User Interface for E-Flo® DC Pumps with an Advanced Motor.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual, the supplied
ADCM manual, and the E-Flo DC manuals.
Save these instructions.
See the se
for complete warnings and approvals
information about the 24L097 Advanced
Display
parate manual (supplied)
Control Module (ADCM).
3A2527D
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Control Module...................................................3
The Control Module provides the interface for users
to enter selections and view information related to
setup and operation.
The screen backlight is factory set to remain on,
even without screen activity. See Setup Screen 4
to set the backlight timer to your preference. Press
any key to restore.
Keys are used to input numerical data, enter setup
screens, navigate within a screen, scroll through
screens, and select setup values.
e
Installation
Install the Control Module
1. Shut off and lock out power to the motor.
4. Install the module (1) in the bracket (6a), making
sure the tabs at the bottom of the bracket engage
the slots in the module, and the lip at the top of
the bracket holds the module securely in place.
5. Connect the accessory cable (C), using the
tie (12) as a strain relief as shown. See
Cable Connection, page 5 .
6. Restore power to the motor.
2. Install the jumper connector (5) over the top two
terminals of the motor, using the screw (5a).
NOTE: To connect up to 8 motors together, see
Appendix A in the E-Flo DC Motor Manual, where
the control module is the referenced intrinsically
safe (IS) apparatus.
3. Assemble the bracket kit (6a-6f) and the holder
and tie (11, 12) as shown.
Figure 1 Install the Control Module
3A2527D3
Installation
Install Optio
Optional accessory kits are available for purchase
separately, including a pressure transducer kit (PN
24R050), a start/stop switch kit (PN 16U729), and a
controller kit (24V001 ) for a back pressure regulator.
nal Accessory Kits
Pressure Transducer Kit
1. To measure fluid pressure, install the pressure
transducer in the fluid line with a tee fitting.
Option
Closed Loop Control
Enabled
Closed Loop Control
Not Enabled
Description
If closed loop control
is enabled on Setup
Screen 8 (transducer
1) or Setup Screen 9
(transducer 2), install
the transducer near the
pump outlet, not near
the end of the circulation
line.
the transducer
Install
where ne
eded.
BPR Controller
The BPR (back pressure regulator) controller enables
theusertocontrolthebackfluidpressurefromthe
control module.
1. Mount the BPR
provided.
2. Connect a su
air inlet (1
To prevent equipment damage, always apply
air pressure to the BPR controller before
applying power to the system.
3. Connect an air line from the BPR controller air
output (108) to the BPR.
4. Connect the BPR controller input cable (102) to
Port 8 on the control module.
controller using the bracket
pply air line to the BPR controller
05).
NOTICE
2. Connec
ducer 1) or Port 10 (transducer 2) on the
(trans
l module.
contro
/Stop Switch Kit
Start
1. Mount
the br
2. Conn
modu
the switch near the control module, using
acket provided.
ect the switch cable to Port 4 on the control
le.
t the transducer cable to Port 7
4
3A2527D
Installation
Cable Connect
Order an accessory cable (C) from Table 1. Connect the cable to Port 3 on the bottom of the control module
(see Fig. 2). Connect the other end to the power terminal (PT) on the motor (see Fig. 3). Connect other
cables as described in Table 2.
Table 1 CAN Cables
Cable Part
No.
16P911
16P912
Table 2 AD
ADCM Port
Number
1
2
3
CM Cable Connections
ion
Description
Intrinsically safe CAN cable, female
x female, 3 ft (1 m)
Intrinsically safe CAN cable, female
x female, 25 ft (8 m)
Connector Purpose
Fiber Op
Fiber Optic TX - to PLC
Power and CAN communication
tic RX - to PLC
Figure 2 ADCM Connectors
4
5
6
7
8BPR
9Not used
10Pressure transducer 2
/stop input
Start
Fiber Optic RX - to next ADCM
Fiber Optic TX - tos next ADCM
Pressure transducer 1
control 4-20mA output
Figure 3 Motor Power Terminal
3A2527D5
Operation
Operation
Module Screen
The Control Module has two sets of screens:
Run and Setup. For detailed information see
Run Screens, page 12, and Setup Screens, page 16.
Press
the Setup screens.
to toggle between the Run screens and
s
Module Keys
Fig. 4 is a view of the control module display and
keys. Table 2 explains the function of the membrane
keys on the control module. As you move through
the screens, you will notice that most information
is communicated using icons rather than words
to simplify global communication. The detailed
screen descriptions in Run Screens, page 12,and
Setup Screens, page 16, explain what each icon
represents. The two softkeys are membrane buttons
whose function correlates with the screen content to
the immediate left of the button.
NOTICE
To preven
press the
plastic
t damage to the softkey buttons, do not
buttons with sharp objects such as pens,
cards, or fingernails.
Figure 4 Control Module Keypad and Display
63A2527D
Table 3 Module Keys
Operation
Membrane Keys
Press to toggle between Run screens
and Setup screens.
:
Error Reset
has been fix
clear, thi
profile to S
entered an
Up/Down Arrows:
screens or fields on a screen, or to increment
or decrement the digits in a settable field.
Softkeys:
Use to clear alarm after cause
ed. When there is no alarm to
s key will set the active pump’s
top. Also used to cancel data
d return to original data.
Use to move between
Use varies by screen.
See columns at right.
Softkeys
Enter Screen.
Also changes the function of the Up/Down
arrows so they move between data fields on
the screen, rather than between screens.
Enter.
Right.
Press to activate a field for editing or to accept
the highlighted selection on a dropdown menu.
Move to the right when editing number fields. Press
again to accept the entry when all digits are correct.
Highlight data that can be edited.
Exit Screen.
Exit data editing.
Reset.
Activate Profile.
default, and only appears if the “Profile Lock”
box is checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Search.
active pump blink for identification.
Reset totalizer to zero.
This softkey is disabled by
PressinRunScreen1tomakethe
3A2527D
7
Operation
Icons
Asyoumovethr
than words to s
Setup Screens
ough the screens, you will notice that most information is communicated using icons rather
implify global communication. The detailed screen descriptions in RunScreens,page12, and
,page16, explain what each icon represents.
Screen Icons
Pump Number
Speed
Pump PressureFlow Rate
Pressure
In Setup Mode
Profile Number
Cycles
Target
Screen Icons
Jog Mode
Cycles TotalVolume
Maintenance
Transducer
Calibration ScaleZero Offset
Jog Up/Down
Units
Pressure Transducer Off
Mode Select
Pressure ModeFlow Mode
Lower SizeBack Pressure
Regulator
Maximum
Limit
Maximum and
Minimum Limits
rm Enable
Ala
Minimum
Limit
Deviation Enable
Serial Number
Control Location
Local C
Modbus Device
ontrol
Serial Port
CalendarClock
Password
PLC/Re
Modbus Address
Serial Baudrate
Lock Profile
mote Control
83A2527D
Operation
Screen Naviga
Refer to this section if you have questions about
screen navigation or about how to enter information
and make selections.
All Screens
1. Use
2. Press
on the screen will highlight.
3. Use
change.
4.Press
Drop Down Field
1. Use
the dropdown menu.
2.Press
tion and Editing
to move between screens.
to enter a screen. The first data field
to highlight the data you wish to
to edit.
to highlight the correct choice from
to select.
Reset Field
The reset field is used for totalizers. Press
reset the field to zero.
When all data is correct, press
Then use
to move between Setup screens and Run screens.
Initial Se
NOTE: Before creating the pump profiles in Setup
Screens 1 through 4, you must set up the system
parameters in Setup Screens 5 through 15, as
follows.
1. Press
Screen 1 will appear.
2. Scroll to Setup Screen 5.
tup
to move to a new screen, or
to enter the Setup screens. Setup
to exit the screen.
to
3. Press
Number Field
1. The first digit will be highlighted. Use
to change the number.
2. Press
3. When all digits are correct, press
accept.
4. Press
Check Box Field
A check box field is used to enable or disable features
in the software.
1. Press
box.
2. The feature is enabled if a
to cancel.
to move to the next digit.
again to
to cancel.
to toggle betweenandanempty
is in the box.
3. See Setup Screen 5, page 22,andselectthe
lower used in your system.
4. Continue setting the system parameters
on Setup Screen 6, page 23 through
Setup Screen 15, page 29.
5. Scroll to Setup Screen 1. Establish
the profiles for each pump. See
Setup Screen 1, page 16 through
SetupScreen4,page20.
The Run screens display current target values and
performance for a selected pump and profile. Any
alarms will display in the sidebar at the right of the
screen. Screens 5–8 display a log of the last 20
alarms for the active pump.
Information
correspond
Appendix A -
TheactivepumpandprofilemaybechangedinRun
Screens 1, 2, and 3.
Run Screen
This screen displays information for a selected
pump and profile. A box around an icon indicates
which mode the active pump and profile is running
(pressure or flow).
displayedontheRunscreens
s to the Modbus Registers. See
Modbus Variable Map, page 34.
1
RunScreen1Key
Enter the scre
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Select the desired profile (1 to 4), using
the pull-down menu.
Select from the profile drop-down menu
to stop the pump.
Displays current pump speed in cycles
per minute.
Displays current pump pressure as a
percentage. If a transducer is used, this
icon is replaced by the pressure icon.
Displays current flow rate, in units as
selected in Setup Screen 13, page 27.
Exit the screen.
Signals the active pump to blink code 9
for identification.
en.
Figure 5 Run Screen 1
re 6 Select a Pump
Figu
Figure 7 Select a Profile
2
1
3A2527D
Run Screens
Run Screen 2
This screen displays pressure settings for the active
pump and profile.
NOTE: Some fie
setup select
Figure 8 Run Screen 2, in Pressure Mode
Figure 9
Run Screen 2, in Flow Mode
lds are grayed out, depending on
ions.
Run Screen 3
This screen displays fluid flow settings for the active
pump and profile.
NOTE: Some fie
setup select
Figure10 RunScreen3,inPressureMode
Figure 1
1 Run Screen 3, in Flow Mode
lds are grayed out, depending on
ions.
Run Screen 2 Key
Enter the screen.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Select the desired profile (1 to 4), using
the pull-down menu.
Select from the profile drop-down menu
to stop the pump.
Displays pressure maximum (first data
field), target (second data field), and
minimum (third data field), as selected
in Setup Screen 2, page 18.See
Setup Screen 4, page 20 to set or
disable the pressure alarms.
it the screen.
Ex
RunScreen3Key
Enter the screen.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Select the desired profile (1 to 4), using
the pull-down menu.
Select from the profile drop-down menu
to stop the pump.
The first line displays the maximum
flow rate and maximum cycle rate
(displayed as a cpm conversion of the
maximum flow setting). The second
line displays the target flow rate. The
third line displays the minimum flow
rate. See SetupScreen3,page19to
establish these settings. See
Setup Screen 4, page 20 to set or
disable the flow alarms.
xit the screen.
E
3A2527D13
Run Screens
Run Screen 4
This screen displays the current pressure readings of
transducers 1 and 2. Pressure can be displayed as
psi, bar, or MPa. See Setup Screen 13, page 27.
Figure 12 Run Screen 4
Run Screens 5–
Run Screens 5–8 display a log of the last 20 alarms,
with date and time. The currently active pump is
displayed in a box at the top left of the screen.
Figure 13 Run Screens 5–8 (Screen 5 shown)
8
4
1
3A2527D
Notes
Notes
3A2527D15
Setup Screens
Setup Screens
Use the Setup screens to set control
parameters for the motor. See
Screen Navigation and Editing, page 9 ,for
information on how to make selections and enter
data.
Inactive fiel
Information displayed on the Setup screens
corresponds to the Modbus Registers. See
Appendix A - Modbus Variable Map, page 34.
NOTE: Before setting up profiles on Setup Screens
1–4, do the initial setup on Setup Screens 5–15.
Screens 5–15 establish the configuration for your
system and affect the displayed data.
ds are grayed-out on a screen.
SetupScreen1
Use this s
selecte
creen to set the operating mode for a
d pump and profile.
SetupScreen1Key
Enter the scre
Pump selection — See Step 1.
Profile selection — See Step 2.
Pressure mode or Flow mode — See
Step 3
Setting for Back Pressure Regulator —
SeeStep4.
Press to accept the selections.
This softkey is disabled by default, and
only appears if the “Profile Lock” box is
checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Exit the screen.
en.
Figure 14 Setup Screen 1
163A2527D
Setup Screens
1. For systems with multiple pumps and one
display, select the desired pump (1 to 8), using
the pull-down menu.
Figure 15 Select Pump Number
2. Select the desired profile (1 to 4), using the
pull-down menu.
Figure 16 Select Profile Number
3. Select
flow), u
the desired operating mode (pressure or
sing the pull-down menu.
• In flow mode, the motor will maintain a
constant speed to maintain the target flow rate
set on Setup Screen 3, regardless of the fluid
pressure, up to the pump’s maximum working
pressure.
Figure 17 Select Mode (Pressure Mode Shown)
4. If the system is equipped with a back pressure
regulator (BPR), set the target air pressure to the
BPR from 0 to 100 percent (approximately 1 to
100 psi). Leave the field set to 000 for a system
with no BPR. See manual 332142 for information
on the BPR control kit.
• In pressure mode, the motor will adjust the
pump speed to maintain the fluid pressure
percentage set on Setup Screen 2. If the flow
limit is reached before the target pressure, the
unit will stop driving to the pressure (if set as
an alarm).
Figure 18 Set Back Pressure Regulator
3A2527D
17
Setup Screens
Setup Screen 2
Use this screen to set the maximum, target, and
minimum fluid pressure for a selected pump and
profile. In pressure mode, you will set a target fluid
pressure. In flow mode, you will set a maximum
fluid pressure. In either pressure or flow mode,
a minimum pressure may be set if desired. See
Setup Screen 4, page 20, to specify how the system
will respond if the pump begins to operate outside of
the set boundaries.
SetupScreen2Key
Enter the screen.
Pump selection — See Step 1.
Profile selection — See Step 2.
Fluid pressure maximum— See Step 3.
Fluid pressure target — See Step 4.
Fluid pressure minimum — See Step 5.
Press to accept the selections.
1. For systems with multiple pumps and one
display, select the desired pump (1 to 8), using
the pull-down menu.
2. Select the desired profile (1 to 4), using the
pull-down menu.
3. In flow mode, set the desired maximum pump
fluid pressure, as a percentage of the maximum
pressure of your pump. NOTE: The motor will
not run if the profile does not have a maximum
pressure setting. This field is not used in
pressure mode.
4. In press
target a
of your p
ure mode, set the desired fluid pressure
s a percentage of the maximum pressure
ump. This field is not used in flow mode.
This softkey is disabled by default, and
only appears if the “Profile Lock” box is
checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Exit the screen.
NOTE: If closed loop pressure is enabled, the
target pressure will be displayed as a pressure
value rather than a percentage of maximum
pressure. See Setup Screens 8 and 9, page 24 to
enable closed loop pressure control.
5. If desired, set a minimum pump fluid pressure,
as a percentage of the maximum fluid pressure
of your pump.
183A2527D
Setup Screen 3
Setup Screens
Use this screen to set your flow rate settings for a
selected pump and profile. In pressure mode, you
will set a maximum flow rate. In flow mode, you
will set a target flow rate. In either pressure or flow
mode, a minimum flow rate may be set if desired.
SeeSetupScreen4tospecifyhowthesystemwill
respond if the pump begins to operate outside of the
set boundaries.
SetupScreen3Key
Enter the screen to set or change
preferences.
Pump selection — See Step 1.
Profile selection — See Step 2.
Flow rate maximum— See Step 3.
Flow rat
Flow rate minimum — See Step 5.
Press to accept the selections.
etarget—SeeStep4.
1. For systems with multiple pumps and one
display, select the desired pump (1 to 8), using
the pull-down menu.
2. Select the desired profile (1 to 4), using the
pull-down menu.
3. In flow mode, set a target flow rate. This field is
not used in pressure mode.
Figure 19 Flow Mode: Flow Rate Settings
4. In pressure mode, set the maximum flow rate.The
software will calculate the number of pump cycles
needed to achieve that flow rate. This field is not
used in flow mode.
NOTE: The motor will not run if the profile does
not have a maximum flow rate setting.
This softkey is disabled by default, and
only appears if the “Profile Lock” box is
checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Exit data editing.
NOTE: With flow rate units of cc/min, the maximum
value that can be displayed is 9999. If the field
displays ####, the saved value is out of range. Go to
Setup Screen 13, page 27 and change the flow rate
to a larger unit. Return to this screen and reduce the
setting to a lower value that will be within the display’s
range, then reset the flow rate units to cc/min.
Figure 20 Pressure Mode: Flow Rate Settingss
5. If desired, set a minimum flow rate.
3A2527D19
Setup Screens
Setup Screen 4
Use this screen to specify how the system will
respond if the pump begins to operate outside of
the pressure and flow settings established on Setup
Screen 2 and Setup Screen 3. The operating mode
(pressure or flow, set on Setup Screen 1) determines
which fields are active.
Figure 21 Alarm Preference Menu
•
/Limit: T
no alert.
– Maximum pressure set to Limit: The system
reduces the flow if necessary to prevent the
pressure from exceeding the limit.
– Maximum flow set to Limit: The system reduces
thepressureifnecessarytopreventtheflow
from exceeding the limit.
– Minimum pressure or flow set to Limit: The
system takes no action. Use this setting if no
minimum pressure or flow setting is desired.
he pump continues to run and issues
SetupScreen4Key
Enter the scre
preferences
Pressure Alarm Enable
Line 1 (Press
dropdown me
Deviation,
Line 2 (Pressure Minimum): use
dropdown menu to set as Limit,
Deviation, or Alarm.
Flow Rate A
Line 3 (Flow Maximum): use dropdown
menu to set as Limit, Deviation, or Alarm.
Line 4 (Flow Minimum): use dropdown
menu to set as Limit, Deviation, or Alarm.
Press to accept the selections.
This softkey is disabled by default, and
only appears if the “Profile Lock” box is
checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Exit data editing.
en to set or change
.
ure Maximum): use
nu to set as Limit,
or Alarm.
larm Enable
•
Deviation: The system alerts you to the
problem, but the pump may continue to run
past the maximum or minimum settings until the
system’s absolute pressure or flow boundaries are
reached.
•
Alarm: The system alerts you to the alarm
cause and shuts down the pump.
Figure 22 Setup Screen 4 (In Pressure Mode)
Figure 23 Setup Screen 4 (In Flow Mode)
203A2527D
Setup Screens
Pressure Mode Examples
• Runaway Contr
maximum flow to
the maximum en
symbol
shut down.
• Detect a Plu
choose to se
the flow rate
Setup Scre
on screen t
taken. The
ol: The user may choose to set the
Alarm. If the flow rate exceeds
tered on Setup Screen 3, an Alarm
how on screen and the pump will
will s
gged Filter or Pipe: The user may
t the minimum flow to Deviation. If
drops below the minimum entered on
en 3, a Deviation symbol
o warn the user that action should be
pump continues to run.
will show
Flow Mode Examples
• Runaway Contr
the minimum pr
the pump will n
pressure will
the minimum en
symbol
shut down.
• Protect Con
choosetose
prevent the
pressure.
• Detect a Pl
choosetos
When the pr
on Setup S
show on sc
be taken
. The pump continues to run.
ol: Theusermaychoosetoset
essure to Alarm. If a hose bursts,
ot change speed, but the back
fall. When the pressure falls below
tered on Setup Screen 2, an Alarm
how on screen and the pump will
will s
nected Equipment: The user may
t the maximum pressure to Limit to
connected equipment from excessive
ugged Filter or Pipe: The user may
et the maximum pressure to Deviation.
essure exceeds the maximum entered
creen 2, a Deviation symbol
reen to warn the user that action should
will
3A2527D
21
Setup Screens
Setup Screen 5
Use this screen to set the lower pump size (cc) of
each pump. The default is blank; select the correct
lower size, or custom. If custom is selected, enter the
size of the lower in cc. This screen also activates jog
mode, allowing you to position the motor/pump shaft
for connection or disconnection.
NOTE: The mo
the selecte
pressure ra
Figure 24 Setup Screen 5
tor will limit its pressure output when
d lower is 750cc, to prevent exceeding the
ting of the lower.
Figure 27 Se
Enter the screen.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Select to enable jog mode. Use the
arrow keys to move the motor/pump
shaft up or down.
Select the correct pump lower size from
the drop-down menu. The default is
blank. If custom is selected, a field will
open to input the size of the lower in cc.
Press t
lect a Custom Lower
SetupScreen5Key
o accept the selections.
Figure 25 Select Jog Mode
Figure 26 Select Pump Lower
Exit the screen.
2
2
3A2527D
Setup Screens
Setup Screen 6
Usethisscreentoviewthegrandtotalizervalueand
set or reset the batch totalizer.
Figure 28 Setup Screen 6
Figure 29 Reset the Totalizer
SetupScreen6Key
Enter the screen to set or change
preferences.
Grand Totalizer - displays the current
grand total of pump cycles. Not
resettable.
Batch Totalizer - displays the batch total
in selected volume units.
SetupScreen7
Use this screen to set the desired maintenance
interval (in cycles) for each pump. The screen also
displays the current cycle count. An Advisory is
issued when the counter reaches 0 (zero).
Figure 30 Setup Screen 7
Setup Scre
Enter the screen.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Set the desired maintenance interval (in
cycles) for each pump.
Press to accept the selections.
Exit the screen.
en7Key
t Batch Totalizer - resets the batch
Rese
lizer to zero.
tota
Press to accept the selections.
Exit data editing.
3A2527D23
Setup Screens
Setup Screens
Use these screens to set up the pressure transducers.
The screens are identical, except Screen 8 is for
transducer 1 and Screen 9 is for transducer 2.
Selecting a transducer and a pump activates closed
loop pressure control.
Figure 31 Setup Screens 8 and 9 (Screen 8 shown)
Setup Screens 8 and 9 Key
Select from the dropdown options to
enable the transducer.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu. Enables
closed loop pressure control and assigns
the transducer to a pump.
Enter the calibration scale factor from the
transducer label.
8 and 9
Figure 32 Select Pressure Transducer
Figure 33 Select Pump, to Enable Closed Loop
Pressure Control
Figure 3
4 Enter Calibration Scale Factor
the calibration offset value from the
Enter
ducer label.
trans
Displays the current transducer reading.
Exit data editing.
Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.
Figure 35 Enter Calibration Offset Value
4
2
3A2527D
Setup Screens
Setup Screens
These screens are auto-populated by the software.
Screen 10 displays the serial numbers of motors 1–4,
and Screen 11 displays the serial numbers of motors
5–8.
NOTE: Changi
pump up one po
changed to b
1, AD00003 w
Figure 36 Setup Screens 10 and 11 (Screen 10
shown)
ng the pump order will shift every other
e pump 4, AD00002 will become pump
ill become pump 2, and so on.
10 and 11
sition. For example, if AD00001 is
Figure 37 Select a Pump Number for Each Serial
Number
3A2527D25
Setup Screens
Setup Screen 1
Use this screen to set your modbus preferences.
Figure 38 Setup Screen 12
Enter the screen.
For systems with multiple pumps and
one display, select the desired pump (1
to 8), using the pull-down menu.
Control location. Select localor
remote
options. Setting applies to the selected
pump only.
Enter or change the Modbus node ID.
Value is between 1 and 247. Each
pump requires a unique node ID, which
identifies that pump if more than one
pump is connected to the display..
Select serial port baud rate from the
dropdown options: 57600 or 115200.
This is a system-wide setting.
Press to accept the selections.
2
Setup Scre
control from the dropdown
en 12 Key
Figure 40 Se
Figure 41 Set Baud Rate (Bits Per Second)
NOTE:The following are fixed modbus settings,
which cannot be set or changed by the user: 8 data
bits, 2 stop bits, no parity.
t Modbus Node ID
data editing.
Exit
Figure 39 Select Local or Remote Control
263A2527D
Setup Screens
SetupScreen1
Use this screen to set the desired units for pressure,
totals, and flow.
Figure 42 Setup Screen 13
Setup Screen 13 Key
Select desired pressure units (psi, bar,
or MPa)
Select desired volume units (liters or
gallons)
Select desired flow rate units (L/min,
gpm, cc/min, oz/min, or cycles/min)
Exit data editing.
3
Figure 43 Se
Figure 44 Select Desired Volume Units
lect Desired Pressure Units
Move between Setup Screens, fields on
a screen, or to increment/decrement the
digits when editing number fields.
Figure
45 Select Desired Flow Rate Units
3A2527D
27
Setup Screens
Setup Screen 1
Use this screen to set your date format, date, and
time.
Figure 46 Setup Screen 14
Enter the s
preferenc
Select yo
the dropd
MM/DD/YY
DD/MM/YY
YY/MM/D
Set the
4
SetupScreen14Key
creen to set or change
es.
ur preferred date format from
own menu.
D
correct date.
Figure 47 Se
Figure 48 Set the Date
lecttheDateFormat
Set the correct time.
Press t
Exit data editing.
o accept the selections.
Figure
49 Set the Time
283A2527D
Setup Screens
SetupScreen1
Use this screen to enter a password that will be
required to access the Setup screens. This screen
also displays the software version.
Figure 50 Setup Screen 15
Setup Scre
Enter the screen to set the password.
When the top box of the screen is
checked, the password is active. To
temporarily disable the password,
uncheck the box. The password field will
be grayed-out.
Enter the desired 4–digit password.
5
en 15 Key
Figure 51 Se
Figure 52 Disable the Password
tthePassword
Check t
in the R
Exit data editing.
he box to lock out the profile field
un screens.
Figure
53 Lock the Profile
3A2527D29
Error Code Troub
leshooting
Error Code Tro
Error codes can take three forms:
•Alarm
down the pump.
• Deviation
may continue to run past the set limits until the
system’s absolute limits are reached.
• Advisory: information only. Pump will continue to
operate.
NOTE: On A
pressure
deviatio
Display
Code
NoneBasic6Alarm
: alerts you to the alarm cause and shuts
: alerts you to the problem, but pump
dvanced motors, flow (K codes) and
(P codes) can be designated as alarms or
ns. See Setup Screen 4, page 20.
Applicable
Motor
ubleshooting
Blink
Code
Alarm or
Deviation
The Mode Select knob is set between Pressure
Flow
NOTE: In the error codes listed below, an “X” means
the code is associated with the display only.
NOTE: In the e
code is a plac
where the eve
NOTE: The blink code is displayed using the power
indicator on the motor. The blink code given below
indicates the sequence. For example, blink code 1–2
indicates 1 blink, then 2 blinks; the sequence then
repeats.
NOTE: A blink code of 9 is not an error code, but an
indicator of which pump is active (
been pushed, see RunScreen1,page12).
. Set knob to the desired mode.
rror codes listed below, a “_” in the
eholder for the number of the pump
nt occurred.
softkey has
Description
and
NoneBasic and
Advanced
CAC_
CAD_
CAG_
CCN_
K1D_
K2D_
K3D_
K4D_
AdvancedNoneAlarm
Advanced2–3Alarm
Advanced2–4Alarm
Basic and
Advanced
Advanced1–2AlarmFlow is below minimum limit.
AdvancedNoneDeviation Flow is below minimum limit.
AdvancedNoneDeviation Flow exceeds maximum target; also indicates pump runaway
Basic and
Advanced
9None
3–6Alarm
1AlarmFlow exceeds maximum target; also indicates pump runaway
A blink code of 9 is not an error code, but an indicator of
which pump is active.
Display detects a loss of CAN communication. Flashing
alarm appears on the display, and the blink code occurs.
Unit detects a loss of CAN communication. This alarm is only
logged. No flashing alarm appears on the display, but the
blinkcodedoesoccur.
Display detects a loss of modbus communication when
control access is set to modbus.
Circuit board communication failure.
condition exists.
condition exists.
303A2527D
Error Code Troub
leshooting
Display
Code
MND_
P1I_
P2I_
P3I_
P4I_
P5DX
P6CA or
P6CB
P6D_
T2D_
T3D_
Applicable
Motor
AdvancedNoneAdvisory Maintenance counter is enabled and countdown reached
Advanced1–3AlarmPressure is below minimum limit.
AdvancedNoneDeviation Pressure is b
AdvancedNoneDeviation Pressure exceeds maximum target.
Advanced1–4AlarmPressure exceeds maximum target.
AdvancedNoneDeviation More than on
AdvancedNoneDeviation
Advanced1–6AlarmFor units with closed loop pressure control: Transduceris
Basic and
Advance
Basic and
Advanced
Blink
Code
3–5AlarmInternal
d
5
Alarm or
Deviation
Deviation
Description
zero (0).
elow minimum limit.
epumpisassignedtoatransducer. The
assignment
this condi
For units without closed loop pressure control: Transducer (A
or B) is enabled but not detected.
enabled but not detected.
Over temperature.
for that transducer is automatically cleared under
tion. User must reassign.
thermistor disconnected.
V1I_
V1M_
V4I_
WMC_
WNC_
WSC_
WSD_
WXD_
Basic and
Advanced
Basic a
Advanc
Basic and
Advanced
Basic and
Advanced
Basi
Adva
AdvancedNoneDeviation
Advanced1–5Alarm
Basic and
Advanced
nd
ed
c and
nced
2AlarmBrown out; voltage supplied to motor is too low.
2–6Alarm
3AlarmVoltage supplied to motor is too high.
4–5Alarm
3–4Alar
4Alarm
m
AC power is lost.
rnal software error.
Inte
Software versions do not match.
Profile is set to 0 pressure or 0 flow.
alid lower size; occurs if the unit is operated before setting
Inv
he lower size.
up t
An internal circuit board hardware failure is detected.
3A2527D31
Parts
Parts
24P822 Control Module Kit
PartDescription
Ref
124P821
1a▲16P265LABEL, warning,
1b▲16P265LABEL, warning,
1c▲16P265LABEL, warning,
5
24N910
———
5a
624P823
DISPLAY KIT, control
module; includes
item 1a; see manual
332013 for approvals
information about the
bare ADCM module
English
French
Spanish (shipped
loose)
CONNECTOR,
jumper; includes
item 5a
SCREW, cap, socket
head; M5 x 40 mm
BRACKET KIT,
control module;
includes items 6a-6f
Qty
1
1
1
1
1
1
1
PartDescription
Ref
———
6a
———
6b
———
6c
———
6d
———
6e
———
6f
———
11
———
12
▲ Replacement Danger and Warning labels, tags,
and cards are available at no cost.
Items marked — — — are not available separately.
Cable (C) is shown for reference but is not included
in the kit. Order desired length separately. See
Cable Connection, page 5 .
BRACKET, control
module
BRACKET, mounting
LOCKWASHER,
external tooth; M5
WASHER; M5
SCREW, cap, socket
head; M5 x 12 mm
KNOB; M5 x 0.8
HOLDER, tie
STRAP, tie
Qty
1
1
4
2
2
2
1
1
323A2527D
Accessory Kits
Parts
BPR Cont
Ref
101
102
103110436
104100030
10519817
t/Stop Switch Kit 16U729
Star
The kit includes the switch and enclosure, a mounting bracket, and cables. Parts are not sold separately.
roller Kit 24V001
PartDescription
———
———
TRANSDUCER,
miniature
CABLE, F/C, I.S., 8 M
GAUGE, pressure, air
BUSHING
8
ELBOW
Qty
1
1
1
1
1
PartDescription
Ref
106110207
107
C19466
108198171
———
Parts no
ELBOW
TEE1
ELBOW
t sold separately.
Pressure Transducer Kit 24R050
kit includes the fluid pressure sensor with cable, an adaptor, and an o-ring. Parts are not sold separately.
The
Qty
1
1
3A2527D33
Appendix A - Modb
us Variable Map
Appendix A - Modbus Variable Map
To communicat
DC Control Mod
hardware as sh
manual indic
fiber optic ca
non-hazardo
Modbus regis
the non-haz
Table 4 Modb
Modbus
Register
404100
404101
404102Actual Pump Flow Rate
404103Actual Pump Pressure
404104Transdu
404105Transducer 2 Pressure
404106Batch Total High Word
7
40410
e through fiber optics with the E-Flo
ule, reference the appropriate
own in manual 332356. That
ates various options for connecting
bles from the control module to the
us area. The following table lists
tersavailabletoaPCorPLClocatedin
ardous area.
us Registers
VariableRegister
Pump Status BitsRead Only
Actual Pump SpeedRead Only
cer 1 Pressure
Total Low Word
Batch
Table 4 shows t
operation, mo
Tables 5 and 6 p
certain regi
convert the r
Reference the Modbus communication settings
selected in Setup Screen 12, page 26.
Access
Read Only
Read Only
Read Only
Read On
Read Only
Read Only
ly
he registers needed for basic
nitoring, and alarm control features.
rovide bit definitions as needed for
sters. Table 7 shows the units and how to
egister value to a unit value.
Size
16 Bit
16 Bit
16 BitFlow units, see Table 7..
16 BitPercent pressure, see Table 7.
16 BitPressur
16 BitPressure units, see Table 7.
16 BitVolume units, see Table 7.
16 BitVolum
Notes/Unit
See Table 5 for bit definitions.
Speed units, see Table 7.
s
e units, see Table 7.
e units, see Table 7.
404108
404109
110
404
404111Maintenance Total Low Word
404112Pump Alarms High Word
04113
4
404114Display Alarms High Word
404115Display Alarms Low Word
404200
404201
404202
404203Maintenance Interval High WordRead / Write16 BitPump cycles, see Table 7.
✝✝ Example of converting cycles register reading to units: If the reading for register 404108 (cycles high
word) is 75, and the reading for register 404109 (cycles low word) is 8000, the volume is 758,000 cycles.
75 * 10000 + 8000 = 758000.
ple of converting volume register reading to units: If the reading for register 404106 (volume high
) is 12, and the reading for register 404107 (volume low word) is 34, the volume is 12003.4 liters. 12 *
+ 34/10 = 12003.4.
3A2527D37
Appendix B. Pump
Control from a PLC
Appendix B. Pu
This guide shows how to use the information in
Appendix A to control a pump remotely from a PLC.
The steps progress from basic pump control to more
advanced monitoring and alarm control features.
It is importa
Setup Screen
Test that th
from the Dis
communicat
properly. R
Setup Scre
your modbu
1. Enable PLC control: Set register 404200 to 1.
2. Run a pump: Set register 404201. Enter 0 for
stopped,1 to 4 for the desired profile.
3. View pump profile: Read register 404201. This
register updates automatically to reflect the
actual pump status. If the profile is changed from
the display, this register changes as well. If the
pump stops due to an alarm, this register will
read 0.
4. View pump status: Read register 404100 to see
the status of the pump. See Appendix A, Table
6, for a description of each bit.
• Example 1: Register 404100, bit 1, reads 1 if
• Example 2: Register 404100, bit 2 reads 1 if
nt that you first follow all directions in the
s to configure your system properly.
e pump operates correctly when controlled
play. Make sure the display, fiber optics,
ion gateway, and PLC are connected
efer to Communication KIt manual. Use
en 12 to enable remote control and set
s preferences.
the pump is currently moving.
the pump has an active alarm.
mp Control from a PLC
5. Monitor alarms and deviations: Read register
404112 to 404115. Each bit in these registers
corresponds to an alarm or deviation. See
Appendix A, Table 5. I
• Example 1: Pressure falls below the minimum
setting entered on Setup Screen 2. It will show
on bit 4 of register 404113 if minimum pressure
is set to Alarm, and on bit 5 of register 404113
if minimum pressure is set to Deviation.
•Example2:
pressure t
transduce
register 4
6. Monitor pump cycle rate, flow rate, and pressure:
Read registers 404101 to 404105. Note that
pressure is available only if a pressure transducer
is connected to the display. Register 404104
shows the pressure on transducer 1. Register
404105 shows the pressure on transducer 2. See
Appendix A, Table 7 for units for these registers.
• Example 1: If register 404101 reads 75, the
pump speed is 7.5 cycles/minute.
•Exampl
pump is
7. Reset active alarms and deviations: Clear the
condition that caused the alarm. Set register
404202, bit 0, to 1 to clear the alarm. The pump
will be in profile 0 due to the alarm. Set 404201
to the desired profile to run the pump again.
The system is set up for a
ransducer on Setup Screen 8, but no
r is detected. It will show on bit 1 of
04114.
e 2: If register 404103 reads 67, the
operating at 67 percent pressure.
383A2527D
Notes
Notes
3A2527D39
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for
use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a
period of twelve months from the date of sale, repair or replace any part of the equipment determined
by Graco to be defective. This warranty applies only when the equipment is installed, operated and
maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall
Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment
with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials
not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco
will repair or replace free of charge any defective parts. The equipment will be returned to the original
purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages
for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall
be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),
are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from
Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other
goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or
otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du
présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures
concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco, Inc. All Graco manufacturing locations are registered to ISO 9001.
reserves the right to make changes at any time without notice
Original Instructions. This manual contains English. MM 3A2527
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision D, July 2014
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