Goulds Pumps 2AM32-P Installation, Operation And Maintenance Instructions

INSTRUCTION MANUAL
U
®
IM080R05
Marlow Series 2AM32-P
PETROLEUM PUMP
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
TABLE OF CONTENTS
SUBJECT PAGE
Operating and Safety Instrutions ................................................................................................................................... 3
Maintenance Instructions .............................................................................................................................................. 3
Recommended Precautions ............................................................................................................................................ 3
Operating Instructions ................................................................................................................................................... 4
Operating ...................................................................................................................................................................... 4
General ...................................................................................................................................................................... 4
Proper Location ......................................................................................................................................................... 4
Connections ............................................................................................................................................................... 4
Strainer Advisable ...................................................................................................................................................... 4
Starting ...................................................................................................................................................................... 4
Lubrication ................................................................................................................................................................ 4
High Discharge .......................................................................................................................................................... 4
Maintenance .............................................................................................................................................................. 4
Troubleshooting Guide .................................................................................................................................................. 5
Repair Parts ................................................................................................................................................................... 6
Limited Warranty ..........................................................................................................................................................8
OWNER’S INFORMATION
Please fill in data from your pump nameplate. Warranty information is on page 8.
Pump Model:
Serial Number:
Dealer:
Dealer’s Phone Number:
Date of Purchase:
Installation Date:
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Congratulations
CAUTION
WARNING
You are now the owner of a Goulds pump. This pump was carefully inspected and subjected to final tests before releasing for shipment. In order to assure maximum performance please follow the simple instructions in this manual.
PUMPING OF VOLATILE PETROLEUM
PRODUCTS CAN BE HAZARDOUS. FOR THIS REASON, EXTREME CARE MUST BE EXERCISED AND ALL OPERATING AND SAFETY INSTRUCTIONS STRICTLY ADHERED TO. FAILURE TO DO THIS CAN RESULT IN A FIRE OR EXPLO­SION.
APPLICATION: This pump is designed to pump pe­troleum products such as diesel fuel, jet fuel or gasoline in well-ventilated areas that do not contain potentially explosive fumes.
This equipment should be operated only by personnel who have been thoroughly instructed as to the hazards involved and who are familiar with the following operat­ing and safety instructions.
OPERATING AND SAFETY INSTRUCTIONS
1. Use non-sparking tools when making pump connec-
tions.
2. Always securely connect the ground wire to a good
ground on the tank being filled, before operating the pump.
3. Do not operate the engine while filling the pump
tank with its initial priming liquid.
4. Do not refill engine if running or hot.
5. Do not pump liquids other than water or petroleum
products.
6. Do not operate with leaky seal or piping, closed suc-
tion or discharge valve or with a fill plug removed.
7. Operate pump only with guard in place.
MAINTENANCE INSTRUCTIONS
1. If engine is hard to start, or runs rough, move unit to
a safe area and check out on water.
2. This engine must be maintained in original condition
throughout its use. Prior to each use, inspect the air cleaner, spark arresting muffler, shielded spark plug, shielded spark plug wire, and the enclosed run-stop switch, to make certain that these are not worn or damaged in any way.
3. Use only original replacement parts - this is critical
since each part was selected for its safety and high quality.
RECOMMENDED PRECAUTIONS
1. APPLICATION: This pump is designed to pump
petroleum products such as diesel fuel, jet fuel or gasoline in well-ventilated areas that do not contain potentially explosive fumes. Primarily intended for fuel transfer or refueling construction equipment at remote open air sites where the lack of electricity
makes it impossible to use pumps driven by explo­sion-proof electric motors.
Pumping of volatile petroleum products can be haz-
ardous. For this reason, extreme care must be exer­cised and all operating and safety instructions strictly adhered to.
2. As with all self-priming centrifugal pumps, the pump tank must be initially filled with the liquid being pumped. DO NOT run the engine while filling the pump tank. Failure to follow this precaution could result in a fire or explosion.
3. This pump is designed primarily for water and pe­troleum products use. Before pumping other liquids, carefully read the special note below.
4. Do not subject the pump to a pressure in excess of 75 psi.
5. Should the fluid temperature rise more than 50ºF. ambient, expansion joints must be installed on both the suction and discharge ports to relieve any stress on the pump casing.
6. No modifications, additions or deletions should be made to the pump.
7. Prime movers powering the pumps may operate at high temperatures. Keep hands off mufflers and manifolds to avoid burns.
8. In systems where shock wave pressures may be gener­ated, protective devices (check valve/gate valve, etc.) must be installed on discharge line to prevent shock wave pressures from entering casing. A discharge check valve is required when operating against high static heads.
9. Do not refill engine fuel tank while power unit is running or while hot. Prevent splashing of gasoline or other fuel while filling supply tank.
10. Do not use in a combustible atmosphere.
11. Make daily checks of the tightness of suction and
discharge pipe, drain, filler plug and pump gaskets. Check tightness of gasoline tank filler cap each time tank is filled. Operation should not proceed until all of the above items have been checked and are tight.
The performance of Goulds Water Tech-
nology is based upon clear, cold, fresh wa­ter with suction conditions as shown on the performance curve. If used to pump other liquids, pump performance may differ from rated performance based on the differ­ent specific gravity, temperature, viscosity, etc. of the liquid being pumped. However, a standard pump may not be safe for pumping all types of liquids, such as toxic, volatile or chemical liquids, or liquids under extreme temperatures or pressures. Please consult your Goulds Water Technology catalog as well as local codes and gen­eral references to determine the appropriate pumps for your particular application. Since it is impossible for us to anticipate every application of a Goulds pump, if you plan to use the pump for other than a water or petroleum product application, consult Goulds Water Technology beforehand to determine whether such application may be proper or safe under the circumstances. Failure to do so could result in property damage or personal harm.
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