Introduction and Safety...................................................................................................................................................3
Inspect the package........................................................................................................................................................3
Inspect the unit...............................................................................................................................................................3
User health and safety...................................................................................................................................................5
Safety regulations for Ex-approved products in potentially explosive atmospheres...........................................7
Transportation and Storage............................................................................................................................................9
Receive the unit..................................................................................................................................................................9
Unpack the unit.................................................................................................................................................................9
Prepare the pump for long-term storage.................................................................................................................11
General description.........................................................................................................................................................12
Inspect the pump.........................................................................................................................................................16
Concrete foundation requirements...........................................................................................................................17
Support plate installation...............................................................................................................................................18
Install the support plate with a pit cover..................................................................................................................18
Install the support plate without a pit cover............................................................................................................18
General piping checklist..............................................................................................................................................19
Suction piping for optional dry pit, outside tank mount, and tailpipe applications..........................................20
Final piping checklist...................................................................................................................................................22
Install the packed stuffing box...................................................................................................................................23
Install the pump, driver, and coupling.........................................................................................................................23
Motor installation and coupling alignment.................................................................................................................23
Install the motor...........................................................................................................................................................23
Attach the dial indicators for alignment...................................................................................................................24
Align the flexible coupling with a straight edge......................................................................................................25
Float control installation................................................................................................................................................25
Install the Square D 9036 simplex and 9038 duplex float controls.....................................................................26
Commissioning, Startup, Operation, and Shutdown............................................................................................28
Preparation for startup...................................................................................................................................................28
Model 3171 Installation, Operation, and Maintenance Manual1
Table of Contents
Check the rotation...........................................................................................................................................................28
Flush the steady bearings............................................................................................................................................29
Lubricate the sealed bearings with grease cups.......................................................................................................30
Shaft sealing with a mechanical seal.............................................................................................................................30
Shaft sealing with a stuffing box...................................................................................................................................31
Install the coupling guard...............................................................................................................................................32
Start the pump.................................................................................................................................................................33
Shut down the pump......................................................................................................................................................34
Make the final alignment of the pump and driver......................................................................................................34
Drain the pump............................................................................................................................................................39
Remove the pump from the sump............................................................................................................................39
Remove the impeller....................................................................................................................................................41
Disassemble the column.............................................................................................................................................42
Bearing fits and tolerances..........................................................................................................................................44
Assemble the column and support plate..................................................................................................................45
Assemble the rotating element...................................................................................................................................46
Assemble the column..................................................................................................................................................46
Assemble the impeller, suction cover, and strainer.................................................................................................47
Parts list.............................................................................................................................................................................51
Local ITT Contacts.........................................................................................................................................................56
2Model 3171 Installation, Operation, and Maintenance Manual
Introduction and Safety
Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product can cause
personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.
Inspect the package
1.Inspect the package for damaged or missing items upon delivery.
2.Note any damaged or missing items on the receipt and freight bill.
3.File a claim with the shipping company if anything is out of order.
If the product has been picked up at a distributor, make a claim directly to the distributor.
Introduction and Safety
Inspect the unit
1.Remove packing materials from the product.
2.Inspect the product to determine if any parts have been damaged or are missing.
3.If applicable, unfasten the product by removing any screws, bolts, or straps.
4.Contact your sales representative if anything is out of order.
Product warranty
Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved products.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
Dispose of all packing materials in accordance with local regulations.
For your personal safety, be careful when you handle nails and straps.
Model 3171 Installation, Operation, and Maintenance Manual3
Introduction and Safety (Continued)
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages
• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However, should the
need arise for a warranty claim, then contact your ITT representative.
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is over-pressurized.
Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual could cause
death, serious personal injury, or damage to the equipment. This includes any modification to the
equipment or use of parts not provided by ITT. If there is a question regarding the intended use of
the equipment, please contact an ITT representative before proceeding.
• Installation, Operation, and Maintenance manuals clearly identify accepted methods for disassembling
units. These methods must be adhered to. Trapped liquid can rapidly expand and result in a violent
explosion and injury. Never apply heat to impellers, propellers, or their retaining devices to aid in their
removal.
• Do not change the service application without the approval of an authorized ITT representative.
• Never operate the pump below the minimum rated flow, when dry, or without prime.
• Never operate the pump without safety devices installed.
• Never operate the pump with the discharge valve closed.
• Never operate the pump with the suction valve closed.
Safety message levels
Definitions
Safety message levelIndication
A hazardous situation which, if not avoided, will
DANGER:
WARNING:
CAUTION:
4Model 3171 Installation, Operation, and Maintenance Manual
result in death or serious injury
A hazardous situation which, if not avoided, could
result in death or serious injury
A hazardous situation which, if not avoided, could
result in minor or moderate injury
Safety message levelIndication
The possibility of electrical risks if instructions are
Electrical Hazard:
not followed in a proper manner
Introduction and Safety (Continued)
NOTICE:
Environmental safety
The work area
Always keep the pump station clean to avoid and/or discover emissions.
Recycling guidelines
Always recycle according to these guidelines:
1.If the unit or parts are accepted by an authorized recycling company, then follow local recycling laws
and regulations.
2.If the unit or parts are not accepted by an authorized recycling company, then return them to the
nearest ITT representative.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Dispose appropriately of all waste.
• Handle and dispose of the pumped fluid in compliance with applicable environmental regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
Reference for electrical installation
For electrical installation requirements, consult your local electric utility.
• A potential situation which, if not avoided,
could result in an undesirable result or state
• A practice not related to personal injury
User health and safety
General precautions
The product is designed for use in liquids that can be hazardous to health. Observe these rules when
working with the product:
• Make sure that all personnel who work with sewage systems are vaccinated against diseases to which
they may be exposed.
• Observe strict personal cleanliness.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work area:
• Helmet
• Safety goggles (with side shields)
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
Model 3171 Installation, Operation, and Maintenance Manual5
Introduction and Safety (Continued)
The work area
Observe these regulations and warnings in the work area:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
Product and product positioning requirements
Observe these requirements for the product and the product positioning:
WARNING:
• Only use fasteners of the proper size and material.
• Replace all corroded fasteners.
• Make sure that all fasteners are properly tightened and that there are no missing fasteners.
• Never operate a pump unless safety devices are installed.
• Never operate a pump unless a coupling guard is installed.
• Never force the piping in order to make a connection with a pump.
• Never run a pump below the minimum rated flow or with any suction or discharge valve closed.
Electrical connections regulations
Electrical connections must be made by certified electricians in compliance with all international, national,
state, and local regulations.
Observe these guidelines and warnings for electrical connections:
• Make sure that the product is isolated from the power supply and cannot be energized by mistake.
This guideline also applies to the control circuit.
• Make sure that the thermal contacts are connected to a protection circuit according to the product
approvals, and that they are in use.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product is thoroughly clean.
• Make sure that there are no poisonous gases within the work area.
• Make sure that you have quick access to a first-aid kit.
• Disconnect and lock out power before servicing.
• Check the explosion risk before you weld or use electric hand tools.
Precautions during work
Observe these safety precautions when you work with the product or are in connection with the product:
• Never work alone.
• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
6Model 3171 Installation, Operation, and Maintenance Manual
Introduction and Safety (Continued)
Wash the skin and eyes
Do the following if chemicals or hazardous fluids have come into contact with your eyes or your skin:
If you need to wash your... Then...
Eyes
Skin
1.Hold your eyelids apart forcibly with your fingers.
2.Rinse the eyes with eyewash or running water for at least 15 minutes.
3.Seek medical attention.
1.Remove contaminated clothing.
2.Wash the skin with soap and water for at least one minute.
3.Seek medical attention, if required.
Safety regulations for Ex-approved products in potentially explosive
atmospheres
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical equipment.
ATEX deals with the control of potentially explosive atmospheres and the standards of equipment and
protective systems used within these atmospheres. The relevance of the ATEX requirements is not limited
to Europe. You can apply these guidelines to equipment installed in any potentially explosive atmosphere.
General guidelines
ATEX compliance is only fulfilled when the pump is operated within its intended use, for example within
its intended hydraulic range. The conditions of the service must not be changed without approval of an
authorized ITT representative. When installing or maintaining ATEX-compliant pumps, follow these
guidelines:
• Always install ATEX-approved equipment in compliance with the directive and applicable standards
(IEC/EN 60079–14).
• Do not install FM-approved products in locations that are classified as hazardous in the national
electric code, ANSI/NFPA 70–2005.
WARNING:
Installation, Operation, and Maintenance manuals clearly identify accepted methods for disassembling
units. These methods must be adhered to. Trapped liquid can rapidly expand and result in a violent
explosion and injury. Never apply heat to impellers, propellers, or their retaining devices to aid in their removal.
If there are any questions regarding these requirements, the intended use, or if the equipment requires
modification, contact an ITT representative before you proceed.
Personnel requirements
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres:
• All work on the product must be carried out by certified electricians and ITT-authorized mechanics.
Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical characteristics of
the gas and/or vapor present in hazardous areas.
• The maintenance operation for Ex-approved products must be made in conformity to the
international or national standards (IEC/EN 60079-17).
Product and product handling requirements
These are the product and product handling requirements for Ex-approved products in potentially
explosive atmospheres:
• Only use the product in accordance with the approved motor data stated on the nameplates.
• The Ex-approved product must never run dry during normal operation. Dry running during service
and inspection is only permitted outside the classified area.
Model 3171 Installation, Operation, and Maintenance Manual7
Introduction and Safety (Continued)
• Never start a pump without the proper priming.
• Before you start working with the product, make sure that the product and the control panel are
isolated from the power supply and the control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the approval
classification of the product.
• Intrinsically safe circuits are normally required for the automatic level-control system by the level
regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the approval drawing and the product
specification.
• Make sure that the equipment is properly maintained:
• Monitor the pump components and the end temperature of the liquid.
• Maintain proper bearing lubrication.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that have been provided by an authorized ITT representative.
Equipment for monitoring
For additional safety, use condition-monitoring devices. Condition-monitoring devices include but are not
limited to these devices:
• Pressure gauges
• Flow meters
• Level indicators
• Motor load readings
• Temperature detectors
• Bearing monitors
• Leak detectors
• PumpSmart control system
8Model 3171 Installation, Operation, and Maintenance Manual
Transportation and Storage
Receive the unit
1.Inspect the package for damaged or missing items upon delivery.
2.Note any damaged or missing items on the receipt and freight bill.
3.File a claim with the shipping company if anything is out of order.
Unpack the unit
1.Remove packing materials from the unit.
Dispose of all packing materials in accordance with local regulations.
2.Inspect the unit to determine if any parts have been damaged or are missing.
3.Contact your ITT representative if anything is out of order.
Pump handling
WARNING:
• Make sure that the pump cannot roll or fall over and injure people or damage property.
• These pumps might use carbon or ceramic silicon carbide components. Do not drop the pump or
subject it to shock loads as this can damage the internal ceramic components.
Transportation and Storage
NOTICE: Use a forklift truck or an overhead crane with sufficient capacity to move the pallet with the
pump unit on top. Failure to do so can result in equipment damage.
Lifting methods
WARNING:
Use the supplied lifting lugs and suitable slings in order to lift the entire pump to a vertical position and
lower the unit into the sump. Then use the lifting lugs on the motor and a suitable sling in order to hoist
the motor into position. Use a tag line attached to the casing end in order to prevent the pump from swinging.
• Assembled units and their components are heavy. Failure to properly lift and support this equipment
can result in serious physical injury and/or equipment damage. Lift equipment only at the specifically
identified lifting points. Lifting devices such as eyebolts, slings, and spreaders must be rated, selected,
and used for the entire load being lifted.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods and wear steeltoed shoes at all times.
• Do not attach sling ropes to shaft ends.
Model 3171 Installation, Operation, and Maintenance Manual9
Transportation and Storage (Continued)
Examples
Figure 1: Example of lifting motor properly with
lifting lugs
Figure 2: Example of lifting pump properly with
sling
Pump storage requirements
Requirements
Vertical pumps require proper preparation for storage and regular maintenance during storage. The pump
is considered in storage when it has been delivered to the job site and is awaiting installation.
For specific requirements for storing motors, gearheads, and engines, contact the equipment manufacturer.
Storage preparation
ConditionProper preparation
Indoor storage area (preferred)
Outdoor storage area (when indoor
storage is not available)
Placement of pumps and component
parts
Stacking of pumps or component parts
• Pave the area.
• Clean the area.
• Drain the area and keep it free from flooding.
• Observe all indoor storage requirements.
• Use weather-proof coverings such as flame-resistant sheeting
or tarpaulins.
• Place coverings in a manner that maximizes drainage and air
circulation.
• Tie coverings down in order to protect the pump from wind
damage.
• Place the pump on skids, pallets, or shoring higher than 6 in.
(15 cm) from the ground for good air circulation.
• Sort the parts in order to permit easy access for inspection
and/or maintenance without excessive handling.
• Make sure that racks, containers, or crates bear the full
weight of pumps or parts in order to prevent distortion.
• Keep identification markings readily visible.
• Immediately replace any cover you remove for internal access.
10Model 3171 Installation, Operation, and Maintenance Manual
ConditionProper preparation
Rotation of the pump and bowl
assembly shaft
Controlled storage facilities
Uncontrolled storage facilities that have
uneven temperatures, higher humidity,
and/or dusty conditions)
When pump is not in regular operation
If a pump has been installed, but is not in regular operation for an extended period of time, such as during
a seasonal shutdown, then operate it for at least 15 minutes every two weeks, if possible.
Prepare the pump for long-term storage
For storage periods over six months, you must follow the pump storage requirements and this procedure:
1.Inspect the lube-oil and seal-flush piping and either fill the piping with rust-preventative oil, or recoat
the piping periodically in order to prevent corrosion.
2.Place 10 lbs (4.5 kg) of moisture-absorbing desiccant or 5.0 lbs (2.3 kg) of vapor-phase inhibitor
crystals near the center of the pump.
3.If the pump is assembled, place an additional one pound (0.5 kg) in the discharge nozzle and securely
fasten the nozzle to the discharge elbow.
4.Install a moisture indicator near the perimeter of the pump.
5.Cover the pump with black polyethylene with a minimum thickness of 6.0 mil (0.15 mm), and seal it
with tape.
6.Provide a small ventilation hole approximately 0.5 in. (12.0 mm) in diameter.
7.Provide a roof or shed shelter in order to protect the pump from direct exposure to the elements.
Transportation and Storage (Continued)
• Rotate the pump and bowl assembly shaft counterclockwise
once a month, at a minimum.
• Never leave the shaft in a previous position or in the extreme
raised or lowered lateral position.
• Make sure that the shaft rotates freely.
• Maintain an even temperature of 10°F (6°C) or higher above
the dew point.
• Keep the relative humidity to less than 50%.
• Make sure that there is little or no dust.
• Inspect the pump periodically to make sure that all
preservatives are intact.
• Seal all pipe threads and flanged pipe covers with tape.
Model 3171 Installation, Operation, and Maintenance Manual11
Product Description
Product Description
General description
Product description
The 3171 is a vertical submerged bearing sump and process pump.
This model is based on three bearing frames with 17 hydraulic sizes. The S/ST group has identical
bearings with a slightly different shaft on the impeller end for the S and ST. The M/MT group is identical
in all aspects for the power end. However, the liquid end of the MT is common with the S group except
that the MT is modified to accept a larger shaft. There are two MT sizes that are common with the S/ST
group.
This table shows the number of hydraulic sizes available for each drive-unit size group. Note that each
pump has a choice of two different discharge pipes which results in four combinations.
Drive-unit size groupNumber of hydraulic sizes
S/ST9
M/MT8
L2
Casing
The casing has these features:
• A tangential discharge
• Is self-venting
• Has an integral bearing retainer
• Is precision-bored in order to ensure permanent alignment between the column casing, suction cover,
and bearing
Impeller
Strainer
Discharge elbow
Column pipe
Shaft
The impeller is fully-open, keyed to the shaft, and held in place by a self-locking capscrew in order to
ensure positive locking and prevent damage from reverse rotation. Impellers are spin-balanced (single
plane) to ISO G6.3. The impeller is provided with back vanes in order to reduce the axial thrust and
prevent the entrance of solids.
The impellers on this pump do not meet the dimensional requirements for dynamic balancing.
The flat plate strainer is designed to maximize draw-down in a given sump depth. Openings are sized to
prevent the entrance of large solids that are commonly found in open sumps.
The discharge elbow is designed to allow the pump to fit into the smallest possible opening. A threaded
connection to the discharge pipe allows the pipe to be changed without removing the pump from the sump.
The column pipe has flanged connections that are machined in order to ensure true parallelism and to
maintain steady bearings concentric with the shaft.
The standard design uses a one-piece shaft in order to ensure accurate alignment. The shaft is precisionground, polished, and straightened to keep vibration and deflection to a minimum. Standard bearing spans
keep the shaft well below first critical speed for all sizes.
12Model 3171 Installation, Operation, and Maintenance Manual
Bearings
Seals
Motor support
Direction of rotation
Product Description (Continued)
The thrust bearing is a grease-lubed, double-row, angular contact ball bearing. The bearing is shouldered
and locked to the shaft and housing. This enables the bearing to carry all of the thrust loads and some of
the radial load. All fits are precision-machined to industry standards. The steady bearings are press fit
sleeve bearings. Fits are designed for optimum life under all operating conditions.
This pump has three seals:
Seal typeDescription
Upper labyrinth sealThis seal is used to exclude dirt and water from the thrust bearing.
Lower grease sealThis seal is used below the thrust bearing in order to contain the
grease and exclude any possible contamination.
Carbon Teflon® casing collarThis seal is installed immediately behind the impeller in the casing
in order to minimize recirculation back to the sump and
maximize hydraulic efficiency.
Motor supports are cast construction and precision-machined in order to maintain proper alignment
between the motor and pump shaft with minimal shimming. Motor supports are designed for vertical Cface motors as standard. P-base supports and IEC adapters are available upon request.
The shaft rotates clockwise when you look down on the pump shaft.
Nameplate information
Important information for ordering
Every pump has a nameplate that provides information about the pump. The nameplate is located on the
motor support.
When you order spare parts, identify this pump information:
• Model
• Size
• Serial number
• Item numbers of the required parts
Refer to the nameplate on the pump casing for most of the information. See Parts List for item numbers.
Motor support nameplate
Model 3171 Installation, Operation, and Maintenance Manual13
Product Description (Continued)
Table 1: Explanation of the nameplate
Nameplate fieldExplanation
MODELPump model
SIZESize of the pump
S/NSerial number of the pump
STD. DIM.Standard dimension
HYDRO PRESS. PSI @
100°F
FLOW GPMRated pump flow, in gallons per minute
R.P.M.Rated pump speed, revolutions per minute
MAX. .DES. WORKING
PRESS., PSI @°F.
HEAD FT.Rated pump head, in feet
MAT'L.Material of construction
IMP. DIA.Diameter of the impeller
CONT./ ITEM NO.Contract/item number
MAX. DIA.Maximum impeller diameter
ATEX nameplate
Hydrotest pressure in pounds per square inch at 100°F
Maximum design working pressure, pounds per square inch at °F
Nameplate fieldExplanation
IIGroup 2
2Category 2
G/DPump can be used when gas and dust are present
T4Temperature class
NOTICE: Make sure that the code classifications on the pump are compatible with the specific
environment in which you plan to install the equipment. If they are not compatible, do not operate the
equipment and contact your ITT representative before you proceed.
Permissible temperatures
Permissible temperatures
CodeMaximum permissible surface
temperature
T1842°F (450°C)700°F (372°C)
T2572°F (300°C)530°F (277°C)
T3392°F (200°C)350°F (177°C)
T4275°F (135°C)235°F (113°C)
T5212°F (100°C)Option not available
T6185°F (85°C)Option not available
Maximum permissible liquid
temperature
14Model 3171 Installation, Operation, and Maintenance Manual
Product Description (Continued)
NOTICE:
The code classification marked on the equipment must be in accordance with the specified area where you
plan to install the equipment. If it is not, contact your ITT representative before you proceed.
Model 3171 Installation, Operation, and Maintenance Manual15
A
Installation
Installation
Preinstallation
Precautions
WARNING:
• When installing in a potentially explosive environment, make sure that the motor is properly certified.
• You must earth (ground) all electrical equipment. This applies to the pump equipment, the driver, and
any monitoring equipment. Test the earth (ground) lead to verify that it is connected correctly.
NOTICE: Supervision by an authorized ITT representative is recommended to ensure proper
installation. Failure to do so may result in equipment damage or decreased performance.
Inspect the pump
1.Remove the plastic shipping plugs from the vent holes in the head column and the casing.
• "A" represents the location of the plugs
2.Remove all the equipment from the shipping containers.
3.Completely clean the underside of the support plate and both sides of the optional pit cover, if supplied.
4.Remove any grease from the machined surfaces.
Pump location guidelines
WARNING:
Assembled units and their components are heavy. Failure to properly lift and support this equipment can
result in serious physical injury and/or equipment damage. Lift equipment only at the specifically identified
lifting points. Lifting devices such as eyebolts, slings, and spreaders must be rated, selected, and used for
the entire load being lifted.
16Model 3171 Installation, Operation, and Maintenance Manual
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