GPD Global cf-10 Operating Instructions Manual

CF-10 Option
Operating Instructions
for
High-Low Track Sensors with Vibratory Bowl
Single Feed Selection
Version 1.2
May 27, 2009
GPD Global® Documentation Department
Copyright (C) 2009 GPD Global®
Grand Junction, CO, USA 81505
GPD Part# 1001-1-03 CF-10 Option Operating Instructions
All Rights Reserved
GPD Global®
611 Hollingsworth Street
tel: +1.970.245.0408
fax: +1.970.245.9674
CF-10 Option
Operating Instructions
INTRODUCTION
This document is intended for use by setup and operator personnel and accompanies the GPD CF-10 when equipped with a combination of the following options:
GPD Part No. Description
1022-200 High-Low Track Sensors Option with Vibratory Bowl, 120 Volt 1022-201 High-Low Track Sensors Option with Vibratory Bowl, 230 Volt 1022-101 Single Feed Selection Option
High-Low Track Sensors Option (External Device Detection)
empty" conditions in the CF-10's in-line feeder track and controls power to the CF-10 and optional vibratory bowl (or other external device) in relation to these track conditions.
This option's
A full track condition is detected;
a delay for the amount of time set with the TRACK FULL DELAY occurs;
the vibratory bowl (or other external device) stops;
components continue feeding into the CF-10 decreasing the track's component count to a point below the full track sensor;
and the vibratory bowl (or other external device) resumes operations.
When a shuttle in open position. The CF-10 automatically resets after the track is filled with components (track full condition).
full track
near empty track
Single Feed Selection Option
switch to control the CF-10. The operator is in control of synchronizing component loading with component processing. The machine cycles once for every depression of the foot switch and stops in the correct position to wait for the next component to be loaded. The CF-10 automatically resets each time the operator releases the foot switch.
theory of operation is as follows:
is detected, the High-Low Track option turns the CF-10 off with the dies and
- enables operator to hand feed components while using the foot
- detects both "full" and "near
FUNCTION
The High-Low Track Sensors option performs the following functions:
Detect a full track condition in the CF-10's in-line feeder track.
Detect a near empty condition (a low component count) in the CF-10's in-line feeder track.
Stops CF-10 operations when the in-line feeder track contains a minimal quantity of radial components.
The Single Feed Selection option performs the following functions:
Enables operator to synchronize single component loading and processing.
Automatically resets CF-10 for next component processing cycle.
05/27/09 GPD Global® Page 1
SAFETY INSTRUCTIONS
CAUTION:
requires the operator to properly adjust delay times and operating speeds both in relation to each other and to component dimensions and properties.
CAUTION:
Improper operation will result.
CAUTION:
damage to the equipment.
To achieve optimum production while avoiding possible damage to the equipment
DO NOT operate the CF-10 with more than one option switch in the option select position.
GPD suggests an operator be present during machine operations to avoid possible
INSTALLATION
The High-Low Track Sensors and Single Feed Selection options are factory installed on the CF-10.
PART IDENTIFICATION
Most of the CF-10 option controls are located on the machine's left cabinet panel. Refer to the figure at right for an illustrated example of these controls.
SINGLE FEED SELECTION CONTROLS
CF-10
When
all
option switches are in the "CF-10" position, the options are disabled and the CF-10 operates in its standard manner.
SINGLE FEED
When the single feed selection switch is in the SINGLE FEED position, the single feed option is selected.
CAUTION:
Improper operation will result.
DO NOT operate the CF-10 with more than one option switch in the option select position.
VIBRATORY BOWL SELECTION CONTROLS
TRACK FULL DELAY
The TRACK FULL DELAY control knob regulates the amount of delay time between the occurrence of a track full condition and the vibratory bowl being shut off. Increasing the TRACK FULL DELAY setting increases the delay time between a track full condition and the machine stopping.
FULL TRACK SENSOR
The FULL TRACK sensor is located at the in-line feeder track entrance, while its adjustment control is found under the EXTERNAL DEVICE SELECTION label (refer to above figure).
When a track full condition occurs, a delay for the amount of time set with the TRACK FULL DELAY occurs; the vibratory bowl stops; components continue feeding into the CF-10 decreasing the track's
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