Graco 220-569 User Manual

INSTRUCTIONS-PARTS

LIST

307–809

This

manual contains important warnings and information. READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

LOW PRESSURE, MEDIUM VOLUME

HIGH-FLO

NOTE:

Stainless steel pumps are severe-duty and electropolished,

Pumps

for use with water-base coatings

Refer to page 2 for the Table of Contents.

For Pump Model Nos., Ratios and Working Pressures, refer to page 3.

NOTE: the displacement pump to an existing motor.

Refer to manual 307–837 for adapter kits for mounting

First

choice when

quality counts.

Rev. T

Supersedes N



and PCN R

(includes Rev

changes)

. S

Patent

Pending

Model Shown

220–569

GRACO INC. P.O. BOX 1441

COPYRIGHT

Graco

Inc. is registered to I.S. EN ISO 9001

MINNEAPOLIS, MN

1987, GRACO INC.

01921

55440–1441

Table

Pump

Models3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings 4 Installation

All Air-Powered Hydraulic-Powered

Operation

All Air-Powered

Hydraulic-Powered Maintenance 15 Troubleshooting 17 Service 18 Parts

President

Quiet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pumps7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pumps8. . . . . . . . . . . . . . . . . . . . . . . . .

Pumps

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pumps

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pumps

Senator Pumps

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

of Contents

10.

12.

13.

14.

24.

28.

Quiet

Bulldog Pumps Viscount Carbon Electropolished Displacement Pumps

Repair Dimensions 37 Accessories 38 Technical

President Pumps Senator Bulldog Viscount

Warranty 48 Graco

Pumps

Steel Displacement Pumps

Stainless Steel

Kits

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Data and Performance Charts

Pumps

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Phone Number

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

29.

31.

32.

34.

36.

40.

42.

45.

46.

48.

 

Pump

NOTE: These pumps are not suitable for metering. Contact your Graco distributor for more information.

Models

CARBON STEEL MODELS

Model No. Series Ratio and Type (parts list pages)

220–559 A

220–560 A

220–561 A

237–223 A

220–574 B

220–565 A

220–566 A

220–567 A

220–577 A

236–601 A V

236–605 A V

236–712 A V

1.5:1 President (24)

2:1 President (24)

3:1 President (24) 1.1, 1

3:1 President, w/PTFE

3:1 President with drum cover agitator

3.5:1 Quiet Senator (28)

5:1 Quiet Senator (28)

2.5:1 Quiet Senator (28)

4:1 Quiet Bulldog (29)

, and return tube (26, 27)

iscount I+ (31)

packings (24)

,

Maximum (or Hydraulic*) W

orking Pressure

MPa, bar (psi) MPa, bar (psi)

1.2, 12 (180) 1.9, 19 (270)

1.2, 12 (180) 2.5, 25 (360)

1.1, 1

0.7, 7.0 (100)

10.3, 103 (1500)*

Air

1 (166)

Maximum Fluid W

orking Pressure

3.4, 34 (500)

2.4, 24 (350)

3.4, 34 (500)

1.7, 17 (250)

2.8, 28 (400)

3.1, 31 (450)

2.1, 21 (300)

1.5, 15 (225)

SEVERE-DUTY ELECTROPOLISHED STAINLESS STEEL MODELS

Model No. Series Ratio and Type (parts list pages)

220–562 A

220–563 A

220–564 A

239–819 A

237–222 A

220–575 B

220–568 A

220–569 A

220–570 A

220–578 A

239–815 A

236–602 A V

236–606 A V

236–713 A V

1.5:1 President (24)

2:1 President (24)

3:1 President (24) 1.1, 1

3:1 President, w/

3:1 President with drum cover agitator

3.5:1 Quiet Senator (28)

5:1 Quiet Senator (28)

2.5:1 Quiet Senator (28)

4:1 Quiet Bulldog (29)

, and return tube (26, 27)

iscount I+ (31)

PTFE packings (24)

,

Maximum (or Hydraulic*) W

orking Pressure

MPa, bar (psi) MPa, bar (psi)

1.2, 12 (180) 1.9, 19 (270)

1.2, 12 (180) 2.5, 25 (360)

1.1, 1

0.7, 7.0 (100)

10.3, 103 (1500)*

Air

1 (166)

Maximum Fluid W

orking Pressure

3.4, 34 (500)

2.4, 24 (350)

3.4, 34 (500)

1.7, 17 (250)

2.8, 28 (400)

3.1, 31 (450)

2.1, 21 (300)

1.5, 15 (225)

 

Symbols

Warning Symbol

WARNING

This

symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

INSTRUCTIONS

Equipment



This equipment is for professional use only



Read all instruction manuals, tags, and labels before operating the equipment.



Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor.



Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

misuse can cause the equipment to rupture or malfunction and result in serious injury

Caution Symbol

CAUTION

This

symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

.



Check equipment daily



Do not exceed the maximum working pressure stated on the equipment or in the Technical Data for your equipment. Do not exceed the maximum working pressure of the lowest rated component in your system.



Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

nical Data



Do not use hoses to pull equipment.



Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82C (180F) or below –40C (–40

 W

ear hearing protection when operating this equipment.



Do not lift pressurized equipment.



Comply with all applicable local, state, and national fire, electrical, and safety regulations.

section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

. Repair or replace worn or damaged parts immediately

F).

.

MOVING PARTS HAZARD

Moving



parts, such as the air motor piston, can pinch or amputate your fingers.

Keep clear of all moving parts when starting or operating the pump.

Tech-



4 307-809

Before servicing the equipment, follow the equipment from starting unexpectedly.

Pressure Relief Procedure

on page 12 to prevent the

WARNING

FIRE AND EXPLOSION HAZARD

Improper sult in a fire or explosion and serious injury



grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re

.

Ground the equipment and the object being sprayed. Refer to

If there is any static sparking or you feel an electric shock while using this equipment,

ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.

Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid be ing sprayed/dispensed.

Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.

Electrically disconnect all equipment in the spray/dispense area.

Extinguish all open flames or pilot lights in the spray/dispense area.

Do not smoke in the spray/dispense area.

Do not turn on or of present.

Do not operate a gasoline engine in the spray/dispense area.

f any light switch in the spray/dispense area while operating or if fumes are

Grounding

on page 7.

stop spray-

TOXIC FLUID HAZARD

-

Hazardous inhaled, or swallowed.



Know the specific hazards of the fluid you are using.



Store hazardous fluid in an approved container state and national guidelines.



Always wear protective eyewear solvent manufacturer

fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,

, gloves, clothing and respirator as recommended by the fluid and

.

. Dispose of hazardous fluid according to all local,

307-809 5

Notes

6 307-809

Installation

(All Pumps)

Typical Installation

The T

ypical Installations shown in Figs. 2 and 3, and the following installation information are only guides. Proper sizing of the pump, accessories and lines is essential to get the maximum performance from your system. Contact your Graco distributor for assistance in designing a system to meet your needs.

Mount the Pump

This

pump can be mounted on a floor stand, cart, wall bracket, or drum. The floor stand shown in the T Installation is Part. No. 220–581.

Instructions for mounting the pump are supplied with the mounting accessory

.

ypical

Plumbing

The pump has a 1–1/2 in. npt(f) fluid inlet and a 1 in. npt(f) fluid outlet. Use a minimum 25 mm (1 in.) diame ter pipe or hose between the pump outlet and any supply line accessories. Use a minimum 38 mm (1–1/2 in.) diameter pipe or hose between the mix tanks and pump inlet.

Z

Y

X

W

Fig. 1

2.

Air and fluid hoses:

hoses.

3.

-

Air compressor or hydraulic power supply:

manufacturer’

4.

Surge tank:

See Fig. 1.

use a ground wire and clamp.

use only electrically conductive

s recommendations.

0720

follow

When using a stainless steel pump, use stainless steel plumbing to maintain a corrosion-resistant system.

Grounding

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the system as explained below the section

HAZARD

1.

Pump:

use the ground wire and clamp. See Fig. 1. Loosen the grounding lug locknut (W) and washer (X). Insert one end of a 12 ga (1.5 mm ground wire (Y) into the slot in lug (Z) and tighten the locknut securely wire to a true earth ground. For a ground wire and clamp, order Part No. 237–569.

FIRE AND EXPLOSION

on page 5.

. Connect the other end of the

. Also read

) minimum

5.

Spray gun:

erly grounded fluid hose and pump.

6.

Fluid supply container:

7.

Object being sprayed:

8.

Solvent pails used when flushing:

code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continu ity.

9.

T

o maintain grounding continuity when flushing or

relieving pressure

gun firmly to the side of a grounded then trigger the gun.

ground through connection to a prop

follow your local code.

follow your local

, hold a metal part of the spray

metal

-

pail,

 

Installation

Air Line to Motor

(Air-Powered Pumps)

5.

The air filter (K) removes harmful dirt and moisture from the compressed air supply

.

WARNING

A

bleed-type master air valve (D) is required in your system, to help reduce the risk of serious injury including splashing fluid in the eyes or on the skin, and injury from moving parts if you are adjust ing or repairing the pump.

The bleed-type master air valve relieves air trapped between this valve and the pump after the air is shut of unexpectedly Order Part No. 1

1.

2.

3.

4.

f. T

rapped air can cause the pump to cycle

. Locate the valve close to the pump.

13–333.

The air line lubricator (N) automatically lubricates the air motor to prevent corrosion. See Fig. 2.

The bleed-type master air valve (M) relieves air trapped between itself and the motor valve is closed. Install one valve close to the pump, downstream from the air regulator second bleed valve upstream from all other air line accessories, to isolate the accessories for servic ing.

The air regulator (L) controls pump speed.

The pump runaway valve (P) shuts of the pump if the pump speed exceeds your pre-ad justed setting. Running a pump too fast can dam age it.

, when the

. Install a

f the air to

The air supply line (J) must be large enough to

6. supply the proper volume of air to the motor

.

Fluid Line from Pump

-

WARNING

A

fluid drain valve (J) is required in your system, to help reduce the risk of serious injury including splashing in the eyes or on the skin if the pump cycles unexpectedly

Locate one valve downstream from the pump outlet and another valve downstream from the surge tank (G). These drain valves are used to relieve fluid pressure in the pump and surge tank during shut down.

1.

The surge tank (G) reduces fluid surging to pre

-

vent backflow into the pump. Mounting instructions are supplied with the tank.

2.

The shutoff valves (D) before and after the surge tank, and between each mix tank and the pump fluid inlet, isolate these components for servicing.

3.

Be sure the supply line (C) between the pump and mix tanks is level.

.

-

 

Installation

A

M

(Air-Powered Pumps)

KEY

A Mix

T

ank

Pump Stand

B C

Fluid Supply Line; 38 mm (1–1/2 in.) minimum diameter

D

Fluid Shutof Fluid Line; 25 mm (1 in.)

P

KJ

L

MN

H

E

minimum diameter

F

Surge Tank Stand

G

Surge T Ground Wire (required;

H

see page 7 for installation)

J

Air Supply Line

K

Airline Filter

L

Air Regulator and Gauge

M Bleed-T N

Airline Lubricator

P

Pump Runaway Control V Fluid Drain V

Q

B

H

E

f V

alve

ank

ype Master Air V

alve (required)

alve

A

G

Fig.

2

D

Q

F

D

C

D

01923

 

Installation

(Hydraulic-Powered Pumps)

Hydraulic Power Supply

CAUTION

The

Hydraulic Power Supply must be kept clean at all times to avoid damage to the motor and hydraulic power supply

1.

Blow out hydraulic lines with air and flush thor oughly before connection to the motor

2.

Plug hydraulic inlets, outlets, and line ends when disconnecting them for any reason.

1.

Be sure the power supply can provide suf power to the motor

2.

Be sure the power supply is equipped with a suction filter to the hydraulic pump.

Hydraulic Supply to Motor

.

ficient

.

Hydraulic Return from Motor

NOTE: The motor’

flare. Use a minimum 16 mm (5/8 in.) ID hydraulic return line (K).

1.

The shutof servicing the system.

-

s hydraulic outlet is 7/8 in., 37

f valve (R) isolates the motor when



CAUTION

T

o avoid damage to the pump, never use the return line shutof install any flow control devices on the hydraulic re turn line.

2.

The 10 micron size return filter (J) removes resi due from the hydraulic fluid to help keep the sys tem running smoothly

f valve to control the hydraulic flow

.

. Do not

-

Fluid Line from Pump

WARNING

NOTE: The motor’

Use a minimum 13 mm (1/2 in.) ID hydraulic supply line (L).

1.

The shutof servicing the system. See Fig. 3.

2.

The hydraulic fluid pressure gauge (Q) monitors the hydraulic oil pressure to the motor avoid overpressurizing the motor or displacement pump.

3.

The pressure- and temperature-compensated flow control valve (S) prevents the motor from running too fast, which can damage it.

4.

The pressure reducing valve (P) which has a drain line (M) running to the return line (K), controls the hydraulic pressure to the motor

s hydraulic inlet is 3/4 in., 37 flare.

f valve (R) isolates the motor when

. This helps

.

A

fluid drain valve (J) is required in your system, to help reduce the risk of serious injury including splashing in the eyes or on the skin if the pump cycles unexpectedly

Locate one valve downstream from the pump outlet and another valve downstream from the surge tank (G). These drain valves are used to relieve fluid pressure in the pump and surge tank during shut down.

1.

The surge tank (G) reduces fluid surging to pre vent backflow into the pump. Mounting instructions are supplied with the tank.

2.

The shutoff valves (D) before and after the surge tank, and between each mix tank and the pump fluid inlet, isolate these components for servicing.

3.

Be sure the supply line (C) between the pump and mix tanks is level.

.

-

10 307-809

Installation

KEY

A Mix

T

ank

Pump Stand

B C

Fluid Supply Line; 38 mm (1–1/2 in.) minimum diameter

D

Fluid Shutof

f V

alve

(Hydraulic-Powered Pumps)

Fluid Line; 25 mm (1 in.)

E

minimum diameter

F

Surge Tank Stand

G

Surge T

ank

Ground Wire (required; see

H

page 7 for installation)

KL

J

10 Micron Return Filter

K

Hydraulic Return Line; 16 mm (5/8 in.) minimum diameter

L

Hydraulic Supply Line; 13 mm (1/2 in.) minimum diameter

M

Drain Line

E

P

Pressure Reducing V Hydraulic Pressure Gauge

Q R

Hydraulic Shutof Flow Control V

S

Fluid Drain V

T

f V

alve

alve (required)

E

alve

R

L

PQ R

H

L

K

PQ

R

E

R

H

E

K

M

S

K

T

E

D

H

B

J

C

J

S

G D

F

T

E

HG

D D

F

T

A

C

D

DD

D

Fig.

C

A

01924

3

307-809 11

Operation

Before You Start the Pump

Read

and follow all instruction manuals, labels and tags supplied with this pump and with all the accesso ries you add to the system, before operating the sys tem.

Flush the Pump Before First Use

The

pump was tested in lightweight oil. If the oil will contaminate the fluid you are pumping, flush it out with a compatible solvent.

Pressure Relief Procedure

WARNING

PRESSURIZED

The system pressure must be manually relieved to prevent the system from starting or spraying acci dentally. T dental spray from the gun, splashing fluid, or moving parts, follow the

dure

whenever you:



are instructed to relieve the pressure,



stop spraying,



check or service any of the system equipment,



or install or clean the spray nozzle.

EQUIPMENT HAZARD

o reduce the risk of an injury from acci

Pressure Relief Proce

-

(All Pumps)

1.

Shut of

2.

-

In an air-powered system, close the air regulator and close the bleed-type master air valve.

3.

In a hydraulic-powered system,

draulic supply line shutof return line shutof do this at each pump to isolate the pumps.

4.

Close the fluid shutof tanks.

5. T fluid pressure. Maintain firm metal-to-metal contact between the gun and a grounded waste pail. Repeat for all gun stations.

6.

Open the pump drain valve to relieve fluid pres sure which may be trapped in the pump or hose.

If you suspect that pressure is not fully relieved after following the steps above, wrap a fitting near the pump outlet with a rag, and slowly and carefully loosen the fitting to relieve pressure. Be careful to protect your eyes from splashing.

f the power to the pump.

rigger the gun at the last gun station to relieve

close the hy

f valve first, then the

f valve. In a multi-pump system,

f valves from the supply

-

12 307-809

Operation

(Air-Powered Pumps)

Starting and Adjusting the Pump

1. Charge the separate instruction manual, 307–707.

2.

Open all shutof

3.

Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.

4.

Open the bleed-type master air valves (M).

5.

Adjust the air regulator (L) to the minimum pres sure necessary for the pump to cycle slowly

6.

When fluid is flowing smoothly from the gun, release the gun trigger

7.

One at a time, open any other guns in the system to purge air from the lines.

8.

Adjust the pump runaway valve (P) according to the instructions supplied with it.

9.

Adjust the lubricator (N) according to the instruc tions supplied with it.

the surge tank, if you are using one. See

f valves (D).

.

NOTE:

continuously until the power supply is shut of direct supply system, the pump starts when the gun/ valve is opened, and stops when the gun/valve is closed. The pump always stops on the downstroke due to the vented inlet seat (32).

In a circulating system, the pump operates

f. In a

WARNING

COMPONENT RUPTURE HAZARD

T

o reduce the risk of overpressurizing

your system, which could cause

-

.

never exceed the specified maximum air input

pressure to the pump

pages 40–45).

component rupture and serious injury

(see Technical Data

,

on

Shutdown

WARNING

T

o reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

Relieve the pressure.

on page 12.

307-809 13

Operation

(Hydraulic-Powered Pumps)

Starting and Adjusting the Pump

12.

Release the gun trigger

.

1. Charge the separate instruction manual, 307–707.

2.

Open all shutof

3. T

4.

Open the flow control valve (S) all the way

5.

Open the return line shutof the supply line shutof

6.

Open the dispensing valve/spray gun at the last gun station and keep it open while starting the pump.

7.

Adjust the pressure reducing valve (P) until you get the desired fluid pressure.

8.

When fluid is flowing smoothly from the gun, release the gun trigger

9.

One at a time, open any other guns in the system to purge air from the lines.

10.

With a gun triggered open (dead-end systems only) or with the pump running in a circulating system, count the cycle rate of the pump for one minute. Close the flow control valve (S) until the cycle rate drops to below the desired cycle rate.

the surge tank, if you are using one. See

f valves (D).

urn on the hydraulic power supply

f valve

first,

f valve.

.

then open

NOTE:

continuously until the power supply is shut of direct supply system, the pump starts when the gun/ valve is opened, and stops when the gun/valve is closed. The pump always stops on the downstroke due to the vented inlet seat (32).

.

In a circulating system, the pump operates

f. In a

WARNING

COMPONENT RUPTURE HAZARD

T

o reduce the risk of overpressurizing your system, which could cause component rupture and serious injury

never exceed the specified maximum hydraulic input pressure to the pump

on page 46).

(see Technical Data

,

Shutdown

WARNING

T

o reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

on page 12.

11.

Open the flow control valve (S) slowly until the cycle rate and fluid pressure return to the desired level. This method of setting the hydraulic controls ensures proper pump operation and prevents pump runaway and damage if the fluid supply runs dry.

Relieve the pressure.

Always shut of then the return line shutof overpressurizing the motor or its seals.

f the supply line shutof

f valve. This is to prevent

f valve

first,

and

14 307-809

Maintenance

The operating conditions of your particular system determine how often maintenance is required. Estab lish a good maintenance schedule during the first several weeks of operation by recording when and what kind of maintenance is needed, and then deter mine a regular schedule for checking your system. Y

our maintenance schedule should include the follow

ing:

Flushing

WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section

AND EXPLOSION HAZARD

5. Be sure the entire system and flush ing pails are properly grounded. Refer to

Grounding

1.

Flush before shutting down the system for an extended period of time.

on page 7.

FIRE

on page

-

Excessive Leaking at Throat

-

To

monitor leaking at the throat, remove one of the small plugs (31) from the packing nut (21). Place one end of a drain tube in the hole and the other end in a container excessive, and tightening the packing nut does not help, replace the throat packings. See page 20.

1

. See Fig. 4. Monitor the drainage. If it seems

Torque

to 34–40 Nm

(25–30 ft–lb).

2.

Flush before repairing the pump, if possible.

3.

Flush before the fluid you are pumping can dry out, settle or set up in the pump and hoses.

Packing Nut Tightness

The

packing nut (21) should be tight enough to stop leakage, but no tighter. Overtightening compresses and damages the packings, and may cause the pump to leak, reducing performance. See Fig. 4.

T

o check the adjustment of the packing nut, first re lieve fluid pressure. If you have a torque wrench, tighten the packing nut to 34–40 Nm (25–30 ft–lb).

-

Fig. 4

21

1

3131

01925

307-809 15

Maintenance

Air Line Lubricator

Keep

properly filled for automatic air motor lubrication.

Air Line Filter

Drain

and clean as necessary

.

Hydraulic Power Supply Check

Carefully turer’ ing, and periodic changes of hydraulic fluid.

follow the hydraulic power supply manufac

s recommendations on reservoir and filter clean

Mix Tank Volume

Don’t

let the mix tank run dry the pump demands more power as it tries to suck in some fluid. This causes the pump to run too fast, which can seriously damage the pump.

. When the tank is empty

Stop the Pump at the Bottom of Its Stroke

WARNING

To

reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

Whenever you stop the pump for any reason, relieve the pressure. Stop the pump on the downstroke, before the air motor changes over stopped on the upstroke a pressure relief seat causes

-

the piston to creep until it reaches the up position. Following the the pump at the bottom of its stroke.

Pressure Relief Procedure

on page 12.

. If the pump is

helps stop

CAUTION

,

Failure to stop the pump at the bottom of its stroke allows fluid to dry on the piston rod, which can cause damage to the throat packings when the pump is restarted.

16 307-809

Troubleshooting

1.

Relieve the pressure.

WARNING

2.

Check all possible problems and solutions before

T

o reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

PROBLEM CAUSE SOLUTION

Pump output low on both strokes.

Pump output low on only one stroke.

Pump operates erratically

Pump will not operate.

Pump will not prime.

Excessive

throat leakage.

on page 12.

.

Restricted air or hydraulic supply lines.

Exhausted

Clogged fluid outlet line, valves, etc.

W

orn piston packing (15).

Held

W

orn piston packing (15).

Exhausted fluid supply

Held open or worn check valves.

W

orn piston packing (15).

Excessive sure

Restricted air or hydraulic supply lines.

Exhausted

Clogged fluid outlet line, valves, etc.

Damaged air motor or hydraulic motor.

Fluid dried on piston rod (17).

Suction line clogged.

Held open or worn check valves.

Piston assembled with wrong nut.

Worn piston rod (17) or throat packings.

fluid supply

open or worn check valve.

hydraulic fluid supply pres

to V

iscount motor

fluid supply

disassembling pump.

.

-

.

Clear

any obstructions; be sure all shut

off

valves are open; increase pressure, but do not exceed maximum working pressure.

Refill and reprime pump.

Clear.

Replace. See page 20.

Check and repair

Replace. See page 20.

Refill and reprime pump.

Check and repair

Replace. See page 20.

See V

iscount motor manual.

Clear

any obstructions; be sure all shut

off

valves are open; increase pressure, but do not exceed maximum working pressure.

Refill and reprime pump.

Clear.

See

motor manual.

Disassemble and clean pump (see page

20). In future, stop pump at bottom

of

stroke.

Clear

. Flush more frequently

Check and repair

Use only the large, round, special nut (12).

Replace.

See page 20.

-

.

-

.

307-809 17

Service

Disconnecting the Displacement Pump

NOTE:

not have to remove the entire pump from its mounting.

In stand or wall-mounted installations, you do

WARNING

T

o reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

1.

Relieve the pressure.

2.

Disconnect the hoses from the displacement pump and plug the ends to prevent fluid contamination.

3.

Disconnect the displacement pump from the motor as follows:

For Senator and Bulldog air-powered pumps:

Unscrew the coupling nut (A). Unscrew the lock nuts (B) from the tie rods (C). Pull the displace ment pump (D) of (F) and screw the coupling (G) of (H). See Fig. 5.

For President air-powered pumps:

Unscrew the coupling nut (K) of the coupling rod (G) from the piston rod (H). Unscrew the locknuts (B) from the tie rods (C). Pull the displacement pump (D) of

For V

iscount hydraulic-powered pumps:

Unscrew the coupling nut (K) of the coupling rod (G) from the piston rod (H). Unscrew the locknuts (B) from the tie rods (C). Pull the displacement pump (D) of

f the motor (E). Remove the pin

f the motor (E). See Fig. 6.

f the motor (E). See Fig. 7.

Reconnecting the Displacement Pump

1. Reconnect follows:

For Senator and Bulldog air-powered pumps:

Make sure the o-ring (J) is in place in the coupling (G). Screw the coupling onto the piston rod (H) and install the pin (F). Orient the displacement pump (D) to the motor (E) as shown in Fig. 5. Position the displacement pump (D) on the tie rods (C). Lubricate the threads of the tie rods. Screw the locknuts (B) onto the tie rods loosely the coupling nut (A) onto the motor shaft and torque to 102–109 N tie rod locknuts to 68–75 N

For President air-powered pumps:

displacement pump (D) to the motor (E) and

18 307-809

the displacement pump to the motor as

on page 12.

f the piston rod

m (75–80 ft-lb). T

m (50–55 ft-lb).

Orient the

-

. Screw

orque the

adapter plate (L) as shown in Fig. 6. Position the displacement pump (D) on the tie rods (C). Lubri cate the threads of the tie rods. Screw the locknuts (B) onto the tie rods loosely nut (K) onto the piston rod (H) and torque to 102–109 N locknuts to 68–75 N

For V

the displacement pump (D) to the motor (E) and adapter plate (L) as shown in Fig. 7. Position the displacement pump (D) on the tie rods (C). Lubri cate the threads of the tie rods. Screw the locknuts (B) onto the tie rods loosely nut (K) onto the piston rod (H) and torque to 102–109 N locknuts to 68–75 N

2.

Flush and test the pump before reinstalling it in the system. Connect hoses for flushing. Flush the pump. While it is pressurized, check for smooth operation and leaks. Adjust or repair as necessary before reinstalling in the system. Reconnect the pump ground wire before operating.

m (75–80 ft-lb). T

m (50–55 ft-lb).

iscount hydraulic-powered pumps:

m (75–80 ft-lb). T

m (50–55 ft-lb).

. Screw the coupling

orque the tie rod

. Screw the coupling

orque the tie rod

-

Orient

-

Reassembling a Motor with an Adapter Plate

If

your motor has an adapter plate, use this procedure when reassembling the motor and pump, to ensure proper alignment of the motor shaft to the piston rod.

1.

Loosen the screws (M) holding the adapter plate (L) to the motor (E). See Fig. 8.

2.

Screw the tie rods (C) into the adapter plate (L) and torque to 68–75 N

On V

iscount I+ pumps,

threaded holes in the base of the motor

3.

Fill the cavity in the bottom of the motor shaft with grease. Screw the coupling (G) into the motor shaft until the pin holes align. Install the pin (F) in the

second hole

President pumps, and in the end of the coupling for V

4.

Align the tie rods (C) with the displacement pump and loosely install the locknuts (B).

5.

Screw the coupling nut (K) onto the piston rod (H) and torque to 102–109 N

6. T

orque the screws (M) holding the adapter plate (L) to the motor (E) to 20–23 N T

orque the tie rod locknuts (B) to 68–75 N (50–55 ft-lb).

m (50–55 ft-lb).

the tie rods will engage

.

from the end of the coupling for

first hole from the

iscount pumps.

m (75–80 ft-lb).

m (15–17 ft-lb).

m

Model

Senator Pump

1

Lubricate

T

orque to 102–109 N

2

(75–80 ft-lb).

T

orque to 68–75 N

3

(50–55 ft-lb).

220–569

Shown

threads.

G

H

m

Service

Model

236–601

V

iscount I+ Pump Shown

E

J

F

m

A

2

1

C

3

B

1

Lubricate

T

orque to 102–109 N

2

(75–80 ft-lb).

T

orque to 68–75 N

3

(50–55 ft-lb).

threads.

D

Fig. 7

E

L

G

2

C

1

3

B

m

K

H

D

01928

Fig. 5

Model 220–564

President Pump Shown

L

G

K

2

H

1

Lubricate

T

2

(75–80 ft-lb).

T

3

(50–55 ft-lb).

threads.

orque to 102–109 N

orque to 68–75 N

m

Fig. 6

E

C

B

D

1

3

01926

01927

Model

220–564

President Pump Shown

5

F

G

2

K

H

1

Lubricate

T

2

(75–80 ft-lb).

T

3

(50–55 ft-lb).

Torque

4

(15–17 ft-lb).

For President Pumps,

5

install in second hole from end of coupling (G); for V use first hole.

Fig.

8

threads.

orque to 102–109 N

orque to 68–75 N

to 20–23 N

iscount Pumps,

m

E

M

4

L

1 3

C

B

3

01929

307-809 19

Service

Repair Kits

A

pump seal kit is available for each pump size. Throat packing kits are also available, one for UHMWPE/ leather pumps and one for seals may also be converted to PTFE. Refer to page 36 for ordering.

Parts supplied in the pump seal kit are marked with one asterisk in the text and drawings, for example (2*). Parts supplied in the throat packing kit are marked with a symbol, for example (19). For the best results, use all the parts in the kit.

PTFE pumps. The piston

9.

Remove the four capscrews (9) and washers (8) from the intake housing (10). Use a flatblade screwdriver inserted between the lower pump housing (1 rate the parts.

10.

Remove the balls (5), seats (6 and 32) and gas kets (7).

NOTE:

note of the side of the pump in which this seat is used (the left side when viewed as shown in Fig. 9).

1) and the intake housing (10) to sepa

One of the seats (32) has a vent hole. T

-

ake

-

Disassembling the Displacement Pump

1. Remove

page 18.

2.

Secure the displacement pump intake housing (10) in a vise.

3.

Refer to Fig. 9. Remove the four capscrews (9) and washers (8) from around the pump outlet housing (22).

4.

Remove the outlet housing (22), balls (23), seats (24) and gaskets (7).

5.

Remove the three tie bolts (13) and lockwashers (14). Lift of with the fluid tubes (3), cylinder (4), and piston assembly (16).

6.

Remove the packing nut (21), glands (19, 26) and packings (20, 25) from the upper housing (1).

NOTE:

pumps use 5 3 UHMWPE (20) and 2 leather (25).

7.

Remove the tubes (3) and cylinder (4) from the housing.

8.

Remove the intake housing (10) from the vise.

the pump from the motor as explained on

f the upper pump housing (1), along

Model 237–220 and 237–221 displacement

PTFE v-packings in the throat, instead of

WARNING

COMPONENT RUPTURE HAZARD

The vented ball seat (32) must be in stalled at the fluid inlet. This valve

relieves pressure trapped in the pump cylinder when the pump is shut of the risk of pump overpressurization. The seat cannot relieve pressure if installed in any other position.

NOTE:

12, 15 and 16) in place before disassembling the piston. The piston seal (15) is included in the Seal Repair Kit. If it or any other parts of the piston show wear or damage, proceed to step 1 apparent, it is not necessary to disassemble the piston.

11.

Inspect the parts of the piston assembly (items

Place the flats of the piston nut (12) in a vise. Unscrew the rod (17) from the nut. Disassemble the two halves of the piston (16) and remove the seal (15).

f, and reduces

1. If no damage is

Cleaning and Inspecting Parts

Clean

all parts in a compatible solvent. Inspect all parts for wear or damage. If you are using a repair kit, use all the new parts in the kit, discarding the old ones they replace. Replace any other parts as needed. W

orn or damaged parts may cause the pump to per form poorly or cause premature wear of the new seals and packings.

-

 

Service

Model 220–555 Severe–Duty Electropolished Stainless Steel Pump Shown

1

Lips

of v-packings must face down.

2

Vented

seat.

3

31

21

31

Non-vented seat.

Models 237–220 and 237–221 use 5

4

instead of 3 UHMWPE (20) and 2 leather (25).

PTFE v-packings,

22

23

24

OUTLET

26

17 (Ref)

9

8

7

2

3

20 25

20 25 20 19

18

1

4

16

15

1

16

12

11

14

Fig. 9

4

5

2

18

32

7

5

3

6

7

17

8

9

13

10

INLET

01930

307-809 21

Service

Reassembling the Displacement Pump

NOTE:

strength (blue) Loctite

1.

2.

3.

NOTE:

chamfered side must face the ball.

When thread sealant is specified, use low

r.

Place the two halves of the piston (16) around the packing (15*) and snap them together

10.

Apply thread sealant to the piston rod (17) threads. Screw the rod through the piston and packings and into the special piston nut (12). T 68–81 N

With the lower pump housing (1 down, install the balls (5). Install the seats; place the vented seat (32) in the left side as viewed in Fig. 9 (housing has a label to identify the correct side), and the non-vented seat (6) in the right side. Install the gaskets (7*).

Sm (50–60 ft-lb).

The seats (6 and 32) are not reversible; the

. See Fig.

orque the nut to

1) turned upside

7. Lubricate the throat packings and glands.

Install them one at a time in the throat of the upper pump housing (1). Make sure the lips of the vpackings face down into the housing, and use a finger to seat the parts: the male gland (19{), one UHMWPE packing (20{), one leather packing (25{

), UHMWPE, leather female gland (26{). Install the packing nut (21) finger-tight.

NOTE:

pumps use 5 3 UHMWPE (20) and 2 leather (25).

8.

9. T

Model 237–220 and 237–221 displacement

PTFE v-packings in the throat, instead of

Install the upper pump housing (1). It may not seat well on the tubes and cylinder lant to the threads of the three tie bolts (13). Install the bolts and lockwashers (14) from the lower pump housing (1 the upper housing (1), they will draw the housings firmly onto the tubes and cylinders. T bolts uniformly and torque to 34–40 NSm (25–30 ft-lb).

orque the packing nut (21) to 68–74 NSm (50–55

ft-lb).

1). As you tighten the bolts into

, UHMWPE, and the

. Apply thread sea

ighten the

-

4.

Place the intake housing (10) on the lower pump housing (1 capscrews (9). T See Fig. 10.

5.

Place the intake housing (10) in a vise. Place one o-ring (2*)

housing (11) er o-ring (2*) in the grooves at each end of the tubes.

lower housings (1 and 1 cylinder (4) in the lower housing (1

6.

Lubricate the inside of the cylinder (4). Slide the piston assembly into the cylinder

1). Install the lockwashers (8) and orque to 34–40 N

in each side of the lower pump

where the tubes (3) sit. Place anoth

Place a gasket (18*) in both the upper and

1). Position the tubes and

Sm (25–30 ft-lb).

1).

.

10.

Place a ball (23), seat (24) and gasket (7*) in each side of the outlet housing (22). Install the outlet housing on the upper pump housing (1). Note that the flatter side of the housing faces the edge of the pump. Install the lockwashers (8) and screws (9), and torque to 34–40 N

-

When installing the outlet adapters in the pump, be sure to hold the flats of both parts with wrenches. Overtightening the pump adapter into the outlet housing adapter may crack the housing.

11.

Reconnect the displacement pump to the motor as explained on page 18.

CAUTION

outside

Sm (25–30 ft-lb).

 

Service

17

9

7

Side V

01932

iew of Outlet Housing (22)

22

8

23

10

24

9

5

8

*7

*2

*18

3

OUTLET

21

1

26 20

25 20

25

20

19

13

4

16 15* 16

11

1

4 5

12

13

7

Fig. 10

10

12

6

18*

1

Lips

*2

11

5

32

2

8

6

3

10

7*

9

5

*7

10

2

3

4

5

6

7

8

9

10

11

12

13

INLET

of v-packings must face down.

V

ented seat.

Non-vented seat.

T

ighten uniformly

T

orque to 34–40 Nm (25–30 ft-lb).

T

orque to 68–81 Nm (50–60 ft-lb).

Apply sealant to threads.

Left side.

Outside.

Chamfered side must face ball (5).

Lubricate inside diameter

Lubricate.

Models 237–220 and 237–221 use 5 PTFE

v-packings, instead of

3 UHMWPE (20) and 2 leather (25).

.

01931

 

Parts

(President Pumps)

CARBON STEEL PUMPS

Model

220–559, Series A, 1.5:1 Ratio

Model 220–560, Series A, 2:1 Ratio

Model 220–561, Series A, 3:1 Ratio

Model 237–223, Series A, 3:1 Ratio

Ref Part No. No. Description Qty

101 205–038 MOTOR, 102 183–033

103 100–103 104 156–082 P 105 220–883 COUPLING 1 106 100–450 CAPSCREW

107 220–551 DISPLACEMENT PUMP

220–549 DISPLACEMENT PUMP

220–547 DISPLACEMENT PUMP

237–221 DISPLACEMENT PUMP

108 108–527 NUT 113 100–214 LOCKW 114 186–071 PLA 115 183–351

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

unc–2a x 1” long

for Model 220–559; see page 32

for Model 220–560; see page 32

for Model 220–561; see page 32

for Model 237–223; see page 32

LABEL, ID (not shown)

President; see 306–982

, hex hd; 5/16–18

, lock, hex; 9/16–12 unc

ASHER; 0.318”

TE, adapter

SEVERE-DUTY, ELECTROPOLISHED STAINLESS STEEL PUMPS

Model

220–562, Series A, 1.5:1 Ratio

Model 220–563, Series A, 2:1 Ratio

Model 220–564, Series A, 3:1 Ratio

Model 239–819, Series A, 3:1 Ratio

Model 237–222, Series A, 3:1 Ratio

Ref Part No. No. Description Qty

101 205–038 MOTOR, 102 183–089

1

103 101–946

3

104 156–082 P

1

105 220–883 COUPLING 1

1

106 100–450 CAPSCREW

107 220–557 DISPLACEMENT PUMP

3

220–555 DISPLACEMENT PUMP

1

220–553 DISPLACEMENT PUMP

1

239–820 DISPLACEMENT PUMP

1

237–220 DISPLACEMENT PUMP 1 3

108 108–683 NUT

3

113 100–214 LOCKW

1

114 186–071 PLA

1

115 183–351

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

unc–2a x 1” long

for Model 220–562; see page 34

for Model 220–563; see page 34

for Model 220–564; see page 34

for Model 239–819; see page 34

for Model 237–222; see page 34

LABEL, ID (not shown)

President; see 306–982

, hex hd; 5/16–18

, lock, hex; 9/16–12 unc

ASHER; 0.318”

TE, adapter

1

3 1 1

3

1

1 3 3 1 1

24 307-809

Parts

(President Pumps)

CARBON STEEL PUMPS

Model

220–559, Series A, 1.5:1 Ratio

Model 220–560, Series A, 2:1 Ratio

Model 220–561, Series A, 3:1 Ratio

Model 237–223, Series A, 3:1 Ratio

SEVERE-DUTY, ELECTROPOLISHED STAINLESS STEEL PUMPS

Model

220–562, Series A, 1.5:1 Ratio

Model 220–563, Series A, 2:1 Ratio

101

106

113

Model 220–564, Series A, 3:1 Ratio

Model 239–819, Series A, 3:1 Ratio

Model 237–222, Series A, 3:1 Ratio

114

104

103

102

105

107

108

01929

307-809 25

Model

220–574, Series B

Parts

(President Pumps)

3:1 Ratio Carbon Steel President Pump, with 55 gal. drum cover and agitator

Ref Part No. No. Description Qty

Model

220–575, Series B 3:1 Ratio Stainless Steel President Pump, with 55 gal. drum cover and agitator

Ref Part No. No. Description Qty

201 220–561 PUMP,

202 237–309

203 222–698 AGITATOR

204 220–580 RISER TUBE KIT

205 223–180 AIR REGULATOR KIT

205a 203–716 REGULATOR, air

205b 205–418

205c 158–491 206 223–319 RETURN TUBE KIT

206a 185–393 206b 178–941 NUT 206c 185–394 ADAPTER, return;

206d 108–761 ELBOW 207 185–466 208 100–839 ELBOW

President See page 24 for parts COVER, drum, 55 gal. (200 liter) See 308–466 for parts

See 306–840 for parts

See 307–837 for parts

Includes items 205a–205c

See 308–167 for parts HOSE, air; buna-N; 1/2” ID; coupled 1/2 npt (mbe); 6 ft (1.9 m) lg NIPPLE; 1/2 npt

Includes items 206a–206d TUBE, return; sst; 1” npt(m)

, hex; 1–5/8–18 unef–2b

1–5/8–18 unef–2a(m) x 1” npt(f) x 1” npt(f)

, street; 1” npt (m x f)

NIPPLE, half; 1–1/2” npt

; 1/8 npt (m x f)

Assembly

201 220–564 PUMP,

1

202 237–309

1

203 222–698 AGITATOR

1

204 220–580 RISER TUBE KIT

1

205 223–180 AIR REGULATOR KIT

1

205a 203–716 REGULATOR, air

1

205b 205–418 1 1

205c 158–491

206 223–319 RETURN TUBE KIT 1 1

206a 185–393 1

206b 178–941 NUT

206c 185–394 ADAPTER, return;

1 1

206d 108–761 ELBOW 1

207 185–466 1

208 100–839 ELBOW

See page 24 for parts COVER, drum, 55 gal. (200 liter) See 308–466 for parts

See 306–840 for parts

See 307–837 for parts

Includes items 205a–205c

See 308–167 for parts HOSE, air; buna-N; 1/2” ID; coupled 1/2 npt (mbe); 6 ft (1.9 m) lg NIPPLE; 1/2 npt

Includes items 206a–206d TUBE, return; sst; 1” npt(m)

, hex; 1–5/8–18 unef–2b

1–5/8–18 unef–2a(m) x 1” npt(f) x 1” npt(f)

NIPPLE, half; 1–1/2” npt

Procedure

President

, street; 1” npt (m x f)

; 1/8 npt (m x f)

1

1 1

1 1 1

1 1 1 1

1. Screw

the half nipple (207) into the pump’

inlet. Refer to the parts drawing on page 27.

2.

Remove the four nuts and lockwashers from the posts of the drum cover (202) and save them for use in step 3.

3.

Install the President pump (201) through the hole in the drum cover (202). The four posts on the drum cover must engage the four holes in the pump adapter plate (1

14), and the notch in the drum cover hole must align with the large hole in the pump adapter plate. Secure the pump to the drum cover with the lockwashers and nuts re moved in step 2.

4.

Install the agitator (203) on the drum cover (202), using the screws, washers and nuts supplied with the drum cover

5.

Assemble the riser tube kit (204) to the pump adapter plate (1

.

14) and pump fluid outlet (A) as

described in the separate kit manual, 307–837.

s fluid

-

6.

Remove the 1/2 x 3/8 npt nipple from the outlet of the air regulator (205a). This nipple will not be used.

Screw the 1/2 npt nipple (205c) into the outlet of

7. the air regulator (205a), then install the regulator assembly into the pump’

s air inlet. Connect the air hose (205b) to the swivel inlet (B) of the air regula tor.

Insert the male end of the return adapter (206c) in

8. the outermost hole of the drum cover

. Secure the adapter to the underside of the cover with the hex nut (206b).

Screw the return tube (206a) up into the adapter

9. (206c). Install the street elbow (206d) in the adapt er.

10.

Install the pump/cover/agitator assembly on a 55 gal. (200 liter) drum. Connect the air

, fluid, and

return lines.

-

26 307-809

Model

220–574, Series B

Parts

(President Pumps)

3:1 Ratio Carbon Steel President Pump,

with 55 gal. drum cover and agitator

Includes

Model 220–575, Series B 3:1 Ratio Stainless Steel President Pump,

items 201–208

with 55 gal. drum cover and agitator

Includes

items 201–208

Remove and discard 1/2 x 3/8 npt nipple from outlet of

1

air regulator (205a), and replace with 1/2 npt nipple (205c). Then connect air regulator assy to pump air inlet.

Connect

2

3

air hose (205b–not shown) to

air

regulator inlet fitting (B).

Agitator (203) is tilted at a 6 angle.

Ref No. 206 includes items 206a–206d.

206d

206c

206b

206a

201

204

114

1

Ref No. 205 includes items 205a–205c.

205a

2

B

202

203

3

A

207

01933

 

Parts

(Quiet Senator Pumps)

CARBON STEEL PUMPS

Model

220–565, Series A, 3.5:1 Ratio

Model 220–566, Series A, 5:1 Ratio

Model 220–567, Series A, 2.5:1 Ratio

Ref Part No. No. Description Qty

101 220–571 MOTOR,

See 307–592 for parts

102 183–033

103 100–103 104 108–284 P 105 183–041 COUPLING 1 106 183–042 NUT 107 220–549 DISPLACEMENT PUMP

220–547 DISPLACEMENT PUMP

220–551 DISPLACEMENT PUMP

108 108–527 NUT 113 181–096

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

Used on Model 220–565 See separate parts list on page 32

Used on Model 220–566 See separate parts list on page 32

Used on Model 220–567 See separate parts list on page 32

LABEL, ID (not shown)

Quiet Senator

, coupling

, lock, hex; 9/16–12 unc

SEVERE-DUTY, ELECTROPOLISHED STAINLESS STEEL PUMPS

Model

220–568, Series A, 3.5:1 Ratio

Model 220–569, Series A, 5:1 Ratio

Model 220–570, Series A, 2.5:1 Ratio

Ref Part No. No. Description Qty

1

3 1 1

1

1 3 1

101

105

102

104

103

106

101 220–571 MOTOR,

See 307–592 for parts

102 183–089

103 101–946 104 108–284 P 105 183–084 COUPLING 1 106 183–079 NUT 107 220–555 DISPLACEMENT PUMP

220–553 DISPLACEMENT PUMP

220–557 DISPLACEMENT PUMP

108 108–683 NUT 113 181–096

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

Used on Model 220–568 See separate parts list on page 34

Used on Model 220–569 See separate parts list on page 34

Used on Model 220–570 See separate parts list on page 34

LABEL, ID (not shown)

Quiet Senator

, coupling

, lock, hex; 9/16–12 unc

 

1

3 1 1

1

1 3 1

107

108



Parts

(Quiet Bulldog Pumps)

CARBON STEEL PUMPS

Model

220–577, Series A, 4:1 Ratio

Ref Part No. No. Description Qty

101 215–255 MOTOR,

See 307–304 for parts

102 183–033

103 100–103 104 108–284 P 105 183–041 COUPLING 1 106 183–042 NUT 107 220–551 DISPLACEMENT PUMP

108 108–527 NUT 113 181–096

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

See separate parts list on page 32

LABEL, ID (not shown)

Quiet Bulldog

, coupling

, lock, hex; 9/16–12 unc

SEVERE-DUTY, ELECTROPOLISHED STAINLESS STEEL PUMPS

Model

220–578, Series A , 4:1 Ratio

Model 239–815, Series A , 4:1 Ratio

Ref Part No. No. Description Qty

101 215–255 MOTOR,

See 307–304 for parts

102 183–089

103 101–946 104 108–284 P 105 183–084 COUPLING 1 106 183–079 NUT 107 220–557 DISPLACEMENT PUMP

239–816 DISPLACEMENT PUMP

108 108–683 NUT 113 181–096

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

for Model 220–578; See separate parts list on page 34

for Model 239–815; See separate parts list on page 34

LABEL, ID (not shown)

Quiet Bulldog

, coupling

, lock, hex; 9/16–12 unc

1

3 1 1

1

1 3 1

101

105

104

1

3 1 1

1

103

106

102

107

1

108

1 3 1

01934

 

Notes

 

Parts

(V

iscount I+ Pumps)

CARBON STEEL PUMPS

Model

236–601, Series A

Model 236–605, Series A

Model 236–712, Series A

Ref Part No. No. Description Qty

101 236–417 MOTOR,

See 308–330 for parts

102 183–033

103 100–103 104 156–082 P 105 220–883 COUPLING 1 107 220–549 DISPLACEMENT PUMP

220–547 DISPLACEMENT PUMP

220–551 DISPLACEMENT PUMP

108 108–527 NUT 112 100–001 SCREW

113 100–214 LOCKW 114 189–206 PLA

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

Used on Model 236–605 See separate parts list on page 32

Used on Model 236–601 See separate parts list on page 32

Used on Model 236–712 See separate parts list on page 32

5/16–18 unc–2a x 0.625 in. (16 mm)

hydraulic, V

, lock, hex; 9/16–12 unc

, cap, hex hd;

ASHER; 0.318”

TE, adapter

iscount I+

SEVERE-DUTY, ELECTROPOLISHED STAINLESS STEEL PUMPS

Model

236–602, Series A

Model 236–606, Series A

Model 236–713, Series A

1

3 1 1

101

1

1 3

4 4 1

114

113

112

102

104 103

101 (Ref)

105

Ref Part No. No. Description Qty

101 236–417 MOTOR,

See 308–330 for parts

102 183–089

103 101–946 104 156–082 P 105 220–883 COUPLING 1 107 220–555 DISPLACEMENT PUMP

220–553 DISPLACEMENT PUMP

220–557 DISPLACEMENT PUMP

108 108–683 NUT 112 100–001 SCREW

113 100–214 LOCKW 114 189–206 PLA

ROD, tie; 13.625” (346 mm) between shoulders PIN, cotter; 1/8” dia x 1–1/2”

ACKING, o-ring; buna-N

Used on Model 236–606 See separate parts list on page 34

Used on Model 236–602 See separate parts list on page 34

Used on Model 236–713 See separate parts list on page 34

5/16–18 unc–2a x 0.625 in. (16 mm)

hydraulic, V

, lock, hex; 9/16–12 unc

, cap, hex hd;

ASHER; 0.318”

TE, adapter

iscount I+

1

108

101 (Ref)

107

03248

3 1 1

1

1 3

4 4 1

307-809 31

Parts

CARBON STEEL DISPLACEMENT PUMPS

Model

220–549, Series D

For Pump Models 220–560, 220–565, and 236–605

Model 220–551, Series D

For Pump Models 220–559, 220–567, 220–577, and 236–712

Model 220–547, Series D

For Pump Models 220–561, 220–566, and 236–601

Model 237–221, Series A

For Pump Model 237–223

Ref Part No. No. Description Qty

1 181–727 HOUSING, 2* 108–526 PACKING, o-ring; PTFE 3 183–085 4 5 101–968 6 181–686 SEAT 7* 181–877 GASKET, seat, valve; UHMWPE 4 8 111–003 W 9 107–558 CAPSCREW 10 181–729 HOUSING, intake 1 11 181–730 HOUSING, pump, lower 1 12 108–528 NUT 13 108–524 CAPSCREW

14 101–333 LOCKW 15* 16 17 181–898 ROD, piston 1 18* 19{ 183–293 GLAND, male; sst 1 20{ 21 181–684 NUT

See Matrix

See Matrix See Matrix

See Matrix

TUBE, fluid CYLINDER, pump 1 BALL; sst; 1.25” dia.

ASHER, flat; 8.4 mm; sst

7.75” long

PACKING, piston 1 PISTON 2

GASKET, cylinder; UHMWPE 2

V-PACKING, throat

pump, upper

r 6

, valve, non-vented

, hex hd; M8 x 1.25 x 25

, piston

, hex hd; 9/16–12 unc x

ASHER, spring; 9/16”

See Matrix

, packing

Ref Part No. No. Description Qty

1

22 181–728 HOUSING, outlet 1 23 110–259

2

24 183–095 SEAT, valve; sst 2 25{

2

26{ 187–117 GLAND, female; sst 1

1

31 110–208 32 220–996 SEAT

8

33Y 183–478 PLA

8

34 100–508 SCREW

*

1

3 3

{

Y

1

See Matrix

These parts are included in the Seal Repair Kit, which

may be purchased separately

determine the correct kit for your pump. See also page

36.

These

parts are included in the Throat Packing Repair Kit,

which may be purchased separately

Matrix

to determine the correct kit for your pump. See also

page

36.

Replacement Danger and W are available at no cost.

BALL; sst; 1” dia.

V-PACKING, throat

PLUG, pipe, headless; 1/8 npt; sst

, valve, vented

TE, warning

, drive, type U; 3/16” long

. Refer to the Parts Matrix to

. Refer to the Parts

arning labels, tags and cards

2

See Matrix

2 1 1 2

Parts

Find

the part number of your pump in the left column. Read across from left to right to find the applicable part num

Matrix

bers for ref. numbers 4, 15, 16, 18, 20, 25, the Seal Repair Kit, and the Throat Repair Kit.

Pump Model

220–549 183–032 183–039

220–551 181–900 181–793

220–547 181–899 181–680

237–221 181–899 187–761

*

These parts are included in the Seal Repair Kit, which may be purchased separately

{

These parts are included in the Throat Packing Repair Kit, which may be purchased separately

Ref. No. 4 Cylinder

Ref. No. 15* Piston Packing

uhmwpe

PTFE

Ref No. 16 Piston

183–040 183–094 183–295

181–792 181–876 183–295

181–685 181–875 183–295

181–685 181–875 None 183–352

Ref. No. 18* Cylin der Gasket

-

Ref. No. 20{ V-Packing

uhmwpe (3)

Ref. No. 25{ V-Packing

183–294 Leather (2)

(5)

PTFE

. Refer to page 36.

Seal Repair Kit

220–588 220–586

220–587 220–586

220–589 220–586

224–934 220–585

. Refer to page 36.

 

-

Throat Repair Kit

Parts

CARBON STEEL DISPLACEMENT PUMPS

Model

220–549, Series D

For Pump Models 220–560, 220–565, and 236–605

Model 220–551, Series D

For Pump Models 220–559, 220–567, 220–577, and 236–712

Model 220–547, Series D

For Pump Models 220–561, 220–566, and 236–601

Model 237–221, Series A

For Pump Model 237–223

NOTE:

See Service Section for important assembly procedures, torque notes, and sealants.

Model 220–549 Shown

9

8

22

23

24

*7

*2

31

21

26

20 25

20 25 20 19

18*

Model

4

1

237–221 uses 5 PTFE

instead of 3 UHMWPE (20) and 2 leather (25).

v-packings,

17 (Ref)

16

15*

16

12

*2

11

3

4

18*

17



33, 34

5

32

*7

8

9

10

14

5

6

7*

13

01936

 

Parts

SEVERE-DUTY ELECTROPOLISHED STAINLESS STEEL DISPLACEMENT PUMPS

Model

220–555, Series E

; for Pump Models 220–563, 220–568, and 236–606

Model 220–557, Series E

Model 239–816, Series A

Model 220–553, Series E

Model 239–820, Series A

Model 237–220, Series A

Ref Part No. No. Description Qty

1 181–906 HOUSING, 2* 108–526 PACKING, o-ring; PTFE 3 183–085 4 5 101–968 6 181–686 SEAT 7* 181–877 GASKET, seat, valve; UHMWPE 4 8 111–003 W 9 112–084 CAPSCREW 10 188–103 HOUSING, intake 1

11 181–905 HOUSING, pump, lower 1 12 108–528 NUT 13 108–523 CAPSCREW

14 108–525 LOCKW 15* 16 17 181–898 ROD, piston 1 18* 19{ 183–293 GLAND, male; sst 1 20{ 21 181–684 NUT

See Matrix

239–817

See Matrix See Matrix

See Matrix

TUBE, fluid CYLINDER, pump 1 BALL; sst; 1.25” dia.

HOUSING, intake; used on Models 239–816 and 239–820 only

7.75” long

PACKING, piston 1 PISTON 2

GASKET, cylinder; UHMWPE 2

V-PACKING, throat

; for Pump Models 220–562, 220–570, 220–578, and 236–713

; for Pump Model 239–815

; for Pump Models 220–564, 220–569, and 236–602

; for Pump Model 239–819

; for Pump Model 237–222

pump, upper

r 6

, valve, non-vented

ASHER, flat; 8.4 mm; sst

, hex hd; M8 x 1.25 x 25

, piston

, hex hd; 9/16–12 unc x

ASHER, spring; 9/16”

See Matrix

, packing

Ref Part No. No. Description Qty

22 188–104 HOUSING, outlet 1

1

239–818

2

23 110–259

2

24 183–095 SEAT, valve; sst 2

1

25{ 26{ 187–117 GLAND, female; sst 1

8

31 110–208

8

32 220–996 SEAT 33Y 183–478 PLA 34 103–972 SCREW

1

*

1

3 3

{

Y

1

See Matrix

These parts are included in the Seal Repair Kit, which

may be purchased separately

determine the correct kit for your pump. See also page

36.

These

parts are included in the Throat Packing Repair Kit,

which may be purchased separately

Matrix

to determine the correct kit for your pump. See also

page

36.

Replacement Danger and W are available at no cost.

HOUSING, outlet; used on Models 239–816 and 239–820 only BALL; sst; 1” dia.

V-PACKING, throat

PLUG, pipe, headless; 1/8 npt; sst

, valve, vented

TE, warning

, drive, type U;

3/16” long

. Refer to the Parts Matrix to

. Refer to the Parts

arning labels, tags and cards

1 2

See Matrix

2 1 1

2

Parts

Find

the part number of your pump in the left column. Read across from left to right to find the applicable part num

Matrix

bers for ref. numbers 4, 15, 16, 18, 20, 25, the Seal Repair Kit, and the Throat Repair Kit.

Pump Model

220–555 183–047 183–039

220–557 & 239–816

220–553 & 239–820

237–220 183–049 187–761

*

These parts are included in the Seal Repair Kit, which may be purchased separately

{

These parts are included in the Throat Packing Repair Kit, which may be purchased separately

Ref. No. 4 Cylinder

183–048 181–793

183–049 181–680

Ref. No. 15* Piston Packing

uhmwpe

PTFE

Ref No. 16 Piston

183–082 183–094 183–295

183–083 181–876 183–295

183–081 181–875 183–295

183–081 181–875 None 183–352

Ref. No. 18* Cylin der Gasket

-

Ref. No. 20{ V-Packing

uhmwpe (3)

Ref. No. 25{ V-Packing

183–294 Leather (2)

(5)

PTFE

. Refer to page 36.

Seal Repair Kit*

220–588 220–586

220–587 220–586

220–589 220–586

224–934 220–585

. Refer to page 36.

34 307-809

-

Throat Repair Kit{

Parts

SEVERE-DUTY ELECTROPOLISHED STAINLESS STEEL DISPLACEMENT PUMPS

Model

220–555, Series E

; for Pump Models 220–563, 220–568, and 236–606

Model 220–557, Series E

Model 239–816, Series A

Model 220–553, Series E

Model 239–820, Series A

Model 237–220, Series A

NOTE:

See Service Section for important assembly procedures, torque notes, and sealants.

22

5

9

8

22

23

24

*7

; for Pump Models 220–562, 220–570, 220–578, and 236–713

; for Pump Model 239–815

; for Pump Models 220–564, 220–569, and 236–602

; for Pump Model 239–819

; for Pump Model 237–222

31

21

26

20 25

20

4

25 20 19

1

17 (Ref)

16

15*

16

12

*2

3

*2

Model

4

5

237–220 uses 5 PTFE v-packings, instead of 3 UHMWPE (20) and 2 leather (25).

This

style manifold used on

Models 239–816 and 239–820 only

11

18*



33, 34

14

5

32

4

*7

5

6

7*

18*

8

139

17

.

10

5

01930A

307-809 35

Repair

Kits

NOTE: Refer to the parts lists on pages 32–35 and the Service section on pages 20–23 for further information.

Pump Seal Kit 220–589

For Pump Models 220–566, 220–569, 220–561, 220–564, 239–819, 236–601, and 236–602.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 181–680 Packing; UHMWPE 1 18 181–875 Gasket 2

Pump

Seal Kit 220–588

For Pump Models 220–565, 220–568, 220–560, 220–563, 236–605, and 236–606.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 183–039 Packing; UHMWPE 1 18 183–094 Gasket 2

Pump

Seal Kit 220–587

For Pump Models 220–577, 220–578, 239–815, 220–567, 220–570, 220–559, 220–562, 236–712 and 236–713.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 181–793 Packing; UHMWPE 1 18 181–876 Gasket 2

Pump PTFE

T

o repair Pump Models 237–222 and 237–223, or con

Seal Kit 224–934

vert Models 220–566, 220–569, 220–561, 220–564, 239–819, 236–601, and 236–602 to PTFE

piston

packing.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 187–761 Packing; 18 181–875 Gasket 2

Pump PTFE

Seal Conversion Kit 224–935

PTFE

1

For Pump Models 220–565, 220–568, 220–560, 220–563, 236–605, and 236–606.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 187–762 Packing; 18 183–094 Gasket 2

PTFE

1

Pump PTFE

Seal Conversion Kit 224–936

For Pump Models 220–577, 220–578, 239–815, 220–567, 220–570, 220–559, 220–562, 236–712 and 236–713.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 187–763 Packing; 18 181–876 Gasket 2

High T

emperature Seal Conversion Kit 236–057

PTFE

1

For Pump Models 220–566, 220–569, 220–561, 220–564, 239–819, 236–601, and 236–602.

Ref Part No. No. Description Qty

2 108–526 Packing 6 7 181–877 Gasket 4 15 188–851 Packing; UHMWPE 1 18 181–875 Gasket 2

Throat

Packing Kit 220–586

For all pumps.

-

Ref Part No. No. Description Qty

19 183–293 Gland 1 20 183–295 Packing 3 25 183–294 Packing 2 26 187–117 Gland 1

Throat Packing PTFE

With

PTFE packings. For all pumps. Throat packing

Kit 220–585

repair kit for Models 237–222 and 237–223.

Ref Part No. No. Description Qty

19 183–293 Gland 1 25 183–352 Packing 5 26 187–117 Gland 1

36 307-809

Dimensions

1”

npt(f)

B

A

Pump

Model

President CST

President SST

Model 239–819 President SST

Senator CST

Senator SST

Bulldog CST

Bulldog SST

Model 239–815 Bulldog SST

Viscount I+ CST

Viscount I+ SST

A B Weight

1

158 mm

(45.60 in.)

1

158 mm

(45.60 in.)

1

180 mm

(46.48 in.)

1260 mm (49.60 in.)

1258 mm (49.53 in.)

1280 mm (50.41 in.)

1245 mm (49.0 in.)

731 mm (28.78 in.)

753 mm (29.66 in.)

712 mm (28.04 in.)

734 mm (28.92 in.)

71

1 mm

(28.0 in.)

71

1 mm

(28.0 in.)

(approx.)

30 kg (66 lb)

27 kg (59 lb)

36 kg (80 lb)

33 kg (73 lb)

42 kg (92 lb)

39 kg (85 lb)

35 kg (76 lb)

32 kg (69 lb)

Mounting

247.7

(9.75

1.1 mm (0.437 in.)

1

diameter holes on

10.5 in. Bolt Circle

Four

1–1/2

Diagram

mm in.)

in. npt(f)

Hole

01942

Gasket 161–806

Surge

185.0 mm

(7.4 in.) Radius

Stand

Bolt Pattern

160.2

mm

(6.41 in.)

30

160.2 mm (6.41 in.)

30

60

Three 17 mm (0.68 in.) Holes

277.5 mm (1

1.1 in.)

01943

 

Accessories

Use Only Genuine Graco Parts and Accessories

Grounding Wire and Clamp 237–569

7.6 m (25 ft) long

Bleed-T

ype Master Air V

alve

2.1 MPa, 21 bar (300 psi) Maximum Working

Pressure

Relieves air trapped in the air line between the pump air inlet and this valve when closed.

107–141 107–142

Air Control Kit 207–651

3/4 npt (mxf) inlet and outlet 1/2 npt (mxf) inlet and outlet

2.1 MPa, 21 bar (300 psi) Maximum Working

Pressure

0.1–0.9 MPa, 1–9 bar (10–125 psi) Adjustable

Outlet Pressure Range

Pump Runaway V

alve 224–040

0.8 MPa, 8.4 bar (120 psi) Maximum Working

Pressure

Shuts of accelerates beyond the pre-adjusted setting due to an empty supply container interrupted fluid supply to the pump, or excessive cavitation. 3/4 npt(f) inlet and outlet. Includes optional 90 3/4 npsm swivel outlet fitting. See instruction manual 308–201.

Air Line Lubricator

f air supply to the pump if the pump

,

1.75 MPa, 17.5 bar (250 psi) Maximum Working

Pressure

For automatic air motor lubrication.

214–848 214–849

Medium V

Reduces fluid pulsation in the fluid line. Stainless steel. 1 in. npt(f) inlet; 1–1/2 npt(f) outlet. Refer to manual 307–707.

1/2 npt(f) inlet and outlet 3/4 npt(f) inlet and outlet

olume High-Flo Surge T

ank 220–157

Includes air regulator bleed-type master air valve, hose, and manifold. Inlet: 3/4 npsm(f) swivel; Outlet: 3/4 npt(m). See manual 308–168.

Air Line Filter

, gauge,

1.75 MPa, 17.5 bar (250 psi) Maximum Working

Pressure

Removes harmful moisture and contaminants from the compressed air supply

106–149 106–150

 

1/2 npt(f) inlet and outlet 3/4 npt(f) inlet and outlet

.

Riser T

Adapts medium volume High-Flo displacement pump outlet to motor level when the pump is drum mounted.

220–580

220–584

Refer to medium volume High-Flo Accessories Manual 307–837.

Fluid Supply Hose

ube Kits

For President and V

For Senator and Bulldog Pumps

iscount Pumps

3.5 MPa, 35 bar (500 psi) Maximum Working Pressure

1 in. ID, coupled 1–1

220–997

214–959

1 1/2 npt(mbe).

0.6 m (2 ft) long

1.8 m (6 ft) long

Accessories

Use Only Genuine Graco Parts and Accessories

Mounting

For mounting the surge tank to the floor

Pump Floor Stand 220–581

For mounting medium volume High-Flo pumps in a suction feed system. Refer to the Medium V High-Flo Accessories Manual, 307–837.

Stand Kit 218–742

.

olume

Graco-Approved Hydraulic Fluid

169–236

207–428

Hydraulic Shutoff V

For hydraulic supply or return line. 3/4 npt(f).

Hydraulic Supply and Return Hose

20 liter (5 gal.)

3.8 liter (1 gal.)

alve 102–644

10.5 MPa, 105 bar (1500 psi) Maximum Working

Pressure

5/8 in. ID, coupled 3/4 npt x 7/8–14, 90 swivel elbow grounded, for return line.

180–091

180–092

0.9 m (3 ft) long

1.8 m (6 ft) long

13.8 MPa, 138 bar (2000 psi) Maximum Working

Pressure

1/2 in. ID, coupled 1/2 npt(m) x 3/4–16, 90 swivel elbow

, grounded, for supply line.

,

Stationary Stand 207–872

For President, Bulldog, and Senator Pumps.

W

all Bracket 206–221

For mounting medium volume High-Flo pump to a wall.

Portable Cart 218–028

For President, Bulldog, and Senator Pumps.

Packing Nut Wrench 1

For tightening the packing nut.

Throat Seal Liquid (TSL)

Non-evaporating liquid for packing nut/wet-cup.

10–335

180–090

180–093

Pump Mounting Adapter Kits

Provides adapter plate and tie rods for retrofitting existing motor to a High-Flo displacement pump. Refer to Medium V 307–837.

220–579

221–159

Siphon T

T

o draw fluid from a 200 liter

(55 gallon) drum.

0.9 m (3 ft) long

1.8 m (6 ft) long

olume High-Flo Accessories Manual

For Series A, B, C, or D Bulldog Mo tors, Part No. 208–356, and Series A Senator Motor More recent series of these motors do not require this kit.

Required for all V dent Motors.

ube Kit 213–099

, Part No. 217–540.

iscount I and Presi

-

206–995 0.95 liter (1 quart)

206–996

3.8 liter (1 gal.)

 

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

PUMP OUTLET PRESSURE

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

0.7, 7

PSI 400

350

300

250

200

150

100

MPa, BAR

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4,

1.05, 10.5

0.35, 3.5

GPM

l/min

0.1–1.2 MPa, 1.4–12 bar (20–180 psi)

.

. . . . . . . . . . . . . . . .

10 18 27 36 45 54

A

B

50

C

0

036912151821

11 23 34 46 57 68 79

PUMP DELIVERY (T

1.5:1

Ratio President Pumps, Models 220–559 and 220–562

1.9 MPa, 19 bar (270 psi)

.

. . . .

See Performance Chart

.

. . . . . . . . . . .

.

. . . . . . . . . . . . . . . .

est Fluid: No. 10 Motor Oil)

Technical

75 liter/min (20 gpm)

0.80 (3.0)

60 cycles/min.

. . . .

1/2 npt(f)

CPM

A

B

C

Fluid Fluid Wetted Parts

63

CFM

70

60

50

40

30

20

10

0

Data

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outlet

Model 220–559

Ultra-High Molecular W

Model

Ultra-High

m3/min

1.96

1.68

1.40

1.12

0.84

0.56

0.28

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . .

220–562

AIR CONSUMPTION

.

. . . . . . .

Molecular W

A

0.7 MPa, 7 bar (100 psi) air pressure

B

0.49 MPa, 4.9 bar (70 psi) air pressure

C

0.28 MPa, 2.8 bar (40 psi) air pressure

To

find Outlet Pressure

delivery

(liter/min or gpm) and operating air pressure

(MPa/bar/psi):

1. Locate

2.

T

o find Pump Air Consumption

CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):

1.

2.

desired delivery along bottom of chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

Locate desired delivery along bottom of chart. Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

1–1/2” npt(f)

1” npt

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather, PTFE 

(MPa/bar/psi)

(m3/min or

, PTFE

at a specific



Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MPa, BAR

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4, 14

1.05, 10.5

0.7, 7

PUMP OUTLET PRESSURE

0.35, 3.5

GPM

0.1–1.2 MPa, 1.4–12 bar (20–180 psi)

.

. . . . . . . . . . . . . . . .

PSI 400

350

300

250

200

150

A

B

100

50

C

0

0 2 4 6 8 10121416

l/min 62

PUMP DELIVERY (T

40 307-809

2:1

Ratio President Pumps, Models 220–560 and 220–563

2.5 MPa, 25 bar (360 psi)

.

. . . .

See Performance Chart

.

. . . . . . . . . .

8 1625 3341 49

55 liter/min (14.6 gpm)

.

. . . . . . . . . . . . . . . . .

60 cycles/min.

. . . .

CPM

1.0 (4.1)

1/2 npt(f)

57

A

B

C

8 152330384654

est Fluid: No. 10 Motor Oil)

Fluid

Inlet

Fluid

Outlet

Wetted Parts

Model 220–560

Ultra-High Molecular W

Model

220–563

Ultra-High

66

CFM

m3/min

1.96

70

60

1.68

50

1.40

40

1.12

0.84

30

20

0.56

0.28

10

0

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . .

.

. . . . . . .

Molecular W

A

0.7 MPa, 7 bar (100 psi) air pressure

B

0.49 MPa, 4.9 bar (70 psi) air pressure

C

0.28 MPa, 2.8 bar (40 psi) air pressure

To

find Outlet Pressure

AIR CONSUMPTION

delivery

(liter/min or gpm) and operating air pressure

(MPa/bar/psi):

1. Locate

2.

Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

T

o find Pump Air Consumption

CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):

1.

Locate desired delivery along bottom of chart.

2.

Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather, PTFE 

(MPa/bar/psi)

desired delivery along bottom of chart.

1–1/2” npt(f)

at a specific

(m3/min or

1” npt

, PTFE



3:1

Ratio President Pumps, Models 220–561, 220–564, 237–222, 237–223, and 239–819

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air Fluid Fluid

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.1–1.1 MPa, 1.4–1

.

. . . . . . . . . . . . . . . .

.

3.4 MPa, 34 bar (500 psi)

.

. . . .

See Performance Chart

. . . . . . . . .

35.3 liter/min (9.3 gpm)

.

. . . . . . . . . . . . . . . .

Technical

1 bar (20–166 psi)

1.7 (6.25)

60 cycles/min.

. . . .

1/2 npt(f)

1–1/2” npt(f)

1” npt

Data

Wetted Parts

Model 220–561

Ultra-High Molecular W

Model

220–564

Ultra-High

Model

Model 237–222

Molecular W

237–223

Ultra-High Molecular W

Ultra-High

.

. . . . . . . .

.

. . . . . . .

.

. . . . . . . .

.

. . . . . . .

Molecular W

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather, PTFE 

Carbon Steel, Stainless Steel,

eight Polyethylene, PTFE

Chrome-Plated Stainless Steel,

eight Polyethylene, PTFE

, PTFE



0.7, 7

PSI

400

350

300

250

200

150

100

50

0

02468101214

GPM

MPa, BAR

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4, 14

1.05, 10.5

PUMP OUTLET PRESSURE

0.35, 3.5

l/min

PUMP DELIVERY (T

CPM

12 25 37 50 62 74

87

A

B

C

8 1523 3038 4654

est Fluid: No. 10 Motor Oil)

C

CFM

70

60

50

40

30

20

10

0

m3/min

1.96

1.68

1.40

A B C

AIR CONSUMPTION

To

find Outlet Pressure

delivery (MPa/bar/psi):

1. Locate

2.

1.12

0.84

T

o find Pump Air Consumption

0.56

0.28

CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):

1.

2.

0.7 MPa, 7 bar (100 psi) air pressure

0.49 MPa, 4.9 bar (70 psi) air pressure

0.28 MPa, 2.8 bar (40 psi) air pressure

(liter/min or gpm) and operating air pressure

(MPa/bar/psi)

desired delivery along bottom of chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

Locate desired delivery along bottom of chart. Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

at a specific

(m3/min or

307-809 41

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.28–0.7 MPa, 2.8–7 bar (40–100 psi)

.

. . . . . . . . . . . . . . . .

Technical

3.5:1

Ratio Quiet Senator Pumps, Models 220–565 and 220–568

2.45 MPa, 24.5 bar (350 psi)

.

See Performance Chart

.

. . . . . . . .

65.8 liter/min (17.4 gpm)

.

. . . . . . . . . . . . . . .

60 cycles/min.

. . . .

0.91 (3.44)

3/4 npsm(f)

Data

Fluid

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid

Outlet

Wetted Parts

Model 220–565

Ultra-High Molecular W

Model

Ultra-High

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220–568

Molecular W

.

. . . . . . . .

.

. . . . . . .

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather

1–1/2” npt(f)

1” npt

, PTFE



GPM

PSI

350

300

250

200

150

100

50

0

036912151821

MPa, BAR

2.45, 24.5

2.1, 21

1.7, 17

1.4, 14

1.05, 10.5

0.7, 7

0.35, 3.5

PUMP OUTLET PRESSURE

l/min

PUMP DELIVERY (T

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.28–0.7 MPa, 2.8–7 bar (40–100 psi)

.

. . . . . . . . . . . . . . . .

10 21 31 41 52 62

CPM

A

B

A

C

B

C

11 23 34 46 57 68

est Fluid: No. 10 Motor Oil)

2.5:1

Ratio Quiet Senator Pumps, Models 220–567 and 220–570

1.7 MPa, 17 bar (250 psi)

.

. . . .

See Performance Chart

.

. . . . . . . . . .

89.9 liter/min (24 gpm)

.

. . . . . . . . . . . . . . . .

60 cycles/min.

. . . .

0.66 (2.5)

3/4 npsm(f)

72

CFM

m3/min

60

1.68

50

40

30

20

10

0

AIR CONSUMPTION

1.40

1.12

0.84

0.56

0.28

79

Fluid

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid

Outlet

Wetted Parts

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 220–567

Ultra-High Molecular W

Model

220–570

Ultra-High

A

0.7 MPa, 7 bar (100 psi) air pressure

B

0.49 MPa, 4.9 bar (70 psi) air pressure

C

0.28 MPa, 2.8 bar (40 psi) air pressure

To

find Outlet Pressure

delivery (MPa/bar/psi):

1. Locate

2.

Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

T

o find Pump Air Consumption

CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):

1.

Locate desired delivery along bottom of chart.

2.

Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

Molecular W

(liter/min or gpm) and operating air pressure

desired delivery along bottom of chart.

.

. . . . . . . .

eight Polyethylene, Leather

.

. . . . . . .

eight Polyethylene, Leather

(MPa/bar/psi)

Carbon Steel, Stainless Steel,

Chrome-Plated Stainless Steel,

at a specific

(m3/min or

1–1/2” npt(f)

1” npt

, PTFE



17

0.7, 7

PSI

250

200

150

100

50

0

GPM

MPa, BAR

1.7,

1.4, 14

1.05, 10.5

0.35, 3.5

PUMP OUTLET PRESSURE

l/min

PUMP DELIVERY (T

42 307-809

13 25 38 50 63 75 88

CPM

A

B

C

B

C

0 5 10 15 20 25 30 35

19 38 57 76 95 114 133

est Fluid: No. 10 Motor Oil)

CFM

50

40

30

20

10

0

m3/min

1.40

1.12

0.84

A B C

AIR CONSUMPTION

To

delivery (MPa/bar/psi):

1. Locate

2.

0.56

T

CFM/min) at a specific delivery (liter/min or gpm)

0.28

and operating air pressure (MPa/bar/psi):

1.

2.

0.7 MPa, 7 bar (100 psi) air pressure

0.49 MPa, 4.9 bar (70 psi) air pressure

0.28 MPa, 2.8 bar (40 psi) air pressure

find Outlet Pressure

(liter/min or gpm) and operating air pressure

desired delivery along bottom of chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

o find Pump Air Consumption

Locate desired delivery along bottom of chart. Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

(MPa/bar/psi)

(m3/min or

at a specific

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MPa, BAR

3.4,

34

3.15, 31.5

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4, 14

1.05, 10.5

0.7, 7

PUMP OUTLET PRESSURE

0.35, 3.5

0.28–0.7 MPa, 2.8–7 bar (40–100 psi)

.

. . . . . . . . . . . . . . . .

.

PSI 500

450

400

350

300

250

200

150

100

50

0

02468101214

GPM

l/min

PUMP DELIVERY (T

Technical

5:1

Ratio Quiet Senator Pumps, Models 220–566 and 220–569

3.4 MPa, 34 bar (500 psi)

.

. . . .

See Performance Chart

. . . . . . . . . .

45.4 liter/min (12 gpm)

.

. . . . . . . . . . . . . . . . .

60 cycles/min.

. . . .

3/4 npsm(f)

CPM

1.3 (5.0)

Data

Fluid

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid

Outlet

Wetted Parts

Model 220–566

Ultra-High Molecular W

Model

Ultra-High

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220–569

Molecular W

.

. . . . . . . .

.

. . . . . . .

10 20 30 40 50 60 70

CFM

A

B

C

A

B

C

50

40

30

20

10

0

m3/min

1.40

1.12

0.84

0.56

0.28

A

0.7 MPa, 7 bar (100 psi) air pressure

B

0.49 MPa, 4.9 bar (70 psi) air pressure

C

0.28 MPa, 2.8 bar (40 psi) air pressure

To

find Outlet Pressure

AIR CONSUMPTION

delivery

(liter/min or gpm) and operating air pressure

(MPa/bar/psi):

1. Locate

2.

Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

T

o find Pump Air Consumption

CFM/min) at a specific delivery (liter/min or gpm) and operating air pressure (MPa/bar/psi):

1.

Locate desired delivery along bottom of chart.

2.

Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

8152330384654

est Fluid: No. 10 Motor Oil)

1–1/2” npt(f)

1” npt

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather

(MPa/bar/psi)

desired delivery along bottom of chart.

(m3/min or

, PTFE

at a specific



307-809 43

Notes

44 307-809

4:1

Ratio Quiet Bulldog Pumps, Models 220–577, 220–578, and 239–815

Maximum Working Pressure Air

Operating Range

Air

Consumption Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Air

Recommended Pump Speed

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.28–0.7 MPa, 2.8–7 bar (40–100 psi)

.

. . . . . . . . . . . . . . . .

.

2.8 MPa, 28 bar (400 psi)

.

. . . .

See Performance Chart

. . . . . . . . . .

90.8 liter/min (24 gpm)

.

. . . . . . . . . . . . . . . .

Technical

0.66 (2.5)

60 cycles/min.

. . . .

3/4 npsm(f)

Data

Fluid

Inlet

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fluid

Outlet

Wetted Parts

Model 220–577

Ultra-High Molecular W

Model

Ultra-High

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

220–578

Molecular W

.

. . . . . . . .

.

. . . . . . .

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather

1–1/2” npt(f)

1” npt

, PTFE



34

PSI

500

450

400

350

300

250

200

150

100

50

0

036912151821

GPM

MPa, BAR

3.4,

3.15, 31.5

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4, 14

1.05, 10.5

0.7, 7

PUMP OUTLET PRESSURE

0.35, 3.5

l/min

PUMP DELIVERY (T

8152330384553

A

B

CPM

CFM

A

B

C

11 23 34 46 57 68 79

est Fluid: No. 10 Motor Oil)

100

80

60

40

20

0

m3/min

2.80

2.24

1.68

A B C

To

find Outlet Pressure

AIR CONSUMPTION

delivery (MPa/bar/psi):

1. Locate

2.

1.12

T

o find Pump Air Consumption

CFM/min) at a specific delivery (liter/min or gpm)

0.56

and operating air pressure (MPa/bar/psi):

1.

2.

0.7 MPa, 7 bar (100 psi) air pressure

0.49 MPa, 4.9 bar (70 psi) air pressure

0.28 MPa, 2.8 bar (40 psi) air pressure

(liter/min or gpm) and operating air pressure

(MPa/bar/psi)

desired delivery along bottom of chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black curves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

Locate desired delivery along bottom of chart. Read vertical line up to intersection with selected air consumption curve (gray curves). Curve slopes from right to left. Follow right to scale and read air consumption.

at a specific

(m3/min or

307-809 45

Technical

Data

Viscount

Maximum Working Pressure Maximum Hydraulic Working Pressure

.

Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Maximum

Recommended Pump Speed Hydraulic Motor Fluid T

14

PSI

500

450

400

350

300

250

200

150

100

MPa, BAR

3.4, 34

3.15, 31.5

2.8, 28

2.45, 24.5

2.1, 21

1.7, 17

1.4,

1.05, 10.5

0.7, 7

PUMP OUTLET PRESSURE

0.35, 3.5

. . . . . . . . .

A

B

C

50

0

0 3 6 9 12 15

GPM

l/min

PUMP DELIVERY (T

3.1 MPa, 31 bar (450 psi)

.

. . . .

.

. . . . . . . . . . . . . . . .

emperature 54

19 37 56 74

11 23 34 46 57

I+ Pumps, Models 236–601 and 236–602

10.3 MPa, 103 bar

.

(1500 psi)

36.5 liter/min (9.6 gpm)

1.64 (6.2)

60 cycles/min.

. . . .

C (134

F).

CPM

est Fluid: No. 10 Motor Oil)

Hydraulic Hydraulic Wetted Parts

GPM

Fluid Inlet Fluid Outlet

Model 236–601

Ultra-High Molecular W

Model

236–602

Ultra-High

l/min

5

19.0

4

15.2

3

11.4

2

7.6

1

3.8

0

.

. . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . . . . . . . . . . . . .

.

. . . . . . . .

eight Polyethylene, Leather

.

. . . . . . .

Molecular W

A

B

HYDRAULIC OIL CONSUMPTION

C

To

a operating hydraulic pressure (MPa/bar/ psi):

1. Locate

2.

T Consumption

specific delivery (liter/min or gpm) :

1. Locate

2.

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather

10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure

6.9 MPa, 69 bar (1000 psi) hydraulic oil pressure

3.4 MPa, 34 bar (500 psi) hydraulic oil pressure

find Outlet Pressure

specific delivery (liter/min or gpm) and

of

chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

o find Motor Hydraulic Oil

of

chart. Read vertical line up to intersection with hydraulic oil consumption curve (gray

curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.

3/4”, (37 flare) 7/8”, (37 flare)

Carbon Steel, Stainless Steel,

, PTFE

(MPa/bar/psi) at

desired delivery along

(liter/min or gpm) at a

desired delivery along

bottom



Viscount

Maximum Working Pressure Maximum Hydraulic Working Pressure

.

Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Maximum

Recommended Pump Speed Hydraulic Motor Fluid T

MPa, BAR

2.1,

21

. . . . . . . .

PSI

300

2.1 MPa, 21 bar (300 psi)

.

. . . .

.

. . . . . . . . . . . . . . . . .

emperature 54

12 25 37 49

A

1.7, 17

1.4, 14

250

200

B

1.05, 10.5

0.7, 7

PUMP OUTLET PRESSURE

0.35, 3.5

46 307-809

150

100

C

50

0

03691215

GPM

l/min

11 23 34 46 57

PUMP DELIVERY (T

I+ Pumps, Models 236–605 and 236–606

10.3 MPa, 103 bar

.

(1500 psi)

55.6 liter/min (14.7 gpm)

1.1 (4.1)

60 cycles/min.

. . . .

C (134

CPM

est Fluid: No. 10 Motor Oil)

F).

Hydraulic Hydraulic

Fluid Inlet Fluid Outlet

Wetted Parts

Model 236–605

Ultra-High Molecular W

Model

236–606

Ultra-High

GPM

l/min

6

22.8

Molecular W

HYDRAULIC OIL CONSUMPTION

5

19.0

4

15.2

3

11.4

2

7.6

1

3.8

0

.

. . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . . . . . . . . . . . . .

.

. . . . . . . .

Carbon Steel, Stainless Steel,

3/4”, (37 flare) 7/8”, (37 flare)

eight Polyethylene, Leather

.

. . . . . . .

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather, PTFE 

A

10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure

B

6.9 MPa, 69 bar (1000 psi) hydraulic oil pressure

C

3.4 MPa, 34 bar (500 psi) hydraulic oil pressure

To

find Outlet Pressure

a

specific delivery (liter/min or gpm) and operating hydraulic pressure (MPa/bar/ psi):

1. Locate

2.

T

o find Motor Hydraulic Oil Consumption

specific delivery (liter/min or gpm) :

1. Locate

2.

desired delivery along

of

chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

(liter/min or gpm) at a

desired delivery along

of

chart. Read vertical line up to intersection with hydraulic oil consumption curve (gray

curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.

(MPa/bar/psi) at

, PTFE

bottom



Technical

PTFEPTFEPTFE

Data

Viscount

Maximum Working Pressure Maximum Hydraulic Working Pressure

Continuous Duty Delivery Pump

Cycles Per Liter (gallon) Maximum Maximum Hydraulic Hydraulic

Recommended Pump Speed

Hydraulic Motor Fluid T Fluid Inlet Fluid Outlet

MPa, BAR

2.1,

1.7, 17

1.4, 14

1.05, 10.5

.

. . . . . . . . . . . . . . . . . . . . .

.

. . . . . . . . . . . . . . . . . . .

PSI

300

21

250

200

150

1.55 MPa, 15.5 bar (225 psi)

.

. . . . . . . . . .

.

. . . . . . . . . . . . . . . . .

emperature 54_

12 24 36 48

A

B

0.7, 7

100

C

PUMP OUTLET PRESSURE

0.35, 3.5

50

0

048121620

GPM

l/min

PUMP DELIVERY (T

15 30 46 62 76

I+ Pumps, Models 236–712 and 236–713

Wetted Parts

10.3 MPa, 103 bar

.

(1500 psi)

75.6 liter/min (20 gpm)

0.8 (3.0)

60 cycles/min.

. . . .

C (134 3/4”, (37_ flare) 7/8”, (37_ flare)

CPM

est Fluid: No. 10 Motor Oil)

_F).

Model 236–712

Ultra-High Molecular W

Model

236–713

Ultra-High

r

is

a registered trademark of the DuPont Co.

Loctiter is

60

GPM

a registered trademark of the Loctite Corp.

l/min

6

22.8

5

19.0

4

15.2

3

11.4

2

7.6

1

3.8

0

.

. . . . . . . .

.

. . . . . . .

Molecular W

A

B

C

HYDRAULIC OIL CONSUMPTION

To

a

specific delivery (liter/min or gpm) and operating hydraulic pressure (MPa/bar/ psi):

1. Locate

2.

T

o find Motor Hydraulic Oil

Consumption

specific delivery (liter/min or gpm) :

1. Locate

2.

Carbon Steel, Stainless Steel,

eight Polyethylene, Leather

Chrome-Plated Stainless Steel,

eight Polyethylene, Leather, PTFE r

10.3 MPa, 103 bar (1500 psi) hydraulic oil pressure

6.9 MPa, 69 bar (1000 psi) hydraulic oil pressure

3.4 MPa, 34 bar (500 psi) hydraulic oil pressure

find Outlet Pressure

desired delivery along

of

chart. Read vertical line up to intersection with selected fluid outlet pressure curve (black urves). Curve slopes from left to right. Follow left to scale and read outlet pressure.

(liter/min or gpm) at a

desired delivery along

of

chart. Read vertical line up to intersection with hydraulic oil consumption curve (gray

curve). Curve slopes from right to left. Follow right to scale and read hydraulic oil consumption.

, PTFE

(MPa/bar/psi) at

bottom

r

Assembly Changed

Models 220–574 & 220–575 President Pumps, to Series B

Part Status

Old New Added

Manual

Ref.

Part No. Name

No.

202

214–034

202

237–309

208

100–839

Change Summary

Model

239–815 4:1 Bulldog Pump and Model 239–816

Displacement Pump are added to the manual.

Drum Cover Drum Cover Elbow

Model 239–819 3:1 President Pump and Model 239–820 Displacement Pump are added to the manu al.

-

307-809 47

The

Graco

warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material any replace operated

This faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution Graco installation,

This verification equipment in transportation.

Graco’s remedy (including, but not limited to, incidental or consequential damages for lost other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two date

GRACO A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, gas engines,

switches, in

In hereunder, breach

and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception

special extended or limited warranty published by Graco, Graco will,

any part of the equipment determined by Graco to be defective. This warranty applies only when the

and maintained in accordance with Graco’

warranty does not cover

of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of

equipment with structures, accessories, equipment or materials not supplied by Graco, or the

operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.

warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for

of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The

will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect

material or

of sale.

making any claim for breach of these warranties.

no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment

workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor

sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

MAKES NO W

hose, etc.), are subject to the warranty

or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,

of warranty

Graco Warranty and Disclaimers

for a period of twelve months from the date of sale, repair or

equipment is installed,

s written recommendations.

, and Graco shall not be liable

ARRANTY

, the negligence of Graco, or otherwise.

, AND DISCLAIMS ALL

, if any

for general wear and tear

IMPLIED W

, of their manufacturer

ARRANTIES OF MERCHANT

, or any malfunction, damage or wear caused by

improper design, manufacture,

The buyer agrees that no other

profits,

lost sales, injury to person or property

ABILITY AND FITNESS FOR

, MA

TERIALS OR COMPONENTS SOLD BUT

. Graco will provide purchaser with reasonable assistance

(2)

years of the

, and

, or any

of

FOR

GRACO CANADA CUST

The

parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent judiciaires

TO

PLACE AN ORDER

1–800–367–4023 T

avoir convenu que la rédaction du présente document sera en Anglais,

exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

oll Free

OMERS

Graco

Phone Number

, contact your Graco distributor

ainsi que tous documents, avis et procédures

, or call this number to identify the distributor closest to you:

All

written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Foreign Offices:

Sales Offices:

Belgium, Canada, England, Korea, France, Germany

GRACO INC. P.O. BOX 1441

PRINTED

IN U.S.A. 307–809 July 1987, Revised May 1997

Minneapolis, Detroit, Los Angeles

MINNEAPOLIS, MN

, Hong Kong, Japan

55440–1441

48 307-809

Graco 220-569 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual