Graco 24P822 User Manual

Instructions - Parts
24P822 E-Flo® D
C Control
Module Kit
User Interface for E-Flo® DC Pumps with an Advanced Motor. For professional use only.
See the se for complete warnings and approvals information about the 24L097 Advanced Display
parate manual (supplied)
Control Module (ADCM).
3A2527D
EN
PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

Control Module...................................................3
Installation.......................................................... 3
Install the Control Module............................. 3
Install Optional Accessory Kits ...................... 4
Cable Connection ........................................ 5
Operation........................................................... 6
Module Scre Module Keys
Icons...........................................................8
Screen Navi Initial Se
Screen Map........................................................ 10
Run Screens ......................................................12
Run Screen 1 .............................................. 12
Run Screen 2 .............................................. 13
Run Screen 3 .............................................. 13
Run Screen 4 .............................................. 14
Run Screens 5–8 ......................................... 14
Setup Sc
reens.................................................... 16
ens........................................... 6
................................................ 6
gation and Editing...................... 9
tup ................................................. 9
Setup Screen 1 ............................................ 16
Setup Screen 2 ............................................ 18
Setup Screen 3 ............................................ 19
Setup Screen 4 ............................................ 20
Setup Screen 5 ............................................ 22
Setup Screen 6 ............................................ 23
Setup Screen 7 ............................................ 23
Setup Screens 8 and 9 ................................. 24
Setup Screens 10 and 11 ............................. 25
Setup Screen 12 .......................................... 26
Setup Screen 13 .......................................... 27
Setup Screen 14 .......................................... 28
Setup Screen 15 .......................................... 29
Error Code Troubleshooting ................................ 30
Parts.................................................................. 32
24P822 Co
Appendix A - Modbus Variable Map ..................... 34
Appendix B. Pump Control from a PLC ................ 38
Graco St
andard Warranty.................................... 40
ntrol Module Kit ........................... 32
2
3A2527D

Control Module

Control Modul
The Control Module provides the interface for users to enter selections and view information related to setup and operation.
The screen backlight is factory set to remain on, even without screen activity. See Setup Screen 4 to set the backlight timer to your preference. Press any key to restore.
Keys are used to input numerical data, enter setup screens, navigate within a screen, scroll through screens, and select setup values.
e

Installation

Install the Control Module

1. Shut off and lock out power to the motor.
4. Install the module (1) in the bracket (6a), making sure the tabs at the bottom of the bracket engage the slots in the module, and the lip at the top of the bracket holds the module securely in place.
5. Connect the accessory cable (C), using the tie (12) as a strain relief as shown. See
Cable Connection, page 5 .
6. Restore power to the motor.
2. Install the jumper connector (5) over the top two terminals of the motor, using the screw (5a).
NOTE: To connect up to 8 motors together, see Appendix A in the E-Flo DC Motor Manual, where the control module is the referenced intrinsically safe (IS) apparatus.
3. Assemble the bracket kit (6a-6f) and the holder and tie (11, 12) as shown.
Figure 1 Install the Control Module
3A2527D 3
Installation
Install Optio
Optional accessory kits are available for purchase separately, including a pressure transducer kit (PN 24R050), a start/stop switch kit (PN 16U729), and a controller kit (24V001 ) for a back pressure regulator.
nal Accessory Kits
Pressure Transducer Kit
1. To measure fluid pressure, install the pressure transducer in the fluid line with a tee fitting.
Option
Closed Loop Control Enabled
Closed Loop Control Not Enabled
Description
If closed loop control is enabled on Setup Screen 8 (transducer
1) or Setup Screen 9 (transducer 2), install the transducer near the pump outlet, not near the end of the circulation line.
the transducer
Install where ne
eded.
BPR Controller
The BPR (back pressure regulator) controller enables theusertocontrolthebackfluidpressurefromthe control module.
1. Mount the BPR provided.
2. Connect a su air inlet (1
To prevent equipment damage, always apply air pressure to the BPR controller before applying power to the system.
3. Connect an air line from the BPR controller air output (108) to the BPR.
4. Connect the BPR controller input cable (102) to Port 8 on the control module.
controller using the bracket
pply air line to the BPR controller
05).
NOTICE
2. Connec ducer 1) or Port 10 (transducer 2) on the
(trans
l module.
contro
/Stop Switch Kit
Start
1. Mount
the br
2. Conn
modu
the switch near the control module, using
acket provided.
ect the switch cable to Port 4 on the control
le.
t the transducer cable to Port 7
4
3A2527D
Installation
Cable Connect
Order an accessory cable (C) from Table 1. Connect the cable to Port 3 on the bottom of the control module (see Fig. 2). Connect the other end to the power terminal (PT) on the motor (see Fig. 3). Connect other cables as described in Table 2.

Table 1 CAN Cables

Cable Part No.
16P911
16P912
Table 2 AD
ADCM Port Number
1
2
3
CM Cable Connections
ion
Description
Intrinsically safe CAN cable, female x female, 3 ft (1 m)
Intrinsically safe CAN cable, female x female, 25 ft (8 m)
Connector Purpose
Fiber Op
Fiber Optic TX - to PLC
Power and CAN communication
tic RX - to PLC
Figure 2 ADCM Connectors
4
5
6
7
8 BPR
9 Not used
10 Pressure transducer 2
/stop input
Start
Fiber Optic RX - to next ADCM
Fiber Optic TX - tos next ADCM
Pressure transducer 1
control 4-20mA output
Figure 3 Motor Power Terminal
3A2527D 5

Operation

Operation
Module Screen
The Control Module has two sets of screens: Run and Setup. For detailed information see
Run Screens, page 12, and Setup Screens, page 16.
Press the Setup screens.
to toggle between the Run screens and
s

Module Keys

Fig. 4 is a view of the control module display and keys. Table 2 explains the function of the membrane keys on the control module. As you move through the screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 12,and
Setup Screens, page 16, explain what each icon
represents. The two softkeys are membrane buttons whose function correlates with the screen content to the immediate left of the button.
NOTICE
To preven press the plastic
t damage to the softkey buttons, do not
buttons with sharp objects such as pens,
cards, or fingernails.
Figure 4 Control Module Keypad and Display
6 3A2527D

Table 3 Module Keys

Operation
Membrane Keys
Press to toggle between Run screens
and Setup screens.
:
Error Reset
has been fix
clear, thi
profile to S
entered an
Up/Down Arrows:
screens or fields on a screen, or to increment
or decrement the digits in a settable field.
Softkeys:
Use to clear alarm after cause
ed. When there is no alarm to
s key will set the active pump’s
top. Also used to cancel data
d return to original data.
Use to move between
Use varies by screen.
See columns at right.
Softkeys
Enter Screen.
Also changes the function of the Up/Down
arrows so they move between data fields on
the screen, rather than between screens.
Enter.
Right.
Press to activate a field for editing or to accept
the highlighted selection on a dropdown menu.
Move to the right when editing number fields. Press
again to accept the entry when all digits are correct.
Highlight data that can be edited.
Exit Screen.
Exit data editing.
Reset.
Activate Profile.
default, and only appears if the “Profile Lock”
box is checked on Setup Screen 15, page 29.
Press to activate the profile just edited.
Search.
active pump blink for identification.
Reset totalizer to zero.
This softkey is disabled by
PressinRunScreen1tomakethe
3A2527D
7
Operation

Icons

Asyoumovethr than words to s
Setup Screens
ough the screens, you will notice that most information is communicated using icons rather
implify global communication. The detailed screen descriptions in RunScreens,page12, and
,page16, explain what each icon represents.
Screen Icons
Pump Number
Speed
Pump Pressure Flow Rate
Pressure
In Setup Mode
Profile Number
Cycles
Target
Screen Icons
Jog Mode
Cycles Total Volume
Maintenance
Transducer
Calibration Scale Zero Offset
Jog Up/Down
Units
Pressure Transducer Off
Mode Select
Pressure Mode Flow Mode
Lower Size Back Pressure
Regulator
Maximum
Limit
Maximum and
Minimum Limits
rm Enable
Ala
Minimum
Limit
Deviation Enable
Serial Number
Control Location
Local C
Modbus Device
ontrol
Serial Port
Calendar Clock
Password
PLC/Re
Modbus Address
Serial Baudrate
Lock Profile
mote Control
8 3A2527D
Operation
Screen Naviga
Refer to this section if you have questions about screen navigation or about how to enter information and make selections.
All Screens
1. Use
2. Press on the screen will highlight.
3. Use change.
4. Press
Drop Down Field
1. Use the dropdown menu.
2. Press
tion and Editing
to move between screens.
to enter a screen. The first data field
to highlight the data you wish to
to edit.
to highlight the correct choice from
to select.
Reset Field
The reset field is used for totalizers. Press reset the field to zero.
When all data is correct, press
Then use to move between Setup screens and Run screens.
Initial Se
NOTE: Before creating the pump profiles in Setup Screens 1 through 4, you must set up the system parameters in Setup Screens 5 through 15, as follows.
1. Press Screen 1 will appear.
2. Scroll to Setup Screen 5.
tup
to move to a new screen, or
to enter the Setup screens. Setup
to exit the screen.
to
3. Press
Number Field
1. The first digit will be highlighted. Use to change the number.
2. Press
3. When all digits are correct, press accept.
4. Press
Check Box Field
A check box field is used to enable or disable features in the software.
1. Press box.
2. The feature is enabled if a
to cancel.
to move to the next digit.
again to
to cancel.
to toggle between andanempty
is in the box.
3. See Setup Screen 5, page 22,andselectthe lower used in your system.
4. Continue setting the system parameters on Setup Screen 6, page 23 through
Setup Screen 15, page 29.
5. Scroll to Setup Screen 1. Establish the profiles for each pump. See
Setup Screen 1, page 16 through SetupScreen4,page20.
3A2527D 9

Screen Map

Screen Map
INITIAL SETUP
(Setup Screens 5–14)
Setup Screen 5, page 22 Setup Screen 1, page 16 Run Screen 1, page 12
Setup Scr
Setup Screen 7, page 23 Setup Screen 3, page 19 Run Screen 3, page 13
een 6, page 23
SETUP AND EDIT PROFILES
(Setup Screens 1–4)
Setup Scr
een 2, page 18
(Run Screens 1–8)
Run Scree
RUN
n2,page13
p Screens 8 and 9, page 24
Setu
Setup Screens 10 and 11, page 25 Run Screens 5–8, page 14
p Screen 4, page 20
Setu
creen 4, page 14
Run S
CONTINUED ON THE NEXT PAGE.
10 3A2527D
Screen Map
INITIAL SETUP
(Setup Screens 5–14)
SetupScreen1
Setup Screen 13, page 27
Setup Screen 14, page 28
Screen 15, page 29
Setup
2, page 26
SETUP AND EDIT PROFILES
(Setup Screens 1–4)
RUN
(Run Screens 1–8)
3A2527D
11

Run Screens

Run Screens
The Run screens display current target values and performance for a selected pump and profile. Any alarms will display in the sidebar at the right of the screen. Screens 5–8 display a log of the last 20 alarms for the active pump.
Information correspond
Appendix A -
TheactivepumpandprofilemaybechangedinRun Screens 1, 2, and 3.
Run Screen
This screen displays information for a selected pump and profile. A box around an icon indicates which mode the active pump and profile is running (pressure or flow).
displayedontheRunscreens
s to the Modbus Registers. See
Modbus Variable Map, page 34.
1
RunScreen1Key
Enter the scre
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Select the desired profile (1 to 4), using the pull-down menu.
Select from the profile drop-down menu to stop the pump.
Displays current pump speed in cycles per minute.
Displays current pump pressure as a percentage. If a transducer is used, this icon is replaced by the pressure icon.
Displays current flow rate, in units as selected in Setup Screen 13, page 27.
Exit the screen.
Signals the active pump to blink code 9 for identification.
en.
Figure 5 Run Screen 1
re 6 Select a Pump
Figu
Figure 7 Select a Profile
2
1
3A2527D
Run Screens

Run Screen 2

This screen displays pressure settings for the active pump and profile.
NOTE: Some fie setup select
Figure 8 Run Screen 2, in Pressure Mode
Figure 9
Run Screen 2, in Flow Mode
lds are grayed out, depending on
ions.

Run Screen 3

This screen displays fluid flow settings for the active pump and profile.
NOTE: Some fie setup select
Figure10 RunScreen3,inPressureMode
Figure 1
1 Run Screen 3, in Flow Mode
lds are grayed out, depending on
ions.
Run Screen 2 Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Select the desired profile (1 to 4), using the pull-down menu.
Select from the profile drop-down menu to stop the pump.
Displays pressure maximum (first data field), target (second data field), and minimum (third data field), as selected in Setup Screen 2, page 18.See
Setup Screen 4, page 20 to set or
disable the pressure alarms.
it the screen.
Ex
RunScreen3Key
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Select the desired profile (1 to 4), using the pull-down menu.
Select from the profile drop-down menu to stop the pump.
The first line displays the maximum flow rate and maximum cycle rate (displayed as a cpm conversion of the maximum flow setting). The second line displays the target flow rate. The third line displays the minimum flow rate. See SetupScreen3,page19to establish these settings. See
Setup Screen 4, page 20 to set or
disable the flow alarms.
xit the screen.
E
3A2527D 13
Run Screens

Run Screen 4

This screen displays the current pressure readings of transducers 1 and 2. Pressure can be displayed as psi, bar, or MPa. See Setup Screen 13, page 27.
Figure 12 Run Screen 4
Run Screens 5–
Run Screens 5–8 display a log of the last 20 alarms, with date and time. The currently active pump is displayed in a box at the top left of the screen.
Figure 13 Run Screens 5–8 (Screen 5 shown)
8
4
1
3A2527D

Notes

Notes
3A2527D 15

Setup Screens

Setup Screens
Use the Setup screens to set control parameters for the motor. See
Screen Navigation and Editing, page 9 ,for
information on how to make selections and enter data.
Inactive fiel
Information displayed on the Setup screens corresponds to the Modbus Registers. See
Appendix A - Modbus Variable Map, page 34.
NOTE: Before setting up profiles on Setup Screens 1–4, do the initial setup on Setup Screens 5–15. Screens 5–15 establish the configuration for your system and affect the displayed data.
ds are grayed-out on a screen.

SetupScreen1

Use this s selecte
creen to set the operating mode for a
d pump and profile.
SetupScreen1Key
Enter the scre
Pump selection — See Step 1.
Profile selection — See Step 2.
Pressure mode or Flow mode — See Step 3
Setting for Back Pressure Regulator — SeeStep4.
Press to accept the selections.
This softkey is disabled by default, and only appears if the “Profile Lock” box is checked on Setup Screen 15, page 29. Press to activate the profile just edited.
Exit the screen.
en.
Figure 14 Setup Screen 1
16 3A2527D
Setup Screens
1. For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Figure 15 Select Pump Number
2. Select the desired profile (1 to 4), using the pull-down menu.
Figure 16 Select Profile Number
3. Select flow), u
the desired operating mode (pressure or
sing the pull-down menu.
• In flow mode, the motor will maintain a constant speed to maintain the target flow rate set on Setup Screen 3, regardless of the fluid pressure, up to the pump’s maximum working pressure.
Figure 17 Select Mode (Pressure Mode Shown)
4. If the system is equipped with a back pressure regulator (BPR), set the target air pressure to the BPR from 0 to 100 percent (approximately 1 to 100 psi). Leave the field set to 000 for a system with no BPR. See manual 332142 for information on the BPR control kit.
• In pressure mode, the motor will adjust the pump speed to maintain the fluid pressure percentage set on Setup Screen 2. If the flow limit is reached before the target pressure, the unit will stop driving to the pressure (if set as an alarm).
Figure 18 Set Back Pressure Regulator
3A2527D
17
Setup Screens

Setup Screen 2

Use this screen to set the maximum, target, and minimum fluid pressure for a selected pump and profile. In pressure mode, you will set a target fluid pressure. In flow mode, you will set a maximum fluid pressure. In either pressure or flow mode, a minimum pressure may be set if desired. See
Setup Screen 4, page 20, to specify how the system
will respond if the pump begins to operate outside of the set boundaries.
SetupScreen2Key
Enter the screen.
Pump selection — See Step 1.
Profile selection — See Step 2.
Fluid pressure maximum— See Step 3.
Fluid pressure target — See Step 4.
Fluid pressure minimum — See Step 5.
Press to accept the selections.
1. For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
2. Select the desired profile (1 to 4), using the pull-down menu.
3. In flow mode, set the desired maximum pump fluid pressure, as a percentage of the maximum pressure of your pump. NOTE: The motor will not run if the profile does not have a maximum pressure setting. This field is not used in pressure mode.
4. In press target a of your p
ure mode, set the desired fluid pressure
s a percentage of the maximum pressure
ump. This field is not used in flow mode.
This softkey is disabled by default, and only appears if the “Profile Lock” box is checked on Setup Screen 15, page 29. Press to activate the profile just edited.
Exit the screen.
NOTE: If closed loop pressure is enabled, the target pressure will be displayed as a pressure value rather than a percentage of maximum pressure. See Setup Screens 8 and 9, page 24 to enable closed loop pressure control.
5. If desired, set a minimum pump fluid pressure, as a percentage of the maximum fluid pressure of your pump.
18 3A2527D

Setup Screen 3

Setup Screens
Use this screen to set your flow rate settings for a selected pump and profile. In pressure mode, you will set a maximum flow rate. In flow mode, you will set a target flow rate. In either pressure or flow mode, a minimum flow rate may be set if desired. SeeSetupScreen4tospecifyhowthesystemwill respond if the pump begins to operate outside of the set boundaries.
SetupScreen3Key
Enter the screen to set or change preferences.
Pump selection — See Step 1.
Profile selection — See Step 2.
Flow rate maximum— See Step 3.
Flow rat
Flow rate minimum — See Step 5.
Press to accept the selections.
etarget—SeeStep4.
1. For systems with multiple pumps and one
display, select the desired pump (1 to 8), using the pull-down menu.
2. Select the desired profile (1 to 4), using the
pull-down menu.
3. In flow mode, set a target flow rate. This field is
not used in pressure mode.
Figure 19 Flow Mode: Flow Rate Settings
4. In pressure mode, set the maximum flow rate.The
software will calculate the number of pump cycles needed to achieve that flow rate. This field is not used in flow mode.
NOTE: The motor will not run if the profile does not have a maximum flow rate setting.
This softkey is disabled by default, and only appears if the “Profile Lock” box is checked on Setup Screen 15, page 29. Press to activate the profile just edited.
Exit data editing.
NOTE: With flow rate units of cc/min, the maximum value that can be displayed is 9999. If the field displays ####, the saved value is out of range. Go to
Setup Screen 13, page 27 and change the flow rate
to a larger unit. Return to this screen and reduce the setting to a lower value that will be within the display’s range, then reset the flow rate units to cc/min.
Figure 20 Pressure Mode: Flow Rate Settingss
5. If desired, set a minimum flow rate.
3A2527D 19
Setup Screens

Setup Screen 4

Use this screen to specify how the system will respond if the pump begins to operate outside of the pressure and flow settings established on Setup Screen 2 and Setup Screen 3. The operating mode (pressure or flow, set on Setup Screen 1) determines which fields are active.
Figure 21 Alarm Preference Menu
/ Limit: T
no alert.
– Maximum pressure set to Limit: The system
reduces the flow if necessary to prevent the pressure from exceeding the limit.
– Maximum flow set to Limit: The system reduces
thepressureifnecessarytopreventtheflow from exceeding the limit.
– Minimum pressure or flow set to Limit: The
system takes no action. Use this setting if no minimum pressure or flow setting is desired.
he pump continues to run and issues
SetupScreen4Key
Enter the scre preferences
Pressure Alarm Enable
Line 1 (Press dropdown me Deviation,
Line 2 (Pressure Minimum): use dropdown menu to set as Limit, Deviation, or Alarm.
Flow Rate A
Line 3 (Flow Maximum): use dropdown menu to set as Limit, Deviation, or Alarm.
Line 4 (Flow Minimum): use dropdown menu to set as Limit, Deviation, or Alarm.
Press to accept the selections.
This softkey is disabled by default, and only appears if the “Profile Lock” box is checked on Setup Screen 15, page 29. Press to activate the profile just edited.
Exit data editing.
en to set or change
.
ure Maximum): use
nu to set as Limit,
or Alarm.
larm Enable
Deviation: The system alerts you to the problem, but the pump may continue to run past the maximum or minimum settings until the system’s absolute pressure or flow boundaries are reached.
Alarm: The system alerts you to the alarm cause and shuts down the pump.
Figure 22 Setup Screen 4 (In Pressure Mode)
Figure 23 Setup Screen 4 (In Flow Mode)
20 3A2527D
Setup Screens
Pressure Mode Examples
• Runaway Contr maximum flow to the maximum en
symbol shut down.
• Detect a Plu choose to se the flow rate
Setup Scre on screen t taken. The
ol: The user may choose to set the
Alarm. If the flow rate exceeds
tered on Setup Screen 3, an Alarm
how on screen and the pump will
will s
gged Filter or Pipe: The user may
t the minimum flow to Deviation. If
drops below the minimum entered on
en 3, a Deviation symbol o warn the user that action should be
pump continues to run.
will show
Flow Mode Examples
• Runaway Contr the minimum pr the pump will n pressure will the minimum en
symbol shut down.
• Protect Con choosetose prevent the pressure.
• Detect a Pl choosetos When the pr
on Setup S show on sc be taken
. The pump continues to run.
ol: Theusermaychoosetoset essure to Alarm. If a hose bursts, ot change speed, but the back
fall. When the pressure falls below
tered on Setup Screen 2, an Alarm how on screen and the pump will
will s
nected Equipment: The user may
t the maximum pressure to Limit to
connected equipment from excessive
ugged Filter or Pipe: The user may
et the maximum pressure to Deviation.
essure exceeds the maximum entered
creen 2, a Deviation symbol
reen to warn the user that action should
will
3A2527D
21
Setup Screens

Setup Screen 5

Use this screen to set the lower pump size (cc) of each pump. The default is blank; select the correct lower size, or custom. If custom is selected, enter the size of the lower in cc. This screen also activates jog mode, allowing you to position the motor/pump shaft for connection or disconnection.
NOTE: The mo the selecte pressure ra
Figure 24 Setup Screen 5
tor will limit its pressure output when
d lower is 750cc, to prevent exceeding the
ting of the lower.
Figure 27 Se
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Select to enable jog mode. Use the arrow keys to move the motor/pump shaft up or down.
Select the correct pump lower size from the drop-down menu. The default is blank. If custom is selected, a field will open to input the size of the lower in cc.
Press t
lect a Custom Lower
SetupScreen5Key
o accept the selections.
Figure 25 Select Jog Mode
Figure 26 Select Pump Lower
Exit the screen.
2
2
3A2527D
Setup Screens

Setup Screen 6

Usethisscreentoviewthegrandtotalizervalueand set or reset the batch totalizer.
Figure 28 Setup Screen 6
Figure 29 Reset the Totalizer
SetupScreen6Key
Enter the screen to set or change preferences.
Grand Totalizer - displays the current grand total of pump cycles. Not resettable.
Batch Totalizer - displays the batch total in selected volume units.

SetupScreen7

Use this screen to set the desired maintenance interval (in cycles) for each pump. The screen also displays the current cycle count. An Advisory is issued when the counter reaches 0 (zero).
Figure 30 Setup Screen 7
Setup Scre
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Set the desired maintenance interval (in cycles) for each pump.
Press to accept the selections.
Exit the screen.
en7Key
t Batch Totalizer - resets the batch
Rese
lizer to zero.
tota
Press to accept the selections.
Exit data editing.
3A2527D 23
Setup Screens
Setup Screens
Use these screens to set up the pressure transducers. The screens are identical, except Screen 8 is for transducer 1 and Screen 9 is for transducer 2. Selecting a transducer and a pump activates closed loop pressure control.
Figure 31 Setup Screens 8 and 9 (Screen 8 shown)
Setup Screens 8 and 9 Key
Select from the dropdown options to enable the transducer.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu. Enables closed loop pressure control and assigns the transducer to a pump.
Enter the calibration scale factor from the transducer label.
8 and 9
Figure 32 Select Pressure Transducer
Figure 33 Select Pump, to Enable Closed Loop Pressure Control
Figure 3
4 Enter Calibration Scale Factor
the calibration offset value from the
Enter
ducer label.
trans
Displays the current transducer reading.
Exit data editing.
Move between Setup Screens, fields on a screen, or to increment/decrement the digits when editing number fields.
Figure 35 Enter Calibration Offset Value
4
2
3A2527D
Setup Screens
Setup Screens
These screens are auto-populated by the software. Screen 10 displays the serial numbers of motors 1–4, and Screen 11 displays the serial numbers of motors 5–8.
NOTE: Changi pump up one po changed to b 1, AD00003 w
Figure 36 Setup Screens 10 and 11 (Screen 10 shown)
ng the pump order will shift every other
e pump 4, AD00002 will become pump
ill become pump 2, and so on.
10 and 11
sition. For example, if AD00001 is
Figure 37 Select a Pump Number for Each Serial Number
3A2527D 25
Setup Screens
Setup Screen 1
Use this screen to set your modbus preferences.
Figure 38 Setup Screen 12
Enter the screen.
For systems with multiple pumps and one display, select the desired pump (1 to 8), using the pull-down menu.
Control location. Select local or remote options. Setting applies to the selected pump only.
Enter or change the Modbus node ID. Value is between 1 and 247. Each pump requires a unique node ID, which identifies that pump if more than one pump is connected to the display..
Select serial port baud rate from the dropdown options: 57600 or 115200. This is a system-wide setting.
Press to accept the selections.
2
Setup Scre
control from the dropdown
en 12 Key
Figure 40 Se
Figure 41 Set Baud Rate (Bits Per Second)
NOTE:The following are fixed modbus settings, which cannot be set or changed by the user: 8 data bits, 2 stop bits, no parity.
t Modbus Node ID
data editing.
Exit
Figure 39 Select Local or Remote Control
26 3A2527D
Setup Screens
SetupScreen1
Use this screen to set the desired units for pressure, totals, and flow.
Figure 42 Setup Screen 13
Setup Screen 13 Key
Select desired pressure units (psi, bar, or MPa)
Select desired volume units (liters or gallons)
Select desired flow rate units (L/min, gpm, cc/min, oz/min, or cycles/min)
Exit data editing.
3
Figure 43 Se
Figure 44 Select Desired Volume Units
lect Desired Pressure Units
Move between Setup Screens, fields on a screen, or to increment/decrement the digits when editing number fields.
Figure
45 Select Desired Flow Rate Units
3A2527D
27
Setup Screens
Setup Screen 1
Use this screen to set your date format, date, and time.
Figure 46 Setup Screen 14
Enter the s preferenc
Select yo the dropd
MM/DD/YY
DD/MM/YY
YY/MM/D
Set the
4
SetupScreen14Key
creen to set or change
es.
ur preferred date format from
own menu.
D
correct date.
Figure 47 Se
Figure 48 Set the Date
lecttheDateFormat
Set the correct time.
Press t
Exit data editing.
o accept the selections.
Figure
49 Set the Time
28 3A2527D
Setup Screens
SetupScreen1
Use this screen to enter a password that will be required to access the Setup screens. This screen also displays the software version.
Figure 50 Setup Screen 15
Setup Scre
Enter the screen to set the password.
When the top box of the screen is checked, the password is active. To temporarily disable the password, uncheck the box. The password field will be grayed-out.
Enter the desired 4–digit password.
5
en 15 Key
Figure 51 Se
Figure 52 Disable the Password
tthePassword
Check t in the R
Exit data editing.
he box to lock out the profile field
un screens.
Figure
53 Lock the Profile
3A2527D 29
Error Code Troub
leshooting
Error Code Tro
Error codes can take three forms:
•Alarm down the pump.
• Deviation may continue to run past the set limits until the system’s absolute limits are reached.
• Advisory: information only. Pump will continue to operate.
NOTE: On A pressure deviatio
Display
Code
None Basic 6 Alarm
: alerts you to the alarm cause and shuts
: alerts you to the problem, but pump
dvanced motors, flow (K codes) and
(P codes) can be designated as alarms or
ns. See Setup Screen 4, page 20.
Applicable
Motor
ubleshooting
Blink
Code
Alarm or
Deviation
The Mode Select knob is set between Pressure
Flow
NOTE: In the error codes listed below, an “X” means the code is associated with the display only.
NOTE: In the e code is a plac where the eve
NOTE: The blink code is displayed using the power indicator on the motor. The blink code given below indicates the sequence. For example, blink code 1–2 indicates 1 blink, then 2 blinks; the sequence then repeats.
NOTE: A blink code of 9 is not an error code, but an
indicator of which pump is active ( been pushed, see RunScreen1,page12).
. Set knob to the desired mode.
rror codes listed below, a “_” in the eholder for the number of the pump nt occurred.
softkey has
Description
and
None Basic and
Advanced
CAC_
CAD_
CAG_
CCN_
K1D_
K2D_
K3D_
K4D_
Advanced None Alarm
Advanced 2–3 Alarm
Advanced 2–4 Alarm
Basic and
Advanced
Advanced 1–2 Alarm Flow is below minimum limit.
Advanced None Deviation Flow is below minimum limit.
Advanced None Deviation Flow exceeds maximum target; also indicates pump runaway
Basic and
Advanced
9 None
3–6 Alarm
1 Alarm Flow exceeds maximum target; also indicates pump runaway
A blink code of 9 is not an error code, but an indicator of which pump is active.
Display detects a loss of CAN communication. Flashing alarm appears on the display, and the blink code occurs.
Unit detects a loss of CAN communication. This alarm is only logged. No flashing alarm appears on the display, but the blinkcodedoesoccur.
Display detects a loss of modbus communication when control access is set to modbus.
Circuit board communication failure.
condition exists.
condition exists.
30 3A2527D
Error Code Troub
leshooting
Display
Code
MND_
P1I_
P2I_
P3I_
P4I_
P5DX
P6CA or
P6CB
P6D_
T2D_
T3D_
Applicable
Motor
Advanced None Advisory Maintenance counter is enabled and countdown reached
Advanced 1–3 Alarm Pressure is below minimum limit.
Advanced None Deviation Pressure is b
Advanced None Deviation Pressure exceeds maximum target.
Advanced 1–4 Alarm Pressure exceeds maximum target.
Advanced None Deviation More than on
Advanced None Deviation
Advanced 1–6 Alarm For units with closed loop pressure control: Transduceris
Basic and Advance
Basic and Advanced
Blink
Code
3–5 Alarm Internal
d
5
Alarm or
Deviation
Deviation
Description
zero (0).
elow minimum limit.
epumpisassignedtoatransducer. The assignment this condi
For units without closed loop pressure control: Transducer (A or B) is enabled but not detected.
enabled but not detected.
Over temperature.
for that transducer is automatically cleared under
tion. User must reassign.
thermistor disconnected.
V1I_
V1M_
V4I_
WMC_
WNC_
WSC_
WSD_
WXD_
Basic and Advanced
Basic a Advanc
Basic and Advanced
Basic and Advanced
Basi Adva
Advanced None Deviation
Advanced 1–5 Alarm
Basic and Advanced
nd ed
c and
nced
2 Alarm Brown out; voltage supplied to motor is too low.
2–6 Alarm
3 Alarm Voltage supplied to motor is too high.
4–5 Alarm
3–4 Alar
4Alarm
m
AC power is lost.
rnal software error.
Inte
Software versions do not match.
Profile is set to 0 pressure or 0 flow.
alid lower size; occurs if the unit is operated before setting
Inv
he lower size.
up t
An internal circuit board hardware failure is detected.
3A2527D 31

Parts

Parts

24P822 Control Module Kit

Part Description
Ref
1 24P821
1a▲ 16P265 LABEL, warning,
1b▲ 16P265 LABEL, warning,
1c▲ 16P265 LABEL, warning,
5
24N910
———
5a
6 24P823
DISPLAY KIT, control module; includes item 1a; see manual 332013 for approvals information about the bare ADCM module
English
French
Spanish (shipped loose) CONNECTOR, jumper; includes item 5a SCREW, cap, socket head; M5 x 40 mm BRACKET KIT, control module; includes items 6a-6f
Qty
1
1
1
1
1
1
1
Part Description
Ref
———
6a
———
6b
———
6c
———
6d
———
6e
———
6f
———
11
———
12
▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
Items marked — — — are not available separately.
Cable (C) is shown for reference but is not included in the kit. Order desired length separately. See
Cable Connection, page 5 .
BRACKET, control module BRACKET, mounting
LOCKWASHER, external tooth; M5 WASHER; M5
SCREW, cap, socket head; M5 x 12 mm KNOB; M5 x 0.8
HOLDER, tie
STRAP, tie
Qty
1
1
4
2
2
2
1
1
32 3A2527D

Accessory Kits

Parts
BPR Cont
Ref
101
102
103 110436
104 100030
105 19817
t/Stop Switch Kit 16U729
Star
The kit includes the switch and enclosure, a mounting bracket, and cables. Parts are not sold separately.
roller Kit 24V001
Part Description ———
———
TRANSDUCER, miniature CABLE, F/C, I.S., 8 M
GAUGE, pressure, air
BUSHING
8
ELBOW
Qty
1
1
1
1
1
Part Description
Ref
106 110207
107
C19466
108 198171
———
Parts no
ELBOW
TEE 1
ELBOW
t sold separately.
Pressure Transducer Kit 24R050
kit includes the fluid pressure sensor with cable, an adaptor, and an o-ring. Parts are not sold separately.
The
Qty
1
1
3A2527D 33
Appendix A - Modb
us Variable Map

Appendix A - Modbus Variable Map

To communicat DC Control Mod hardware as sh manual indic fiber optic ca non-hazardo Modbus regis the non-haz
Table 4 Modb
Modbus Register
404100
404101
404102 Actual Pump Flow Rate
404103 Actual Pump Pressure
404104 Transdu
404105 Transducer 2 Pressure
404106 Batch Total High Word
7
40410
e through fiber optics with the E-Flo
ule, reference the appropriate
own in manual 332356. That
ates various options for connecting
bles from the control module to the
us area. The following table lists
tersavailabletoaPCorPLClocatedin
ardous area.
us Registers
Variable Register
Pump Status Bits Read Only
Actual Pump Speed Read Only
cer 1 Pressure
Total Low Word
Batch
Table 4 shows t operation, mo Tables 5 and 6 p certain regi convert the r
Reference the Modbus communication settings selected in Setup Screen 12, page 26.
Access
Read Only
Read Only
Read Only
Read On
Read Only
Read Only
ly
he registers needed for basic
nitoring, and alarm control features.
rovide bit definitions as needed for
sters. Table 7 shows the units and how to
egister value to a unit value.
Size
16 Bit
16 Bit
16 Bit Flow units, see Table 7..
16 Bit Percent pressure, see Table 7.
16 Bit Pressur
16 Bit Pressure units, see Table 7.
16 Bit Volume units, see Table 7.
16 Bit Volum
Notes/Unit
See Table 5 for bit definitions.
Speed units, see Table 7.
s
e units, see Table 7.
e units, see Table 7.
404108
404109
110
404
404111 Maintenance Total Low Word
404112 Pump Alarms High Word
04113
4
404114 Display Alarms High Word
404115 Display Alarms Low Word
404200
404201
404202
404203 Maintenance Interval High Word Read / Write 16 Bit Pump cycles, see Table 7.
404204 Maintenance Interval Low Word Read / Write 16 Bit Pump cycles, see Table 7.
403102 Display seconds
d Total High Word
Gran
Grand Total Low Word Read Only
ntenance Total High Word
Mai
ump Alarms Low Word
P
Local/Remote Control
Active Profile Number
Pump Control Bitfield
Only
Read
Read Only
ad Only
Re
Read Only
Read Only
ead Only
R
Read Only
Read / Write 16 Bit
Read / Write 16 Bit 0 = stopped, 1, 2, 3, 4
Read / Write 16 Bit
Read Only
16 Bit Pump cycles, see Table 7.
16 Bit Pump cycles, see Table 7.
it
16 B
16 Bit Pump cycles, see Table 7.
16 Bit
6Bit
1
16 Bit
16 Bit
16 Bit Use as heartbeat.
p cycles, see Table 7.
Pum
See Table 5 for bit definitions.
See Table 5 for bit definitions.
ee Table 5 for bit definitions.
S
See Table 5 for bit definitions.
0 = local, 1 = remote/PLC
See Table 5 for bit definitions.
34 3A2527D
Appendix A - Modb
NOTE: See Error Code Troubleshooting, page 30, for a description of each alarm.

Table 5 Alarm Bits

us Variable Map
404112 - Pump A
Bit Event Type
0 Deviation T3D_
2 Alarm P6D_ Pressure Transducer Missing
3 Deviation ERR_
4 Advisory MND_
5
6 Alarm T2D_ Low Tempe
7
8Alarm
9Alarm
10 Deviation P5D_ Multiple Pumps Assigned to Transducer
11 Deviation
others Reserved
4041
Bit Event Type
0Ala
Alarm V1M_
Alarm
13 - Pump Alarms Word 2
larms Word 1
rm
Event Code
WNC_
CCN_ IPC Communication
WMC_ Intern
WSC_ Zero s
Event Code
_
K1D
Event Name
Over Temperature
Internal Software Error
Maintenan
AC Power Loss
Version Mismatch
Event Name
Minimum Speed
ce Count
rature
al software error
etting on active profile
1 Deviation K2D_
2Alarm K4D_
3D
4 Alarm P1I_ Minimum Pressure
5
6 Alarm P4I_ Maximum Pressure
7
8 Alarm V1I_ Under Voltage
9Alarm V4I_
10 Alarm V4I_ High Pressure 120V
11 Alarm
13 Alarm WXD_ Board Hardware
14 Alarm
others Reserved
eviation
Deviation P2I_ Minimum Pressure
Deviation P3I_ Maximum Pressure
3D_
K
CAD_ CAN Communication Pump
WSD_ Invalid Lower Size
nimum Speed
Mi
Maximum Speed
Maximum Speed
Over Voltage
3A2527D 35
Appendix A - Modb
404114 - Display Alarms Word 1
us Variable Map
Bit Event Type
1 Deviation
others Reserved
404115 - Display Alarms Word 2
Bit Event Type
12 Alarm
15 Alarm
others Reserved

Table 6 Pump Status and Control Bits

404100 -
Bit Meaning
0
1
2
3
4
oth
Pump Status Bits
Reads 1
Reads 1 if the pump is actually moving
Reads 1 if there are any active alarms
Read
Reads 1 if there are any active advisories
ers
Reserved for future use
ifthepumpistryingtomove
s 1 if there are any active deviations
Event Code
P6C_
Event Code
CAG_ Modbus Com
CAC_ CAN Communication Display
Event Name
Pressure Transducer Missing
Event Name
munication
4202 - Pump Control Bits
40
Bit Meaning
0
1
2
others
eads 0 for an active alarm or deviation. Reset to 1 to clear.
R
Setto1toresetthebatchtotal
Set to 1 to reset the maintenance counter
Reserved for future use - only write 0
36 3A2527D

Table 7 Units

Appendix A - Modb
us Variable Map
Unit Type
Pressure Percent n/a Pressure = Register
Pressure
Speed Cycles/min
Flow
Volume
s✝✝
Cycle
Selectable Un
psi 403208 = 0 Pressure = Re
Bar 403208 = 1 Pressure = Register/10 10 = 1.0 Bar
MPa 403208 = 2 Pressure =
Liters/min 403210 = 0 Flow = Register/10 10 = 1.0 L/min
Gallons/min
cc/min 403210 = 2 Flow = Register 1 = 1 cc/min
oz/min 403210 =
Cycles/min
Liters 403209 = 0
Gallons
Pump C
ycles
Units Register
its
n/a
403210 = 1 Flow = Reg
3
403210 = 4 Flow = Register/10 10 = 1.0 cycle/min
403209
n/a
=1
Converting re unit values
Register/100
Speed = Register/10
Flow = Re
Volume = 1000*High + Low/10
Volume = 1000*High + Low/10
s = 10000*High
Cycle +Low
gisters to
gister
ister/10
gister
Register valu unit
1=1%Pressure
1=1psi
100 = 1.00 Mpa
10 = 1.0 cycl
10 = 1.0 Gal/min
1=1oz/m
0 (High) / 10 (Low) =
1.0 L
0 (High) / 10 (Low) =
1.0 Gal
h) / 1 (Low) = 1
0(Hig cycle
efor1
e/min
in
Exam word 1000
✝✝ Example of converting cycles register reading to units: If the reading for register 404108 (cycles high word) is 75, and the reading for register 404109 (cycles low word) is 8000, the volume is 758,000 cycles. 75 * 10000 + 8000 = 758000.
ple of converting volume register reading to units: If the reading for register 404106 (volume high
) is 12, and the reading for register 404107 (volume low word) is 34, the volume is 12003.4 liters. 12 *
+ 34/10 = 12003.4.
3A2527D 37
Appendix B. Pump
Control from a PLC
Appendix B. Pu
This guide shows how to use the information in Appendix A to control a pump remotely from a PLC. The steps progress from basic pump control to more advanced monitoring and alarm control features.
It is importa Setup Screen Test that th from the Dis communicat properly. R Setup Scre your modbu
1. Enable PLC control: Set register 404200 to 1.
2. Run a pump: Set register 404201. Enter 0 for stopped,1 to 4 for the desired profile.
3. View pump profile: Read register 404201. This register updates automatically to reflect the actual pump status. If the profile is changed from the display, this register changes as well. If the pump stops due to an alarm, this register will read 0.
4. View pump status: Read register 404100 to see the status of the pump. See Appendix A, Table 6, for a description of each bit.
• Example 1: Register 404100, bit 1, reads 1 if
• Example 2: Register 404100, bit 2 reads 1 if
nt that you first follow all directions in the
s to configure your system properly.
e pump operates correctly when controlled
play. Make sure the display, fiber optics,
ion gateway, and PLC are connected efer to Communication KIt manual. Use en 12 to enable remote control and set
s preferences.
the pump is currently moving.
the pump has an active alarm.
mp Control from a PLC
5. Monitor alarms and deviations: Read register 404112 to 404115. Each bit in these registers corresponds to an alarm or deviation. See Appendix A, Table 5. I
• Example 1: Pressure falls below the minimum
setting entered on Setup Screen 2. It will show on bit 4 of register 404113 if minimum pressure is set to Alarm, and on bit 5 of register 404113 if minimum pressure is set to Deviation.
•Example2:
pressure t transduce register 4
6. Monitor pump cycle rate, flow rate, and pressure: Read registers 404101 to 404105. Note that pressure is available only if a pressure transducer is connected to the display. Register 404104 shows the pressure on transducer 1. Register 404105 shows the pressure on transducer 2. See Appendix A, Table 7 for units for these registers.
• Example 1: If register 404101 reads 75, the
pump speed is 7.5 cycles/minute.
•Exampl
pump is
7. Reset active alarms and deviations: Clear the condition that caused the alarm. Set register 404202, bit 0, to 1 to clear the alarm. The pump will be in profile 0 due to the alarm. Set 404201 to the desired profile to run the pump again.
The system is set up for a ransducer on Setup Screen 8, but no r is detected. It will show on bit 1 of
04114.
e 2: If register 404103 reads 67, the
operating at 67 percent pressure.
38 3A2527D

Notes

Notes
3A2527D 39

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco, Inc. All Graco manufacturing locations are registered to ISO 9001.
reserves the right to make changes at any time without notice
Original Instructions. This manual contains English. MM 3A2527
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision D, July 2014
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