Goulds Pumps GSP Series Installation, Operation And Maintenance Instructions
ITT
Goulds Pumps
Models GSP
Installation, Operation and Maintenance Instructions
IM206
Commercial Water
Goulds Pumps is a brand of ITT Corporation.
www.goulds.com
Engineered for life
ITT
GOULDS PUMPS
Commercial Water
Table of Contents
Topic Page
Introduction and Safety .......................................................................................................................... 3
Transportation and Storage ..................................................................................................................... 5
Product Description................................................................................................................................6
Installation ............................................................................................................................................. 8
Commissioning, Startup, Operation and Shutdown .............................................................................. 13
Maintenance......................................................................................................................................... 15
Troubleshooting ...................................................................................................................................20
Parts Listing and Cross Sectional Drawings ........................................................................................... 24
Appendix.............................................................................................................................................. 25
Product code structure..........................................................................................................................25
Owners Information
Complete this information for your records.
Model number and serial number may be found
on the tag mounted to the pump casing.
Model Number _______________________________
Serial Number _________________________________
Dealer ______________________________________
Dealer phone number _______________________
Date of purchase ____________________________
Date of installation _________________________
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ITT
GOULDS PUMPS
Commercial Water
I. Introduction and Safety
Introduction
Description
This manual provides instructions for the Installation, Operation and Maintenance of
the Goulds Model GSP pumps. This manual covers the standard product plus common
options that are available.
Requirement
This manual must be read and understood before installation and start-up. Goulds shall
not be liable for physical injury, damage or delays caused by a failure to observe the
instructions for installation, operation and maintenance contained in this manual.
Content
This instruction manual covers several different pump models that all have similar
power end configurations. Most assembly, disassembly and inspection procedures are
the same for all the pumps. However, where there are differences, they are called out
separately within the manual. The design, materials and workmanship incorporated
in the construction of Goulds pumps makes them capable of giving long, trouble free
service. The life and satisfactory service of any mechanical unit, however, is enhanced
and extended by correct application, proper installation, periodic inspection, condition
monitoring and careful maintenance. This instruction manual was prepared to assist
operators in understanding the construction and the correct methods of installing,
operating and maintaining these pumps.
Key Topics
Proper Installation
Start up Procedures
Operation Procedures
Routine Maintenance
Pump Overhaul
Trouble Shooting
Identifying spare or repair parts
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Safety
It is extremely important that you read, understand, and follow the safety messages
and regulations carefully before handling an ITT product. They are published to help
prevent
• personal accidents and health problems
• damage to the product
• product malfunction
Observe all safety messages highlighted in other sections of this manual.
A pump is a pressure-containing device with rotating parts that can be dangerous.
Caution: You must observe the instructions for installation, operation, and
maintenance contained in this manual. Failure to do so could result in physical
injury, damage, or delays.
Safety message levels
Table 1: Definitions
Safety message level Indication
Danger: Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Warning: Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Caution: Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
Note: Indicates a potential situation which, if not avoided,
may result in undesirable results or state. Indicates a
practice not related to personal injury.
Electrical Hazard: Indicates the possibility of electrical risks if
direction are not applied in a proper manner.
Environmental safety
Preventive measures for the working area
Always keep the pump station clean to avoid and/or discover emissions.
Recycling guidelines
Always recycle according to the guidelines listed below:
1. Follow local laws and regulations regarding recycling if the unit or parts are accepted
by an authorized recycling company.
2. If the first guideline is not applicable then return the unit or parts to the nearest
ITT representative.
Waste and emissions
Observe these safety regulations regarding waste and emissions:
• Dispose appropriately of all waste.
• Handle and dispose of the pumpage in compliance with applicable environmental
regulations.
• Clean-up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
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Reference for electrical installation
For electrical installation recycling requirements, consult your local electric utility.
User health and safety
Safety equipment
Use safety equipment according to the company regulations. The following safety
equipment should be used within the working area depending on the fluid being
pumped:
• helmet
• safety goggles (with side shields)
• protective shoes
• protective gloves
• gas mask
• hearing protection
Note: The noise level of the product is lower than 70 dB. However,
the noise level of 70 dB may be exceeded in some installations and at
certain operating points on the performance curve. Make sure that
you understand the noise level requirements in the environment where
the pump is installed. Failure to do so may result in hearing loss or
violation of local laws.
The working area
Observe these regulations and warnings in the working area:
• Always keep the work area clean.
• Pay attention to the chemical and physical characteristics of the gas and vapors
present in hazardous areas.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc ash
hazards.
Product and product positioning requirements
Observe these requirements for the product and the product positioning:
• Never operate a pump unless safety devices are installed.
• Three-phase motors must have a properly sized starter with properly sized heaters
to provide overload and undervoltage protection. Single-phase motors have built-in
overload protectors.
• Never start a pump without the proper priming.
• Never run a pump below the minimum rated ow or with any suction or discharge
valve closed.
Electrical connections
Electrical connections must be made by authorized electricians in compliance with all
international, national, state, and local rules.
Observe the following regulations and warnings for electrical connections.
• Make sure that the product is isolated from the power supply and can not be
energized by mistake. This rule applies to the control circuit as well.
• Make sure that the thermal contacts are connected to a protection circuit according
to the product approvals, and that they are in use.
Observe the following regulations for grounding connections.
Table 2: Grounding
Grounding regulation Comment
All electric equipment must be grounded. This rule applies to pumps and mixers as
well as monitoring equipment.
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Precautions before work
Observe the following safety precautions before working with or in connection with the
product:
• Provide a suitable barrier around the work area, for example a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that the equipment is properly insulated when operating at extreme
temperatures.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage
property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product has been thoroughly cleaned.
• Make sure that there are no poisonous gases within the work area.
• Make sure that a rst-aid kit is close at hand.
• Disconnect and lock out power before servicing.
• Check the explosion risk before welding or using electric hand tools.
Precautions during work
Observe the following safety precautions when working with or in connection with the
product:
• Never work alone.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level
control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after disassembling the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valves or remove any plugs while the system is
pressurized. Ensure that the pump is isolated from the system and that pressure is
relieved before you disassemble the pump, remove plugs, or disconnect piping.
• Always bear in mind the risk of
• electrical accidents
• burn injuries
Clean chemicals from the eyes
1. Forcibly hold the eyelids apart with the fingers.
2. Rinse the eyes for at least 15 minutes. Use an eyewash or running water.
3. Seek medical attention.
Clean chemicals from the body
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. If required, seek medical attention.
Product approval standards
Regular standards
All electrical ratings and performance of the motors comply with UL, CSA and NEMA
standards.
3-A® standards
The GSP is certified to 3-A® 02-10 sanitary food and beverage standards. The GSP
platform and legs are certified to 3-A® 88-00 standards.
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Product warranty
Personnel requirements
All work on the product must be carried out by certified electricians and ITT
authorized mechanics.
ITT disclaims all responsibility for work done by untrained and unauthorized
personnel.
Modification and spare parts
Modifications or changes to the product/installation should only be carried out after
consulting with ITT. Original spare parts and accessories authorized by ITT are essential
for compliance. The use of other parts can invalidate any claims for warranty or
compensation and explosion-proof approvals.
Warranty claim
For warranty claim, contact your ITT Fluid Technology representative.
II. Transportation and Storage
Description
This section describes recommended methods for receiving, storing and handling the
pump prior to physical installation.
Receiving
The pump should be uncrated or unboxed when it is received so that it can be
completely inspected. Carefully check that everything is in good order. Make notes
of damaged or missing items on the receipt and freight bill. File any claims with the
transportation company as soon as possible.
Storage
Short Term: For storage of less than six months, the normal packaging procedures used
by Goulds Pumps are designed to protect the pump during shipping. After receipt, store
in a covered and dry location.
Long Term: For storage of more than six months, preservative treatment of bearings
and machined surfaces will be required. Rotate the pump and motor shaft several times
every three months. Refer to driver and coupling manufacturers for their long term
storage procedures. Store in a covered, dry location.
Handling
Warning: Pump and components are heavy. Failure to properly lift and support
equipment could result in serious physical injury or damage to pumps. Steel toed shoes
must be worn at all times.
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Use care when moving pumps. Lifting equipment must be able to adequately support
the entire assembly. Hoist pump using a suitable sling under the motor adapter and
motor (Figure 1). For larger pumps, motor lifting rings may be used.
III. Product Description
Description
This section provides a general description of the Goulds Model GSP and key
engineering specifications.
Overview
The Goulds model GSP pumps are single stage, end suction, centrifugal pumps designed
to meet the rigorous standards of hygiene needed by the food and beverage industries.
Pumps are used in the food industry as process or clean in place pumps.
The GSP series meets 3A Sanitary Standards for Centrifugal and Positive Rotary Pumps,
Number 02-10 and 3A Sanitary Standard for Machine Leveling Feet and Supports,
Number 88-00 for both internal and external hygienic design. This enables operators
to insure the purity of their process and the cleanliness of their plant to meet both local
and national health and safety regulations. Not all products marked 3A meet these
design and clean-ability standards.
Mechanical seals are FDA approved and several versions of the pump have EHEDG
European sanitary certification.
Pump impellers are fully open, and either threaded or key driven and held in position
by an impeller bolt and o-ring. Impeller hubs are extended through the seal and
backplate eliminating the need for shaft sleeves.
Casings are full volute in design. 316 Stainless parts and welds are polished to
Ra<0.8 um.
Suction and discharge connections are Tri-clamp sanitary flange type.
Close-coupled units have NEMA standard JM motors with C-face mounting and key
driven shaft extension or for smaller pumps, NEMA standard 56J motors with threaded
shafts. Pumps are available with standard ODP or TEFC motors with shrouds and
pump stands or wash down enclosures. These are provided for hygienic cleaning of the
pump and its surroundings.
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Engineering Data
Noise level
The noise generated by a pump depends on different factors. Most important are: power,
speed and brand name of the motor, whether there is cavitation or not, operating point
of the pump, and handling of small quantities of air. A guide value for the sound pressure
level measured in dB(A) at a distance of 3 feet from the pump with a 2 pole motor
operating at 60 Hz in ideal circumstances with cold water is 78 dB(A) for pumps up to 5
hp, 83 to 85 dB(A) for pumps with motors ranging from 7.5 to 50 hp. For pumps with 4
or 6 pole motors, the value can be decreased with +/- 8 dB(A).
Maximum Liquid Temperature:
250ºF (120ºC)
Note: Pump and piping should be protected from skin contact if temperature is less
than 10ºC or higher than 40ºC
Maximum Working Pressure (Fluid temperature dependant):
S1 – 125 PSIG (9 Bar); S2 – 150 PSIG (10.5 Bar)
Maximum Suction Pressure:
=125 PSIG/150 PSIG – Pump generated pressure (see performance curve)
Starts per hour:
20 evenly distributed with standard across the line start
Unlimited with soft starter or drive
Connections
The following table shows the discharge and suction sizes in inches for each of the GSP
pumps. The Pump designation is the first three characters of the pump model number.
Pump Designation Fitting Size (discharge x Suction) Nominal Impeller
S1A 1 x 1.5 5
S1B 2 x 2.5 4
S2A 1.5 x 2 7
S2B 2 x 2.5 7
S2C 2.5 x 3 7
S2D 1.5 x 2 8
S2E 2 x 2.5 8
S2F 2 x 2.5 9
S2G 2.5 x 3 9
S2H 2 x 2.5 11
Name Plate
Model #
The various versions of the GSP are identified by a product code number on the pump
label. This number is also the catalog number for the pump. The meaning of each
digit in the product code number is shown in the Appendix. Not all combinations are
possible; consult your Goulds Pumps distributor for specic requirements.
Performance
Performance curves and dimension drawings for your Goulds model GSP may be found
in the selection program available on www.goulds.com. The correct performance curve
can be determined from the name plate model number as defined above. You will need
to know pump size, impeller trim and operating speed.
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