GPD Global PCD3, PCD3L, PCD3H, PCD4, PD4H User Manual

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PCD Pump User Guide

Precision Dispensing Systems

Version 6.0 February 20, 2019 Part No. 22293078M

for use with:

PCD3........... PN 22293093, 22293093-1004

PCD3L ........ PN 22293093-1002

PCD3H ........ PN 22293093-1003, 22293121

PCD4........... PN 22293081, 22293098, 22293098-0002

PCD4L......... PN 22293122

PCD4H ........ PN 22293103, 22293227-0002, 22293227-0003

PCD4HB...... PN 22293205, 22293240

PCD6........... PN 22293160-001

PCD6HB...... PN 22293161-003

PCD7H ........ PN 22293306-0003

prepared by GPD Global® Documentation Department

611 Hollingsworth Street Grand Junction, CO, USA 81505 tel: +1.970.245-0408 • fax +1.970.245-9674 request@gpd-global.com • www.gpd-global.com

GPD Global

Contents

Safety Notices ............................................................................................................... iii

Warranty ......................................................................................................................... iv

Scope of Supply ............................................................................................................. 1

Introduction .................................................................................................................... 1

Functional Description ................................................................................................ 1

Applications ................................................................................................................ 1

Features ..................................................................................................................... 1

Options ....................................................................................................................... 1

Pump Identification ........................................................................................................ 2

Installation ...................................................................................................................... 3

Mounting Hardware .................................................................................................... 3

Integration on Robotic Systems ................................................................................. 4

Integration on Table Top Systems ............................................................................. 6

Operations ...................................................................................................................... 8

1- Read Safety Notices .............................................................................................. 8

2- Initial Start Up ........................................................................................................ 8

3- Prime Pump with Medium .................................................................................... 11

4- Install Pump ......................................................................................................... 11

Maintenance ................................................................................................................. 12

Flush Pump .............................................................................................................. 12

Clean PCD3, PCD3L, PCD3H ................................................................................. 13

Clean PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H ....................... 17

Troubleshooting ........................................................................................................... 22

Parts Lists ..................................................................................................................... 23

Specifications ............................................................................................................... 23

Additional Dimensions .............................................................................................. 28

Threads & Materials ................................................................................................. 31

References .................................................................................................................... 32

Disposal ................................................................................................................... 32

Connection Options .................................................................................................. 32

Assembly Drawings .................................................................................................. 34

2/20/19 ii

PCD Pump User Guide Safety Notices

Safety Notices

Despite adhering to all applicable safety guidelines, some hazards remain which should be taken note of for operation of the system:

CAUTION: Very high pressures can be produced, depending on the viscosity and speed of

rotation, and this could result in unintended spurting of medium. Check the flow quantity in relation to the dispensing needle used.

CAUTION: For initial start up and after being refilled, air bubbles in the medium could cause

an uncontrollable spurting from the outlet nozzle. Only start production operation once the dispense pump has been completely bled.

CAUTION: Wear suitable protective clothing if chemical, corrosive, or dangerous

products are to be used. Note and comply with the safety stipulations and the information from the manufacturer. Ensure sufficient bleeding or extraction of air.

Take special safety precautions if working with dangerous media; for example, provide eye flushing facilities if working with corrosive chemicals.

CAUTION: Preparation before starting up - visual check. Make a daily visual check of the

dispense pump before starting work and before each shift change. If there is any doubt that the unit is not perfectly ready for operation, it must be shut down at once and inspected by a suitably qualified person before it used again.

General Safety

Informal safety measures

• Always keep the operation and maintenance instructions with the dispense pump.

• This is to be supplemented by the generally and locally applicable rules and regulations to prevent accidents and for protection of the environment.

Operating environment, prevention of damage

In order to prevent damage and to ensure chambers required for precise dispensing are filled, make sure that:

• the dispense pump is never operated without medium (the stator will be destroyed),

• the discharge side is not closed off during operation.

Appropriate use, warranty

The dispenser pump is intended to be used for the conveying and precise dispensing of media in non-explosion-proof environments.

Check the chemical resistance of the parts in contact with the product before starting up the unit for the first time. Refer to Specifications

Any of the following that are done without the explicit and written approval of the manufacturer:

• conversions or additions,

• the use of non-original spare parts,

• repairs carried out by companies or persons that have not been authorized by the manufacturer

(pg 23).

can lead to the warranty being rendered null and void. The manufacturer shall have no liability whatsoever for damage resulting from failure to follow the Operations

Maintenance

(pg 12) instructions.

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(pg 8) and

iii

PCD Pump User Guide Warranty

Qualifications of the operating and maintenance personnel

The owner bears the responsibility for ensuring that operating and maintenance personnel

have the required qualifications. The operation and maintenance instructions must be read and understood. Comply with the relevant applicable technical and safety regulations.

Organizational measures

The owner is to provide any personal protective equipment that is required. All the safety devices are to be checked regularly. Wear protective glasses and a protective suit for operation and cleaning to protect against any chemicals that may be sprayed out.

Warranty

General Warranty. Subject to the remedy limitation and procedures set forth in the Section

“Warranty Procedures and Remedy Limitations,” GPD Global warrants that the system will conform to the written description and specifications furnished to Buyer in GPD Global’s proposal and specified in the Buyer’s purchase order, and that it will be free from defects in materials and workmanship for a period of one (1) year. GPD Global will repair, or, at its option, replace any part which proves defective in the sole judgment of GPD Global within one (1) year of date of shipment/invoice. Separate manufacturers’ warranties may apply to components or subassemblies purchased from others and incorporated into the system. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES,EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Limitations. GPD Global reserves the right to refuse warranty replacement, where, in the sole opinion of GPD Global the defect is due to the use of incompatible materials or other damages from the result of improper use or neglect.

This warranty does not apply if the GPD Global product has been damaged by accident, abuse, or has been modified without the written permission of GPD Global.

Items considered replaceable or rendered unusable under normal wear and tear are not covered under the terms of this warranty. Such items include fuses, lights, filters, belts, etc.

Warranty Procedures and Remedy Limitations. The sole and exclusive remedy of the buyer in the event that the system or any components of the system do not conform to the express warranties stated in the Section “Warranties” shall be the replacement of the component or part. If on-site labor of GPD Global personnel is required to replace the nonwarranted defective component, GPD Global reserves the right to invoice the Buyer for component cost, personnel compensation, travel expenses and all subsistence costs. GPD Global’s liability for a software error will be limited to the cost of correcting the software error and the replacement of any system components damaged as a result of the software error. In no event and under no circumstances shall GPD Global be liable for any incidental or consequential damages; its liability is limited to the cost of the defective part or parts, regardless of the legal theory of any such claim. As to any part claimed to be defective within one (1) year of date of shipment/invoice, Buyer will order a replacement part which will be invoiced in ordinary fashion. If the replaced part is returned to GPD Global by Buyer and found by GPD Global in its sole judgment to be defective, GPD Global will issue to Buyer a credit in the amount of the price of the replacement part. GPD Global’s acceptance of any parts so shipped to it shall not be deemed an admission that such parts are defective.

Specifications, descriptions, and all information contained in this manual are subject to change and/or correction without notice.

Although reasonable care has been exercised in the preparation of this manual to make it complete and accurate, this manual does not purport to cover all conceivable problems or applications pertaining to this machine.

2/20/19 GPD Global

PCD Pump User Guide Scope of Supply

Scope of Supply

Includes PCD Pump, Stator, Syringe Support, Mounting Hardware, Pump Maintenance Tools, and Documentation:

• PCD Pump User Guide - PN 22293078M

• PCD Pump Parts List - PN 22200613

• KITS: Spare Parts/Setup/Cleaning, PN 22290036

Introduction

The Progressive Cavity Displacement (PCD) Pumps are dispensing devices for precision work with products requiring very high repeat accuracy with a wide range (low-to-high) viscosity. These dispense pumps are true volumetric dispensing systems that can be dismantled in a short period of time when maintenance is required.

Functional Description

PCD Pumps use a rotating displacement consisting of a rotor and a stator.

A number of voids are produced as a result of the various geometries of the conveying elements. Conveying that is either proportional to the angle of rotation or else is RPMdependent (produced by the rotation of the rotor in the stator).

Since the direction of flow is reversible, the medium can be sucked back to allow a clean break of the thread. Self-sealing depends on the viscosity.

Applications

PCD Pumps are classified by the minimum volume and the maximum flow rate. Compatible fluids for all models generally have a viscosity of less than 60,000 cps and include fluid types such as water, grease, gel, silicones, glues, LED encapsulants, underfills, fats, oils, colors, sealing compounds, adhesives, etc.

Features

• PCD3 - The PCD3 model is designed for low volume applications with a minimum volume of 1

• PCD4 - The PCD4 model is designed for applications with a minimum volume of 4 a maximum rate of 6 ml/minute.

• PCD6 & PCD7- PCD6 and PCD7 models offer a higher flow rate than PCD3 and PCD4. PCD6 has a minimum volume of 15 has a minimum volume of 60

• H and L - Both H and L models benefit from lower priming volumes and air-free reservoir change. H models use a high precision motor and may be used with the GPD stand-alone controllers.

• PCD3H and PCD4H - These models offer higher resolution in dispense volumes. PCD3H and PCD4H models include a low volume feed way for lower priming volumes and also offer a higher resolution of dispense volume. Available only on MAX Series and DS Series systems.

µL and a maximum flow rate of 1.3 ml/minute.

µL and

µL and a maximum flow rate of 18 ml/minute. PCD7

µL and a maximum flow rate of 60ml/minute.

Options

A material level detect option is available for all PCD pump models when used on these GPD Global platforms: MAX Series or DS Series.

2/20/19 GPD Global

PCD Pump User Guide Pump Identification

PCD3H

PCD4

PCD4L

PCD4H

PCD3

PCD3L

PCD6

PCD4HB

PCD6HB

22293093-1003

22293093-1002

22293093 &

22293103

22293122

22293081

22293240

22293161-001

22293161-003

22293093-1004

(previously 22293120)

(previously 22293228)

PCD7H

22293306-0003

Pump Identification

Figure 1: Models by Name and Part Number

Each pump model can be identified by the type of motor and feed way it uses.

Table 1: Distinguishing Features

Feed Way Motor

High Volume Low

Vol ume

Model Part Number

PCD3 22293093-1004 X X

PCD3L 22293093-1002 X X

PCD3H 22293093-1003 X X

22293121 X X

PCD4 22293081 X X

22293098-0002 X

PCD4L 22293122 X X

PCD4H 22293103 X X

PCD4HB 22293240 X X

PCD6 22293161-001 X X

PCD6HB 22293161-003 X X

PCD7H 22293306-0003 X X

Cylindrical,

Shiny

Square Cylindrical,

Black

Dual Flat

Further individual model detail is available here: Assembly Drawings

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(pg 34)

PCD Pump User Guide Installation

Installation

• Mounting Hardware (pg 3)

• Integration on Robotic Systems

• Integration on Table Top Systems

Mounting Hardware

Any PCD model can be integrated with GPD hardware or non-GPD hardware using either a GPD Clamp Positioning Mount or a GPD Taper-Lock™.

(pg 4)

(pg 6)

• Taper-Lock™ Mount

• Clamp Positioning Mount

(pg 3)

Taper-Lock™ Mount

The Taper-Lock™ is a quick, secure, and convenient (no tools required) way to mount any GPD pump to a system. All PCD pumps use the same Taper-Lock™ hardware.

To mount a PCD pump on non-GPD hardware with a Taper-Lock™ mount:

1. Prepare you hardware to accept the Taper-Lock™hardware. For hole pattern and dimension details, refer to Taper-Lock Mounting Detail - 22110291

(pg 60).

2. Fasten the Taper-Lock™to your hardware.

3. Mount the pump in the Taper-Lock™. a. Press down and hold the latching lever at the top of the mount. b. Align and engage the pump with the top dowel pin of the mount. c. Apply downward pressure to the pump while releasing the latching lever.

Clamp Positioning Mount

To mount a PCD pump on non-GPD hardware with a Clamp Positioning Mounts:

1. Select a clamp mount sized to fit your PCD pump.

PCD3, PCD3L, PCD3H

2/20/19 GPD Global

Figure 2: Clamp Positioning Mounts by Model*

PCD4, PCD4L, PCD4H,

PCD4HB PCD6, PCD6HB

* All mounts use the same screw: PN SACAM040070010

PCD Pump User Guide Installation

PCD3 PCD3H PCD3L PCD4H PCD4L

PCD4

PCD6

PCD4HB

PCD6HB

PCD7 PCD7H

2. Prepare your hardware to accept the clamp mount. Refer to Clamp Mount Dimensions -

22212002 (pg 59) and Clamp Mount Hole Patterns & Groove - 22212002 (pg 58).

3. Fasten the clamp mount to your hardware.

4. Position the PCD pump body so the clamp mount is located within the indicated mounting range (A), and then tighten the clamp mount screw.

Figure 3: Position Clamp Mount on PCD Body within “A” Range

Integration on Robotic Systems

Table 2: Controller Required for Integration by Pump

GPD Integrated

Pump

PCD3

PCD3L

PCD3H

PCD4

PCD4L

PCD4H

PCD4HB

PCD6

PCD6HB

PCD7

PCD7H

Electronic Control System

for MAX Series & DS Series

Machine Integrated

Controller

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PCD Pump User Guide Installation

Machine Integrated Controller

This GPD Global controller allows integrators to use PCD pumps in their designs. Requirements:

• 24V signal to enable forward motion

• 24V signal to enable reverse motion

• Variable 0-10V signal to control the speed in forward or reverse

Install on GPD Global MAX Series or DS Series Robotic System

PCD3H, PCD4H, PCD4HB, PCD6HB, PCD7H

To mount one of these PCD pump models on a standard GPD Global MAX Series or DS Series dispensing system:

1. Mount material on the pump.

2. Mount the pump in the Taper-Lock™ mount: a. Press down and hold the latching lever at the top of the mount. b. Align and engage the pump with the top dowel pin of the mount. c. Apply downward pressure to the pump while releasing the latching lever.

3. Connect the two (2) pump cables into the base of the dispensing system Z-axis motor cover.

PCD3, PCD3L, PCD4, PCD4L, PCD6, PCD7H

NOTE: To operate pump models PCD3, PCD3L, PCD4, and PCD4L, the GPD Global MAX

Series or DS Series dispensing system must be configured with a tabletop controller and cable for pump control. To mount one of these PCD pump models on an upgraded dispensing system (configured with a tabletop controller and cable):

1. Mount material on the pump.

2. Press the dispenser MOTION STOP button to remove power from the PCD controller.

3. Mount the pump in the Taper-Lock™ mount: a. Press down and hold the latching lever at the top of the mount. b. Align and engage the pump with the top dowel pin of the mount. c. Apply downward pressure to the pump while releasing the latching lever.

4. Connect the pump cable to the dispenser receptacle panel.

5. Release the MOTION STOP button to return power to the PCD controller.

Install on Non-GPD Equipment

For easy-installation options available for mounting any model of PCD pump on non-GPD hardware, refer to Mounting Hardware

(pg 3).

2/20/19 GPD Global

PCD Pump User Guide Installation

Integration on Table Top Systems

All relevant settings for your production results can be easily saved via a graphic user interface if you operate your dispense pump with a GPD Global PCD Tabletop Controller especially matched to the pump.

Table 3: Pumps with Table Top

Capability

Pump Controller

PCD3

PCD3L

PCD3H

PCD4

PCD4L

PCD4H

PCD4HB

PCD6

PCD6HB

PCD7H

–

Install on GPD Global Island Series Robotic System

PCD3, PCD3L, PCD4, PCD4L, PCD6, PCD7H

To mount a PCD pump on a GPD Global Island Series dispensing system:

1. Turn off the PCD Tabletop Controller or, if system is configured with one, turn off the pump power switch.

2. Mount the pump in the Taper-Lock™mount: a. Press down and hold the latching lever at the top of the mount. b. Align and engage the pump with the top dowel pin of the mount. c. Apply downward pressure to the pump while releasing the latching lever.

3. Connect the pump cable to the power port on the Z axis.

4. Turn on the PCD Tabletop Controller or, if your system is configured with one, turn on the pump power switch.

Install Pump in PCD Table Stand

PCD3, PCD3L, PCD4, PCD4L, PCD6, PCD7H

To mount a PCD pump in a PCD Table Stand:

1. Place a PCD Table Stand on a level surface.

2/20/19 GPD Global

PCD Pump User Guide Installation

(A) Extension arm

(B) Clamp handle

(D) Cable

(E) Bracket

2. Prepare the PCD Table Stand to hold a pump: a. With one hand, support the extension arm (Item A) while loosening the clamp handle

(Item B) with the other hand.

b. As needed, slide and rotate the extension arm vertically and laterally to establish

desired position and orientation. c. To lock the extension arm in place, tighten the clamp handle. d. Using a 4 mm Allen key, loosen the bracket screw (Item C).

3. Mount a pump in the PCD Table Stand: a. Disconnect the pump cable from the pump controller. b. Feed the pump cable (Item D) through the bracket

(Item E).

c. Then position the pump in the bracket so the central

barrel (black section) of the pump is positioned in the bracket as shown above.

d. Tighten the bracket screw (Item C).

2/20/19 GPD Global

PCD Pump User Guide Operations

Operations

Prior to operations, identify which model of PCD pump you will be using. Each PCD pump model can be identified by the type of motor and feed way it uses; see details under Pump

Identification (pg 2).

1- Read Safety Notices

IMPORTANT: Prior to start up, read Safety Notices (pg iii) as this information must be read

and understood prior to using the pump!

2- Initial Start Up

CAUTION: Do not switch on the dispense pump before medium has been fed into it. There is a

danger of damage to the pump if it is run dry. Even a brief period of dry run time can lead to the destruction of the stator.

A- Disconnect Dispense Unit from Drive Unit

PCD3, PCD3L, PCD3H, PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

To disconnect the dispense and drive units from each other:

1. Loosen the two (2) set screws (Item 5).

2. Gently pull the drive unit (Item 3) away from the dispense unit (Item A).

CAUTION: Proceed carefully to avoid damage to the fit.

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PCD Pump User Guide Operations

B- Insert Stator

PCD3, PCD3L, PCD3H

To attach the stator for the first time:

CAUTION: DO NOT assemble the pump dry. There is a danger of damage to the pump if it is

run dry. Even a brief period of dry run time can lead to the destruction of the stator.

1. Unscrew the union ring (Item 2) from the dispenser housing (19).

2. Remove the stator cover (Item Q) and set aside.

3. Wet the rotor (Item C) with the medium to be used or a suitable lubricant.

4. Screw the stator (Item 7) onto the rotor (Item C) until it reaches the limit on the body (Item

19). There will be approximately 1 mm between the end of the stator and the threads of the dispenser housing.

5. Place the stator cover (Item Q) over the stator (Item 7) and install the union ring (Item 2), firmly clamping the two pieces together.

PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

To insert the stator for the first time:

CAUTION: DO NOT assemble the pump dry. There is a danger of damage to the pump if it is

run dry. Even a brief period of dry run time can lead to the destruction of the stator.

1. Unscrew the union ring (Item 18), and then slide both the union ring and threaded sleeve (Item 21) away from dispenser housing (Item 15).

2/20/19 GPD Global

PCD Pump User Guide Operations

2. Couple the assembly aid (Item 20) to the dispense pump housing (Item 15). The starshaped coupling (Item 5) must be attached to the dispenser pump housing (Item 15).

3. Wet the rotor (Fig A, Item C) with the medium or a suitable lubricant.

4. Orient the ‘X’ end (see Fig. A) of the stator (Item 16) toward the rotor (Item C) and then turn the stator on the rotor until the dowel pin begins to engage with the key way (Fig. A, Item D).

5. Lightly press the stator in the direction of the dispenser housing (Item 15) and turn the assembly aid in the direction of the arrow until the stator has been guided into the dispense pump housing. The dowel pin will barely be visible in the key way (Item D).

6. Uncouple the assembly aid, install the end piece and the union ring, and attach the required needle/nozzle.

C- Connect Dispense Unit to Drive Unit

PCD3, PCD3L, PCD3H, PCD4, PCD4L, PCD4H PCD4HB, PCD6, PCD6HB, PCD7H,

To connect the dispense and drive units together:

CAUTION: Proceed carefully to avoid damage to the fit.

1. Loosen the two (2) set screws (Item 5) so they do not protrude into the coupling area.

2. Verify the star coupling (Item 2) is seated properly in the dispense unit (Item A).

NOTE: Inspect the star-shaped coupling (Item 2) and adjacent O-ring for wear. Replace

these items as needed

2/20/19 GPD Global

PCD Pump User Guide Operations

PCD4, PCD4HB PCD4L, PCD4HPCD3

PCD3L, PCD3H PCD6, PCD6HB

PCD7, PCD7H

3. Couple the drive unit (Item 3) with the dispense unit (Item A) until there is a gap <1 mm between the anti-rotation lock (Item E1) and the dispense unit (Item A).

4. Rotate the drive unit (Item 3) until the anti-rotation lock (E1) aligns with the anti-rotation lock feature (Item E2) of the dispense unit (Item A).

5. Press the drive unit (Item 3) and the dispense unit (Item A) together completely.

6. Lightly turn the set screws (Item 5) to secure units together.

3- Prime Pump with Medium

CAUTION: Follow the safety stipulations and instructions of the manufacturer of the medium to

be used to fill the unit. If applicable, use protective equipment.

NOTE: Priming a pump can be performed online or offline. When working offline, GPD Global

recommends using the Install Pump in PCD Table Stand

PCD3, PCD3L, PCD3H, PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

1. Connect a material reservoir (cartridge, supply line, tank) of material to the pump adapter/ feed reservoir (Item 32). For thread details, refer to Threads & Materials

(pg 6) method.

(pg 31).

2. Connect air (0.14-0.2 bar [2-3 psi]) to the material reservoir.

3. For applicable models, verify the purge tube support (Item 31) is secured in the tube support and then remove the cap. For all other models, remove the bleed port plug (Item F).

4. Orient the dispense pump so the needle/nozzle end points downward.

5. Increase air pressure on the material reservoir until material feeds into the purge tube (or out of the bleed port. Using a cup or wipe to catch expelled material, allow a small amount of material to bleed from the purge tube to ensure all air is displaced.

6. For applicable models, screw the cap onto the purge tube. For all other models, screw the bleed port plug (Item F) into the bleed port.

Figure 4: Adapter/feed reservoir (32), purge tube support (31), & bleed port plug (F) by pump model

4- Install Pump

2/20/19 GPD Global

Refer to Installation (pg 3).

PCD Pump User Guide Maintenance

Maintenance

Cleaning Time

Cleaning a pump requires 15 minutes or more. The amount of time required relates directly to type of material and solvent used.

Cleaning Kit

PCD Pump Series Cleaning Kit (PN 22110467)

Kit contents are illustrated in this document: KITS: Spare Parts/Setup/Cleaning (PN

22290036).

Cleaning Frequency Guidelines

Initially, a once a month inspection and cleaning is recommended, then based on your experience using with the pump and fluid, extend or shorten the cleaning interval as needed.

Cleaning frequency is determined according to the type of fluid being dispensed. For pumps in continuous use, clean in intervals no greater than 3 x fluid pot life. For pumps dispensing fluids stable at room temperature and that have no significant pot life issues, the pump may be run continually without issue.

Cleaning Procedures

• Flush Pump

• Clean PCD3, PCD3L, PCD3H

• Clean PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

(pg 12)

(pg 13)

(pg 17)

Flush Pump

The flush procedure is used primarily when underfill material needs to be purged from the pump. The dispense tip and needle can be removed or left in place:

• The dispense tip may be left in place or removed during the flush procedure.

• If a disposable needle is present, remove and discard it.

• A needle intended for reuse can remain in place on the pump as the flush procedure will clean the needle.

To flush fluid from the pump:

1. Remove the fluid reservoir from the pump.

2. If present, remove disposable needle.

3. Install an empty syringe on the pump.

4. Fill the syringe with a suitable solvent.

5. Set the pump to purge into a purge cup or suitable container.

6. Continue to purge until all dispense fluid has been purged and only solvent is exiting the pump.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

Clean PCD3, PCD3L, PCD3H

IMPORTANT: Wear suitable protective clothing if chemical, corrosive, or dangerous products

are to be used. Note and comply with the safety stipulations and the information from the manufacturer. Ensure sufficient bleeding or extraction of air. Take special safety precautions if working with dangerous media; for example, provide eye flushing facilities if working with corrosive chemicals.

1 - Cleaning Kit

Obtain the recommended Cleaning Kit (pg 12).

2- Flush Pump

Prior to disconnecting the pump from its power source, flush the pump with a syringe of appropriate solvent, stopping the flush before pump runs dry.

CAUTION: Never run the pump dry. There is a danger of damage to the pump if it is run dry.

Even a brief period of dry run time can lead to the destruction of the stator.

3- Remove Power

Disconnect the drive unit power supply and uncouple it from the dispensing unit in the reverse order as described in 4- Install Pump

(pg 11).

4- Remove Drive Unit from Dispense Unit

PCD3, PCD3L, PCD3H

1. Remove material syringe (not shown) and set it aside.

2. Remove the needle/nozzle (not shown) and either clean or dispose of it.

3. Partially loosen set screws (Item 5).

4. To separate drive unit (Item 3) from dispense unit (Item A), pull units apart.

CAUTION: Proceed carefully to avoid damage to the fit.

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PCD Pump User Guide Maintenance

5- Remove & Clean Stator

PCD3, PCD3L, PCD3H

To access the stator (Item 7):

1. Unscrew and remove union ring (Item 2).

2. Remove the stator assembly (Item 3) by unscrewing it (do NOT pull) from the dispenser housing (Item 19).

3. Remove the stator cover (Item Q) from the stator (Item 7) and, as needed, clean stator cover.

4. Carefully and thoroughly clean stator (Item 7) using swabs and brushes supplied in the cleaning kit. Remove all debris; anything less than a thorough cleaning can affect pump performance.

RECOMMENDATION: To clean the stator thoroughly, use an ultrasonic cleaner with an

appropriate solvent.

6- Remove & Clean Feed Way

PCD3L, PCD3H

1. To separate the feed way assembly (Items 26-31) and O-ring (Item 25) from the pump body, remove screws (Item G).

2. Clean feed way assembly (Items 26-31): a. Remove luer feed ways (Item H) and associated O-rings. Replace O-rings if brittle or

worn. b. Clean and flush feed way body and luer feed ways (H) using cleaning kit supplies. c. Inspect and clean O-ring (Item 25). Replace O-rings if brittle or worn.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

3. Unscrew and remove the purge tube/elbow assembly (Items 32-33) by pressing inward slightly while compressing the ring on elbow.

4. Replace the purge tube and clean the elbow. The elbow will need to be replaced after being cleaned several times; use good judgement regarding cleanliness of elbow.

PCD3

1. Separate the purge tube (Item 31) from the purge tube support (Item 36).

2. Unscrew the feed way (Items 32) from the pump body.

3. Separate the luer feed way (Item 34) and associated O-ring from the feed way (Item 32).

4. Clean and flush feed way and luer feed way using cleaning kit supplies.

5. Inspect and clean O-ring. Replace O-ring if brittle or worn.

6. Remove and clean the purge tube assembly: a. Remove the purge tube (Item 31) from the

elbow (Item 37) by pulling down on the orange

ring and then pulling the purge tube out of the elbow. b. Using a crescent wrench, unscrew the elbow (Item 37) from the pump body. c. Replace the purge tube and clean the elbow. The elbow will need to be replaced after

being cleaned several times; use good judgement regarding cleanliness of elbow.

7- Clean Dispenser Housing & Rotor

PCD3, PCD3L, PCD3H

1. If a bleed screw (Item 23) is present, remove it from dispenser (Item 19) and verify the rubber disk that fits into the bleed screw has been removed from dispenser housing; otherwise, skip this step.

2. Remove screws (Item 18) and then separate dispenser housing (Item 19) from “bearing housing with rotor” assembly (Items 13 and

25).

3. Inspect and clean O-ring (Item 22). Replace if it is brittle or worn.

4. Using a cloth and brush, clean thoroughly: – dispenser housing (Item 19) – rotor (see Item C) – (if present) bleed screw (Item 23) and rubber disk

CAUTION: DO NOT rinse “bearing housing with rotor” (Items 13 and 25) or submerge it in

an ultrasonic cleaner as either action could damage bearings.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

8- Clean Seal Housing

IMPORTANT: Perform this step only

as needed; in rare cases, the seal housing (Item 25) may need to be cleaned.

1. Remove screws (Item 26).

2. Unsnap and pull seal housing (Item 13) over rotor (Item C) and away from bearing housing (Item 25).

3. Thoroughly clean seal housing (Item 13).

4. Inspect and clean the two O-rings (Item 16). Replace if brittle or worn.

5. Liberally lubricate the seal housing (Item 13) using lubricant listed on Parts Lists

9- Reassemble Pump

To reassemble the pump:

1. Perform 8- Clean Seal Housing

2. Do not exceed a tightening torque of 0.35 Nm while performing 7- Clean Dispenser Hous-

ing & Rotor (pg 15) in reverse order.

3. Perform 6- Remove & Clean Feed Way

4. Install the stator according to B- Insert Stator

5. Connect the dispensing unit to the drive unit per C- Connect Dispense Unit to Drive Unit (pg 10).

(pg 23).

(pg 16) in reverse order.

(pg 14) in reverse order.

(pg 9)

2/20/19 GPD Global

PCD Pump User Guide Maintenance

Clean PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

IMPORTANT: Wear suitable protective clothing if chemical, corrosive, or dangerous products

1 - Cleaning Kit

Obtain the recommended Cleaning Kit (pg 12).

2- Flush Pump

Prior to disconnecting the pump from its power source, flush the pump with a syringe of appropriate solvent, stopping the flush before pump runs dry.

CAUTION: Never run the pump dry. There is a danger of damage to the pump if it is run dry.

Even a brief period of dry run time can lead to the destruction of the stator.

3- Remove Power

Disconnect the drive unit power supply and uncouple it from the dispensing unit in the reverse order as described in 4- Install Pump

(pg 11).

4- Remove Drive Unit from Dispense Unit

PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB

1. Remove material syringe (not shown) and set it aside.

2. Remove the needle/nozzle (not shown) and either clean or dispose of it.

3. Partially loosen set screws (Item 5).

4. To separate drive unit (Item 3) from dispense unit (Item A), pull units apart.

CAUTION: Proceed carefully to avoid damage to the fit.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

5- Remove & Clean Stator

PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

1. To access the stator (Item 16): a. Unscrew and remove union ring (Item18) and end piece assembly (Items 17 and 19)

from dispenser housing (Item 15).

b. Unscrew threaded sleeve (Item 17) from end section (Item 19) and, as needed, clean

threaded sleeve.

c. If an O-ring (Item 10) is present, inspect and clean the O-ring. Replace if it is brittle or

worn.

2. To unscrew the stator (Item 16) from the dispenser housing (Item 15) without separating the pin (Item E) mounted on the stator: a. Hold dispenser housing (Item 15) in the palm of one hand with the stator (Item 16)

loosely secured between thumb and forefinger of the same hand.

b. With the other hand, couple and turn the assembly aid (Item 20) counterclockwise in

the base of the dispense unit (Item A) until the stator completely separates from the dispenser housing (Item 15).

c. Uncouple the assembly aid (Item 20) from the dispenser unit (Item A).

3. Carefully pull the stator (Item 16) away from dispenser housing (Item 15).

4. Carefully and thoroughly clean the stator (Item 16) using swabs supplied in the cleaning kit. Remove all debris; anything less than a thorough cleaning can affect pump performance.

RECOMMENDATION: To clean the stator thoroughly, use an ultrasonic cleaner with an

appropriate solvent.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

6- Remove & Clean Feed Way

PCD4L, PCD4H, PCD4HB

1. To separate the feed way assembly (Items 26-31) and O-ring (Item 25) from the pump body, remove screws (Item G).

2. Clean feed way assembly: a. Remove luer feed ways (Item H) and

O-rings (Item 27). Replace O-rings if brittle or worn.

b. Clean and flush feed way body and

luer feed ways (Item H) using cleaning kit supplies.

c. Inspect and clean O-ring (Item 25).

Replace O-rings if brittle or worn.

3. Unscrew and remove the purge tube/elbow assembly (Items 32-33) by pressing inward slightly while compressing the ring on elbow.

4. Replace the purge tube and clean the elbow. The elbow will need to be replaced after being cleaned several times; use good judgement regarding cleanliness of elbow.

PCD4, PCD6, PCD6HB, PCD7H

1. If present, unscrew the feed way (Items 32) from the pump body.

2. Separate the luer feed way (Item 34) and O-ring from the feed way (Item 32).

3. Clean and flush feed way and luer feed way using cleaning kit supplies.

4. Inspect and clean O-ring. Replace O-ring if brittle or worn.

2/20/19 GPD Global

PCD Pump User Guide Maintenance

7- Clean Dispenser Housing & Rotor

PCD4, PCD4L, PCD4H, PCD4HB, PCD6, PCD6HB, PCD7H

1. If a bleed screw (Item 13) and washer (Item 14) are present, remove them from the dispenser housing (Item 15); otherwise, skip this step.

2. Remove screws (Item 12) and then separate dispenser housing (Item 15) from “bearing housing with rotor” assembly (Items 1 and 4).

3. Inspect and clean O-ring (Item 8). Replace if it is brittle or worn.

4. Using a cloth and brush, clean thoroughly: – dispenser housing (Item 15) – rotor (Item C) – (if present) bleed screw (Item 13) and washer (Item 14)

CAUTION: DO NOT rinse “bearing housing with rotor” (Items 1 and 4) or submerge it in an

ultrasonic cleaner as either action could damage bearings.

8- Clean Seal Housing

IMPORTANT: Perform this step only

as needed; in rare cases, the seal housing (Item 4) may need to be cleaned.

1. Remove screws (Item 11).

2. Unsnap and pull seal housing (Item 4) over rotor (Item C) and away from bearing housing (Item 1).

3. Thoroughly clean seal housing (Item 4).

4. Inspect and clean the O-rings (Items 7 & 8). Replace if brittle or worn.

5. Liberally lubricate the seal housing (Item 13) using lubricant listed on Parts Lists

(pg 23).

2/20/19 GPD Global

PCD Pump User Guide Maintenance

9- Reassemble Pump

To reassemble the pump:

1. Perform 8- Clean Seal Housing

(pg 20) in reverse order.

2. Do not exceed tightening torque specified below while performing 7- Clean Dispenser

Housing & Rotor (pg 20) in reverse order.

Pump Model Maximum Tightening Torque

PCD4 PCD4L PCD4H

PCD6 PCD7

3. Perform 6- Remove & Clean Feed Way

4. Install the stator according to B- Insert Stator

0.35 Nm

0.5 Nm

(pg 14) in reverse order.

(pg 9)

5. Connect the dispensing unit to the drive unit per C- Connect Dispense Unit to Drive Unit (pg 10).

2/20/19 GPD Global

PCD Pump User Guide Troubleshooting

Troubleshooting

Table 4: Troubleshooting

Error Possible Cause Correction

No or too little medium conveyed

Dripping / “running on” of the medium

Dispense results include bubbles or skips. Example: Figure 5

Needle blocked. Clean/replace the needle.

Medium hardened. Dispenser clean.

Needle too small or too long. Use a different needle cross-section. Reduce the

speed / flow rate.

Stator swollen. Replace the stator.

Inadequate supply of medium. Supply the medium, check the hose, check the

primary pressure and increase it if necessary.

Motor not connected. Connect the motor.

Sucking back not set correctly. Set the sucking back.

Air bubbles in the medium. Bleed the medium.

Medium compressible. Degas the medium.

The Union ring may have been tightened too much. The union ring holds the stator in place during dispensing. If the union ring is too tight, it can collapse the stator on the rotor and cause voids in dispensed material.

Figure 5: Dispense results include bubbles or skips.

1 - Loosen the union ring 1/8 turn to 1/4 turn.

2 - Rerun dispense process and inspect results.

3 - Repeat above steps until desired results are attained. Example: Figure 6

2/20/19 GPD Global

Figure 6: Desired results - no bubbles or skips.

PCD Pump User Guide Parts Lists

Parts Lists

For consumable, spare, and general part information, refer to this document:

PCD Pump Parts List (PN 22200613).

Specifications

• PCD3 Specifications (pg 24)

• PCD4 Specifications

• PCD6 Specifications

• PCD7 Specifications

• Additional Dimensions

• Threads & Materials

(pg 25) (pg 26) (pg 27)

(pg 28)

(pg 31)

2/20/19 GPD Global

GPD Global

Specifications

2/20/19 PCD Pump User Guide 24

Tabl e 5 : PCD3 Specifications

Specification

PCD3

22293093-1004

PCD3L

22293093-1002

PCD3H

22293093-1003, 22293121

Dimensions (height, SQ, diameter)

Also see

Additional Dimensions (pg 28)

207.56, SQ 29x29, ø 34.80 mm

(8.176”, SQ 1.142”x1.142”, ø 1.3”)

208.28, SQ 29x29, ø 34.80 mm

(8.176”, SQ 1.142”x1.142”,

1.3”)

220.73, SQ 29x29, ø 34.80 mm

(8.176”, SQ 1.142”x1.142”, ø 1.3”)

Weight approx. 380 g (0.8 lb) approx. 556 g (1.2 lb) approx. 451 g (1.0 lb)

Dispensing volume

≈ 0.012 ml/rotation

Theoretical flow rate per minute ** 0.12 to 1.48 ml/min

Minimum dispensing amount ml 0.001 ml 0.0005 ml

Priming volume

≈ 3 cc ≈1.5 cc

Dispensing precision * ±1%

Repeat accuracy >99%

Minimum operating pressure 0 bar (0 psi), with self-leveling liquid

Maximum operating pressure 0-6 bar (0-87 psi), with non-self-leveling liquid

Maximum dispensing pressure *** 16-20 bar (232-290 psi)

Self-sealing * approx. 2 bar (29 psi)

Maximum viscosity‡ 60,000 cps

Parts touched by medium HD-POM, Stainless steel, Anodized Aluminum

Sealings High-molecular PE, VisChem

Sealings static O-ring Viton

Motor 18 - 24 VDC 24 VDC

Motor rotating speed, per minute 0-120 rpm

Operating ambient conditions

° C

+10 to +40 non-condensing, air pressure 1 bar (14.5 psi)

Medium temperature

° C

+10 to +40

Storage conditions/temp.

° C

dry and dust free, -10 to +40

Cable dimensions O.D.: 9.423 mm (0.371”). Length: 250 mm (10”), extension cable available

Cable flexibility

High flex cable; flex cycles 5 million minimum. Bending radius -min: 5 x d, opt: 10 x d

Cable features

Max voltage 600V. Copper 22AWG. 6 cores of TPE-E. Black jacket of FHF, PUR. Connector at each end.

* Reference medium approx. 1.000 mPas at 20 ° C. Maximum dispensing pressure and self-sealing decrease with decreasing viscosity and increase with increasing viscosity. ** Volume flow dependent on viscosity and primary pressure. *** Maximum dispensing pressure and self-sealing decrease with decreasing viscosity and increase with increasing viscosity. ‡Higher viscosity may be possible based on nozzle size and flow rate.

GPD Global

Specifications

2/20/19 PCD Pump User Guide 25

Table 6: PCD4 Specifications

Specification

PCD4

22293081

22293098-0002

PCD4L

22293122

PCD4H

22293103

PCD4HB

22293240

Dimensions (height, SQ, dia.)

Also see Additional Dimensions

(pg 28)

230.28, SQ 29, ø 35 mm

(9.457”, SQ 1.142”, ø 1.378”)

230.35, SQ 29, ø 35 mm

(9.457”, SQ 1.142”, ø 1.378”)

240.2, SQ 29, ø 35 mm

(9.457”, SQ 1.142”, ø 1.378”)

252.1, SQ 29, ø 35 mm

(9.927”, SQ 1.142”, ø 1.378”)

Weight approx. 420 g (0.9 lb) 671 g (1.48 lb) approx. 689 g (1.52 lb)

Dispensing volume ≈0.05 ml/rotation

Theoretical flow rate per minute *** 0.5-6.0 ml/min 0.2-6.0 ml/min

Minimum dispensing amount ml * 0.004 ml 0.001 ml

Priming volume ≈ 3 cc ≈ 1.5 cc

Precision ml ±, absolute * ±1%

Repeat accuracy >99%

Minimum operating pressure 0 bar (0 psi), with self-leveling liquid

Maximum operating pressure 0-6 bar (0-87 psi)

Maximum dispensing pressure 16-20 bar (232-290psi)

Self-sealing ** approx. 2 bar (29 psi)

Maximum viscosity‡ 60,000 cps

Parts touched by medium HD-POM, Stainless Steel, Anodized Aluminum

Sealings High-molecular PE, VisChem

Sealings static O-ring Viton

Motor 18-24 VDC incremental encoder Servo

Motor rotating speed, per minute 0-120 rpm

Operating ambient conditions

° C

+10 to +40 non-condensing, air pressure 1 bar (14.5 psi)

Medium temperature

° C

+10 to +40

Storage conditions/temp.

° C

dry and dust free, -10 to +40

Cable dimensions O.D.: 9.423 mm (0.371”). Length: 250 mm (10”), extension cable available

Cable flexibility High flex cable; flex cycles 5 million minimum. Bending radius -min: 5 x d, opt: 10 x d

Cable features

Max voltage 600V. Copper 22AWG. 6 cores of TPE-E. Black jacket of FHF, PUR. Connector at each end.

* Reference medium approx. 1.000 mPas at 20 ° C. ** Maximum dispensing pressure and self-sealing decrease with decreasing viscosity. *** Depending on viscosity and primary pressure of medium. All pressure details are maximum values for low-to-medium viscosity media (20,000 mPas). ‡Higher viscosity may be possible based on nozzle size and flow rate.

PCD Pump User Guide Specifications

Table 7: PCD6 Specifications

Specification

Also see Additional Dimensions

Dimensions (height, SQ, dia.)

Dispensing volume

Theoretical flow rate per minute *** 1.4-16.0*** ml/min

Minimum dispensing amount ml * 0.015 ml

Precision ml ±, absolute * ±1%

Minimum operating pressure 0 bar (0 psi), with self-leveling liquid

Maximum operating pressure 0-6 bar (0-87 psi)

Maximum dispensing pressure 16-20 bar (232-290psi)

Maximum viscosity‡ 60,000 cps

Parts touched by medium HD-POM, Stainless Steel, Anodized Aluminum

Motor rotating speed, per minute 0-120 rpm

Operating ambient conditions

Medium temperature

Storage conditions/temp.

Cable dimensions O.D.: 9.423 mm (0.371”). Length: 250 mm (10”), extension cable available

(pg 28)

Weight 753 g (1.66 lb) approximately 753 g (1.66 lb)

Priming volume ≈ 4 cc

Repeat accuracy >99%

Self-sealing ** approx. 2 bar (29 psi)

Sealings High-molecular PE, VisChem

Sealings static Viton O-ring (medium), NBR (dust)

Motor 18-24 VDC incremental encoder

(10.78”, SQ 1.338”, ø 1.57”)

° C

Cable flexibility High flex cable; flex cycles 5 million minimum. Bending radius -min: 5 x d, opt: 10 x d

Cable features

Max voltage 600V. Copper 22AWG. 6 cores of TPE-E. Black jacket of FHF, PUR. Connector at each

PCD6

22293161-001

274, SQ 34, ø 40 mm

≈ 0.14 ml/rotation

+10 to +40 non-condensing, air pressure 1 bar (14.5 psi)

+10 to +40

dry and dust free, -10 to +40

end.

PCD6HB

22293161-003

255, SQ 34, ø 40 mm

(10.04”, SQ 1.338”, ø 1.57”)

2/20/19 GPD Global

PCD Pump User Guide Specifications

Table 8: PCD7 Specifications

Specification

Also see Additional Dimensions

Dimensions (height, SQ, dia.)

Dispensing volume

Theoretical flow rate per minute *** 5.3-60.0*** ml/min

Minimum dispensing amount ml * 0.06 ml

Precision ml ±, absolute * ±1%

Minimum operating pressure 0 bar (0 psi), with self-leveling liquid

Maximum operating pressure 0-6 bar (0-87 psi)

Maximum dispensing pressure 16-20 bar (232-290psi)

Maximum viscosity‡ 60,000 cps

Parts touched by medium HD-POM, Stainless Steel, Anodized Aluminum

Motor rotating speed, per minute 0-120 rpm

Operating ambient conditions

Medium temperature

Storage conditions/temp.

Cable dimensions O.D.: 9.423 mm (0.371”). Length: 250 mm (10”), extension cable available

(pg 28)

Weight 753 g (1.66 lb)

Priming volume ≈ 4 cc

Repeat accuracy >99%

Self-sealing ** approx. 2 bar (29 psi)

Sealings High-molecular PE, VisChem

Sealings static Viton O-ring (medium), NBR (dust)

Motor 18-24 VDC incremental encoder

° C

+10 to +40 non-condensing, air pressure 1 bar (14.5 psi)

° C

Cable flexibility High flex cable; flex cycles 5 million minimum. Bending radius -min: 5 x d, opt: 10 x d

Cable features

Max voltage 600V. Copper 22AWG. 6 cores of TPE-E. Black jacket of FHF, PUR. Connector at each

PCD7H

22293306-003

274, SQ 34, ø 40 mm

(10.78”, SQ 1.338”, ø 1.57”)

≈ 0.53 ml/rotation

+10 to +40

dry and dust free, -10 to +40

end.

2/20/19 GPD Global

PCD Pump User Guide Specifications

Additional Dimensions

PCD3 (PN 22293093-1004)

PCD3L (PN 22293093-1002)

PCD3H (PN 22293093-1003)

PCD3H legacy (PN 22293121)

2/20/19 GPD Global

PCD Pump User Guide Specifications

PCD4 (PN 22293081)

PCD4L (PN 22293122)

PCD4H (PN 22293103)

PCD4HB (PN 22293240)

2/20/19 GPD Global

PCD Pump User Guide Specifications

PCD6 (PN 22293161-001)

PCD6HB (PN 22293161-003)

PCD7H (PN 22293306-003)

2/20/19 GPD Global

PCD Pump User Guide Specifications

Threads & Materials

Table 9: Threads & Materials Specifications

Threads/Materials

Used

Medium input

Bleed hole

Threads

Nozzle Connection

PCD3

22293093-1004

1/8” cylindri-

cal Whit-

worth pipe

thread

Luer DIN

EN 20594-1

Luer Lock

DIN EN

1707 with

O-ring, pat-

PCD3H

22293093-1003

22293121

PCD3L

22293093-1002

Standard luer lock or 1/4-32

M5 x 0.8

Standard conical (6% taper)

luer lock

22293081

22293098-0002

1/8” cylin-

drical Whit-

worth pipe

M3 x 5.5

DIN 13

Luer Lock

DIN EN

1707 with

O-ring, pat-

ented

Dispenser housing, end nozzles

Dispenser parts, motor housing

Screws, washers, etc.

Stator elastomer, flexible shaft covering

Shaft sealing rings Z80

Materials

O-rings Viton

Drive shaft, rotor A4 Stainless steel*

HD-POM Anodized aluminum PM black Anodized aluminum POM black

Anodized aluminum

Stainless

steel A2

VisChem, Chemrez

Stainless steel

Kalrez,

Chemrez

Stainless

steel A2

VisChem,

Chemrez

Stainless

1.4305

* Plating options available.

PCD4

thread

ented

steel

PCD4H

22293103

Standard luer lock or

1/4-32

PCD4L

22293122

PCD6

22293161-001

1/4” cylindrical Whitworth

pipe thread DIN/ISO 228

M5 x 0.8 M4 x 8 DIN 13

Standard conical (6%

taper) luer lock

Luer Lock DIN EN 1707

with O-ring, patented

Stainless steel Stainless steel A2

Kalrez,

Chemrez

VisChem,

Chemrez

Stainless steel* Stainless steel 1.4305

PCD7H

22293306-003

2/20/19 GPD Global

PCD Pump User Guide References

References

• Disposal (pg 32)

• Connection Options

• Assembly Drawings

Disposal

The final disposal of the dispense pump is to be done in an environmentally-appropriate manner. All the materials and packaging must be handled in accordance with the recycling stipulations.

Do not dispose of electrical parts in the household garbage. They are to be taken to the appropriate collecting points. 2002/96/EU (WEEE) EU DIRECTIVE concerning used electrical and electronic equipment.

Connection Options

Gravity Fed, Low Viscosity Medium

(pg 32) (pg 34)

A = supply of medium from a cartridge (A). B = supply of medium from a bottle (B). D = Power supply drive unit

Select a size of hose such that the liquid flows out of the dispense pump by gravity without air bubbles. Self-suction is possible.

2/20/19 GPD Global

PCD Pump User Guide References

Pressurized, Medium/High Viscosity Medium

A - supply of medium from a cartridge C - compressed air, 0-7 bar regulated C1 - compressed air, 0-6 bar regulated. C2 - Compressed air, 7 bar, dry, clean, oil-free D - supply of medium from a pressure tank. E - Power supply drive unit

Compressed air supplies either the cartridge (A) or pressure tank (D).

1 - Cartridge (Item A) supplied with compressed air (C or C1), connected to the dispense pump. 2 - Medium supply from the pressure tank (Item D).

2/20/19 GPD Global

PCD Pump User Guide References

Assembly Drawings

PCD3 Models

• PCD3 - 10/4807 (pg 35)

• PCD3 - 22293093-1004 – 22293091 replaced by 22293093-1004

• PCD3 - 22293093

• PCD3L - 22293093-1002 – 22293120 replaced by 22293093-1002

• PCD3H - 22293093-1003 – 22293228 replaced by 22293093-1003

• PCD3H legacy - 22293121

• PCD3 Stator End Piece - 22293179

PCD4 Models

• PCD4 - 2650-0048 (pg 42)

• PCD4 - 22293098

• PCD4 - 22293081

• PCD4 - 22293098-0002

• PCD4L - 22293122

• PCD4H - 22293103

• PCD4H - 22293227-0002

• PCD4H - 22293227-0003

• PCD4HB - 22293240

• PCD4HB legacy - 22293205

(pg 36)

(pg 37)

(pg 38)

(pg 39)

(pg 40)

(pg 41)

(pg 43) (pg 44)

(pg 45)

(pg 46)

(pg 47)

(pg 48) (pg 49)

(pg 50)

(pg 51)

PCD6 Models

• PCD6 - 22293160 (pg 52)

• PCD6 - 22293161-001

• PCD6HB - 22293161-003

(pg 53)

(pg 54)

PCD7 Models

• PCD7H - 22293306-003 (pg 55)

Related Items

Level Detect

• Level Detect, DS Series - 22110521

• Level Detect, MAX Series - 22293101

Mounting Detail

• Clamp Mount Hole Patterns & Groove - 22212002

• Clamp Mount Dimensions - 22212002

• Taper-Lock Mounting Detail - 22110291

(pg 56)

(pg 57)

(pg 59)

(pg 60)

(pg 58)

2/20/19 GPD Global

GPD Global

PCD3 - 10/4807

2/20/19 PCD Pump User Guide 35

PCD3 - 10/4807

Parts List

DESCRIPTIONPART NUMBERQTYITEM ORING,VITON,SPECIAL_.25 X .18 X .035

10/042711

ELBOW,5/32 HOSE10/1804

ADAPTER, THD, LUER, FEMALE, SST,1/4-32

10/317113

COUPLING STAR SHAPED10/4673

ASSEMBLY AID HAND DRIVER10/4674

SET SCREW M3 X 510/467826 O-RING FKM 16MM DIA X 1.2510/4679

O-RING FKM 13MM DIA X 1.2510/4683

SEAL SET W/HOUSING

10/468619

ALLEN SCREW M3 X 2510/4687

O-RING NBR 17MM DIA X 1.2510/4691

113

DISPENSING UNIT PCD3 CPL10/4822

114

UNION RING PCD310/4823115 DRIVE UNIT CPL_PCD 310/4826116 O-RING FKM 14MM DIA X 1.510/4829

117

BLEED SCREW PCD310/4830

118

O-RING FKM 8MM DIA X 1.2510/4831119 ALLEN SCREW M3 X 1610/4834

420

PURGE TUBE ASSY PCD VALVES

22110495122

FEED RESERVOIR_PCD

22203375123

DISPENSER HOUSING PCD3_MODIFIED

22203403124

TUBE SUPPORT_PCD3 PURGE

22203411125

BEARING HOUSING W/ROTOR SET CPL

22203466126

CAP SCREW, SST, 3MM X 0.5 20MM LG

SACSM030050020

128

STATOR END PIECE_PCD3_MOD_FEMALE

22203583129

STATOR END PIECE_PCD3_MOD_MALE

22203584130

THREADED SLEEVE_LUER-LOCK10/4690131 WASHER_TEFLON_.197ID X .280OD X .015 THICK

2825-0035132

END PIECE_PCD3_STATOR MOD_ASSY

22293179133

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

VALVE PCD3 W 1 METER CABLE

10_4807

ARM

11/2/2010

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

A6/24/16IHD

REPLACED PART 27, 22293179 WITH CORECTED 22293179 ASSEMBLY, PART 33

LAST REVISED 11/10/17

GPD Global

PCD3 - 22293093-1004

2/20/19 PCD Pump User Guide 36

PCD3 - 22293093-1004

PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE

10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

ORING,VITON_5mmID X 1mmW

10/4912

PURGE TUBE ASSY PCD VALVES2211049514 FEED RESERVOIR_PCD22203375

SYRINGE SUPPORT_PCD 450_SNAP STYLE22203379

MOTOR CLAMP_SYRINGE SUPPORT_PCD 45022203380

MALE ADAPTER_PCD322203402

MOTOR CLAMP_PCD32220340419 TUBE SUPPORT_PCD3 PURGE22203411

PUMP_PCD3_BASE22293093-0004

111

DISPENSER HOUSING PCD3_MODIFIED22203403111.1 PUMP PCD322293093

11.2 COUPLING STAR SHAPED

10/4673

111.2.1 ASSEMBLY AID HAND DRIVER

10/4674

11.2.2 SET SCREW M3 X 5

10/4678

211.2.3 SEAL SET W/HOUSING10/4686

111.2.4 ALLEN SCREW M3 X 25

10/4687

11.2.5 O-RING NBR 17MM DIA X 1.25

10/4691

111.2.6 WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772

11.2.7 UNION RING PCD3

10/4823

11.2.8 ALLEN SCREW M3 X 16

10/4834

411.2.9 O-RING_FKM_.547ID X .051W2575-0004

11.2.10 O-RING_FKM_.632 ID X .047 SECTION2575-0005

11.2.11 O-RING FKM 14MM DIA X 1.52575- 0007111.2.12 BEARING HOUSING W/ROTOR SET CPL

22203466

11.2.13 END PIECE_PCD3_STATOR MOD_ASSY22293179111.2.14 THREADED SLEEVE LUER-LOCK10/4690

11.2.14.3 WASHER_TEFLON_.197ID X .280OD X .015 THI2825-0035

11.2.14.4 STATOR END PIECE_PCD3_MOD_FEMALE22203583111.2.14.1 STATOR END PIECE_PCD3_MOD_MALE22203584

11.2.14.2 ASSY_DRIVE UNIT_PCD3_HOUSING22293221111.2.15 WRENCH_HEX-KEY_1.5MM_L SHAPE

M2003

11.2.16 DOWEL PIN 1/8 X 1.0 LONG

DA12100

SCR.A.CP.SST.MET.M3X.5_12MM LGSACSM030050012213 SCR.A.CP.SST.MET.M3X.5_20MM LGSACSM0300500202

SCR.A.CP.SST.MET.M3X.5_30MM LGSACSM0300500302

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

PUMP_PCD

22293093-1004

1 1

9/27/2017

PCD3

ASSEMBLY

0 MMB1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

6/1/2018

HTB ROTATED THE PUMP VIEW NOZZLE DOWN

11.2.15

11.2.6

11.2.5

11.2.1

11.2.13

11.2.11

11.2.4

11.2.10

11.1

11.2.12

11.2.9

11.2.14.1

11.2.14.2

11.2.14.4

11.2.14.3

11.2.8

11.2.7

11.2.2

11.2.16

11.2.3

GPD Global

PCD3 - 22293093

2/20/19 PCD Pump User Guide 37

PCD3 - 22293093

Parts List

DESCRIPTIONPART NUMBERQTYITEM COUPLING STAR SHAPED10/467311 ASSEMBLY AID HAND DRIVER10/4674

SET SCREW M3 X 510/4678

SEAL SET W/HOUSING10/468614 ALLEN SCREW M3 X 2510/4687

O-RING NBR 17MM DIA X 1.2510/4691

WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772

UNION RING PCD310/482318 DRIVE UNIT CPL PCD310/4826

DISPENSER HOUSING PCD310/4828

110

ALLEN SCREW M3 X 16

10/4834411

BEARING HOUSING W/ROTOR SET CPL22203466112 END PIECE_PCD3_STATOR MOD_ASSY

22293179113

ASSY_DRIVE UNIT_PCD3_HOUSING

22293221114

O-RING_FKM_.547ID X .051W2575-0004115 O-RING_FKM_.632 ID X .047 SECTION2575-0005116 O-RING FKM 14MM DIA X 1.5

2575-0007117

WRENCH_HEX-KEY_1.5MM_L SHAPE

M2003118

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

VALVE_PCD3_10" WIRE LENGTH_VER1

22293093

4/13/2011

PUMP_PCD3

10/4807

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

A 8/19/13 BLH 22293179 REPLACED 10/4824 STATOR ASSY B2/7/14IAH

REMOVED 22203403, ADDED BALLOON FOR 22203401, ADDED PART 22203466

C 7/25/2017 MW ADD STOCK PARTS AND TOOLS TO BOM

NOTES:

1. DISASSEMBLE PUMP 10/4807 RETAINING BOX AND TOOLS.

2. DISCARD O-RINGS INCLUDED WITH PUMP AND USE SPECIFIED O-RINGS ON REASSEMBLY.

3. REPLACE MOTOR HOUSING WITH PN 22203401.

4. MODIFY BEARING HOUSING W/ROTOR SET CPL AS PER DRAWING 22203466.

5. MODIFY AND REPLACE STATOR END PIECE AS PER DRAWING 22293179.

6. REASSEMBLE PUMP AND RETURN TO BOX WITH TOOLS.

15101117138

4X 4X

3 2X

GPD Global

PCD3L - 22293093-1002

2/20/19 PCD Pump User Guide 38

PCD3L - 22293093-1002

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

LUER CAP FITTING MALE LOCKING10/4836

ORING,VITON_5mmID X 1mmW10/4912

PURGE TUBE ASSY PCD VALVES

2211049515

BUSHING,10CC

2214104316

ADAPTER MOUNT_PCD3 VER2

2220343017

CLIP_PURGE VENT_PCD4H

2220345318

SYRINGE TUBE/VENT BLOCK, PCD4H

2220345419

MALE ADAPTER_PCD4H_SHORT CONFIG

22203457110

MOTOR CLAMP_SYRINGE SUPPORT_PCD 450

22203465111

SYRINGE SUPPORT_PCD3L_SNAP STYLE

22203619112

PUMP_PCD3L BASE

22293093-0002113

DISPENSER HOUSING_PCD3_MODIFIED

22203474113.1 SCR.A.CP.SST.MET.M3X.5_25MM LGSACSM030050025

413.2 VALVE_PCD3L

22293093113.3 COUPLING STAR SHAPED10/4673

113.3.1 SET SCREW M3 X 510/4678

213.3.2 O-RING NBR 17MM DIA X 1.2510/4691

113.3.3 ALLEN SCREW M3 X 2510/4687

413.3.4 UNION RING PCD310/4823

113.3.5 SEAL SET W/HOUSING10/4686

113.3.6 END PIECE_PCD3_STATOR MOD_ASSY

22293179113.3.7 STATOR END PIECE_PCD3_MOD_FEMALE

22203583113.3.7.1 STATOR END PIECE_PCD3_MOD_MALE

22203584113.3.7.2 THREADED SLEEVE LUER-LOCK10/4690

113.3.7.3 WASHER_TEFLON_.197ID X .280OD X .015 THI

2825-0035113.3.7.4

BEARING HOUSING W/ROTOR SET CPL

22203466113.3.8 O-RING_FKM_.632 ID X .047 SECTION

2575-0005113.3.9

O-RING_FKM_.547ID X .051W

2575-0004113.3.10

O-RING FKM 14MM DIA X 1.5

2575-0007113.3.11

ASSEMBLY AID HAND DRIVER10/4674

113.3.12 WRENCH_HEX-KEY_1.5MM_L SHAPEM2003113.3.13 WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772113.3.14 ASSY_DRIVE UNIT_PCD3_HOUSING22293221113.3.15 DOWEL PIN 3mm X 8mmDAM03008314 DOWEL PIN 5mm X 10mmDAM05010115 SCR.A.CP.SST.MET.M2X.4_10MM LGSACSM020040010216 SCR.A.CP.SST.MET.M3X.5_6MM LGSACSM030050006617 SCR.A.CP.SST.MET.M3X.5_12MM LGSACSM030050012219 SCR.A.CP.SST.MET.M3X.5_16MM LGSACSM030050016120 SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018121

A A

B B

C C

D D

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

MATERIAL

GPD

Global

PUMP_PCD3L

22293093-1002

1 1

9/22/2017

PUMP PCD

ASSEMBLY

REVISION HISTORY

REV DATE BY DESCRIPTION

A 12/7/2017 MW SCREW WAS 4X SACSM030050008 IS 4X SACSM030050006

13.3.12

13.3.13

13.3.14

177

13.3.15

13.3.3

13.3.4

13.3.1

13.3.8

13.3.2

13.3.9

13.3.6

13.3.10

13.2

13.3.11

13.3.7.1

13.3.7.2

13.3.7.4

13.3.7.3

13.3.5

13.1

1618

GPD Global

PCD3H - 22293093-1003

2/20/19 PCD Pump User Guide 39

PCD3H - 22293093-1003

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE

10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/317122 LUER CAP FITTING MALE LOCKING

10/4836

ORING,VITON_5mmID X 1mmW

10/4912

PURGE TUBE ASSY PCD VALVES22110495

BUSHING,10CC22141043

ADAPTER MOUNT_PCD3 VER222203430

SUPPORT TAB_LUER FITTING_PCD4H22203453

SYRINGE TUBE/VENT BLOCK, PCD4H

2220345419

MALE ADAPTER_PCD4H_SHORT CONFIG22203457

SYRINGE SUPPORT_PCD_SNAPSTYLE_RND22203606

111

PUMP_PCD3H BASE22293093-0003112 PUMP PCD3H22293093

12.1 COUPLING STAR SHAPED

10/4673

112.1.1 ASSEMBLY AID HAND DRIVER

10/4674

12.1.12 SET SCREW M3 X 5

10/4678

212.1.2 SEAL SET W/HOUSING10/4686

112.1.6 ALLEN SCREW M3 X 25

10/4687

12.1.4 WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772

112.1.14 UNION RING PCD310/4823

12.1.5 BEARING HOUSING W/ROTOR SET CPL

22203466

12.1.8 END PIECE_PCD3_STATOR MOD_ASSY22293179112.1.7 O-RING_FKM_.547ID X .051W2575-0004

12.1.10 O-RING_FKM_.632 ID X .047 SECTION2575-0005

12.1.9 O-RING FKM 14MM DIA X 1.52575-0007112.1.11 WRENCH_HEX-KEY_1.5MM_L SHAPEM2003

12.1.13 DISPENSER HOUSING_PCD3_MODIFIED22203474112.2 SCR.A.CP.SST.MET.M3X.5_25MM LGSACSM030050025

12.3 SCR.A.CP.SST.MET.M2X.4_14MM LGSACSM020040014312.4 BODY ADAPTER_MICRO MOTOR ADAPTER22203605112.5 DOWEL PIN 2mm X 6mmDAM02006

12.6 DOWEL PIN 3mm X 8mmDAM03008212.7 COUPLER,6MM22203421

12.8 DEVICE_MOTOR_SERVO_20 PIN CONNECTOR22293288

12.9 SET.A.CU.SST.MET_ 3MMX0.5 X 3MM LG SSTTACSM030050003112.10 DOWEL PIN 3mm X 8mmDAM03008213 SCR.A.CP.SST.MET.M2X.4_10MM LGSACSM0200400102

SCR.A.CP.SST.MET.M3X.5_8MM LGSACSM030050008

615

SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP_PCD3H

22293093-1003

1 1

ARM

8/14/2017

DATE:

MOUNT BLEED TUBE ON THESE HOLES

REVISION HISTORY

REV BY DATE DESCRIPTION

A MW 11/14/2017 UPDATE CHANGES TO 22293093-0003

12.9

12.5

12.7

12.4

7 15

12.1.6

12.1.10

12.2

12.1.11

12.3

12.1.7

12.1.5

12.1.9

12.1.8

12.1.2

12.1.1

12.1.4

12.6

12.8

12.10

12.1.14

12.1.13

12.1.12

GPD Global

PCD3H legacy - 22293121

2/20/19 PCD Pump User Guide 40

PCD3H legacy - 22293121

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

LUER CAP FITTING MALE LOCKING10/4836

ORING,VITON_5mmID X 1mmW10/4912

PURGE TUBE ASSY PCD VALVES

2211049515

MOTOR/GEARBOX ASSEMBLY

2214103316

BUSHING,10CC

2214104317

COUPLER,6MM

2220342118

ADAPTER MOUNT_PCD3 VER2

2220343019

SYRINGE SUPPORT_PCD4H_SNAP STYLE

22203448110

BODY ADAPTER_PCD4H MOTOR INTERFACE

22203449111

SUPPORT TAB_LUER FITTING_PCD4H

22203453112

SYRINGE TUBE/VENT BLOCK, PCD4H

22203454113

MALE ADAPTER_PCD4H_SHORT CONFIG

22203457114

DISPENSER HOUSING_PCD3_MODIFIED

22203474115

PUMP PCD3 LEGACY

22293093116

COUPLING STAR SHAPED10/4673

116.1 SET SCREW M3 X 510/4678

216.2 O-RING NBR 17MM DIA X 1.2510/4691

116.3 ALLEN SCREW M3 X 2510/4687

416.4 UNION RING PCD310/4823

116.5 SEAL SET W/HOUSING10/4686

116.6 END PIECE_PCD3_STATOR MOD_ASSY

22293179116.7 STATOR END PIECE_PCD3_MOD_FEMALE

22203583116.7.1 STATOR END PIECE_PCD3_MOD_MALE

22203584116.7.2 THREADED SLEEVE LUER-LOCK10/4690

116.7.3 WASHER_TEFLON_.197ID X .280OD X .015 THI

2825-0035116.7.4

BEARING HOUSING W/ROTOR SET CPL

22203466116.8 O-RING_FKM_.632 ID X .047 SECTION

2575-0005116.9

O-RING_FKM_.547ID X .051W

2575-0004116.10

O-RING FKM 14MM DIA X 1.5

2575-0007116.11

ASSEMBLY AID HAND DRIVER10/4674

116.12 WRENCH_HEX-KEY_1.5MM_L SHAPEM2003116.13 WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772116.14 DOWEL PIN 3mm X 8mmDAM03008

SCR.A.BH.SST.MET.M3X.5_6MM LGSABSM030050006

SCR.A.CP.SST.MET.M2X.4_10MM LGSACSM020040010219 SCR.A.CP.SST.MET.M3X.5_8MM LGSACSM030050008620 SCR.A.CP.SST.MET.M3X.5_25MM LGSACSM030050025

SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018122 SET.A.CU.SST.MET_ 3MMX0.5 X 3MM LG SSTTACSM030050003123

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP_PCD3H

22293121

1 1

ARM

7/7/2011

DATE:

MOUNT BLEED TUBE ON THESE HOLES

REVISION HISTORY

REV BY DATE DESCRIPTION

ARM 7/7/2011 ORIGINAL ISSUE A BLH 9/7/2012 2575-0004 & 2575-0005 WERE 10/4679 & 10/4683 B BLH 10/1/12 10/4912 REPLACED ALL 10/0427 C BLH 10/5/12

10/4824 IS ASSY OF 10/4825 & 10/4690, 10/2017 REPLACED 10/1804

D BLH 12/2/12 2575-0006 & 2575-0007 WERE 10/4689 &10/4829

E BLH 7/19/13

1)3500-0091 REPLACED 22141058 MOTOR, 22203606 REPLACED

22203448 2) 22293179 REPLACED 10/4824 3) REMOVED 2575-0006

F IAH 4/17/15 UPDATED TO ORIGINAL MOTOR

G IHD 6/24/16

REPLACED PART 10 10_4824 WITH PARTS 35, 36, 37, 38, 39.

HMW 7/27/17

PUMP PART OF ASSY 22293093-0003; REDRAW DELETE SHEET 2& 3

MW 11/10/2017

RENUMBERED PARTS, GROUPED SUB ASSEMBLIES

16.3

16.1

16.4

16.2

16.8

16.9

16.5

16.7.3

16.7.4

16.7.2

16.7.1

16.11

16.6

2 17 4

13512 191

16.12

16.13

16.14

16.10

3X 2X

GPD Global

PCD3 Stator End Piece - 22293179

2/20/19 PCD Pump User Guide 41

PCD3 Stator End Piece - 22293179

Parts List

DESCRIPTIONPART NUMBERQTYITEM

STATOR END PIECE_PCD3_MOD_FEMALE

2220358311

STATOR END PIECE_PCD3_MOD_MALE2220358412 THREADED SLEEVE LUER-LOCK10/4690

WASHER_TEFLON_.197ID X .280 OD X .015 THI2825-003514

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX B0.005 ANGULAR

B0.5`

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM B0.4 MM

0.00 MM B0.1 MM

GPD

Global

END PIECE_PCD3_STATOR MOD_ASSY

22293179

1 1

BLH

6/14/2013

PCD3

NOTED

N/A

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

NONE

NOTES UNLESS OTHERWISE SPECI FIED:

1. EDGE BREAK ALL CORNERS, EDGES AND HOLES: .005/.015 FOR MATERIAL >= .100 THICK 5%/15% OF THICKNESS FOR MATERIA L < .100 THICK

2. .015 MAXIMUM FILLET

3. 64 MACHINE FINISH OR BETTER

4. ALL DIMENSIONS ARE PRE-PLATE (IF APPLIED)

5. PLATING THICKNESS IS PER SIDE (IF APPLIED)

6. REMOVE RAW STOCK LETTERING, LINEAR GRAIN, OR MATERIAL REMOVAL

GPD Global

PCD4 - 2650-0048

2/20/19 PCD Pump User Guide 42

PCD4 - 2650-0048

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

COUPLING STAR SHAPED10/4673

ASSEMBLY AID / HAND DRIVER10/467412 STATOR CPL_PCD410/4675

O-RING_FKM_.632 ID X .047 SECTION

2575-000514

ALLEN SCREW M3 X 2010/46804

O-RING FKM 15MM DIA X 1.510/468216 ALLEN SCREW M3 X 610/46841

WASHER A 3.210/4685

ALLEN SCREW M3 X 2510/4687

O-RING NBR 17MM DIA X 1.2510/4691

110

UNION RING PCD410/4803

111

THREADED SLEEVE LUER-LOCK10/4804

112

END PIECE PCD4 W/LUER-LOCK OEM

10/4805113

DISPENSING UNIT PCD4 CPL. (WITHOUT 20)

10/4817

114

END PIECE PCD4 WITH LUER-LOCK CPL.

10/4818115

BEARING HOUSING W/ROTOR SET CPL

10/4820

116

SEAL SET W/HOUSING10/4821

117

O-RING_FKM_.547ID X .051W

2575-0004118

O-RING_FKM_.110 ID X .028 SECTION

2575-0006119

DISPENSER HOUSING_PCD4_SIDE PURGE

2650-0049120

DRIVE UNIT CPL PCD4 INCL 9 & 12650-0050121

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B 0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

VALVE PCD4 250MM CABLE_VER2

2650-0048

ARM

2/1/2012

0 MM B 1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

6/24/2016 IHD

REPLACED PARTS 4, 18 WITH CORECTED O-RINGS

LAST REVISED 5/4/15

GPD Global

PCD4 - 22293098

2/20/19 PCD Pump User Guide 43

PCD4 - 22293098

Parts List

PART NUMBER

QTY

ITEM

2230303911 10/3171

2214104313 2220337514 222035231

2650-004816 10/4912

SACSM030050010

DESCRIPTION MOUNTING DISPENSE_TABBED_PCD ORANGE ADAPTER, THD, LUER, FEMALE, SST,1/4-32 BUSHING,10CC FEED RESERVOIR_PCD SYRINGE SUPPORT_PCD_VER2_STRAIGHT VALVE PCD4 250MM CABLE_VER2 ORING,VITON_5mmID X 1mmW CAP SCREW 3MM X 0.5 X 10MM LG CAP SCREW 4MM X 0.7 - 10MM LGSACAM0040070010

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

PUMP_PCD4_TABLETOP/STANDALONE

22293098

BLH

3/13/2013

PCD4

NOTED

N/A

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGIN

LISSUE

NONE

GPD Global

PCD4 - 22293081

2/20/19 PCD Pump User Guide 44

PCD4 - 22293081

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

VALVE PCD4 250MM CABLE_VER2

2650-004812

FEED RESERVOIR

2220337513

VALVE_PCD4 HALF CLAMP

2220338514

MALE ADAPTER_PCD4

222033891

DOWEL PIN 3mm X 20mm

DAM0302026

CAP SCREW 3MM X 0.5 20MM LGSACSM030050020

SET SCREW 3MMX0.5 X 5MM LG ALLOYTACAM030050005

LEVEL DETECT_PCD_VER2_CAPACITAN

2229310119

ORING,VITON_5mmID X 1mmW10/4912

110

SYRINGE SUPPORT_PCD_VER2_STRAIGHT

22203523111

CAP SCREW 3MM X 0.5 X 10MM LGSACSM030050010

212

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

Valve_PCD4

22293081

ARM

8/23/2010

VALVE INTEGRATION

N/A

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- - A 11/2/12 BLH 10/4912 WAS 10/0427 B3/13/13 BLH

22203523 SYRINGE SUPPORT REPLACED 22203379,22203386,

NOTE: ALL FASTENERS STAINLESS STEEL OR PLATED ALLOY

NONE

GPD Global

PCD4 - 22293098-0002

2/20/19 PCD Pump User Guide 45

PCD4 - 22293098-0002

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

PURGE TUBE ASSY PCD VALVES

2211049512

BUSHING_6MM

22141043-000113

SYRINGE SUPPORT_PCD_VER2_STRAIGHT

2220352314

DISPENSER HOUSING_PCD4_ PURGE_MOD

2220377215

CLAMP_MOUNTING_PCD4

2310300116

CLAMP BASE_MOUNTING_PCD4

2310300217

VALVE PCD4 250MM CABLE_VER2

2650-004818

BEARING HOUSING W/ROTOR SET CPL10/4820

18.1 COUPLING STAR SHAPED10/4673

18.2 SEAL SET W/HOUSING10/4821

18.3 O-RING NBR 17MM DIA X 1.2510/4691

18.4 O-RING FKM 15MM DIA X 1.510/4682

18.5 ALLEN SCREW M3 X 2510/4687

48.6 ALLEN SCREW M3 X 2010/4680

48.7 STATOR CPL_PCD410/4675

18.10 THREADED SLEEVE LUER-LOCK10/4804

18.11 UNION RING PCD4 (REPLACES 10/4803)

2220361018.12 END PIECE PCD4 W/LUER-LOCK OEM10/4805

18.13 DRIVE UNIT CPL PCD4

2650-005018.15

O-RING_FKM_.110 ID X .028 SECTION

2575-000618.16

O-RING_FKM_.547ID X .051W

2575-000418.17

O-RING_FKM_.632 ID X .047 SECTION

2575-000518.18

SET SCREW M3 X 510/4678

28.20 FITTING_ELBOW_1/8 UNI_6MM ONE-TOUCH

2675-021219

SCR.A.CP.SST.MET.M3X.5_10MM LGSACSM030050010

210

SCR.A.CP.SST.MET.M3X.5_30MM LGSACSM030050030

211

SET.A.CU.SST.MET_ 5MMX0.8 X 8MM LG SSTTACSM050080008

112

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

PUMP_PCD4_CONFORMAL COAT CONFIG

22293098-0002

1 1

5/31/2017

PCD4

NOTED

N/A

0 MMB1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

A 9/13/2017 MW ADDED PURGE TUBE ASSEMBLY AND 22203772

NONE

8.15

8.2

8.4

8.6

8.1

8.3

8.17

8.7

8.10

8.13

8.16

8.11

8.12

8.18

8.5

8.20

NOTE: PN 2650-0049, 10/4684, AND 10/4685 FROM PN 2650-0048 ARE NOT USED IN THIS ASSEMBLY. RETURNED UNUSED PARTS TO STORES.

GPD Global

PCD4L - 22293122

2/20/19 PCD Pump User Guide 46

PCD4L - 22293122

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

COUPLING STAR SHAPED10/4673

STATOR CPL_PCD410/4675

SET SCREW M3 X 510/4678

O-RING FKM 15MM DIA X 1.510/4682

ALLEN SCREW M3 X 2510/4687

UNION RING PCD410/4803

THREADED SLEEVE LUER-LOCK10/4804

BEARING HOUSING W/ROTOR SET CPL10/4820

110

SEAL SET W/HOUSING10/4821

111

LUER CAP FITTING MALE LOCKING

10/4836112

ORING,VITON_5mmID X 1mmW10/4912

913

PURGE TUBE ASSY PCD VALVES

22110485114

BUSHING,10CC

22141043115

ADAPTER MOUNT_PCD3 VER2

22203430116

VALVE SECTION_PCD4H

22203443117

END SECTION_PCD4H_W/6% TAPER

22203447118

CLIP_PURGE VENT_PCD4H

22203453119

SYRINGE TUBE/VENT BLOCK, PCD4H

22203454120

MOUNT BLOCK_MALE ADAPTER_PCD4H

22203480121

SYRINGE SUPPORT_SNAP STYLE

22203524122

O-RING_FKM_.547ID X .051W

2575-0004123

O-RING_FKM_.632 ID X .047 SECTION

2575-0005124

DRIVE UNIT CPL PCD4

2650-0050125

DOWEL PIN 3mm X 8mm

DAM03008226

DOWEL PIN 5mm X 10mm

DAM05010127

CAP SCREW 3MM X 0.5 - 8MM LGSACAM030050008

628

CAP SCREW 2MM X .04 10MM LG, SSTSACSM020040010

229

CAP SCREW 3MM X 0.5 X 10MM LGSACSM030050010

230

CAP SCREW 3MM X .05 40MM LGSACSM030050040

431

SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018

132

1234

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP, PCD4L

22293122

1 2

ALJ

7/7/2011

DATE:

REVISION HISTORY

REV B DATE DESCRIPTION

ALJ

7/7/2011 ORIGINAL ISSUE

A BLH 9/7/2012

2575-0004 & 2575-0005 WERE 10/4679 & 10/4683

B BLH 9/26/2012

22110495 WAS 22110485, 10/4912 REPLACED ALL 10/0427

MOUNT BLEED TUBE ON THESE HOLES

GPD Global

PCD4H - 22293103

2/20/19 PCD Pump User Guide 47

PCD4H - 22293103

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

COUPLING STAR SHAPED10/4673

STATOR CPL_PCD410/4675

SET SCREW M3 X 510/4678

O-RING FKM 15MM DIA X 1.510/4682

ALLEN SCREW M3 X 2510/4687

UNION RING PCD410/4803

THREADED SLEEVE LUER-LOCK10/4804

BEARING HOUSING W/ROTOR SET CPL10/4820

110

SEAL SET W/HOUSING10/4821

111

LUER CAP FITTING MALE LOCKING

10/4836112

ORING,VITON_5mmID X 1mmW10/4912

913

PURGE TUBE ASSY PCD VALVES

22110485114

BUSHING,10CC

22141043115

COUPLER,6MM

22203421117

ADAPTER MOUNT_PCD3 VER2

22203430118

VALVE SECTION_PCD4H

22203443119

END SECTION_PCD4H_W/6% TAPER

22203447120

CLIP_PURGE VENT_PCD4H

22203453123

SYRINGE TUBE/VENT BLOCK, PCD4H

22203454124

MOUNT BLOCK_MALE ADAPTER_PCD4H

22203480125

BODY ADAPTER_MICRO MOTOR ADAPTER

22203605126

SYRINGE SUPPORT_PCD_SNAPSTYLE_RND

22203606127

O-RING_FKM_.547ID X .051W

2575-0004128

O-RING_FKM_.632 ID X .047 SECTION

2575-0005129

MOTOR_GEAR_24VDC_W/ENCODER_DIFFERENTIAL

3500-0094130

DOWEL PIN 2mm X 4mm

DAM02004131

DOWEL PIN 3mm X 8mm

DAM03008432

DOWEL PIN 5mm X 10mm

DAM05010133

CAP SCREW 3MM X 0.5 - 8MM LGSACAM030050008

634

CAP SCREW 2MM X .04 6MM LG, SSTSACSM0020040012

335

CAP SCREW 2MM X .04 10MM LG, SSTSACSM020040010

236

CAP SCREW 3MM X .05 40MM LGSACSM030050040

437

SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018

138

SET SCREW 3MMX.5 X 3MM LG SSTTACSM030050003

139

1234

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP, PCD4H

22293103

1 2

ALJ

3/16/2011

DATE:

REVISION HISTORY

REV BY DATE DESCRIPTION

ALJ

3/16/2011 ORIGINAL ISSUE A ARM 9/01/2011 22203480 WAS 22203446 B BLH 9/07/2012 2575-0004 & 2575-0005 WERE 10/4679 & 10/4683

C BLH 7/23/13

3500-0091 REPLACED 22141058 MOTOR,

22203606 REPL

CED 22203448

MOUNT BLEED TUBE ON THESE HOLES

GPD Global

PCD4H - 22293227-0002

2/20/19 PCD Pump User Guide 48

PCD4H - 22293227-0002

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

LUER CAP FITTING MALE LOCKING10/4836

ORING,VITON_5mmID X 1mmW10/4912

PURGE TUBE ASSY PCD VALVES

2211048515

ADAPTER MOUNT_PCD3 VER2

2220343016

SUPPORT TAB_LUER FITTING_PCD4H

2220345317

SYRINGE TUBE/VENT BLOCK, PCD4H

2220345418

MOUNT BLOCK_MALE ADAPTER_PCD4H

2220348019

SYRINGE SUPPORT_PCD_SNAPSTYLE_RND

22203606110

PUMP_PCD4H_SERVO MOTOR_BASE

22293311-0003111

COUPLER,6MM

22203421111-1

VALVE SECTION_PCD4H

22203443111-2

BODY ADAPTER_MICRO MOTOR ADAPTER

22203738111-3

DEVICE_MOTOR_SERVO_20 PIN CONNECTOR

22293288111-4

DEVICE_MOTOR_SERVO_20 PIN CONNECTOR

22293288111-4-1

STRAIN RELIEF_MOTOR_GEAR

22703040111-4-2

O-RING_FKM_.547ID X .051W

2575-0004111-5

O-RING_FKM_.632 ID X .047 SECTION

2575-0005111-6

O-RING FKM 14MM DIA X 1.5

2575-0007111-7

VALVE PCD4

2650-0048111-8

COUPLING STAR SHAPED10/4673

111-8-1

ASSEMBLY AID HAND DRIVER10/4674

111-8-2

STATOR CPL_PCD410/4675

111-8-3

SET SCREW M3 X 510/4678

211-8-4

ALLEN SCREW M3 X 2510/4687

411-8-5

WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772

111-8-6

UNION RING PCD4 (REPLACES 10/4803)

22203610111-8-7

THREADED SLEEVE LUER-LOCK10/4804

111-8-8

BEARING HOUSING W/ROTOR SET CPL10/4820

111-8-9

SEAL SET W/HOUSING10/4821

111-8-10

WRENCH_HEX-KEY_1.5MM_L SHAPE

M2003111-8-11

DOWEL PIN 2mm X 4mmDAM02004111-9 SCR.A.CP.SST.MET.M2X.4_12MM LGSACSM020040012311-10 SCR.A.CP.SST.MET.M3X.5_40MM LGSACSM030050040

11-11

SET.A.CU.SST.MET_ 3MMX0.5 X 3MM LG SSTTACSM030050003111-12 END SECTION_PCD4H_W/6% TAPER22203447111-19 DOWEL PIN 3mm X 8mmDAM03008212 DOWEL PIN 5mm X 10mmDAM05010113 SCR.A.CP.SST.MET.M2X.4_10MM LGSACSM020040010214 SCR.A.CP.SST.MET.M3X.5_8MM LGSACSM030050008615 SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018116

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

PUMP_PCD4H_SERVO MOTOR

22293227-0002

1 1

11/21/2016

PCD4 PUMP

ASSEMBLY

0 MMB1.0 MM

LAST MODIFIED 11/10/2017

11-11

11-8-3

11-8-7

11-2

11-6

11-8-5

11-1

11-9

11-8-1

11-8-9

11-5

11-8-10

11-8-8

11-8-6

11-8-2

11-8-11

11-10

11-3

11-4-1

11-4-2

11-8-4

11-19

11-12

11-7

GPD Global

PCD4H - 22293227-0003

2/20/19 PCD Pump User Guide 49

PCD4H - 22293227-0003

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017101 ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171202 LUER CAP FITTING MALE LOCKING10/4836103 ORING,VITON_5mmID X 1mmW10/4912304 PURGE TUBE ASSY PCD VALVES

22110485105

COUPLER,6MM

22203421106

VALVE SECTION_PCD4H22203443107 END SECTION_PCD4H_W/6% TAPER22203447108 CLIP_PURGE VENT_PCD4H22203453109 SYRINGE TUBE/VENT BLOCK, PCD4H22203454110 SYRINGE SUPPORT_PCD 450_SNAP STYLE22203524111 BODY_AUGER_IN LINE CONNECTOR

22203730112

BODY ADAPTER_MICRO MOTOR ADAPTER

22203738113

MALE ADAPTER_PCD4H_EXTENDED REACH22203762114 DEVICE_PUMP MOTOR_INLINE CONNECTOR22293301115 VALVE PCD4 250MM CABLE_VER222293311-0003116 BEARING HOUSING W/ROTOR SET CPL10/4820116-01 COUPLING STAR SHAPED10/4673

116-02

SEAL SET W/HOUSING10/4821

116-03

O-RING FKM 15MM DIA X 1.510/4682116-04 ALLEN SCREW M3 X 2510/4687416-05 STATOR CPL_PCD410/4675116-06 THREADED SLEEVE LUER-LOCK10/4804116- 07 UNION RING PCD410/4803116-08 O-RING_FKM_.547ID X .051W

2575-0004116- 09

O-RING_FKM_.632 ID X .047 SECTION

2575-0005116- 10

SET SCREW M3 X 510/4678216-11 ASSEMBLY AID HAND DRIVER10/4674116 -12 WRENCH_HEX-KEY_1.5MM_L SHAPEM2003116- 13 WRENCH_HEX-KEY_2.5MM W/HANDLE10/4772116-14 DOWEL PIN 2mm X 4mm

DAM02004117

DOWEL PIN 3mm X 8mm

DAM03008218

DOWEL PIN 5mm X 10mmDAM05010119 SCR.A.CP.SST.MET.M2X.4_10MM LGSACSM020040010220 SCR.A.CP.SST.MET.M2X.4_12MM LGSACSM020040012321 SCR.A.CP.SST.MET.M3X.5_6MM LGSACSM030050006222 SCR.A.CP.SST.MET.M3X.5_8MM LGSACSM030050008223 SCR.A.CP.SST.MET.M3X.5_10MM LGSACSM030050010

224

SCR.A.CP.SST.MET.M3X.5_14MM LGSACSM030050014

425

SCR.A.CP.SST.MET.M3X.5_40MM LGSACSM030050040426

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

PUMP_PCD4H_SLEEVED MOTOR_EXT REACH

22293227-0003

1 1

11/21/2016

PCD4 PUMP

N/A

0 MM B1.0 MM

LAST REVISED 5/4/2017

ASSEMBLED

EXPLODED

N/A

16-05

16-02

16-11

16-01

16-03

16-10

16-09

16-04

16-06

16-07

16-08

16-12

16-14

16-13

LOOSE PART

GPD Global

PCD4HB - 22293240

2/20/19 PCD Pump User Guide 50

PCD4HB - 22293240

Parts List

DESCRIPTIONPART NUMBERQTYITEM

ADAPTER, THD, LUER, FEMALE, SST,1/4-3210/3171

COUPLING STAR SHAPED10/467312 STATOR CPL_PCD410/4675

SET SCREW M3 X 510/467824 ALLEN SCREW M3 X 2010/468045 O-RING FKM 15MM DIA X 1.510/468226 WASHER,FLAT,TEFLON_.37 ODX.19 IDX.031 W10_347017 SCR.A.CP.SST.MET.M5X.8_6MM LGSACSM05008000618 ALLEN SCREW M3 X 2510/468749 UNION RING PCD4 (REPLACEMENT PN 22203610)10/4803

110

BEARING HOUSING W/ROTOR SET CPL10/4820111 SEAL SECT._PCD4_SST W/TEFLON LIP SEALS

22293781112

ORING,VITON_5mmID X 1mmW10/4912113 FEED RESERVOIR_PCD

22203375114

VALVE_PCD4 HALF CLAMP22203385115 MALE ADAPTER_PCD4

22203389116

COUPLER,6MM22203421117 MALE NEEDLE HUB_PCD4

22203628118

SYRINGE SUPPORT_PCD_VER2_ST RAIGHT22203523119 BODY ADAPTER_MICRO MOTOR ADAPTER22203605120

---

O-RING_FKM_.632 ID X .047 SECTION2575-0005122 PUMP HOUSING_PCD4_SST_SIDE PURGE22 203773123 MOTOR_SERVO_24VDC_W/ENCODER_DIFFER ENTIAL3500-0094124 DOWEL PIN 2mm X 4mmDAM02004125 DOWEL PIN 3mm X 8mmDAM03008226 DOWEL PIN 3mm X 20mm

DAM03020227

SCR.A.CP.SST.MET.M2X.4_12MM LGSACSM020040012328 CAP SCREW 3MM X 0.5 X 10MM LGSACSM030050010

229

CAP SCREW, SST, 3MM X 0.5 20MM LGSACSM030050020230 SET SCREW 3MMX0.5 X 5MM LG ALLOYTACAM0030050005

231

NUT_WING_MALE NEEDLE HUB_PCD22203635132 KIT,NEEDLE_TAPER TIPS 18G-30G S TYPE10/4783

133

Parts List

DESCRIPTIONPART NUMBERQTYITEM

PUMP HOUSING_PCD4_SST_SIDE PURGE2220378111 DISK_LIP SEAL_TEFLON_W/ORING

2575-008032

O-RING FKM 15MM DIA X 1.510/468213

1234

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP_PCD4H-B_NEW MOTOR

22293240

1 2

IAH

12/3/2014

DATE:

REVISION HISTORY

REV DATE BY DESCRIPTION

A 10/12/2017 ALJ

ADDED 22203635, ADDED 10/4783, EXCHANGED 22203421 FOR

22203628 & 2650-0049 FOR 22203773

B 11/20/2017 ALJ

EXCHANGED 10/4685 FOR 10/3470 & 10/4684 FOR

SACSM050080006

C 2/28/2018 ALJ EXCHANGED 2575-0004 FOR 10/4682 & 10/4821 FOR 222937 81

30 3

LAST REVISED 6/1/2018

ITEM 12

22293781

GPD Global

PCD4HB legacy - 22293205

2/20/19 PCD Pump User Guide 51

PCD4HB legacy - 22293205

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

COUPLING STAR SHAPED10/4673

STATOR CPL_PCD410/4675

SET SCREW M3 X 510/4678

ALLEN SCREW M3 X 2010/4680

O-RING FKM 15MM DIA X 1.510/4682

ALLEN SCREW M3 X 6

10/468416

WASHER A 3.210/4685

ALLEN SCREW M3 X 2510/4687

UNION RING PCD410/4803

THREADED SLEEVE LUER-LOCK10/4804

110

BEARING HOUSING W/ROTOR SET CPL10/4820

111

SEAL SET W/HOUSING10/4821

112

ASSY_SERVO MOTOR/TRANSMISSION

22141058113

VALVE_PCD4 HALF CLAMP

22203385114

MALE ADAPTER_PCD422203389115 COUPLER,6MM

22203421116

END SECTION_PCD4H_W/6% TAPER

22203447117

BODY ADAPTER_PCD4H MOTOR INTERFACE

22203449118

O-RING_FKM_.547ID X .051W

2575-0004119

O-RING_FKM_.632 ID X .047 SECTION

2575-0005120

DISPENSER HOUSING_PCD4_SIDE PURGE

2650-0049121

DOWEL PIN 3mm X 8mm

DAM03008222

DOWEL PIN 3mm X 20mm

DAM03020223

SCREW,BUTTON HEAD,3MMX.5 X 6MM,SSTSABSM030050006

424

CAP SCREW 3MM X 0.5 20MM LGSACSM030050020

225

SET SCREW 3MMX0.5 X 5MM LG ALLOYTACAM0030050005

226

1234

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP_PCD4H-B

22293205

1 1

BLH

9/13/2013

DATE:

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGIN

LISSUE

GPD Global

PCD6 - 22293160

2/20/19 PCD Pump User Guide 52

PCD6 - 22293160

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

DRIVE UNIT_ PCD6

2220356411

COUPLING STAR SHAPED10/4673

O-RING NBR 17MM DIA X 1.2510/4691

BEARING HOUSING PCD6 W/ROTOR SET CPL

2650-010514

SEAL SET W/HOUSING PCD6

2650-011115

UNION RING PCD6

2650-010116

END PIECE PCD6 W/LUER-LOCK_OEM

2650-010217

DISPENSER HOUSING_PCD6

2650-010818

STATOR_PCD6_MOD

2220356119

ALLEN SCREW M4 X 25

2650-0107810

ALLEN SCREW M4 X 8

2650-0109112

SET SCREW M3 X 8 PCD6

2650-0106213

O-RING_NBR_16MM ID X 1.25

2575-0023114

O-RING_FKM_.110 ID X .028 SECTION

2575-0006115

O-RING_FKM_.547ID X .051W

2575-0004116

WASHER_NYLON_.150ID X .312OD X .015T

2825-0043118

O-RING FKM 16MM DIA X 1.2510/4679

121

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

B0.005

ANGULAR

B0.5`

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

B0.4 MM

0.00 MM

B0.1 MM

GPD

Global

PUMP_PCD6_10" WIRE LENGTH_VER1 BLANK

22293160

BLH

3/7/2013

PCD6

NOTED

N/A

0 MM B 1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

A6/27/16IHD

ADDED MISSING O-RINGS 10_4679, 2575-0004 AND 2825-0043 WAS 2650-0110

NONE

GPD Global

PCD6 - 22293161-001

2/20/19 PCD Pump User Guide 53

PCD6 - 22293161-001

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

MOUNTING DISPENSE_TABBED_PCD 6

2230305311

PUMP_PCD6_10" WIRE LENGTH_VER1 BLANK2229316012 CAP SCREW 4MM X 0.7 - 10MM LGSACAM040070010

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B 0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

PUMP_PCD6_CONFIGURATION 001

22293161-001

BLH

3/7/2013

NOTED

N/A

0 MM B 1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

A 6/27/16 IHD

ADDED MISSING O-RINGS 10_4679, 2575-0004 AND

2825-0043 W

S 2650-0110

NONE

GPD Global

PCD6HB - 22293161-003

2/20/19 PCD Pump User Guide 54

PCD6HB - 22293161-003

Parts List

DESCRIPTION

PART NUMBER

QTY

ITEM

ELBOW_MALE_M5X4MM TUBE10/2017

COUPLING STAR SHAPED10/4673

PURGE TUBE ASSY PCD VALVES

2211049513

COUPLER,6MM

2220342114

ADAPTER MOUNT_PCD3 VER2

2220343015

STATOR_PCD6_MOD

2220356116

DISPENSER HOUSING_PCD6_ALUMINUM

2220363317

BODY ADAPTER_MICRO MOTOR ADAPTER

2220363418

MALE ADAPTER_PCD6_NIPPLE

2220364819

O-RING_FKM_.547ID X .051W

2575-0004110

O-RING_FKM_.632 ID X .047 SECTION

2575-0005111

O-RING_NBR_16MM ID X 1.25

2575-0023112

UNION RING PCD6

2650-0101113

END PIECE PCD6 W/LUER-LOCK_OEM

2650-0102114

BEARING HOUSING PCD6 W/ROTOR SET CPL

2650-0105115

SET SCREW M3 X 8 PCD6

2650-0106216

ALLEN SCREW M4 X 25

2650-0107417

SEAL SET W/HOUSING PCD6

2650-0111118

MOTOR_GEAR_24VDC_W/ENCODER_DIFFERENTIAL

3500-0094119

DOWEL PIN 2mm X 4mm

DAM02004120

DOWEL PIN 5mm X 8mm

DAM05008121

CAP SCREW 3MM X 0.5 - 6MM LGSACANM030050006

422

SCR.A.CP.SST.MET.M2X.4_12MM LGSACSM020040012

323

ALLEN SCREW M4 X 40SACSM040070040

SCREW,FLATHEAD,4MM X 18LG ALLOYSAFANM040070018125 SET SCREW 3MMX.5 X 3MM LG SSTTACSM030050003126 O-RING_FKM_.110 ID X .028 SECTION2575-0006127

A A

B B

C C

D D

DRAWING NUMBER

SHEET OF

DRAWN BY:

DESCRIPTION:

ASSEMBLY:

PUMP_PCD6HB_CONFIG #3

22293161-003

1 2

IAH

3/6/2015

DATE:

REVISION HISTORY

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

A6/27/16 I HD

ADDED 2575-0006

GPD Global

PCD7H - 22293306-003

2/20/19 PCD Pump User Guide 55

PCD7H - 22293306-003

Parts List

DESCRIPTIONPART NUMBERQTYITEM

MOTOR_GEAR_24VDC_W/ENCODER - 15:1

3500-010811

BODY ADAPTER_MICRO MOTOR ADAPTER2220363412 DOWEL PIN 2mm X 4mm

DAM0200413

COUPLER,6MM2220342114 SET SCREW 3MMX.5 X 3MM LG SSTTACSM03005000315 ALLEN SCREW M4 X 252650-010746 ADAPTER MOUNT_PCD3 VER22220343017 CAP SCREW 3MM X 0.5 - 6MM LGSACANM030050006

SCREW,FLATHEAD,4MM X 18LG ALLOYS AFANM04007001819 MALE ADAPTER_PCD6_NI PPLE

22203648110

DOWEL PIN 5mm X 8mmDAM05008111 ELBOW_MALE_M5X4MM TUBE10/2017

112

PURGE TUBE ASSY PCD VALVES22110495113 UNION RING PCD6

2650-0101114

END PIECE PCD6 W/LUER-LOCK_OEM265 0-0102115 END SECTION_PCD6

2650-0112115.1

THREADED SLEEVE LUER-LOCK10/46 90115.2 O-RING_FKM_.110 ID X .028 SECTION

2575-0006115.3

STATOR CPL_PCD62650-0373116 O-RING_NBR_16MM ID X 1.252575-0023117 ALLEN SCREW M4 X 40SACSM040070040418 DISPENSER HOUSING_PCD6_ALUMINUM22203633119 O-RING_FKM_.632 ID X .047 SECTION2575-0005120 SEAL SET W/HOUSING PCD62650-0111121 O-RING_FKM_.547ID X .051W2575-0004122 BEARING HOUSING PCD6 W/ROTOR SET CPL2650-0105123 SET SCREW M3 X 8 PCD6

2650-0106224

COUPLING STAR SHAPED10/4673125 SCR.A.CP.SST.MET.M2X.4_12MM LGSACSM020040012

326

1234

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIE D

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

PUMP_PCD6HB_CONFIG #3

22293306-0003

1 2

IAH

2/12/2019

0 MM B1.0 MM

15.1

15.2

15.3

LAST REVISED 2/18/2019

EXPLODED

ASSEMBLED

GPD Global

Level Detect, DS Series - 22110521

2/20/19 PCD Pump User Guide 56

Level Detect, DS Series - 22110521

Parts List

DESCRIPTIONPART NUMBERQTYITEM 2220338211 2220342712 2220361513 5500-005714 DAM0300815 S0061

SABSM030050008

SACSM03005000428 SACSM030050008

SAFANM030050012

210

SENSOR MOUNT MOUNT_LEVEL_PCD_VER2 MOUNT_VERT ADJUST_PCD LEVEL DETECT SENSOR CAPACITIVE DOWEL PIN 3mm X 8mm EXTENSION SPRING SCREW,BUTTON HEAD,3MMX.5 X 8MM,SST CAP SCREW 3MM X .05 4MM LG CAP SCREW 3MM X .05 8MM LG, SST SCREW,FLATHEAD,3MM X 12LG ALLOY WASHER,FLAT,REGULAR,ALLOY,M3

WFRBAMM3111

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

LEVEL DETECT_PCD_VER2_CAPACITANCE

22110521

IAH

12/5/2013

PCD

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

12/03/2010 ARM O RIGINAL ISSUE

1/20/14 IAH

22203382 WAS 22203428, 22203615 WAS 22203429

ALL FASTENERS ARE PLATED ALLOY OR STAINLESS STEEL

GPD Global

Level Detect, MAX Series - 22293101

2/20/19 PCD Pump User Guide 57

Level Detect, MAX Series - 22293101

Parts List

DESCRIPTIONPART NUMBERQTYITEM 2220338211 2220342712 2220361513 5500-005714 DAM0300815 S0061

SABSM030050008

SACSM03005000628 SACSM030050008

SAFANM030050012

210

SENSOR MOUNT MOUNT_LEVEL_PCD_VER2 MOUNT_VERT ADJUST_PCD LEVEL DETECT SENSOR CAPACITIVE DOWEL PIN 3mm X 8mm EXTENSION SPRING SCREW,BUTTON HEAD,3MMX.5 X 8MM,SST CAP SCREW 3MM X .05 6MM LG, SST CAP SCREW 3MM X .05 8MM LG, SST SCREW,FLATHEAD,3MM X 12LG ALLOY WASHER,FLAT,REGULAR,ALLOY,M3

WFRBAMM3111

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015

X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

LEVEL DETECT_PCD_VER2_CAPACITAN

22293101

ARM

12/3/2010

22293100

0 MM B1.0 MM

REVISION HISTORY

REV DATE BY DESCRIPTION

12/03/2010 ARM O RIGINAL ISSUE

1/20/14 IAH

22203382 WAS 22203428, 22203615 WAS 22203429

ALL FASTENERS ARE PLATED ALLOY OR STAINLESS STEEL

GPD Global

Clamp Mount Hole Patterns & Groove - 22212002

2/20/19 PCD Pump User Guide 58

Clamp Mount Hole Patterns & Groove - 22212002

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B 0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

MOUNTING INFORMATION_PCD_CLAMPS

22212002

IAH

3/14/2014

PCD

0 MM B 1.0 MM

REVISION HISTOR

REV DATE BY DESCRIPTION

-- -

ORIGINAL ISSUE

NOTES UNLESS OTHERWISE SPECIFIED:

1. EDGE BREAK ALL CORNERS, EDGES AND HOLES:

0.10/0.40 FOR MATERIAL >= 2.50 THICK 5%/15% OF THICKNESS FOR MATERIAL < 2.50 THICK

2. 0.40 MAXIMUM FILLET

3. 64 MACHINE FINISH OR BETTER

4. ALL DIMENSIONS ARE PRE-PLATE (IF APPLIED)

5. PLATING THICKNESS IS PER SIDE (IF APPLIED)

6. REMOVE RAW STOCK LETTERING, LINEAR GRAIN, OR MATERIAL REMOVAL

16.10

0.00

0.05

0.634

.000

.002

1.00

[0.039 in]

55.00

[2.165 in]

71.00

[2.795 in]

2X M4x0.7 - 6H THRU

(FOR PCD 3 AND PCD4)

2X M5x0.8 - 6H THRU

(FOR PCD 6)

8.05

[0.317 in]

FOR USE WITH PCD MOUNTING

BRACKETS 22303041, 22303039,

& 22303053 (SEE SHEET 2)

27.50

[1.083 in]

35.50

[1.398 in]

CENTERLINE OF PUMP

LEFT OR RIGHT MOUNTING

GPD Global

Clamp Mount Dimensions - 22212002

2/20/19 PCD Pump User Guide 59

Clamp Mount Dimensions - 22212002

A A

B B

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B 1/32

HEAT TREATMENT

X.XX B 0.015 X.XXX

B 0.005

ANGULAR

B 0.5`

RUNOUT B 0.003 T.I.R.

METRIC

0.0 MM

B 0.4 MM

0.00 MM

B 0.1 MM

GPD

Global

MOUNTING INFORMATION_PCD_CLAMPS

22212002

IAH

3/14/2014

PCD

0 MM B 1.0 MM

45.00

[1.772 in]

55.00

[2.165 in]

15.00

[0.591 in]

25.00

[0.984 in]

35.00

[1.378 in]

22303039

Models: PCD4H, PCD4L, PCD4

22303041

Models: PCD3H, PCD3L, PCD3

55.00

[2.165 in]

35.00

[1.378 in]

15.00

[0.591 in]

25.00

[0.984 in]

45.00

[1.772 in]

73.00

[2.874 in]

49.00

[1.929 in]

22303053

Model: PCD6

28.00

[1.102 in]

52.00

[2.047 in]

25.00

[0.984 in]

7.50

[0.295 in]

35.00

[1.378 in]

8.00

[0.315 in]

M8x1.25 - 6H

P 4.50 THRU

[

P 0.177 in THRU]

16.00

[0.630 in]

7.50

[0.295 in]

35.00

[1.378 in]

8.00

[0.315 in]

16.00

[0.630 in]

P 4.50 THRU

[

P 0.177 in THRU]

M8x1.25 - 6H

16.00

[0.630 in]

M8x1.25 - 6H

M8x1.25 HOLES FOR ALTERNATIVE MOUNTING OPTION

8.00

[0.315 in]

13.50

[0.531 in]

49.00

[1.929 in]

P 5.50 THRU

[

P 0.217 in THRU]

LAST MODIFIED 03/01/2017

GPD Global

Taper-Lock Mounting Detail - 22110291

2/20/19 PCD Pump User Guide 60

Taper-Lock Mounting Detail - 22110291

A A

B B

C C

D D

DWG SIZE

DWG NO

SHEET

DRAWN BY

DESCRIPTION

ASSEMBLY

FINISH

MATERIAL

TOLERANCES UNLESS OTHERWISE SPECIFIED

FRACTIONS B1/32

HEAT TREATMENT

X.XX B0.015 X.XXX

0.005

ANGULAR

0.5

RUNOUT B0.003 T.I.R.

METRIC

0.0 MM

0.4 MM

0.00 MM

0.1 MM

GPD

Global

TAPER LOCK QUICK RELEASE

22110291

3 3

10/30/2007

DS/MM

51.82 [2.040 in]

148.27 [5.838 in]

88.90 [3.500 in]

50.80 [2.000 in]

58.93 [2.320 in]

14.99 [0.590 in]

27.99 [1.102 in]

11.40 [0.449 in]

40.59 [1.598 in]

25.40 [1.000 in]

(25.40 [1.000 in])

(40.59 [1.598 in])

10.11 [0.398 in]

(88.90 [3.500 in])

(51.82 [2.040 in])

6.3 [0.25 in]

6.35 [0.250 in]

4X Ø3.18 [0.125 in] THRU

19.30 [0.760 in]

GPD Global PCD3, PCD3L, PCD3H, PCD4, PD4H User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual