Graco 258849, 262605 User Manual

Operation

EasyMax™ WP Cordless Paint Sprayer

U.S. Patent 6,619,569; D630,708S and other patents pending Community Design Registration No. 001228255; India Patent No. 230058 China Patent No. ZL201030238948.3; Taiwan Patent No. 142952

- For portable spray applications of water-based architectural paints and coatings only -

- Not for use in explosive atmospheres -

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Models 258849, 262605

Maximum Working Pressure 2000 psi (137 bar, 13.7 MPa)

3A1456D

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WARNING

WARNINGWARNINGWARNING

Use only water-based materials. Do not use materials which state “FLAMMABLE” on the packaging. For

more information about your material, request MSDS from distributor or retailer.

Spraying certain materials may cause static build-up in the sprayer that can result in static shock to the user. If this occurs, first ensure the material has a flash point greater than 100° F (38° C) and does not

state that it is FLAMMABLE anywhere on the package. If still feeling a static shock, the material likely contains a non-mineral spirits fluid such as, but not limited to, xylene, toluene, or naphtha, which can build up static. Switch to an alternative material.

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . 5

Common Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . 6

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Spray Tip Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control Valve Position . . . . . . . . . . . . . . . . . . . . . . . . . 6

Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Charger Status Indicator Lights . . . . . . . . . . . . . . . . . . 7

Sprayer Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . 7

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Suction Tube Selection . . . . . . . . . . . . . . . . . . . . . . . . . 8

Spraying Stains or Clear Coats

(Fine-Finish Optimizer) . . . . . . . . . . . . . . . . . . . . . 9

Sprayer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Install Tip/Guard Assembly

(if not installed) . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Shoulder Strap Installation . . . . . . . . . . . . . . . . . . . . . 11

Basic Spraying Techniques . . . . . . . . . . . . . . . . . . . . 12

Triggering Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Aiming Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Important User Information

Read this before using your sprayer. See the Operation Manual provided with

your sprayer for complete instructions on proper use and safety warnings.

Unclogging Spray Tip/Guard Assembly . . . . . . . . . . . . 13

Shutdown and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 14

Flushing Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cleaning Sprayer Exterior . . . . . . . . . . . . . . . . . . . . . 16

Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Replacement Parts and Kits . . . . . . . . . . . . . . . . . . . . . . 17

Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Outlet Valve Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Alternate Priming Method . . . . . . . . . . . . . . . . . . . . . . . . 19

Inlet Valve Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . 28

DO NOT RETURN THIS SPRAYER TO THE STORE!

If you experience problems, contact Graco Customer Service at www.graco.eu.

Congratulations! You have purchased a high-quality paint sprayer made by Graco Inc. This sprayer is designed to provide superior spray performance with water-based architectural paints and coatings. This user information sheet is intended to help you understand the types of materials that can and cannot be used with your sprayer.

Before using this equipment, be sure to read and follow the information on your container label and ask for a Material Safety Data Sheet (MSDS). The container label and MSDS will explain the contents of the material and the specific precautions related to it.

Paints, coatings and clean-up materials generally fit into one of the following 3 basic categories:

WATER-BASED: The container label should indicate that the material can be cleaned up with soap and water. Your sprayer is compatible with this type of material. Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach.

FLAMMABLE: This type of material contains flammable solvents such as xylene, toluene, naphtha, MEK, lacquer thinner, acetone, denatured alcohol, and turpentine. The container label should indicate that this material is FLAMMABLE. This type of material is NOT compatible with your sprayer and CANNOT be used.

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Warnings

The following warnings are for the setup, use, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

WARNINGWARNINGWARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Sprayer generates sparks. Do not spray or flush with flammable liquids.

• Use only water-based materials.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Do not spray or flush with combustible materials near an open flame or sources of ignition.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. Keep sprayer at least 10 cm away from objects while spraying or flushing.

• Do not smoke in the spray area.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the sprayer at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure for turning off the unit.

• Check parts for signs of damage. Replace any damaged parts.

• This system is capable of producing 2000 psi. Use replacement parts or accessories that are rated a minimum of 2000 psi.

• Do not carry the tool with a finger on the trigger.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Use only in dry locations. Do not expose to water or rain.

• Use in well-lit areas.

3A1456D 3

Warnings

WARNING

WARNINGWARNINGWARNING

BATTERY HAZARD

The battery may leak, explode, cause burns, or cause an explosion if mishandled. Contents of an open battery can cause severe irritation and/or chemical burns. If on skin, wash with soap and water. If in eyes, flush with water for at least 15 minutes and seek immediate medical attention.

• Do not short-circuit the terminals of the battery.

• Keep the battery away from fire.

• Charge only with Graco approved charger as listed in this manual.

• Do not expose to heat above 170° F (80° C).

• Do not expose battery to water or rain.

• Do not disassemble, crush, or penetrate the battery.

• Follow local ordinances and/or regulations for disposal.

CHARGER ELECTRIC SHOCK, FIRE AND EXPLOSION HAZARD

Improper setup or usage can cause electric shock, fire, and explosion.

• Charge only Graco 18V Lithium Ion batteries; other batteries may burst.

• Use only in dry locations. Do not expose to water or rain.

• If the supply cord is damaged, it must obtained from the manufacturer to avoid a hazard.

• Ensure that the outside surface of the battery is clean and dry before plugging into the charger.

• Do not attempt to charge non-rechargeable batteries.

• Place charger on flat non-flammable surfaces and keep away from flammable materials or fumes when recharging battery.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids

containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for

compatibility.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow

the Pressure Relief Procedure in this manual. Disconnect power.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

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Component Identification

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A Cordless Paint Sprayer

B Sprayer Hook

C Outlet Valve Repair Access

Spray Tip/Guard Assembly

(411, 515 included)

E Tip Filter (*Reverse Threaded)

Fa Standard Suction Tube (sprays ceilings and walls)

Fb Specialized Suction Tube (sprays floors)

G Fine-Finish Optimizer with Storage/Cleaning Tool

H Material Cup Cover and Seal

J Material Cup (1 L)

*NOTE: Filter assembly is reverse-threaded. Turn left (or counter-clockwise) to tighten,

turn right (or clockwise) to loosen.

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K Prime/Relief Valve

M Lithium Ion Premium Power Battery Charger

N Material Cup Liners (5 included)

P Shoulder Strap

R Lithium Ion Premium Power Battery (2 included)

S Battery Release Button

T Battery Status Indicator Light

W Sprayer Trigger

Y Sprayer Trigger Lock

ZCase

Common Procedures

Pressure Relief Procedure

Do not operate or spray near children. Do not aim the sprayer at, or spray any person or animal. Keep hands and other body parts away from the front of the sprayer. For example, do not try to stop the paint flow with any part of the body.

This sprayer builds up an internal pressure of 2,000 psi during use. Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning, checking, servicing, or transporting equipment to prevent serious injury.

1. Engage trigger lock.

Spray Tip Position

Always perform Pressure Relief Procedure before adjusting spray tip position.

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Tip Forward

(SPRAY position)

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Tip Reversed

(UNCLOG position)

Control Valve Position

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2. Put control valve UP to release pressure.

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Trigger Lock

Always engage the trigger lock when you stop spraying to prevent the sprayer from being triggered accidentally by hand, or if dropped or bumped.

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Trigger Locked

Trigger Unlocked

(red ring is visible)

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UP position

(Releases pump pressure)

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DOWN position

(Ready to spray)

6 3A1456D

Charging the Battery

Batteries may leak, explode, cause burns or cause an explosion if mishandled.

Batteries are initially 50% charges to provide optimum battery life and require charging before first use. It takes approximately 45 minutes to charge a dead battery to 80%, at which point it can be used.It will take approximately 75 minutes to fully charge a dead battery.

1. Slide battery into charger as shown (light will turn on within 5 seconds).

NOTE: Batteries can remain in the charger, which automatically switches to maintenance mode. It is not recommended to store the battery in the charger for longer than one week.

To reduce the risk of electric shock, only use Graco batteries with the Graco charger. Do not insert any foreign objects into the adapter cup.

NOTE: The amount sprayed with each battery varies depending on material, tip size, battery charge, and battery temperature. 1 battery fully charged will spray approximately 1 gallon when using the 515 tip with latex paint. You will get less when using a smaller tip or thinner material.

NOTICE

Do not place a wet battery in the charger. Damage to equipment will occur.

Charger Status Indicator Lights

Label Appearance Description

Solid green light

Flashing green light

Flashing red light

Solid red light

Indicates a full charge. Use the battery or leave it in the charger. The automatic Maintenance Mode holds the batteries at full charge.

Battery is charging, indicates 80% charge. Battery can be used.

Battery is charging, indicates less than 80% charge. Do NOT use battery.

Battery is too hot or too cold to charge and must cool or warm up before charging. Leave battery in charger.

Sprayer Status Indicator

Light Appearance Description

No light Normal operation.

Solid red Battery is low on power and needs to be charged, or the

battery is too cold and must warm up before spraying.

Flashing red Battery temperature is too high, or tip is clogged.

See Troubleshooting, page 21.

NOTE: The indicator light is only visible when sprayer trigger is engaged. You must squeeze and hold the trigger to see the Sprayer Status Indicator.

3A1456D 7

Setup

Use only water-based materials. Do not use materi-

als which state “FLAMMABLE” on the packaging. For more information about your material, request MSDS from distributor or retailer.

Spraying certain materials may cause static build-up in the sprayer that can result in static shock to the user. If this occurs, first ensure the mate-

rial has a flash point greater than 100° F (38° C) and does not state that it is FLAMMABLE anywhere on the package. If still feeling a static shock, the material likely contains a non-mineral spirits fluid such as, but not limited to, xylene, toluene, or naphtha, which can build up static. Switch to an alternative material.

Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

Setup

When spraying ceilings, the inlet of the suction tube should be aimed at the back of the material cup (towards the trigger).

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Specialized Suction Tube (sprays floors): When spraying floors, the inlet of the suction tube should be aimed at the front of the material cup (towards Spray Tip/Guard Assembly).

NOTICE

Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach. Using these cleaners will cause damage to the sprayer.

Suction Tube Selection

This sprayer comes with two different suction tubes.

Standard Suction Tube (sprays ceilings and walls): When spraying walls, the inlet of the suction tube should be aimed at the front of the material cup.

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NOTE: If the sprayer is angled or tilted too far, the suction tube will lose contact with the material and the sprayer will stop spraying.

8 3A1456D

Setup

Spraying Stains or Clear Coats (Fine-Finish Optimizer)

The Fine-Finish Optimizer should be installed and used when spraying thin material such as stain or clear coats. The Fine-Finish Optimizer restricts the material flow resulting in a finer quality finish.

Installation

1. Remove material cup and suction tube.

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2. Push Fine-Finish Optimizer into pump inlet until completely engaged and re-install suction tube.

2. Put prime/relief valve to UP position, then hold trigger in for 10 seconds.

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3. Put prime/relief valve DOWN to spray position.

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4. Reverse spray tip to UNCLOG position and trigger sprayer into a waste area.

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Cleanup/Storage

Be sure to remove and clean the Fine-Finish Optimizer immediately after use. Store the Fine-Finish Optimizer on the Storage/cleaning Tool supplied to keep the hole clear of dried material.

Sprayer Setup

This sprayer arrives from the factory with a small amount of test material in the system. It is important

that you flush this material from the sprayer before using it for the first time:

1. Fill material cup with water and thread onto sprayer.

5. Engage trigger lock and put prime/relief valve UP to release pressure.

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6. Unscrew and remove material cup.

7. Disengage trigger lock, put prime/relief valve DOWN, hold sprayer slightly above material cup, and pull trigger to discharge fluid from pump.

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8. Discard material in cup.

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