The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with yourhand,body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replaceworn or damaged parts immediately.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, suchas gasoline andwindshield wiper fluid, be
aware that flammable fumescan ignite or explode. To help prevent fire andexplosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, includingrags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
23A1335K
Page 3
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intendedpurpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals awayfrom work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminumin pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or
property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier
for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputatefingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation
of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A1335K3
Page 4
Installation
1c
1d
ti16123
Installation
Grounding
To reduce the risk of static sparking, ground the pump
and all other components used or located in the
dispensing area. Check your local electrical code for
detailed instructions for your area and type of
equipment.
Ground all equipment:
•Pump: Use a ground wire and clamp as shown in
F
IG. 1.
a. Remove the ground screw (1c) and insert
through the eye of the ring terminal at end of
ground wire (1d).
b. Fasten the ground screw back onto the pump
and tighten securely.
NOTE: To order a ground wire and clamp, order Graco
Part No. 222011.
•Dispensing valve: Ground through connection to a
properly grounded fluid hose and pump.
•Object being dispensed to: Follow your local code.
•Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.
•To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the dispensing valve firmly to the side of a grounded metal pail,
then trigger the dispense valve.
Pump Installation
Reference letters found in the following instructions,
refer to Parts illustrations provided on pages 22 - 46.
In addition to thefollowing General Pump Installation
Guidelines provided below, pump installation instructions for yourspecific system package are provided on
the following pages of this manual:
•A ball valve (7) must be installed upstream of the
regulator (8).
•The fluid outlet line (2c), fluid inlet line (3) and air
inlet line (2b) must be flexible (such as a hose).
Page 5
Installation
2c
1
2a
2d
2b
8
2e
7
NOTE: To prevent damage to pump, remove sediment
from the bottom of the container before installing a
pump on an existing container.
The maximum working pressure of each component in your
system may not be the same. To reduce the risk of
over-pressurizing any part of your system, which may result
in component rupture, fire or explosion and cause serious
bodily injury, be sure you know the maximum working
pressure rating of each pump and its connected
components.
•Never exceed the maximum working pressure of the low-
est rated component connected to a particular pump.
•Be sure you know the maximum working pressure of
each component.
•Do not exceed the maximum pump cycle rate.
•Regulate air pressure to prevent over pressurization at
fluid section of the pump.
•Regulate air pressure to the pump so that no fluid line
component or accessory is over pressurized.
Fluid Hose Kit (2) Installation
NOTE: The fluid kit shown in FIG. 2 is provided for
instruction reference only. A complete list of the available fluid kit parts and their corresponding illustrations
are provided on pages 46 - 49.
FIG. 2: CE Marked, with Hose Reel Fluid Kit Shown
NOTE:
•Wrench tighten all fittings securely.
•Steps 1 and 2 are for CE-Marked installations only.
If your package is NOT CE Marked, begin installation instructions with Step 1.
CE Marked Packages ONLY:
Air Line and Accessories
NOTICE
Do not hang the air accessories directly on the air inlet.
Mount them on brackets. Always use a flexible hose
between all connections. The air inlet is not strong enough
to support accessories and may cause oneor more to
break.
•Use thread sealant on all male threads except
swivel connections.
•Install a pump runaway valve to shut off the air to
the pump if the pump accelerates beyond the
pre-adjusted setting. A pump that runs too fast can
be seriously damaged.
•Install the air regulator (8) to control pump speed
and pressure.
For NPT models order Graco Part No. 24H420 or for
BSP models order Graco Part No. 24H419.
•Install a bleed-type master air valve (7) upstream
from pump air regulator (8) but within easy reach.
For NPT models order Graco Part No. 110223 or for
BSP models order Graco Part No. 125041.
1.Connect fittings (2e) to both ends of the 2-way valve
(7).
2. Connect the regulator (8) to one of the two fittings
(2e).
ALL Installations:
1.Connect fittings (2d) to pump (1) air inlet. Wrench
tighten securely.
2. Install hose (2b) between air supply and pump inlet
fitting (2d). Wrench tighten connections securely.
3. Connect fitting (2a) to pump (1) outlet. Tighten
securely and torque as recommended below:
•For NPT models: 1 to 1-1/2 turns past hand
tight.
•For BSPT models: 1-1/2 to 2 turns past hand
tight.
4. Install hose (2c) between fluid supply and pump outlet fitting (2a). Wrench tighten connections securely.
•On the main air supply line from the compressor,
install an air line filter to remove harmful dirt and
contaminants from the compressor air supply.
3A1335K5
Page 6
Operation
a
b
Operation
Additional operating instructions, related warnings and
technical data for are provided in the individual component instruction manuals included with your system.
Thermal Induced Pressure Relief
(Oil pumps only)
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including
hoses, can create a rise in pressure due to the
thermal expansion. Over-pressurization can result in
equipment rupture and serious injury.
Oil pumps have a built-in, thermal induced, pressure
relief as shown in F
will automatically bleed excess thermal induced
system pressure through the pump and back to the
oil reservoir:
•Always use a relieving airpressureregulator to
allow the pump/motor to run backwards. The regulator bleeds excess air pressure.
•There should not be any obstructions between air
inlet of pump and regulator.
•There should not be any obstructions between the
downstream plumbing and pump outlet such as
closed ball valves or check valves.
•There should not be any obstructions between the
pump inlet and fluid container such as closed ball
valves or check valves.
•Only use Graco designed suction tubes with a
built-in relief device for wall mount applications.
•Always use an inlet screen to prevent debris from
plugging relief passages from entering the pump.
- Do not operate the pump with out an inlet screen.
•Periodically inspect the inlet screen for plugging.
Graco recommends inspecting the inlet screen
every time the container is changed out.
IG. 3. To ensure system pressure
FIG. 3 a = Pump cylinder relief passage
b = Inlet check relief passage
Thermal Relief Theory of Operation
The pump operation is similar to most double acting
reciprocating pumps. The pump only comes to a complete stop on the up stroke. The pump will stroke
through on the down stroke due to the inlet check relief
passage.
Excess pressure due to downstream thermal expansion
causes the air motor/pump to run backwards (downward). Fluid pressure is relieved through the inlet check
relief passage as the pump piston moves downward. Air
pressure is simultaneously relieved through the air inlet
passage. The pump piston moves downward exposing
the pump cylinder relief passage at the bottom of the
stroke. Additional excess pressure is then relieved
through both the inlet check relief passage and the
pump cylinder relief passage.
Pressure is relieved at the pump through the pump inlet
relief passage. The pump will not change over on the
bottom of the stroke as a result of relieving excess pressure due to the positioning of the pump cylinder groove
with respect to the air motor pilot valve.
NOTE:
•The air supply does not have to be turned off to
enable thermal relief activation.
•The thermal induced pressure relief design feature
of the pump will cause the pump to dive on the
downstroke when a dispensing valve is closed.
63A1335K
Page 7
Operation
Install only one pump per delivery system. Do not use the
pumps in a parallel pump installation.
Loss of pump prime can occur if all the following events occur
in sequence:
a. A thermal relief event occurs.
b. The air supply valve is closed.
c. A dispense valve located at an elevation higher
than the tank level, is open.
To prevent loss of prime, ensure the air supply valve is turned
on before attempting to dispense fluid.
Pressure Relief Procedure
The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of serious injury
from pressurized fluid, fluid from thevalve,or splashing fluid, follow this procedure whenever you:
For example a 3:1 ratio oil pump:
3:1 ratio x 100 psi air = 300 psi fluid outlet
A 3:1 pump is capable of 5:1 on the downstroke and will
develop 5:1 pressures under normal operation.
A grease pump has a ratio of 50:1. However it is capable
of reaching a stall pressure equal to 60 times the air
input pressure. To calculate the fluid output pressure
using the air regulator reading, multiply the regulator
gauge by 60.
For example:
140 psi air x 60 = 8400 psi fluid output
0.97 MPa air x 60 = 58.2 MPa
99.7 bar x 60 = 582 bar
Regulate air to the pump so that no air line or fluid line
component or accessory is over pressurized.
Priming the Pump
•are instructed torelieve pressure
•stop dispensing
•check, clean, or service any system equipment
•install or clean dispensing devices.
1. Close the pump’s bleed-type master airvalve.
2. Close the pump air regulator and disconnect the air
supply hose.
3. Open the dispensing valve and dispense fluid into a
waste bucket/container until pressure is fully
relieved.
If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, very slowly loosen the dispensing
valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.
Determining Output Pressure Using the Air
Regulator
To determine the fluid output pressure using the air regulator reading, multiply the ratio of the pump by the air
pressure shown on the regulator.
1. Close the air regulators and bleed-type master air
valves to all but one pump.
2. Open the master air valve from the compressor.
3. For the pump that is connected, trigger the dispensing valve into a grounded metal waste container
making firm, metal-to-metal contact between the
container and the valve.
4. Slowly open the bleed-type master air valve and
open the pump air regulator just until the pump is
running. When the pump is primed and all air has
been pushed out of the lines, release the trigger.
5. If you have more than one pump, repeat this process for each pump in your system.
NOTE: When the pump is primed and has sufficient
air supplied to it, it starts when the dispensing valve
is open and shuts off when closed.
3A1335K7
Page 8
Operation
6. The thermal relief feature of this oil pump can
increase the amount of time needed to fully prime
the pump when compared to pumps without a thermal relief feature. To minimize this effect, prime the
pump before connecting it to an already primed distribution system.
NOTICE
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. If your pump accelerates quickly, or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, prime
the pump and lines with fluid, or flush it and leave it
filled with a compatible solvent. Be sure to eliminate
all air from the fluid system.
NOTE: A pump runaway valve can be installedon the
air line to automatically shut off the pump if it starts to
run too fast.
7. Read and follow the instructions supplied with each
component in your system.
Startup
1. Turn air supply on. Pump will pressurize the system.
2. Trigger dispense valve to control the pump’s on/off
operation.
3. When shutting off the system and before checking
or servicing, relieve pressure following pressure
relief procedure, page 7.
83A1335K
Page 9
LD Oil Pump Wall Bracket Drum or Tote Mounting System
4
(a)
(b)
LD Oil Pump Wall Bracket Drum or
Tote Mounting System
Used to wall mount the LD Oil Pump. Used
for dispensing lubricants only. For
professional use only.
Not for use in explosive atmospheres.
IBC Tote Packages include a universal pump and wall
bracket for use with either a drum or tote package. See
page 22 for a complete list of bracket models, associ-
ated components and parts.
Installation
Reference numbers used in the following instructions
refer to Parts, page 24.
Bracket Installation
1. Use the wall bracket (4) as a template and mark and
drill holes in wall (F
2. Using 4 screws (user supplied) long enough to
securely hold the wall bracket and pump to the wall,
install the bracket (4) to wall (F
IG. 5).
IG. 5).
FIG. 4
3A1335K9
FIG. 5
Dimension (a) = 4.1 inch (104 mm)
Dimension (b) = 3.5 inch (90 mm)
Page 10
LD Oil Pump Wall Bracket Drum or Tote Mounting System
1
4
1a
1b
3a
3b
3a
3b
3c
3d
Drum Installation
Tote Installation
Pump Installation
1. Thread the bung adapter (1a) (included with pump
(1) into the hole in the center of the wall bracket (4).
Hand tighten the bung adapter securely to the
bracket.
FIG. 6
2. Install the pump (1) through bung adapter (1a).
3. Secure the pump (1) in place by compressing the
bung adapter gasket screws (1b).
4. Ground pump. See Grounding instructions, page4.
NOTE: All parts: 3a-3d identified in steps 5 - 6 are
included in Suction Hose Kit (3). See Kit Parts, page 46.
5. Thread the bung adapter (3a) into the hole in the
drum cover or tote. Hand tighten securely (F
6. Connect swivel fitting (3b) to suction tube (3c) and
then slide suction tube into bung adapter (3a)
installed in drum or tote cover. Connect one end of
suction hose (3d) to pump inlet and the other end to
the swivel fitting (3b).
IG. 7).
FIG. 7
103A1335K
Page 11
LD System IBC Tote Package
Top Mounting
Drain Mounting
9
9a
9a
9a
LD System IBC Tote Package
Used to mount an LD pump and hose reel
to an IBC Tote. For dispensing lubricants
only. For professional use only.
Not for use in explosive atmospheres.
IBC Tote Packages include a universal pump, brackets,
hose reel and dispense valve. See page 24 for a
complete list of mode, associated components and
parts.
Installation
Reference numbers used in the following instructions
refer to Parts, page 24.
Bracket Installation
1. Install the IBC top bracket (9) on the IBC tank (FIG.
7).
NOTE: The bracket is designed to fit on the tote
mounted in either direction.
FIG. 8
2. Slide the top bracket (9) to the center of the IBC
tank aligning the hole in the center of the bracket
with the hole in the top of the tank. Secure the
bracket (9) in place by tightening the 6 knobs (9a)
securely (F
FIG. 9
IG. 8 and 9).
3A1335K11
Page 12
LD System IBC Tote Package
1a
hole
9
3
1a
1b
4a
4
5a
5
Pump Installation
The pump can be either Top Mounted or Drain Mounted
on the Tote. Instructions for both installation methods
are provided on the following pages. Drain Mounting
instructions begin on page 12.
Top Mounting
1. Thread the pump bung adapter (1a) into hole in top
bracket (9). Hand tighten securely.
pump in place by tightening the gasket screws (1b)
IG. 11).
(F
FIG. 11
FIG. 10
2. For NPT and BSPT models only, apply thread
sealant to threads of suction tube/hose (3) then
install the end of the suction tube/hose into the
pump (1) inlet housing (F
IG. 10).
BSPP models are designed to seal with the pump
inlet filter and do not require thread sealant. For
these models just install the suction tube/hose (3)
into the pump (1) inlet housing.
3. Insert the pump suction tube (3) through the bung
adapter (1a) and into tank (F
IG. 11). Secure the
4. Ground pump. See Grounding Instructions, page 4.
Drain Mounting
For this installation, install the hose reel on IBC Tote
before installing pump. Hose reel installation instructions
beginon page 13.
1.Assemble the two pump bracket pieces 4 and 5, as
shown in F
IG. 12 using the 4 nuts (4a) (provided).
123A1335K
FIG. 12
2. Install the pump bracket assembly to the side of the
IBC Tote. Secure the pump bracket in place by tightening the knobs (5a) securely.
Page 13
LD System IBC Tote Package
1b
1a
1a
3
1b
10a
9
10b
ti16882
10c
10
9
10b
ti16882
10c
3. Thread the pump bung adapter (1a) into hole in the
pump bracket assembly. Hand tighten securely.
IG. 13).
(F
FIG. 13
4. Insert the pump (1) through bung adapter (1a) (F
IG.
14). Secure the pumpin place by tightening the gasket screws (1b) (F
IG.13 and FIG. 14).
Hose Reel Installation
1. Install the hose reel guide (10a) to the top bracket
(9) and secure it in place with the screws (10b) and
nuts (10c).
FIG. 15
2.Install the reel bracket (10) to the top bracket (9).
Secure in place using the 4 screws (10b) and nuts
IG. 16).
(10c) (F
FIG. 14
5. Ground pump. See Grounding, page 4.
6. Install one end of a flexible hose into pump inlet and
connect the other end of the hose to the IBC tank
using a ball valve and fitting (not shown/supplied
with tote).
FIG. 16
3A1335K13
Page 14
LD System IBC Tote Package
14
10
10b
10c
10
hole
2c
outlet
inlet
11
11a
3. Install the hose reel (14) on the reel bracket (10) as
shown in F
IG. 17.
FIG. 17
4. Install screw(10b) through hole in the reel bracket
(10) and secure it in place with nut (10c)to hold
hose reel securely in place as shown in.
5. Connect the flexible fluid hose (2c) between the
pump outlet and reel inlet (F
IG. 19).
FIG. 19
Meter Tray Installation
1. Position the meter tray (11) on the side of the IBC
tank asshown in F
4 screws (11a).
IG. 20. Secure tray in place using
FIG. 18
143A1335K
FIG. 20
Page 15
2. Adjust the “Z” bracket (11b) to secure the meter tray
11b
c
12
location as required.
LD System IBC Tote Package
FIG. 21
3. Install meter (12) to end of hose. Tighten fitting
securely.
FIG. 22
3A1335K15
Page 16
LD Pump Oil and Grease Drum Mounted System
Oil Models
Grease Models
2c
1a
1
1b
2a
LD Pump Oil and Grease
Drum Mounted System
For oil or grease drum LD pump
installation. For dispensing lubricants only.
For professional use only.
Not for use in explosive atmospheres.
The Drum Mount Packages include a universal pump
and dispense valve. See page 16 for a complete list of
packages and associated components.
Grease models require a follow plate for pumpingfluid
from the drum. See page 17 for follow plate installation
instructions.
Pump Installation
Reference numbers used in the following instructions
refer to Parts, page 30.
This installation procedure can be used for both Oil and
Grease applications. When pumping grease, a follow
plate is also required. See Installing Follow Plate
instructions, page 17.
1.Thread pump bung adapter (1a) into hole in drum
cover(16) and hand tighten securely (F
2. Insert pump (1) into bung adapter (1a) and drum.
3. Secure the pump in place by tightening the gasket
screws (1b)(F
4. Ground pump. See Grounding Instructions, page 4.
IG. 23).
IG. 23).
163A1335K
FIG. 23
Page 17
LD Pump Oil and Grease Drum Mounted System
16a
15a
15b
aa
Installing Follow Plate (grease models only)
1. Relieve pressure, page 6.
2. Remove drum cover (16) by loosening thumb
screws (16a) (F
FIG. 24
3. Remove pump and cover from drum together and
place on a clean paper, cardboard, or clean shop
rags. DO NOT PLACE ON SHOP FLOOR.
IG. 24).
5. Examine follow plate to make sure rubber grommet
(15b) is in place in center of the plate (F
IG. 26).
FIG. 26
6. Set follow plate (15) on top of the fresh grease (F
IG.
27). Remove air by pushing down on the follow plate
until the grease level is flush with the opening in the
middle of the follow plate (aa).
NOTE: It is not necessary to remove the pump from
the drum cover to remove the cover.
4. If this is an existing installation, reach into drum and
pull up on the follow plate ring (15a) to remove the
follow plate (15) (F
IG. 25). Place follow plate on a
clean paper, cardboard or clean shop rags. DO NOT
PLACE ON SHOP FLOOR.
Remove drum and install new one.
FIG. 27
FIG. 25
3A1335K17
Page 18
LD Pump Oil and Grease Drum Mounted System
suction
tube
16a
7. Insert pump suction tube through center of rubber
grommet (15b) in follow plate (15) (F
Se
IG. 28).
FIG. 28
8. Tighten thumb screws (16a) to secure cover (16) to
drum.
FIG. 29
9. Trigger the dispensing valve (12) into a grounded
metal waste container making firm, metal-to-metal
contact between the container and the valve.
10. Slowly open the bleed-type master air valve and
open the pump air regulator just until the pump is
running. When the pump is primed and all air has
been pushed out of the lines, release the trigger.
183A1335K
Page 19
LD Pump System Cart
ti17095
Oil Model
Grease Model
5
5a
14
Package
LD Pump System Cart Package
Used to cart mount a drum, LD Pump,
meter or grease valve and hose reel. For
dispensing lubricants only. For
professional use only.
Not for use in explosive atmospheres.
All cart packages include a cart, universal pump,
extension and dispense valve. Some also include a
hose reel. See page 30 for a complete list of packages
and associated components.
For grease models only a follow plate is required for
pumping fluid from the drum. See page 17 for follow
plate installation instructions.
Installation
Reference numbers used in the following instructions
refer to Parts, page 37.
Assembling the Cart
1. Position the hose reel (14) on the cart frame (5) as
shown in F
2.Install the handle sub-assembly (5a) on cart frame
(a)as shown in F
IG. 30.
IG. 30.
3A1335K19
FIG. 30
Page 20
LD Pump System Cart Package
5b
5c
5d
12
5
3. Secure handle sub-assembly (5a) to cart (5) using
supplied bolts (5b) as shown in F
IG. 31. Use a
screwdriver to tighten bolts securely.
NOTE: The hose reel is not designed to swivel on the
cart. It must be secured in the locked position at all
times.
5. Install dispense device (12) to end of hose (F
Tighten fitting securely.
FIG. 33
IG. 16).
FIG. 31
4. Install meter bracket (5c) to handle frameusing
screw (5d) as shown in F
IG. 32.
FIG. 32
NOTE: The oil drum shown in the following illustrations
is shown for reference only. The procedure for securing
the drumto the cart is the same for both oil and grease
drum applications.
6.Install drum on cart base (5) (F
IG. 34).
203A1335K
FIG. 34
Page 21
LD Pump System Cart Package
5e
ti16895
5f
Lock
7. Secure a chain (5e) around the drum as shown in
IG. 35. Adjust chain to a suitable length for the
F
drum size. Connect ends of chain to the two ear
brackets (5f).
8. Lock wheel casters to hold cart in place during operation (FIG. 36).
FIG. 36
Pump and Follow Plate
Installation
For pump and follow plate installation, see instructions
in the Drum Mounting section of this manual, page 16.
FIG. 35
3A1335K21
Page 22
Wall Bracket Models and Parts
Wall Bracket Models and Parts
Models
3:1 Oil Models5:1 Oil Models
55 Gallon
Drum or
1040R
ModelNPTBSPPBSPT
24H689XDrum
24H690XDrum
24H691XDrum
24H692XDrum X
24H693XDrumX
24H694XDrumX
24H695XTote
24H696XTote
24H697XTote
24H698XToteX
24H699XToteX
24H700XToteX
ToteCE
55
Gallon
Drum or
1040R
ModelNPTBSPPBSPT
24H836XDrum
24H837XDrum
24H838XDrum
24H839XDrum X
24H840XDrumX
24H841XDrumX
24H842XTote
24H843XTote
24H844XTote
24H845XToteX
24H846XToteX
24H847XToteX
ToteCE
223A1335K
Page 23
Parts
1
4
3
Wall Bracket Models and Parts
Fluid Hose Kit (2), vent valve (7) and air regulator (8)
parts are shown on pages 46 and 47.
120 pound (55 kg) Grease no CE 24J060 - 24J062
400 pound (180 kg) Grease no CE 24J066 - 24J068
120 pound (55 kg) Grease CE Marked 24J063 24J065400 pound (180 kg) Grease CE Marked 24J069 24J07130-70 kg Grease CE Marked 24R359-24R361
Ref Part No. DescriptionQty
1
1
1
1
1
1
24H862
24H863
24H864
2
24H672
24H673
24H674
24J501
24J502
24J503
24H422CART, 120 pound (55 kg)1
5
24F915CART, 400 pound (180 kg)1
KIT, fluid, grease, NPT, 6 ft (1.8 m), models 24J048, 24J054, 24J060, page 46
KIT, fluid, grease, BSPT, 6 ft (1.8 m),
models 24J050, 24J056, 24J062, page 461
KIT, fluid, grease BSPP, 6 ft (1.8 m),
models 24J049, 24J055, 24J061, page 461
HOSE, fluid, grease, 6 ft (1.8 m), NPT,
model 24J051, 24J057, 24J063,
24J069, 24R356, page 47
HOSE, fluid, grease, 6 ft (1.8 m), BSPT,
model 24J053. 24J059, 24J065,
24J071, 24R358, page 47
HOSE, fluid, grease, 6 ft (1.8 m), BSPP,
model 24J052, 24J058, 24J064,
24J070, 24R357, page 47
KIT, fluid, grease, hose, 6 ft (1.8 m) NPT,
model 24J066, page 48
KIT, fluid, grease, hose, 6 ft (1.8 m),
BSPP, model 24J067, page 48
KIT, fluid, grease, hose, 6 ft (1.8 m),
BSPT, model 24J068, page 48
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 6 ft (1.8 m), oil1
2dFITTING, 1/4 in.BSPT to 3/8 in. BSPP1
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 6 ft (1.8 m), oil1
2dFITTING, 1/4 in.BSPT to 3/8 in. BSPP1
24H865 - NPT, 15 ft (5 m)
Models: 24H774 - 24H777, 24H940 - 24H943
RefDescriptionQty
2aFITTING, union, adapter1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 15 ft (5 m), oil1
2dUNION, swivel1
24H866 - BSPT, 15 ft(5 m)
Models: 24H782 - 24H785, 24H948 - 24H951
RefDescriptionQty
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water
2cHOSE,1/2 in. ID X 15 ft (5 m), oil
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP
24J095 - BSPP, 15 ft(5 M)
Models: 24H778- 24H781, 24H944 - 24H947
RefDescriptionQty
2aFITTING, 1/2 in.BSPT to 1/2 in.BSPP
2bHOSE,3/8 in. ID X 6 ft (1.8 m), air/water
2cHOSE, 1/2 in. ID X 15 ft (5 m), oil
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP
Grease Models
24H862 -NPT
Models: 24J030, 24J036, 24J042, 24J048, 24J054
RefDescription
2aUNION, swivel
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water
2cHOSE, 1/4 in. ID X 6 ft (1.8 m), grease
2dUNION, swivel
Qty
24H863 - BSPT
Models: 24J031, 24J038, 24J044, 24J050, 24J056
RefDescriptionQty
2aFITTING, 1/4 in. BSPP to 1/4 in. BSPT1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in. ID X 6 ft (1.8 m), grease1
2dFITTING,1/4 in. BSPT to 3/8 in. BSPP1
24H864 - BSPP
Models: 24J031, 24J037, 24J043, 24J049, 24J055
1
1
1
1
1
1
1
1
1
1
1
1
463A1335K
RefDescriptionQty
2aFITTING, 1/4 in. BSPP to 1/4 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in. ID X 6 ft (1.8 m), grease1
2dFITTING,1/4 in. BSPT to 3/8 in. BSPP1
Page 47
Fluid Hose Kit (2) Parts
2c
2a
2d
2b
2e
7
8
NPT, BSPT, BSPP, Oil or Grease, 6 ft (1.8 m), or 15 ft (5 m) Hose, Without Hose Reel, CE Mark (part 7 & 8
shown for assembly reference only)
2aFITTING, union, adapter1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE,1/2 in. ID X 6 ft (1.8 m), oil1
2dUNION, swivel1
2eFITTING, nipple, short2
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 6 ft (1.8 m), oil1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 6 ft (1.8 m), oil1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
24H834 - BSPT, 15 ft(5 M)
Models: 24H794 - 24H797, 24H960 - 24H963
RefDescriptionQty
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE,1/2 in. ID X 15 ft (5 m), oil1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
24H835 - BSPP, 15 ft(5 M)
Models: 24H790 -24H793, 24H956 - 24H959
RefDescriptionQty
2aFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 15 ft (5 m), oil1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
2aFITTING, union, adapter1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. ID X 15 ft (5 m), oil1
2dUNION, swivel1
2eFITTING, nipple, short2
3A1335K47
RefDescriptionQty
2aFITTING, 1/4 in. BSPP to 1/4 in. BSPT1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in. ID X 6 ft (1.8 m), grease1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
2aFITTING, 1/4 in. BSPP to 1/4 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in. ID X 6 ft (1.8 m), grease1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
Page 48
Fluid Hose Kit (2) Parts
2c
2a
2d
2b
NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, No CE Mark
2aFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in. X 6 ft (1.8 m), oil hose, BSPP1
2dFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
2aFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in.X 6 ft (1.8 m), oil hose, BSPT1
2dFITTING, 1/2 in. BSPT to 1/2 in. BSPP1
Grease Models
24J501 - NPT
Model: 24J066
RefDescriptionQty
2aUNION, swivel1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE,1/4 in.X 6 ft (1.8 m), grease hose, NPT1
2dUNION, swivel1
24J502 -BSPP
Model: 24J067
RefDescriptionQty
2aFITTING,1/4 in. BSPP to 1/4 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in.X 6 ft (1.8 m), grease hose, BSPP1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
24J503 - BSPT
Model: 24J068
RefDescriptionQty
2aFITTING, 1/4 in. BSPP to 1/4 in. BSPT1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in.X 6 ft (1.8 m), grease hose, BSPT1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
483A1335K
Page 49
Fluid Hose Kit (2) Parts
2c
2a
2d
2b
2e
7
8
NPT, BSPT, BSPP, Oil, 6 ft (1.8 m), Hose, With Hose Reel, CE Mark (part 7 & 8 shown for assembly reference
only)
2aFITTING, union, adapter1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m),air/water1
2cHOSE, 1/2 in. X 6 ft (1.8 m), oil hose, npt1
2dUNION, swivel1
2eFITTING, nipple, short2
2aFITTING,1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/2 in.X 6 ft (1.8 m), oil hose, BSPP1
2dFITTING, 1/4 in.BSPT to 3/8 in.BSPP1
2eFITTING,1/4 in. BSPT to 1/4 in. BSPT2
2aFITTING,1/2 in. BSPT to 1/2 in. BSPP1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE,1/2 in. X 6 ft (1.8 m), oil hose, BSPT1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING,1/4 in. BSPT to 1/4 in. BSPT2
Grease Models
24J498 - NPT
Model: 24J069
RefDescriptionQty
2aUNION, swivel1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE,1/4 in.X 6 ft (1.8 m), grease hose, NPT1
2dUNION, swivel1
2eFITTING, nipple, short2
24J499 - BSPP
Model: 24J070
RefDescriptionQty
2aFITTING,1/4 in. BSPP TO 1/4 in. BSPP1
2bHOSE,3/8 in. ID X 6 ft (1.8 m), AIR/WATER1
2cHOSE,1/4 in.X6 ft (1.8 m), grease hose, BSPP1
2dFITTING,1/4 in.BSPT TO 3/8 in.BSPP1
2eFITTING,1/4 in. BSPT TO 1/4 in. BSPT2
24J500 - BSPT
Model: 24J071
RefDescriptionQty
2aFITTING,1/4 in. BSPP to 1/4 in. BSPT1
2bHOSE, 3/8 in. ID X 6 ft (1.8 m), air/water1
2cHOSE, 1/4 in.X 6 ft (1.8 m), grease hose, BSPT1
2dFITTING, 1/4 in. BSPT to 3/8 in. BSPP1
2eFITTING, 1/4 in. BSPT to 1/4 in. BSPT2
3A1335K49
Page 50
Technical Data
A
B
C
D
E
F
F
G
Technical Data
Pump - Pump Technical Data is provided in the LD Series Oil and Grease Pump instruction manual included with
pump.
Hose Reel- Hose reel Technical Data is provided in the LD Series Enclosed Hose Reels instruction manual
included with hose reel.
Meter- Meter Technical Data is provided in the LDM5 Standard and LDP5 (Preset) Electronic Metered Dispense
Valves instruction manual included with meter.
Grease Gun- Grease gun Technical Data is provided in the Grease Dispense Valve instruction manual
included with grease gun.
Air Regulator- Air Regulator Technical Data is provided in the Air Regulators instruction manual included
with air regulator.
Wall Bracket: 24F910
Pump mounting thread2 in.-11 1/2 NPT
Maximum allowed weight8 pounds (3.6kg)
Dimensions
A6 in. (150 mm)
B6.8 in. (175 mm)
C4.1 in. (105 mm)
D4.7 (120 mm)
E3.5 in. (90mm)
F0.6 in. (15 mm)
G4x 0.3 in. (4 x 8.2 mm)
503A1335K
Page 51
IBC Tote Bracket: 24F930, 24F931
A
B
C
D
E
F
H
H
G
J
K
L
2Model 24F930
Model 24F931
B
H
G
D
L
C
J
K
Technical Data
Pump mounting
thread
Reel base mounting pattern
2 in.- 11 1/2 NPT
4 in. x 4 in. x 0.3 in. (100 mm x
100 mm x 8.5 mm)
Dimensions
A10.5 in. (266 mm)
B10.7 in. (271 mm)
C4 in. (100 mm)
D4 in. (100 mm)
E10.75 in. (273 mm)
F0.7 in. (19 mm)
G1.8 in. (46 mm)
H1.9 in. (48.5 mm)
JMinimum to Maximum: 40 in. - 49.2 in. (1020 - 1250 mm)
KMinimum to Maximum: 42 in. - 51.2 in. (1070 - 1300 mm)
L4 x 0.3 in. (4 x 8.2 mm)
B8 in. (208 mm)
C7 in. (182 mm)
D2 x 0.8 in. (2 x 22 mm)
E2 x 0.75 in. (2 x 20 mm)
F7.8 in. (200 mm)
G5.8 in. (148 mm)
H2 x 1.4 in. (2 x 37.5mm)
523A1335K
Page 53
Meter Tray: 24F914
A
B
C
D
E
F
G
H
J
Dimensions
A3.7 in. (96 mm)
B2 x 1 in. (2 x 23.5mm)
C2 x 0.8 in. (2 x 21 mm)
D6 in. (150 mm)
E8 in. (201 mm)
F8.25 in. (210 mm)
G2 x 2 in. (2 x 50.5 mm)
H26.5 in. (675.5mm)
J21 in. (535 mm)
Technical Data
3A1335K53
Page 54
Technical Data
400 pound (180 kg)
120 pound (55 kg)
A
B
C
A
B
C
Cart 120 pound (55 kg)
Weight capacity200 pounds (90.7 kg)
Cart weight38.5 pounds (17.5 kg)
Dimensions
A27.5 in. (700 mm)
B40.2 in. (1022 mm)
C23 in. (588 mm)
Cart 400 pound (180 kg)
Weight capacity500 pounds (226.8 kg)
Cart weight48.5 pounds (22 kg)
Dimensions
A33.6 in. (854 mm)
B40.2 in. (1022 mm)
C27.5 in. (700 mm)
543A1335K
Page 55
Fluid Hose Kits (2)
Technical Data
Air line component wetted materials
Air line max working pressure with
ball valve and regulator
Air line max working pressure without ball valve and regulator
Oil line max working pressure2000 psi (137 MPa, 13.7 bar)
Grease line max working pressure 5000 psi (344.7 MPa,34.4 bar)
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FORA PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2011, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 3A1335
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised July 2017
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