Gossen MetraWatt R6000 Installation Instructions Manual
Installation Instructions
R6000
8-Channel Controller
3-349-163-29
8/3.14
Alternative
Contents Page
1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Meanings of symbols on the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Identification by Means of Serial Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Identification According to Article Number and Device Feature Code. . . . . . . 4
2.2 Identification of Features at the Housing Front Panel . . . . . . . . . . . . . . . . . . 5
3 Mounting, Setup and Installation Instructions . . . . . . . . . . . . . . . . . . . . 5
3.1 Dimensional Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Terminal Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Auxiliary Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Binary Inputs / Outputs (I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Thermocouple and Pt100 Measurement Inputs, 20 mA
(sensors 1 through 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Remote Cold Junction (CJ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.6 Additional Binary Inputs / Outputs (I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.7 Additional Continuous Outputs (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.8 Heating Current Monitoring (HC 1 ... 3, HV). . . . . . . . . . . . . . . . . . . . . . . . 13
4.9 Data Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 LED Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Initial Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Device Performance after Connecting Auxiliary Voltage . . . . . . . . . . . . . . . 18
6.3 Possible Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Parameters Configuration and Operation . . . . . . . . . . . . . . . . . . . . . . . 19
8 Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Characteristic Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Repair and Replacement Parts Service,
and Rental Instrument Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
11 Product Support Industrial Division . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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1 Safety Precautions
Attention!
!
!
The R6000 controller is manufactured and tested in accordance with
safety regulations IEC 61010-1 / EN 61010-1 / VDE 0411 part 1.
If used for its intended purpose, safety of the user and of the device is
assured.
Check the specified nominal voltage at the front housing panel
before placing the instrument into service.
Make sure the connector cables are not damaged, and that
they are voltage-free while wiring the instrument.
If it can be assumed that safe operation is no longer possible,
the device must be immediately removed from service (disconnect auxiliary voltage!). Safe operation can no longer be relied upon if the device demonstrates visible damage.
The device may not be placed back into operation until troubleshooting, repair and subsequent testing have been performed at our factory, or by one of our authorized service
centers.
Work on live open instruments may only be carried out by
trained personnel who are familiar with the dangers involved.
Capacitors inside the device may be dangerously charged,
even if it has been disconnected from all power sources.
Requirements set forth in VDE 0100 must be observed during the
performance of all work.
Safety clearances to neighboring electrical circuits with dangerous
voltages must be maintained during installation.
1.1 Meanings of symbols on the instrument
Warning concerning a point of danger
(Attention: observe documentation!)
Indicates CE conformity
This device may not be disposed with the trash. For further
details on the WEEE marking, please refer to our website
www.gossenmetrawatt.com and enter search key ’WEEE’.
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2 Identification by Means of Serial Plate
Serial Number
Article Number
Device Feature
Code
The controller is identified by means of a serial plate. The serial plate is
located on the left-hand side of the housing.
Figure 1 Serial Plate Labeling
2.1 Identification According to Article Number and Device Feature Code
Article Number / Feature Description
R6000 8-Channel Controller
A0 16 binary inputs / outputs
A1 20 binary inputs / outputs
A2 16 binary inputs / outputs, 4 continuous outputs
B1 Thermocouple, Pt100
B2 0 / 4 ... 20 mA, without Heating current monitoring
D0 Screw terminal blocks
D1 Clamp-type terminal blocks
F1 CAN / CANOpen
F2 Profibus DP
F3 RS 485 / Modbus protocol
F4 RS 485 / EN 60870 protocol
F7 RS 485 / HB-Therm protocol
F8 RS 485 / DIN 19244 protocoll as R7000
4 GMC-I Messtechnik GmbH
Inputs / Outputs
Measurement Input
Connectors
Bus Interface
2.2 Identification of Features at the Housing Front Panel
Attention!
!
Subminiature
plug and
“DP OK” LED
provided with
feature F2
(Profibus DP)
4-pole connection, LED
and bus terminating switch
provided with
feature F1, F3,
F4, F7 or F8
(CAN or RS
485),
ID field is
marked
accordingly
I/O field is
marked for
feature A1.
AO field is
marked for feature A2.
No marking for
feature A0
1234 5678
Switch at Upper Position = Thermocouple
Switch at Bottom Position = Pt100
Figure 2 Device Variant According to Included Features
3 Mounting, Setup and Installation Instructions
The R6000 is a compact 8-channel temperature controller in a top-hat
rail mount housing. The controller is mounted by snapping it onto a
top-hat rail in accordance with DIN EN 50022.
During installation make sure to keep safe distances to adjoining electrical circuits involving hazardous voltages.
A sensor type must be selected for each channel with the DIP
switch at the left-hand side of the housing before mounting.
Unused inputs must be set to thermocouple.
The factory default setting is always thermocouple.
Figure 3 Selecting a Sensor Type
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Unobstructed air circulation must always be assured when one or sev-
All dimensions in millimeters
eral devices are installed. The ambient temperature underneath the
devices may not exceed 50° C.
Aggressive vapors shorten the service life of the controller.
3.1 Dimensional Drawing
Figure 4 Dimensional Drawing for Top-Hat Rail Mounting
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4 Electrical Connection
Attention!
!
Observe terminal assignments at the housing front panel!
The instrument is not equipped with an integrated circuit breaker. Therefore, during installation, care should be taken to ensure that
– the building where the instrument is installed includes a
circuit breaker,
– the circuit breaker is positioned in close proximity to the
instrument and is easily accessible to the operator
– it is clearly marked as a circuit breaking device for the
instrument.
Tighten screws with a manual screwdriver only!
Maximum tightening torque for all screw connections is
0.6 Nm.
Connectors: Terminal blocks for wires with cross-sections of up to
2.5 square mm, or two-core wire-end ferrules for cross-sections of up
to 2 x 1.0 square mm
EN 55022 requires the following warning as regards
electromagnetic compatibility:
Warning
This is a class A device. It may cause radio interference in residential environments.
If this is the case, the operator may be required to implement appropriate corrective measures.
Reliable wiring is accomplished with the help of screw and clamp-type
terminals which are separated according to function. Only terminal
blocks of like polarity or identical color may be plugged onto the
appropriate bases.
Mismatching of the terminal blocks may result in damage to the R6000
controller or interconnected components.
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4.1 Terminal Assignments
Connection
Binary inputs / outputs (I / O)
Service
interface
Profibus-DP
(Version F2)
CAN / RS-485
(Version F1/F3/F4/F7/F8)
Bus connection resistance
on / off
Auxiliary voltage
Heating circuit monitoring
Binary inputs/outputs refer to
minus (–) of auxiliary voltage
Vers ion A 2
Contiuous outputs (AO)
Binary inputs/outputs (I/O)
Vers ion A 1
Reference junction connection
Optional additional outputs
Vers ion A 0
not assigned
alternative
Sensor
Figure 5 Positioning and Significance of the Terminals
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