Page 1
Instructions-Parts
Fuel Tank and Battery
3A1904A
Cable Extension Kit
For relocating the fuel tank and battery on Reactor® E-30i and E-XP2i. For professional use
only.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this
manual and the Reactor operation and
repair manuals. Save these instructions.
EN
24K333
Ref. Part Description Qty.
1 16K264 HOSE, fuel, 3/16 in.; 10 ft (3 m) 1
2 16K265 HOSE, fuel, 5/16 in.; 10 ft (3 m) 1
3 125163 CLAMP, hose 4
4 16J889 SUPPORT, fuel tank; includes
gasket (4)
5 16K234 CABLE, red; 60 in. (1524 mm) 1
6 16K235 CABLE, black; 60 in. (1524 mm) 1
7 --- GASKET 2
8 16K363 SPACER, fuel tank 2
9 100731 WASHER 2
10 404819 SCREW, lag 2
11 125871 TIE, cable, 7.5 in. (190.5 mm) 2
12 126054 INSULATOR, cap 1
2
11
5
B
BB
3
F
12
2
3
6
P
1
10
9
4
8
The battery (B), battery bracket (BB), and
fuel tank (F) are not included.
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Installation
12
11
Improper battery installation or maintenance may
result in electric shock, chemical burns, or explosion.
Battery maintenance must only be performed or
supervised by personnel knowledgeable of batteries
and the required precautions. Keep unauthorized
personnel away from batteries.
1. Perform Shutdown. See Reactor repair manual for
instructions.
2. Disconnect battery cables from battery. Remove
battery (B) and battery bracket (BB) from pallet.
3. Cut cable tie (11) and remove red insulator cap (12)
over the positive stud on the engine starter. Remove
the outside nut (N) and short red battery cable. Set
nut aside for new longer battery cable. Do not
remove fusible link (FL).
12
N
S W
6
N
11
5
FL
FIG. 1: Battery Cable Connections
ti18610a
4. Remove screw (S) and washer (W) and disconnect
the short black battery cable from starter. Set screw
and washer aside.
5. Connect the new black battery cable (6) to the
starter negative (-). Install washer (W) and screw (S)
set aside in step 4.
6. Use the nut (N) set aside in step 3 to secure the new
red battery cable (5) to the starter positive (+) stud.
7. Snap the cap insulator (12) over the red battery
cable (5). Position the red cap insulator so that the
stud is not exposed.
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FIG. 2
8. Insert cable tie (11) through cap insulator (12) and
tighten to the red battery cable (5). Ensure that the
stud is not exposed.
9. Disconnect fuel lines from fuel tank, primer bulb (P),
and engine.
NOTE: Keep the fuel lines elevated if the fuel lines are
still connected to the tank. This prevents siphoning fuel
from tank.
NOTE: Use a cloth or waste container to catch any fuel
in short fuel hoses.
10. Remove fuel tank (F) from pallet. See Reactor
repair manual for complete instructions.
11. Follow Reactor location and wall installation guidelines in the Reactor operation manual.
12. Ensure fuel tank (F) is mounted level with the
engine. Install spacers (8), supports (4), washers
(9), and screws (10) on the fuel tank and tighten to
floor. See parts illustration.
13. Place hose clamps (3) on fuel hoses (1,2) and connect fuel lines to engine. Ensure the 5/16 fuel supply
hose (2) connects to the primer bulb (P).
14. Place battery bracket (BB) over fuel tank. Secure
battery bracket to trailer or truck floor with bolts,
washers, and nuts (not supplied).
NOTE: Gaskets under the battery bracket (BB) help stabilize the fuel tank during operation.
15. Replace and secure battery (B) in battery bracket
(BB). Reconnect black cable to negative (-) and red
cable to positive (+) battery terminals.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A1904
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
www.graco.com
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