strength, or reset
the Reactor Key.

View Cellular Screen

1. On the Reactor ADM, press to enter the
setup mode.

2. Press to go to the Cellular screen.

Reset Reactor Key

Resetting your Reactor Key prevents other users from
remotely changing or viewing Reactor settings without
first reconnecting to the Reactor.

1. On the Reactor ADM Cellular screen, press
to reset the Reactor key.

2. Press to confirm resetting the Reactor key.

3. Reconnect your app to the Reactor. See Connect

App to Reactor, page 11.

NOTE: After resetting your Reactor key, all operators

using the Graco Reactor Connect must reconnect to the
Reactor.

NOTE: For security of wireless control, change the
Reactor key on a regular basis and whenever there is a
concern about unauthorized access.

3A5540D 13

Troubleshooting

Troubleshooting

For information on troubleshooting a Reactor, refer to
the Reactor repair manual.

Problem Cause Solution

Disconnect Cellular Module

NOTE: Before troubleshooting the Reactor, disconnect

the cellular module (A). The Reactor Connect cannot
change Reactor 2 settings while the cellular module is
disconnected.

1. Shut down system. See your Reactor 2 operation
manual for shutdown instructions.

2. Disconnect incoming power at the source.

3. Disconnect the cellular module CAN cable (D) from
the cellular module (A).

No module status LEDs are
illuminated.

No network connection. Still establishing cellular connection. Wait a few minutes for the unit to

Network is connected, but there is no
server connection.

No power to cellular module. Turn Reactor proportioner on.

Ensure cellular module is properly
installed. See Installation, page 9.

establish a connection.

Unable to establish cellular
connection.

Cellular module software is incorrect. Go to ADM Advanced Software

Server is not responding. Wait a few minutes for the unit to

To establish cellular connection, move
system to a location with cellular
service.

Mount accessory antenna 25D878 on
the outside of your trailer.

screen and confirm that software is
correct. If it is not, update the ADM
software.

establish a connection.

14 3A5540D

Parts

Cellular Module and Antenna

Parts







Ref. Part Description Qty.

1 25M831 BRACKET 1
2 25M833 KIT, cellular module, worldwide 1

25E658 KIT, cellular module, United States

and Canada only
3 25M828 ANTENNA, paddle 1
4 127158 NUT, 8-32 2
5 121002 CABLE, can 1
6 124654 TEE, CAN 1
7 25M832 TAG, agreement (not shown) 1
8 17E206 TOKEN, Reactor 2

Electric/Hydraulic (not shown)

1

1







WLD

Accessories

Part Description

25D878 KIT, antenna, external use (not shown)

3A5540D 15

Parts

16 3A5540D

Technical Specifications

Technical Specifications

Cellular Module (25M720)

FCC/IC

Contains FCC ID XPY1CGM5NNN
Contains IC ID (Industry Canada) 8595A-1CGM5NNN
The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS

standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful
interference and (2) this device must accept any interference received, including interference that may cause
undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment.

Cellular Radio Data

Cellular Radio u-blox SARA-U201

Band 19 (800 MHz)
Band 5 (850 MHz)

Band Support

WCDMA/HSDPA/HSUPA Power Class Power Class 3 (24 dBm) for WCDMA/HSDPA/HSUPA mode

Band 8 (900 MHz)
Band 2 (1900 MHz)
Band 1 (2100 MHz)

Cellular Module (25N372)

FCC/IC

Contains FCC ID

Contains IC ID (Industry Canada)

The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful
interference and (2) this device must accept any interference received, including interference that may cause
undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment.

Cellular Radio Data

Cellular Radio Telit LE866

Band Support

MCQ-XB3C1
RI7XE866A1NA

1846A-XB3C1
5131A-XE866A1NA

Band 12 (700 MHz)
Band 4 (1700 MHz)
Band 2 (1900 MHz)

3A5540D 17

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2021, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 3A5540

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Rev. D,

February 2021