Graco Inc Series E, 307760, 220240, 221076 User Manual

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INSTRUCTIONS-P

This

INSTRUCTIONS and WARNINGS.

READ AND RETAIN FOR REFERENCE.

Hz, 220/240 V

olts, 0.5 Amp

ARTS LIST

manual contains

IMPORTANT

307–760

Rev G

Supersedes

PT2000

17.5

bar (250 psi) MAXIMUM WORKING PRESSURE

Pressure Roller System

Model 220–240, Series E

Complete with hose, roller valve, extension and roller

System

Model 221–076, Series E

Basic

System

without hose, roller valve, extension or roller

TENT NO, 4,652,024

GRACO INC. P.O. BOX 1441

COPYRIGHT

MINNEAPOLIS, MN

1986, GRACO INC.

55440–1441

TABLE OF CONTENTS

Terms 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings 2 PT2000 Pressure Roller System Description 3. Setup 4 Startup 5 Operation 5 Maintenance

Troubleshooting Repair

Parts Drawing & Lists 14. Accessories 18 Technical Warranty Back Cover.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flushing 6 Installing Cleaning

Roller Fuse 10 ON/OFF Switch 10. Rectifier 10 Power Pressure Switch 11. Outlet Valve 11. Inlet Valve 11. Diaphragm 12 Suction Tube 12. Priming Valve & T Motor,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

& Removing a Roller Cover7. . . . . . . . . . . . . . .

the Roller Dif

Chart8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

alve 9.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Supply Cord

Connecting Rod & Bearing

Data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

fuser 7.

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ube 12.

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . . . . . .

Back Cover.

10.

13.

TERMS

sure you read and understand each of these terms

fore

reading the rest of the manual.

WARNING Alerts user to avoid or correct conditions which

could cause serious bodily injury

CAUTION Alerts user to avoid or correct conditions which

could damage or destroy the equipment.

NOTE

Gives additional explanation or helpful hints.

WARNING

Be sure all operators of this equipment read, understand,

and follow the warnings and instructions in this manual!

GENERAL

Use extreme care not to splash paint, contaminated flushing

water or solvent

eyewear. Be sure the area in which you are working is extremely

well-ventilated,

to avoid a buildup of harmful paint

To reduce the risk of electric shock, do not expose the system operate

to rain.

the pump with the pump base cover removed.

Always store the system indoors. Do not

ELECTRICAL GROUNDING

Electrical grounding is essential to reduce the risk of an electric shock or other serious bodily injury from static sparking. page

Read and follow the

4 of this manual.

EXTENSION

THIS IS NOT AN AIRLESS GUN EXTENSION (for example,

pole gun).

roller frame, or to use parts which are

use

with this system.

Improper

use of the extension, roller frame, hose or roller

Do not attempt to modify the extension

valve can result in component rupture or explosion and cause

serious bodily injury

VOID POWER LINES

Avoid contacting any power lines with the extension. Contact bodily

with power lines could cause extremely serious

injury

, including burns or electrocution.



307–760

SAFETY

into your eyes. W

ear protective

grounding instructions on

MISUSE HAZARD

not designed for

fumes.

EQUIPMENT MISUSE HAZARD

This

system is designed for be used at

Maximum Working Pressure.

17.5 bar (250 psi)

Use only components and accessories which are designed for use with the PT2000

System.

Any misuse of this equipment, such as modifying parts, using incompatible paint or solvent, or using worn or damaged result in serious bodily injury erty

Never could

parts, can cause the equipment

, fire

to rupture and

explosion, and prop

damage.

alter or modify any part of this equipment; doing

cause it to overpressurize or malfunction.

Check all parts of the system regularly and repair or replace

any worn or damaged parts immediately

HAZARD OF USING FLUIDS CONT

HALOGENA

TED HYDROCARBONS

AINING

Never use 1, 1, 1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing

such solvents in this equipment.

Such use could result in a serious chemical reaction, with the possibility of

explosion, which could cause death, serious bodily in

jury

and/or substantial property damage.

Consult used

your fluid suppliers to ensure that the fluids being

are compatible with aluminum and zinc parts.

PT2000 PRESSURE ROLLER SYSTEM DESCRIPTION

POWER

SUPPL

Add

plug according to

local code

SPRING GUARD

MUST BE A

THIS END

Y CORD

SUCTION

PRIMING TUBE

INLET V

ON/OFF

SWITCH

TUBE

ALVE

MOTOR

PRIMING V

AINT STRAINER

7.6 M (25 FT) HOSE

ALVE

ROLLER V

Fig

ALVE

Motor

The

motor drives the connecting rod which

moves the diaphragm.

Pressure Switch

The pressure switch at the pump outlet turns the motor on

and of

f to control paint pressure.

Diaphragm

The diaphragm is the heart of the pump. Driven by the connecting rod and motor, the movement of the diaphragm the

Priming V

draws paint from the suction tube and through to

outlet valve.

alve

The priming valve assists in priming the pump during startup. Turning the priming valve counterclockwise causes the paint to drain directly back into the pail through the priming tube. Turning the knob clockwise causes to

Outlet V

the paint to flow through the fluid outlet valve

the hose, roller valve and extension.

alve

and

The outlet valve has a ball check which prevents paint from flowing backwards into the pump. This helps keep an

even supply of paint to the roller each time you

the

roller valve.

Inlet V

As the diaphragm paint paint

alve

draws paint from the suction tube the passes through the inlet into the pump.

valve which opens to allow

trigger

460 T

12 MM (1/2 IN.) NAP

ROLLER COVER

O 920 MM (18 T

TELESCOPING EXTENSION

LOCKNUT

O 36 IN.)

ROLLER FRAME

Outlet Hose

The

hose has swivel–type couplings

larger diameter outlet hose and chemical-resistant out

let

and suction hoses are available. See ACCESSORIES

page 17.

Roller V

The ing

alve

roller valve controls paint flow to the

it on and of

for easy assembly

roller by trigger

Pressure Roller

The pressure roller has a telescoping extension and a roller cover for use on smooth surfaces. Longer extensions and different types of roller covers are available. See

the ACCESSORIES on page 17.

307–760

SUCTION TUBE

SETUP

HAND

TIGHTEN NUT

POWER

SUPPL

Add

plug according to

SPRING GUARD

MUST BE A

THIS END

USE TWO

WRENCHES

O TIGHTEN

ROLLER V

ON/OFF

SWITCH

Y CORD

local code

ALVE

TRIGGER

WRENCHES

PRIMING TUBE

INLET V

ALVE

MOTOR

USE TWO

O TIGHTEN

TIGHTEN SNUGL LIGHT WRENCH

PRIMING V

AINT STRAINER

7.6 M (25 FT) HOSE

460 T

O 920 MM (18 T

TELESCOPING EXTENSION

LOCKNUT

HAND TIGHTEN ONL

12 MM (1/2 IN.) NAP ROLLER COVER

Y WITH

ALVE

O 36 IN.)

Apply PTFERtape

Fig

CAUTION

To avoid premature wear of the pressure switch, never

use more than 7.6 m (25 ft) of 1/4 in. ID outlet

hose. When longer outlet hose is needed, use 3/8

ID hose at a maximum of 30 m (100 ft) long. Nev

in. er

use 1/4 in. ID and 3/8 in. ID hose together

See

ACCESSORIES, page 17, for ordering optional

hoses.

WARNING

remove the grounding pin of

Never

the power sup ply cord plug. Be sure the outlet is properly grounded. grounding

In the event of an electrical short circuit, reduces the risk of an electric shock by

providing an escape wire for the electric current. Inspect

before

the power supply cord

and extension cord

each use. Be sure they are

in good condition and have undamaged three-pin plugs. Replace immediately

if either cord is worn or damaged.

307–760

ROLLER FRAME

to male threads

HAND TIGHTEN ONL

to avoid cracking roller cover

Assemble notes

Prepare the paint according to the manufacturer’s

recommendations. the paint. Strain the paint. Thin the paint as needed.

3. Be sure the electrical service is properly rated for your sprayer and that the outlet you use is properly grounded. Install an appropriate plug on the power supply cord, according to your local electrical code. Do

not use an adapter. All extension cords must have three propriate

meters feet

– 30 30 – 61 61 – 92

4. Loosen adjust the extension to the desired length. Firmly tighten

the system as shown in Fig

2, following the

on the drawing.

Remove any

skin from the top of

wires. Use the chart below for selecting the ap

wire gauge for the extension cord.

Extension Cord Chart

Cord Length

1 – 100 100 – 200 200 – 300

the locknut on the telescoping extension

Extension Cord

Cross Sectional Area

1.0 mm

1.5 mm

2 2 2

0.75 mm

and

the locknut.

STARTUP

1. Place

4. Turn the ON/OFF switch ON.

Failure the greatly

the suction tube in the pail of paint. Plug in the sprayer Open the priming valve 2 turns counterclockwise.

You can see the paint being drawn into the suction

(if the tube is clean). As soon as you see paint

tube flow through the priming tube, close the priming valve.

This usually takes less than 30 seconds.

to completely close the priming valve after

system is primed will cause the valve to

shortening the valve life.

CAUTION

erode,

NOTE:

6. When the outlet hose and extension tube are fully primed, the motor will run when there is paint demand, paint

NOTE:

OPERATION

If your system is hard to prime, first try to force feed

the suction tube. Hold the suction tube in a vertical system. minute, shut it off. Heavy viscosity paint may need to be thinned. Be sure to follow the paint manufacturer’s

An occasional start and stop of the motor when the roller valve is not triggered is normal.

position and pour paint into it. T

If the system does not prime within one

recommendations on thinning.

but

appears to shut itself of

demand.

urn on

the

f when there is no

WARNING

To reduce the risk of electric shock, do not expose

system to rain. Always store the system indoors.

the

CAUTION

Always perature tem.

Do and outlet hoses supplied with this system. These fluids tional

See hoses.

allow cold equipment to warm to room tem

before using to prevent damaging the sys

Always store the system indoors.

CAUTION

not use lacquer or lacquer thinner

quickly destroy the hose material. Use the op chemical–resistant hoses.

ACCESSORIES, page 17, for ordering optional

in the suction

With the system fully primed, trigger the roller valve briefly until paint comes to the roller

Experiment with triggering and rolling the paint until you

determine just how often you need to trigger the

roller

valve to keep an even flow of paint to the roller

To adjust the extension tube length, loosen the

and extend or retract the tube. If retracting,

nut paint

in the tube will

this

excess paint onto the wall, or completely retract the tube, drain the excess paint into a pail, and then adjust

the tube length. T

Whenever you stop painting, turn the ON/OFF switch

to OFF and trigger the roller roller end of the tube to prevent paint from draining out

the roller end.

Flush the system thoroughly and immediately after each use to keep it in good working order. See page

be pushed out to the roller

ighten the locknut

lock

some

. Roll

securely

valve. Elevate the

307–760

MAINTENANCE

CAUTION

Thorough sential

Improper system may

ALWAYS

ately

ALWAYS

when

ALWAYS

flushing and proper

maintenance are es

to keep your system working properly

flushing or maintenance

may prevent the

from working the next time you need it,

result in costly damage to the system.

flush your system thoroughly and immedi

after each use.

fully extend the telescoping extension

flushing to clean it thoroughly

drain all water out of the roller valve and extension and leave the system filled with mineral spirits

to prevent corrosion.

Flushing (Latex Paint Only)

1. Turn the ON/OFF switch to OFF

Fully extend the telescoping extension.

Trigger the roller valve and roll out the excess paint

onto a wall or newspaper. Remove the roller cover and

dif

fuser

, and soak in a

Place

the

suction tube in the pail of warm, soapy wa

ter.

Hold the roller frame over the paint pail, turn on

pail of warm soapy water

the system and trigger the roller valve to drain and save

the paint in the hoses. Release the trigger shut off the pump as soon as all paint is drained, to avoid

contaminating the paint with the flushing water

and

Raise the suction tube above the water and run the pump

for a few seconds

Shut

f the pump.

Wash off all external parts of the hoses, extension, roller

frame, roller valve and pump.

Using

clean, clear

often as necessary

cleaned.

Finally, just off

flush

the system with clean mineral spirits for

a few seconds. Open

the pump. Some mineral spirits system to prevent corrosion. Retract the extension before

storing it.

leave

Never

water or water-based paint (latex) in the system. To prevent corrosion in the pump, extension, roller valve and roller frame, your final flush must

be mineral spirits.

10.

Clean the roller cover thoroughly by rinsing it inside

and out. Clean the dif

Oil

the needle in the roller valve and trigger the valve

few times to distribute the oil. See Detail A, Fig 3.

Flushing (Oil–based Paint Only) NOTE:

the instructions above, except use miner

spirits. Do not heat the mineral spirits.

to drain the flushing solution.

water

, flush again, changing water

, until the system is

thoroughly

the priming valve and turn

must be left in the

CAUTION

fuser as explained on page 3.

Now

hold the roller frame over the flushing pail. T

the pump and trigger

solution

for three to five minutes (five

the roller valve. Circulate the

to ten minutes if it is cold). Pump the extension in and out a few times to clean it, and then leave it extended. Open the

priming tube. Close the valve.

ing

valve for a few seconds to clean the prim

urn

OIL REGULARL

EXTENSION BE FULL WHEN FLUSHING

MUST

Y EXTENDED

Fig 3

307–760

MAINTENANCE

Installing

and Removing a Roller Cover

To install a cover, hold the dif retainer bly

nut. Slide the cover over the dif

and reinstall the nut. Do not overtighten the nut.

fuser and unscrew the

(See Fig 4)

fuser assem

To remove a cover, hold the cover and unscrew the retainer nut. Slide the cover and diffuser assembly off the roller frame. Press on the end of the diffuser assembly

Cleaning the Roller Diffuser

to separate it from the cover

(See Fig 5)

1. For water base paint (latex), vigorously shake the diffuser

in a pail of hot soapy water

to remove undried

paint. For oil–base paint, use mineral spirits. Use a

brass bristle brush to remove dried paint.

soft

2. To clear an obstruction in the frame, or for more thor ough

cleaning,

stall

it after cleaning.

remove the setscrew

NUT

. Be sure to rein

Disassemble if further cleaning is needed. a.

Remove cap. Disassemble all parts and clean thoroughly in

Install the inside end cap on the frame. Lightly grease

the

two screws. Pull of

water or mineral spirits.

the u-cup seal with

f the outside end

petroleum jelly

. Slide the diffusers onto the roller frame. Twist and press

the

last dif

fuser to snap the pieces togeth

er.

c. Install the outside end cap and the two screws.

Holding and en

sure there is no binding and that the diffusers move

the

inside end cap, press on the screws

rotate the dif

fusers to seat

the screws. T

ight-

the screws evenly into the inside end cap. Be

freely

DIFFUSER

COVER

Fig 4

INSIDE END CAP

U-CUP

SEAL

Grease lightly with petroleum jelly Lips of seal must face diffuser

DIFFUSER

FRAME

OUTSIDE

SETSCREW

SCREW

END CAP

Fig

307–760

TROUBLESHOOTING GUIDE

WARNING CAUTION

Pressure

reduce the risk of serious bodily injury injury from moving parts or electric shock, always follow tem, tem,

1. T

2. Unplug the power supply cord.

3. T If

you suspect that pressure is not fully relieved after following turns

PROBLEM CAUSE SOLUTION

Pump

Relief Procedure

, including

this procedure whenever you shut of

f the

sys when checking or servicing any part of the sys and whenever you stop painting.

urn the ON/OFF switch to OFF

rigger the roller valve to relieve pressure.

the steps above, open the priming valve

counterclockwise.

will not prime or primes slowly

Clogged suction tube strainer

Thoroughly flush the system after each use to reduce

down time and costly repair bills.

NOTE:

If you are not able to determine the cause of problem, or the problem and solution is not cussed thorized

in this chart, return the system to an au

service agencyfor repair

Clean.

the

dis

Pump wil not start

Low paint flow or no paint flow

Paint too thick

Outlet valve spring worn

Inlet

valve stuck or damaged.

Loose inlet hose nut Power cord unplugged ON/OFF switch turned off T Damaged motor Fuse burned out.

. Clogged roller valve, diffuser, roller frame,

roller

valve or hose

Thin; try pouring paint into suction tube; use

3/8 in. ID hose if necessary

Pour

paint into suction tube and try to prime system. place

Depress inlet valve gently and pour in about 1 teaspoon mineral spirits. Try to prime pump. Replace inlet valve if necessary.

Tighten. Plug in.

Replace. See page 13. Replace.

quickly, Clean

If it doesn’t prime in one minute, re

the outlet valve spring. See page 1

See page 10.

DEPRESS LIGHTLY. POUR IN 1 TEASPOON MINERAL SPIRITS

urn on.

See page 10. If it burns out

return the system for repair

thoroughly

after each use. See page

again

Pump runs after roller valve trigger is released.

307–760

Using

more than 7.6 m (25 ft) of

1/4 in. ID hose Loose inlet hose nut W

orn priming valve Priming valve is open Paint too thick Damaged pressure switch W

orn inlet and/or outlet valve Worn pressure switch

orn inlet valve W

orn priming valve W

orn roller valve packings or needle

Use up to 30 m (100 ft) of 3/8 in. ID hose. See

CAUTION

Tighten. Replace. See page 12. Close. Thin. Replace. See page 1 Replace. See page 1 Replace. See page 1

Replace. See page 1 Replace. See page 12. Repair

. See page 9.

on page 17.

Roller Valve

WARNING

Always follow the Pressure Relief Procedure Warning

on page 8 before attempting any repair

REPAIR

NOTE:

Order repair kit no. 218–960 to repair this roller valve.

1. Tap

out the pin (A) and slide the trigger (B) of

valve.

See Fig 6.

f of the

Remove the cap (C).Unscrew the fluid housing (D). See

Fig 6.

Pull the needle (K) out.

4. Tap the seat (G) out of the roller valve (N). See Fig

5. Remove

6. Turn needle packing

7. Clean or

8. Grease pered packing.

9. Guide bly end

10.

Grease

the ball (F) and spring (E). See Fig 6.

the nylon screw (L)

into the packing. Insert the

(K) through the housing (D) and push out the

(H). See Fig 7.

all parts thoroughly

. Use a cotton–tipped swab

pipe cleaner to clean small orifices.

the needle (K) and packing (H). Insert the ta

end of the needle into the back (flat) side of the

See Fig 8.

the tapered end of the needle into the assem

tool (M) and press

the lips of the packing over the

of the tool. See Fig 8.

the free end of the needle. Guide the tool (M) into the fluid housing until the needle protrudes through the top of the housing. Lightly tap the tool end

until you hear the packing bottom in the

Remove

11. Grease

the tool with pliers. See Fig 8.

the seat (G) and place it on the fluid housing

housing.

so the seat which is formed on the inside diameter faces

out. See Fig 9.

J K D

G H

TORQUE TO

1.7 – 2.2 N.m

(15–20 in-lb)

Fig 6

H D

Fig 7

LIPS F

ACE OUT

OF HOUSING (D)

TAPERED

END

12. Install

13. Place

the spring (E) in the spring cavity of the valve handle, spring.

lightly

then install the ball (F) so it is centered on the

See Fig 6.

the o-ring (J)

around the fluid housing. Pushing

with your fingers, start the threads of the

hous

ing into the valve handle. Torque the housing to

1.7–2.2

14.

Push on the needle until you feel some resistance.

N.m (15–20 in–lb). See Fig 6.

15. Grease the cap (C) and place it on the end of the needle.

16. Slide Fig

See Fig 6.

the trigger (D)

into place. Install the pin (A). See

CAUTION

Never attempt to remove the adapter fittings from either end of the valve body (N). Doing so could crack

the body

Fig 8

D HK

SEA

T MUST

ACE BALL

GDC

Fig 9

307–760

REPAIR

WARNING

repair procedures should be performed only

These by

qualified repair personnel with an electrical back

ground,

using the proper tools. Failure to

do the pro cedures correctly can result in electric shock, or oth er

serious injury and damage to the pump.

WARNING

Always follow the Pressure Relief Procedure Warning

NOTE:

on page 8 before attempting any repair

For

all electrical repair

, follow the Pressure Relief Procedure Warning on page 8, and then remove the base plate (42), screws (33) and bumpers (43).

Reinstall these parts, making sure all wires are tucked in neatly, before checking or operating

the system.

Fuse

(See Fig 10)

Remove

only

Rectifier

1. Disconnect the four leads from the rectifier

Remove the rectifier (39).

the old fuse (67) and install a new one. Use

a 3AG, 1 amp fuse.

(See Fig 1

ON/OFF

Switch

Disconnect the two leads from the ON/OFF switch terminals.

(See Fig 10 & 1

See Fig 1

Remove base.

Install the new switch, aligning the tab in the base with

4. Connect

minal, nal

the boot (36). Pull the switch (34) out of the

See Fig 10.

the slot in the switch. See Fig 10. Install the boot.

a pressure switch lead to the power-out

and a jumper wire lead to the power-in

ter

termi

of the new ON/OFF switch.

WARNING

maintain grounding continuity in your system, and reduce the risk of electric shock, be sure the green ground wire from the power supply cord is properly connected in

Step 4, above. Also be sure the screw (25) is tightly

screwed

Power Supply Cord

Disconnect minal cord

Loosen ing

to the grounding screw (83) as instructed

into the base. See Fig 10 and 1

(See Fig 1

the power supply cord leads from the ter

strip (71) by loosening the three screws on the

side of the strip. See Fig 1

the screw in the side of the strain relief bush

(38) and pull out the cord.

Install a new rectifier so the positive terminal (+) is

closest Connect

to the fuse holder (65).

the blue lead to an

unmarked terminal, and the pressure switch lead to the other unmarked terminal.

Connect the black motor lead

(–)

terminal, and the red motor lead to

to the negative

the positive (+)

terminal.

36 71 70

34 39

65 68

41 26 83

70 82

28 25

42 43

SCREW

JUMPER

WIRE

Strip approximately 6 mm (1/4 in.) of insulation off each end of the new cord. Install the new cord and connect the leads to the terminal strip as shown in Fig

1, being sure that each

like-colored lead.

Install

an appropriate, three-pin plug on the other end

the power supply cord.

color lead is across from

33b

MOT

BLACK

RED

OR LEADS

71 70

YELLOW/GREEN

BROWN

BLUE

PRESSURE SWITCH LEADS

(2)

41 83

Fig 10

Fig 11

307–760

REPAIR

Pressure

Switch

(See Fig 1

1, 12 & 13)

Disconnect the pressure switch leads from the ON/ OFF

switch and from the rectifier

. See Fig 1 Remove the front cover (23). See Fig 13. Unscrew the retainer (14) and remove the pressure

switch (12) and o–ring (12a). See Fig 12.

Grease and install a new o–ring (12a) in the pump housing

Slide the retainer (14) over the pressure switch and screw retainer

Guide the pressure switch leads through the base. Connect

(9). See Fig 12.

the retainer into the pump housing. T

to 6.2–7.4 N.m (55–65 in–lb). See Fig 12.

a lead to the power–out side of the ON/OFF switch (34) and a lead to an unmarked terminal on the

rectifier (39). See Fig 1

Reinstall the front cover (23).

CAUTION

avoid damaging the pressure switch, do not

To it,

and do not press on the center of the switch.

orque the

drop

Inlet V

alve

(See Fig 13)

Unscrew the suction hose (44). Unscrew the inlet valve (3). Remove the gasket (4) and replace it if it is

worn.

Screw

the new valve into the pump housing, torquing

27–29 N.m (240–260 in–lb).

NOTE: To torque the inlet valve, have someone firmly

hold

the pump housing (9).

12a

TORQUE TO

13.5– 16 N.m (120–140 in-lb.)

TORQUE TO

6.2–7.4 N.m

(55–65 in-lb.)

TORQUE TO

32–34 N.m

(280–300 in-lb.)

Outlet V

2. T

alve

(See Fig 12)

Remove ting

the

outlet hose (64). Unscrew the outlet fit

(2a) and remove the gasket (2b).

ip the pump forward to remove the ball (2d).

Use a 1/4 in. square socket wrench extension to screw

out the seat (2e).

Use a pointed tool, such as a dentist’s pick, to remove

the seal (2f).

Thoroughly clean all parts and dry

Tip the pump back. Install a new seal (2f), making sure

it lays flat.

7. Install the seat (2e) and torque it to 13.5–16 N.m (120–140

Drop in the ball, making very sure it stays there!

in–lb).

CAUTION

not drop the ball into the pressure switch cavity

Do (12). If it does, and the outlet fitting (2a) is then installed,

the switch will be permanently damaged.

Fig 12

TORQUE TO

27–29 N.m

(240–260 in-lb.)

Check the ball stop pin in the outlet fitting (2a) for wear, and replace the fitting if necessary. Place a new gasket (2b) around the fitting. The last coil on one

end of

the spring (2c) is turned in. Place this end on the ball stop pin. Screw the fitting into the pump housing,

and torque to 32–34 N.m (280–300 in–lb).

Fig 13

307–760

Diaphragm

(See Fig 14)

CAUTION

avoid leaks and costly pump

damage, replace the diaphragm whenever the pump housing (9) is removed or after each 100 hours of use, whichever comes the

first. During use,

small grooves are formed in

diaphragm which cannot be realigned properly

Remove the screws (15). Tip the pump housing (9) back, being careful not to damage the wires. Remove

the front cover plate (23).

Check the diaphragm guide (11), and replace it if necessary. then use

your fingers to press it evenly into place.

Unscrew the diaphragm (17).

Use a soft bristle brush to clean the top of the connecting

Clean

the pump housing thoroughly

lay the flat side of the guide into the housing and

rod and housing. Gently clean the bottom of the pump housing (9), avoiding damage to the diaphragm

Check the rod, motor bearing and eccentric for

grooves.

paint. If there is any paint or damage, clean or replace

the connecting rod assembly as explained on

page 13.

REPAIR

, and

LUBRICA

THREADS

TORQUE TO

85 in-lb

(9.6 N.m)

15,16

11 17

Fig 14

44 47

45 46

CAUTION

To ensure the diaphragm will work properly, do not

the diaphragm more

turn ing

it.

Screw the new diaphragm (17) into the connecting rod

just

until it bottoms out. Then turn it 1/4 to 1/2 turn

(2.7–3.6

Apply thread lubricant to the screws (15) and install

N.m [6–8 in–lb]).

than 1/2 turn when torqu

them with the lockwashers in the pump housing. Torque the screws a little at a time, oppositely and evenly,

to 9.8 N.m (85 in–lb).

8. Spin the motor shaft (D) to be sure it turns freely

9. Reinstall the front cover (23).

Priming V NOTE:

alve & T

ube

(See Fig 15)

Each new priming valve kit includes a priming tube

and fittings.

Unscrew the nut (E) of the priming valve (10a), and then

unscrew the stem of the handle.

2. Unscrew the priming valve (10a).

Wrap the threads of the priming valve with PTFE R tape,

and then screw it

The

valve handle should be parallel with the angled

edge

of the housing to avoid interference with the in

let

or outlet valves.

Slide the nut (10d) and ferrule (10c) onto the tube

snugly into the pump housing.

(10e), and then install the tube support (l0b) in the end

the tube. Screw the nut onto the priming valve,

which

will seat the ferrule.

Screw the stem of the handle (E) onto the priming valve until it bottoms, then back it out two turns. Screw

the nut hand tight onto the priming valve, then

tighten

the stem into the valve.

307–760

10e 10d 10c

10b 10a

WITH

APE

WRAP

PTFE

Fig 15

Suction Tube (See Fig 15)

Unscrew (47).

With the nipple (46) inserted through the nut (45), dampen the new hose (44) with warm water and

the

hose nut (45). Remove the hose camp

Slit the suction hose to free the nipple (46).

press the hose over the nipple. Screw the nut onto the

inlet valve housing, and

ther

onto the nipple. Leave about a 1/8 in. (3 mm) gap

between

Install the hose camp (47) and tighten snugly

Remove install warm

the nut and hose end.

the filter housing (48) and strainer (49)

them on the new hose. Dampen the hose with

water to ease assembly

then press the hose fur

and

Connecting Rod and Bearing (See Fig 16)

Remove the front cover plate (23). Remove the screws (15) and tip the pump housing (9) out of the way.

Unscrew the diaphragm (17) and discard.

CAUTION

Replace the diaphragm (17) whenever you remove the

pump housing (9). During use, small grooves are formed in the diaphragm which cannot be realigned properly. Reusing a diaphragm may cause leaking which

will result in costly damage to the pump.

Remove the motor screws (20). Lift the motor (30) slightly. Holding the connecting rod, pull the motor away

from the housing (22).

Inspect the bearing (18b) in the connecting rod (18). If it is worn or any rollers are broken, replace the bearing

and rod assembly

(18). Inspect the motor ec centric (F), and replace the motor if the eccentric is worn.

Use

your fingers to pack high–quality bearing grease

thoroughly

in between the bearing rollers.

CAUTION

Thorough tend

greasing of the

bearing is essential to ex

the life of the bearing and

the motor eccentric.

REPAIR

PRESS

Fig 16

69 34

INT

FIT

O 22

43 33

15 16

9 21

20 18a

18b

GREASE BEARING THOROUGHLY

23 22 42

5. Use

a soft

brass or nylon bristle brush to clean the top

the

connecting rod and housing. Gently clean the bottom the

Install

of the pump housing (9), avoiding damage to

diaphragm grooves.

the connecting rod (18) in the connecting housing (22). Screw a new diaphragm (17) into the rod

just

until it bottoms. T

1/2 turn more (2.7–3.6 N.m [6–8 in–lb]).

Align the motor with the pins in the connecting rod housing connecting be

Loosely

(22), guiding the motor eccentric through the

rod bearing (18b). Spin the motor shaft to

sure it moves freely

install the lockwashers (21)

urn the diaphragm

and screws (20). Spin the motor shaft again. Now alternately tighten the

screws. Spin the motor shaft again.

CAUTION

Spinning the motor shaft while assembling the

ensures that parts

pump

are properly aligned. If they are not, and you start the pump, serious damage could result to the motor, bearing, and connecting rod. If you feel binding or resistance, disassemble the parts, checking the spin often, until you determine

the cause of the binding.

Position

the pump housing (9) on

the sprayer cate the screws (15) and install them and the Iockwashers pounds in–lb

(16) loosely

. T

orque the screws a few

(N.m) at a time, oppositely and evenly

(9.8 N.m).

only

. Lubri

inch–

, to

rod

1/4

Motor

(See Fig 16)

Remove the front cover plate (23).

Remove the bumpers (43) and the bottom cover plate

(42). Disconnect the

tive

and negative rectifier terminals. See Fig 1

motor leads from the posi

1, page

12.

Remove

the motor screws. Lift the motor (31)) slight

ly. Holding the connecting rod, pull the motor away from

the housing (22).

Inspect

the bearing (18b)

in the connecting rod (18). If it is worn or any rollers are broken, replace the bearing and rod assembly (18) as instructed to the left.

Use

your fingers to pack high-quality bearing grease

thoroughly

Feed the motor leads through the rubber grommet (69).

in between the bearing rollers.

Align the motor with the pins in the connecting rod housing (22), guiding the motor eccentric through the connecting rod bearing (18b). Spin the motor

shaft to be sure it moves freely

Loosely

install the lockwashers (21)

and screws (20). Spin the motor shaft again. Alternately tighten the screws. Spin the motor shaft again. See the CAUTION

in Step 8 to the left.

Connect nal nal

the red motor lead to the positive (+) termi and the black motor lead to the negative (–) termi of the rectifier (39). Refer to Fig 1

10.

Reinstall the front cover plate (23).

Reinstall the front cover plate.

307–760

Model 221–076, Series E

Basic System Includes items 2 – 54 and 65 – 87

Model 220–240, Series E

Complete System Includes items 2 – 87

PARTS

DRA

WING

NOTE:

See Wiring Schematic on page 15.

53 69

36 37

LUBRICATE

THREADS

TORQUE

9.6 N.m

(85 in-lb)

See

Detail A,

page 17

11 17

22 54

307–760

67 28

42 43

33 53

65 68

72 31

29 70

82 26

26 83

39 33

23 24

PARTS LIST

PRESSURE

ROLLER SYSTEM

Model 220–240, Series E Complete System

Includes items 2–87

NOTE:

REF NO. PART NO. DESCRIPTION QTY

10 11 15

16 17 18 20

21 22

23 24 108–236 25 102–313

26 100–028 27

28 29

30 30a

31 32 33

34 105–679 35 181–213 36 105–659 TOGGLE, boot 1 37 181–626 CORD, power supply 1 38 106–013 BUSHING, strain relief 1 39 108–420 40 065–120

41 183–301 42 181–799 COVER, base 1 43 108–220 44

Part numbers and drawings for items 2, 3, 4, 9, 12, 14, and 55 – 64 are given on pages 16 and 17.

218–973* 181–152 108–225

104–008 LOCKW 275–619* DIAPHRAGM 1 218–981 CONNECTING ROD & BEARlNG 1 108–237 CAPSCREW

100–079 LOCKW 181–147 HOUSING, conn rod;

181–839 COVER, front 1

108–213 108–230 SCREW

181–215 181–575 MOTOR, electric

596–421 .TERMINAL 6 181–573 181–182 HANDLE 108–224 SCREW

181–231

PRIMING VALVE KIT 1 GUIDE, diaphragm CAPSCREW 5/16–18x 1–1/8” long

No.8–32 x 5/8”

Always

when replacing housing

SCREW CAPSCREW 1/4–20 x 1.75” LOCKW shakeproof; 1/4” PIN, dowel

self tapping; 1/4–14 x 1” LABEL, designation, front

Includes

BASE, pump

No. 8 x 7/8” SWITCH, toggle LABEL, designation, right hand

RECTIFIER, bridge WIRE, jumper

specify

TERMINAL, ground BUMPER 4

TUBE, suction 1

, socket head;

ASHER, spring, 5/16”

, socket head;

ASHER, spring, 0.168”

order two of Ref No. 27

, mach, fiIh, No. 8–32 x 1.75”

, hex head;

ASHER, internal;

, mach, hex washer head;

two item 30a and one of item 53

, thd forming, pnh;

length when ordering

in.

Model 221–076, Series E Basic System

Includes items 2 – 54 and 65 – 87

REF NO. PART NO. DESCRIPTION QTY

1 4

4 4

1 4 2 3

2 2

1 1

181–160

108–231 181–163

48 49

181–164

178–342

181–613** 181–214

54 65

108–199 67 104–188* 68

108–223 69 181–218 GROMMET

70 100–072 NUT 71 108–421 STRIP 72 104–038 SCREW

78 102–799 82 103–181 LOCKWASHER, No. 6 1 83 103–854 SCREW

85 108–716 TERMINAL 1 86 065–239 WIRE 87 065–236 WIRE

181–159 46

NUT

, coupling NlPPLE, hose CLAMP HOUSING, filter 1 FILTER 1 CLAMP LABEL, W LABEL, designation, left hand HOLDER, fuse 1 FUSE, electrical, 3AG, 1 amp SCREW No. 6 x 1/2”

No. 6–32–2a x 0.75” TERMINAL (for ground wire)

No. 6–32 UNC–2a x 1/4”

, hose

arning 1

, thd forming, pnh;

, rubber

, hex, mscr; No. 6–32 UNC–2B

, terminal

, mach, pnh;

, mach, bdgh;

specify

length when ordering

specify

length when ordering

*Recommended “tool box’ spare parts.

**Extra warning labels available at no charge.

6 1 1

WIRING SCHEMA

TIC

Ref

34 30a

85 40

30a

Ref

1 1 2

2 1 1 1

1 3 1

2 2

in.

30a

87 86

Ref









BLUE

YLW/GRN

RED

BLACK

307–760

30a

78 41

PARTS LIST

REF NO. PART NO. DESCRIPTION QTY

2 220–970 OUTLET VALVE KIT 2a

222–349 180–454

2b 2c

107–521

101–956

218–968 180–455

2f 3

220–931*

4 183–419

181–146

9 12

218–974

12a 108–195

181–209

Includes items 2a–2f

.FITTING, outlet .GASKET 1 .SPRING 1 .BALL 1 .HOUSING, seat, valve 1 .SEAL, washer 1 INLET VALVE KIT

Includes

.GASKET 1 HOUSING, pump 1 PRESSURE SWITCH KIT

Includes

.O–RING 1 RETAlNER 1

replaceable item 4

item 12a

REF NO. PART NO. DESCRIPTION QTY

218–935

55a 218–934 DIFFUSER,

55b 108–808 55c 183–420 NUT 55d 218–582 55e 101–983 SETSCREW 1 60 218–954 ROLLER VALVE

62 107–590 COVER, 63 218–775

108–356

FRAME, roller

Includes

items 55a–55e

SEAL, u-cup, retainer

, retainer

FRAME, roller

Replaceable

drawing below for Kit 218–960

EXTENSION, adjustable, 0.45–0.9 m (18–36”) long HOSE, fluid, nitriIe rubber; 6 m (1/4”) ID; cpld 3/8 npsm(f);

7.6 m (25’) long

roller

parts are shown in the

roller

, 1/2” nap

*Recommended “tool box’ spare parts.

1 1 1 1 1

1 1

Ref

No. 55

Roller Frame

Includes items 55a - 55e

55b 55c

55a

55d

PARTS

55e

DRA

WING

ROLLER VALVE REP

Kit includes items A through F Individual parts are not sold separately See

page

9 or the manual supplied with the

kit

for repair instructions.

E F

AIR KIT 218–960

A B

D C

307–760

PARTS

DRA

WING

DETAIL

Pump Housing Parts

APPLY

THREAD

SEALANT

TORQUE TO

6.2–7.4 N.m (55–65 in-lb

12a

Ref

TORQUE TO

13.5–16 N.m (120–140 in-lb

TORQUE TO

32–34 N.m (280–300 in-lb

DISPENSING

ACCESSORIES

Not included with Basic System 221–076

SEE PARTS DET

AIL ON P

AGE 16

SEE P

ARTS DET

AIL ON P

AGE 16

307–760

Must be purchased separately

ACCESSORIES

CAUTION

To avoid premature wear of the pressure switch, never

use more than 7.6 m (25 ft) of 6 mm (1/4 in.) ID outlet hose. When longer outlet hose is needed use 9 mm (3/8 in.) ID hose at a maximum of 30 m (100

ft) long. Never use 6 mm (1/4 in.) ID and 9 mm

(3/8

in.) ID hose together

not use lacquer or lacquer thinner

Do and outlet fluids tional

CHEMICAL–RESISTANT SUCTlON & OUTLET HOSES

For

use with lacquer and lacquer thinners.

205–142 Outlet

hoses supplied with this system. These quickly destroy the hose material. Use the op chemical–resistant hoses.

3/8 npsm(fbe); 7.6 m (25’);

in the suction

Hose; Nylon; 9 mm (3/8”) ID; cpld

21 bar (300psi) MAXIMUM WORKING PRESSURE

219–095 Suction

LARGER DIAMETER OUTLET HOSE

Use

this hose when using more than 7.6 m (25 ft) of outlet hose. Not intended for use with lacquer or lacquer thinners.

Hose; Nylon

3 INCH ROLLER FRAME & DlFFUSER 220–234

Same as 9 in. version but shorter Must order cover separately

3 INCH ROLLER COVER

108–402 1/2 in. (12 mm) nap, for semi–rough to

smooth

9 INCH ROLLER COVERS

107–590 12 mm (1/2 in.) nap, for semi–rough to

smooth

107–591

107–592

ADJUSTABLE

218–775 218–776 218–777 218–778

19 faces

EXTENSION TUBES

0.45–0.9 m (18–36 in.)

0.9–1.8 m (3–6 ft)

1.8–3.7 m (6–12 ft)

2.4–4.8 m (8–16 ft)

surfaces.

surfaces

mm (3/4 in.) nap, for semi–rough sur

mm (1–1/4 in.) nap,

. (See page 16)

for rough surfaces

220–009

NlPPLE

Needed to couple two lengths of hose 220–009. 3/8 npsm(mbe)

ADAPTER FITTING

Outlet Hose; 9 mm (3/8”) ID; cpld 3/8 npsm(fbe);

MAXIMUM

108–228

15 m (50’); 1

7.5 bar (250

WORKING PRESSURE

220–265

psi)

5000 psi (350 bar) MAXIMUM WORKING PRESSURE

Couples

roller frame directly to roller valve.

SPRA

Y W

AND

220–236

4050 psi (260 bar) MAXIMUM WORKING PRESSURE

Creates

TWO ACCESSOR

soft spray when used with the PT2000.

Y ADAPTER

220–232

1000 psi (70 bar) MAXIMUM WORKING PRESSURE

Adapts pump outlet of PT2000 to use two accessory applicators

FLUSH ADAPTER

Allows you to use the city water supply to quickly flush the

PT2000.

simultaneously

220–231

307–760

SERVICE INFORMATION

Listed below by the assembly changed are OLD, NEW, ADDED and DELETED parts. OLD and NEW parts are interchangeable. ADDED and DELETED parts may not be

interchangeable individually

Assembly Changed

220–970 Outlet V

220–240 Sprayer

alve

o Series E

Part Status

Old New

Added Added (4) Added (1) Old

New Old

New Added (1) Old

New Deleted 84 158–223 Washer

Ref

Part No. Name

No.

220–952

222–349 220–930

220–931 181–166

181–839

(1)

26 100–028 Lockwasher 30a 596–421 Terminal 33 108–224 Screw

181–167

183–301 181–574

181–799 108–419

104–188

78 102–799 Terminal

103–584

103–854

Fitting Fitting

Inlet V Inlet V

Cover Cover

Terminal Terminal

Cover Cover

Fuse Fuse

Screw Screw

alve alve

218–935 Roller Frame

NOTE: A

ed to this manual. It is identical to Model 220–240 valve,

Added 85 108–716 Terminal Added 86 065–239 Wire Added 87 065–236 Wire Old

New Old

New

55b

55c

108–186 108–808

275–644 183–420

O–ring Seal

Nut Nut

Basic System, Model 221–076, has been add

except it does not include a hose, roller

extension or roller

307–760

TECHNICAL

Maximum Power Pump Power Weight 6.1

WARRANTY

Graco

warrants all equipment workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sale,

repair or replace any part of the equipment proven defective, with the exception of defects in parts on the drive train/gear box, which will be repaired or replaced for forty-eight months from the date of sale, and the electric motor (excluding brush replacement, which is routine maintenance) or pressure control assembly which will be repaired or replaced for twenty-four months from the date of sale. This warranty applies recommendations.

sole remedy for breach

only when the equipment is installed, operated and maintained in accordance with Graco’

Operating Pressure

Requirements

Output

Supply Cord

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THE

GRACO W

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

manufactured by it and bearing its name to be free from defects in material and

of this warranty

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50Hz, 220/240 V

3.8 liter (1 gallon) in 5 minutes

No. 16 A

WG, 3 wire, 6 ft (1.7 m) long

ac, 1 Phase, 0.5 amp

ARRANTY AND DISCLAIMERS

, Graco will, for a period of twelve months from the date of

17.5 bar (25l) psi)

Kg. (13.5 lb)

s written

This

warranty does not cover faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, labor

DISCLAIMERS AND LIMIT The

other for

a particular purpose, and of any non–contractual liabilities, including product liabilities, based

negligence or strict liability

loss is expressly excluded purchase sale.

EQUIPMENT Graco

particular manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor,

switches, with

Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or

repairs will be made at a reasonable charge, which charges may include the costs of parts,

and transportation.

terms of this warranty constitute purchaser’s sole and exclusive

warranties (express or implied), including warranty of merchantability or warranty of fitness

price. Any action for breach of warranty must be brought within two (2) years of the date of

NOT COVERED BY GRACO W

makes no warranty, and disclaims all implied warranties of merchantability and fitness for a

purpose,

hose, etc.) are subject to the warranty

reasonable assistance in making any claim for breach of these warranties.

with respect to accessories, equipment, materials, or components sold but not

, and Graco shall not be

ATIONS

. Every form of liability for

and denied. In no case shall Graco’

liable for

ARRANTY

, if any

, of their manufacturer

, any malfunction, damage or wear caused by

direct, special or consequential damages

remedy and are in lieu of any

s liability exceed the amount of the

. Graco will provide

purchaser

Factory Branches:

Subsidiary and Affiliate Companies:

GRACO INC.P.O. BOX 1441

307–760

Atlanta, Chicago, Dallas, Detroit, Los Angeles, W

est Caldwell (N.J.)

Canada; England; Switzerland; France; Germany; Hong Kong; Japan

PRINTED

IN U.S.A.

MINNEAPOLIS, MN

307–760 1–86 Revised

55440–1441

8–89

Graco Inc Series E, 307760, 220240, 221076 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual