GPI GM50 series Instruction Manual

MS244G
0899 0001
Positive Displacement Flowmeters
GM50 series instruction manual
GM50 Pulse • GM50 Standard LCD • G540 Deluxe LCD • From serial No. CXXXX
Thank you for purchasing a GPI GM Series Flow Meter. Please take a few minutes to read through this manual before installing and operating your meter. If you have any problems with the meter, refer to the maintenance and trouble shooting sections of this manual.
This manual contains connection and operating instructions for the M50 Series meters with pulse outputs and liquid crystal displays. For models with deluxe liquid crystal display an additonal instruction manual is
supplied. If you need further assistance, contact your local GPI representative or contact GPI by telephone or fax.
The GPI GM Series Flow Meter has incorporated the oval rotor principal into its design. This has proven to be a reliable and highly accurate method of measuring flow. Exceptional repeatability and high accuracy over a wide range of fluid viscosities and flow rates are features of the GM Series flow meter design. The low pressure drop and high pressure rating
means the GM Series flow meter is suitable for both gravity and pump (in line) applications.
The GPI GM Series flow meters are available in either aluminum or 316 stainless steel. Standard rotors are made from PPS (Polyphenylene Sulfide Resins) with optional 316 stainless steel rotors available for both stainless steel and aluminum models.
The M50 Series is available with either; * Standard Pulse * Standard LC Display and Pulse * Deluxe LC Display and Pulse
PLEASE READ THIS INFORMATION
CAREFULLY BEFORE USE!
Before use, confirm the fluid to be used is compatible with the meter (refer to the GPI fluid compatibility chart), or consult your local GPI representative for advice.
This meter will handle particle sizes up to 0.4mm/0.016”.
To prevent damage from dirt or foreign matter, GPI recommends a Y or Basket type 60 mesh strainer be installed as close as possible to the inlet side of the meter (if required contact GPI for further information).
Note: When a strainer is installed it should be regularly inspected and cleaned. Failure to keep the strainer clean will dramatically effect flow meter performance.
To prevent damage to the meter slowly fill the system with fluid (this will prevent damage caused by air purge).
Note: Failure to do this could damage the meter.
For pump applications, turn off the pump at the end of each day.
Maintenance can be carried out to the liquid crystal displays and pulse units without removing or isolating the meter from the line. When maintenance to any other part of the meter is required,
the meter must be isolated and the line pressure reduced.
The reed switch pulse unit can cause inaccurate rate counts when used with high speed counters. It is advised that a debounce circuit be used or alternatively use the hall effect sensor option.
PTB - Deluxe LC Display EEX1A IIC T6 (PTBnr EX-93.C4033X)
1
To the owner
Important Information
1] GPI recommends that when setting
up pipework for meter installations a bypass line be included in the design. This provides the facility for a meter to be removed for maintenance without interrupting production. (See Fig.1)
2] Use thread sealant on all pipe
threads. For flanged versions 2” ANSI 150lb or DIN16, appropriate companion flanges and gaskets are required.
3] For pump applications ensure pipe
work has the appropriate working pressure rating to match the pressure output of the pump. The maximum working pressures are;
2” flanged stainless steel or aluminum series. See appropriate ANSI/DIN flange rules.
4] Install a wire mesh strainer (Y or
basket type 40 mesh as close as possible to the inlet side of the meter.
5] Ensure that the meter is installed so
that the flow of the liquid is in the
direction of the arrows embossed on the meter body.
6] The meter can be installed in any
orientation as long as the meter shafts are in a horizontal plane. (Refer to Fig.2 for correct installation) The register assembly may be orientated to suit the individual installation.
Note: Incorrect installation can cause premature wear of meter components.
7] Do not over tighten meter connections.
8] It is important that after initial
installation you fill the line slowly, high speed air purge could cause damage to the rotors.
9] Test the system for leaks.
10] Check the strainer for swarf or
foreign material, after the first 200 litres check periodically, particularly if the flow rate decreases.
2
Installation
When fluid passes through the meter, rotors turn. The magnets which are located in the rotors will pass across the pulser circuit board (containing either Reed switches or Hall Effect
sensors). A signal is received which is then sent by the Pulse Circuit Board (PCB) to the relevant LC display or receiving instrument.
Operation
1
2
Bypass Line
Flow Outlet
Flow Inlet
Strainer
Do Not Install Meter This Way
Disassembly
Ensure that the fluid supply to the meter is disconnected, and the line pressure is released before disassembly, with the exception for repair or maintenance to the LC
Display or PCB where there is no necessity to isolate the meter from flow. Refer to the exploded parts diagram on pages 7 and 8 for item numbers.
1a] Units with Pulse Caps; Undo the
conduit connector, remove pulse cap (item 9) and remove the wires from the pulse terminal board (item 5).
1b] Standard LC Display; Mark the
display orientation with a marking pen, unscrew the four large screws (Item 30) on top of the LC Display. Carefully separate the LC Display from the plastic housing and disconnect the wires from the
Reed Switch Connections for PCB Terminals - refer Fig.3
Hall Effect Sensor Connections - refer Fig.4
3
Electrical Connections
Service Instructions
3
Contact rating 15VA
Maximum Voltage 150VDC
Configuration 1
2 x pulse outputs
Configuration 2
Link 2 & 3 for double
pulse output
LCD Versions
1 x Hall Effect Sensor 1 x Reed Switch
1 - Reed Switch 2 - Reed Switch 3 - HE Common ­4 - HE Signal 5 - HE Supply +
Pulse V
ersions Only
2 x Hall Effect Sensor
1 - HE Supply + 2 - HE 1 Signal 3 - HE Common ­4 - HE 2 Signal 5 - HE Ground
4
Hall Effect Voltage 4.5 to 24 VDC Current Draw Minimum 4.6mA Output NPN Open Collector 25mA
Loading...
+ 8 hidden pages