GPro RO35-115AD, PRO35-115MD, PRO35-115PO, PRO35-115RD, PRO35-115PO/XTS Owner's Manual

OWNER'S MANUAL
SAVE THESE INSTRUCTIONS
PRO35-115 & PRO35-115RD
115/230 Volt
PRO35-115AD Automatic Diesel Nozzle PRO35-115MD Manual Diesel Nozzle PRO35-115PO Pump Only PRO35-115RD For Remote Dispensing Systems PRO35-115PO/XTS Pump Only - Extreme Temperature Series
DO NOT RETURN THIS PRODUCT
TO THE STORE!
Please contact Great Plains Industries before returning any product. If you are missing parts or experience problems with your installation, our Customer be happy
to assist you:
800-835-0113 or 316-686-7361
Support Department will
TABLE OF CONTENTS
General Information .................................................... 2
Safety Instructions ...................................................... 2
Installation .................................................................. 2
Operation .................................................................... 4
Troubleshooting .......................................................... 5
Illustrated Parts Drawing ............................................ 6
Specications ............................................................. 7
Parts and Service ....................................................... 7
Warranty ..................................................................... 8
Congratulations on receiving your GPRO™ Fuel Transfer Pump. We are pleased to provide you with a system designed
to give you maximum reliability and efciency.
Your fuel pump is designed, tested, and approved for use with gasoline, kerosene, and diesel fuel. Please take all due pre-
cautions when handling these ammable liquids. Your safety
is important to us.
Also, to assure the longest possible service life, it is important that you follow the operation and maintenance procedures outlined in this manual. We are proud to provide you with a
quality product and dedicated support. Together with your
conscientious use, we are sure that you will obtain years of safe, dependable service.
Victor Lukic, President
Great Plains Industries, Inc.
922108-01C03/14
GENERAL INFORMATION
Your pump is designed for use only with thin viscosity petroleum fuels such as gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Do not use this pump
for dispensing any uids other than those for which it was
designed. Using the pump with other fuels can damage components and void the warranty. Use of alcohol blends above 10% (E10) and biodiesel blends above 5% (B5) have not been reviewed by UL.
Model Components
PRO35-115AD: Includes pump, hose and automatic
diesel nozzle.
PRO35-115MD: Includes pump, hose and manual diesel
nozzle.
PRO35-115PO: Includes pump only.
PRO35-115RD: Includes dedicated pump only for remote
dispensing systems.
PRO35-115PO/XTS: Includes pump only and compo-
nents to assemble to unit before use.
NOTE: Sufxes MD, AD, PO and PO/XTS are for order-
ing purposes only. Constructions described above are covered as alternate constructions under the Part No. PRO35 UL Listing.
There are inherent dangers wherever ammable fuel and
AC electrical sources are in close proximity.
Static electricity as a source of sparking is always a
concern and requires extreme care in the installation and
operation of your entire fuel transfer system.
Additional components such as meters, automatic nozzles
and lters must be listed for use with fuel transfer systems. The ow of fuel through a hose and nozzle can generate
static electrical charges and dangerous sparking can
result in re or explosion. Hoses and nozzles must be
electrically conductive and bonded to ground.
It is your responsibility to:
• Know and follow applicable national, state and local
safety codes pertaining to installing and operating
electrical equipment for use with ammable liquids.
• Know and follow all safety precautions when handling
petroleum fuels.
• Ensure that all equipment operators have access to adequate instructions concerning safe operating and
maintenance procedures.
How to Use This Manual
The purpose of this manual is to assist you in installing, operating and maintaining your GPRO™ pump. If you need additional assistance, contact your GPRO dealer or the Great Plains Industries Customer Service Department.
SAFETY INSTRUCTIONS
The following safety alert symbols are used in
this manual. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
WARNING
CAUTION
CAUTION
DANGER indicates an imminently hazardous situation which, if not avoid­ed, will result in death or serious injury.
WARNING indicates
a potentially hazardous situation which, if not avoid­ed, could result in death or serious injury.
CAUTION indicates
a potentially hazardous situation which, if not avoid­ed, may result in minor or moderate injury.
CAUTION used without
the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
INSTALLATION
Mechanical Connections
WARNING
Coverplates protect the operator from moving parts. Never operate the pump without coverplates in place. Never apply electric power to the pump without coverplates in place. Always disconnect power before repairing or servicing.
All threaded fuel connections must be sealed with thread tape or a pipe thread sealing compound approved for use with petroleum fuels.
Your pump must be mounted on a vented tank. If the tank is not vented, contact your GPRO distributor for the correct vent cap.
This pump has a built-in check valve to keep the pump
primed. No additional check valve is required on suction pipes shorter than 15 ft. (4.6 m). Make sure any check valves or foot valves used are equipped with proper
pressure relief valves.
Your pump is designed to mount directly to a standard
2 in. female tank tting. For the suction pipe, a 1¼ in.
galvanized steel pipe cut to length and threaded on one end may be used. Suction pipe should extend to within 3 inches of tank bottom. Apply thread tape to the suc­tion pipe thread and securely tighten the suction pipe to the tank adapter. Once suction pipe is attached to tank adapter, insert suction pipe into tank and tighten tank
adapter to tank tting.
2 922108-01C PRO35-115 / PRO35-115RD
Install Nozzle Hanger
(Not applicable to pumps with -RD sufx)
Attention: The nozzle hanger for your pump was removed before shipping to protect against damage.
To reinstall the nozzle hanger follow the steps below.
1. Remove the two ¼"-20 x ½" bolts and the two at
washers from the switch coverplate.
2. Place the two bolts through the nozzle cover and then
place the two at washers on the bolts. The washers
are used as spacers to set the nozzle hanger away from the switch coverplate.
3. Align the bolts with the two threaded holes on the switch coverplate; thread the bolts into the holes.
Torque bolts to 45-60 in/lb (Figure 1).
FIGURE 1
A standard 15-amp breaker is recommended.
This pump is equipped with an auxiliary AC accessory
lead. The third wire (red) is to be used to energize a control circuit that operates a device such as a signal
light or a solenoid operated valve. Maximum amp draw
on the control circuit is 1 amp. If you do not need this feature, ensure that the wire is insulated and enclosed within the electrical cavity of the pump.
CAUTION
Connect pump to the proper voltage source. PRO35 series pumps are designed to operate on 115 VAC, 60 HZ or 230 VAC, 60 HZ. Connection to improper voltage will damage pump. Pump is set at factory for low voltage (115-volt). For high voltage applications (230-volt) see wiring diagram located inside electrical coverplate.
Wiring Details
1. Remove electrical coverplate (Figure 2). Install con­duit and cable from switchbox to pump electrical box. Wiring must be in accordance with Class I, Division 1
requirements in the applicable national electrical code.
FIGURE 2
Switch Locking Lever
Attention: The PRO35-115RD remote dispenser pump
incorporates an external switch locking lever that locks the pump switch in the “ON” position. The pump is typically shut off using the remote dispensing device “ON-OFF” mechanism.
Electrical Connections
DANGER
Pump must be installed by a licensed electrician and conform to National Fire Protection Association (NFPA) codes 30 and 70. You, as the owner, are responsible for seeing that the installation and operation of your pump complies with NFPA codes as well as any applicable state and local codes. Rigid conduit must be used to install wiring.
Failure to follow these wiring instructions may result in death or serious injury from shock, fire or explosion.
The pump must be properly grounded to avoid personal injury. Operating an ungrounded or improperly grounded pump may result in death due to electrical shock, fire or explosion.
A
DETAIL A
SCALE .75
2. Attach ground wire using the green ground screw lo­cated inside the electrical box (Figure 3). Connect the power cable to the pump wiring per the wiring diagram located inside the electrical coverplate. Secure with wire nuts.
FIGURE 3
Electrical wiring and connections must be made only by a licensed electrician in accordance with national, state and local electrical codes regarding Class I, Division 1, Group D locations. Other codes may apply.
Thread for the conduit connection at the pump electrical
box is ½ in. FNPT.
3. Position wires inside the electrical box. Replace electrical coverplate with all seven screws and tighten securely.
3922108-01C PRO35-115 / PRO35-115RD
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